KHS in HamburgKHS Corpoplast and KHS Plasmax

Top Technology from Hamburg

Hamburg is the site ofKHS Corpoplast and KHS Plasmaxwith the following sectors:

Development, design engineering Assembly, service and sales Locations in 80 countries Customers on all continents

International headquarters:

We are pioneers in the field of stretch blow molding technology and plasma barrier coatings.We are considered the technological market leader in our branch of industry.

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KHS Corpoplast and KHS PlasmaxSuccessful worldwide Our technologies, machines, and services have made us successful around the globe. With a workforce of about 350 employees KHS Corpoplast realized sales totaling €170 million in 2014.

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2014Europe 27%Asia / CIS 42%Africa,Middle East 10%

North, Central and South America

21%

Our History From the first plastic bottle to the first PET bottle to the Series IV Blomax stretch blow molder with a capacity of up to 81,000 bottles per hour – a unique story of success.Milestones: 1968: the first plastic bottle

1975: the world's first PET bottle1979: Krupp Corpoplast1994: the first Blomax machine2000: SIG Corpoplast2006: world record: 12-g, 0.5-liter bottle2008: KHS Corpoplast 2009: 72,000-bph Series IV Blomax2010: SBM/filler monoblock for 72,000 bph2013: coveted TÜV Süd certificate for energy efficiency and launch at drinktec of ultra-clean filling monoblock / 60,000 bph 2015: KHS Corpoplast celebrates the 40th anniversary of its founding

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Bottles & ShapesWith the KHS Bottles & Shapes™ program, we want to be 'First Choice in PET Competence' for our customers. Beginning with our packaging design, subsequent engineering and our process expertise, we take into consideration all factors in entire packaging lines. The aim: Less material and energy consumption and an optimum balance between product quality and cost effectiveness.

Bottle design Selection of materials Barrier and filling requirements Preform design CAD/FEM design engineering Blow shapes Laboratory testing Process control Bottle production

Bottles & Shapes involves

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InnoPET Blomax Over 40 years of PET know-how, convincing line expertise and state-of-the-art, low-consumption, high-performance machine technology: InnoPET Blomax stretch blow molders and InnoPET BloFill stretch blow molder/filler blocks for manufacturing and filling particularly light PET bottles.InnoPET Blomax Series IV meets the defined requirements in accordance with the TÜV Süd standard and receives the TÜV seal "Energy-Efficient Plants and Systems".

Maximum machine availability and precision coupled with minimum energy consumption 4 to 36 blow stations Up to 81,000 bottles per hour Bottle volumes from 0.2 to 3 liters

Special features:

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InnoPET Plasmax – the alternative to glassWe invented it:FreshSafe PET® - as light as PET, as good as glass. This premium PET system enables you to combine the optimum barrier characteristics of a glass bottle with the weight advantages of a PET bottle. The ideal barrier protection for sensitive beverages - crystal clear, flexible, and 100% recyclable. Our worldwide successful InnoPET Plasmax 12D and 20Q machines are able to coat bottles with this unique barrier at capacities of up to 40,000 bph.

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Beer Wine Juice Carbonated beverages Foods (e.g. dressings/sauces) Concentrates

Range of applications:

ServiceWe provide our customers with support using a worldwide service network and a wide variety of services.

24/7 SERVICE hotline+ 49 231 569 10000

Technical upgrades Training Spare parts Technical improvements Conversions Technical support Second-hand machines

Reliable service 24/7:

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Our WorkforceOur greatest asset. This is why we give our staff the opportunity to develop ideas, promote individual potential, and foster sustainable professional development.

One-shift operation KHS Corpoplast: 330 employees KHS Plasmax: 20 employees

Our site in Hamburg:

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Training and Advanced TrainingWe offer attractive performance-based pay, an innovative, international working environment, and a variety of opportunities for advanced training.

Mechatronic engineers Technical drafters Industrial managers Specialists for warehouse logistics Practical training Student work-study activities Support for theses Dual classroom studies/on-the-job training

Training and more:

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Eco ManagementWe practice sustainability

Besides the various ecological aspects ofBottles & Shapes packaging design and our Blomax and Plasmax machines,this principle is also consistently applied to the eco management implemented at our site. For this we have been awarded theECOPROFIT® certificate several times.Sustainability at the Hamburg plant

    Very low energy and media consumption by the machines Very light bottles ECOPROFIT program for substantial savings on the water, electricity, and gas consumed on site

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Eco ManagementEcological chronology of the Hamburg siteTotal savings 2005–2013:

Electricity consumption: Reduced by approx. 25% using efficient technologies (lighting concept, boilers, instantaneous water heaters).

Water consumption: Cut from 3,500 m3 to 2,600 m3 (elimination of cooling towers for compressors, waterless urinals, constant flow in faucets, replacement of shower heads, toilet flush monitors).

Gas consumption: Reduced by approx. 25% (optimized heating, insulation, modernization).

Waste disposal costs: Cut from €38,000 to €15,000 (completely new waste disposal system with improved sorting, return of recyclable materials).

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New Production Building

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In 2012 we invested €3.2m in a new production building at our site in Hamburg Size of the new hall: 2,300 m² The groundbreaking ceremony took place on April 23, 2012 The comissioning-hall was completed at the end of November 2012

Our plant in Hamburg has production areas covering approx. 8,000 m² and administration and development areas about 5,000 m² in size.

An extension of the office was realised in 2014 In 2015 a new hall will be built with an extra 2,300 m² of assembly area

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In 2015 KHS Corpoplast GmbH celebrates its 40th anniversary: The first PET bottles that were produced in the mid-seventies on Corpoplast stretch blow molders were family bottles for Coca-Cola and Pepsi. During the ensuing four decades, hundreds of beverage brands from around the world followed that also rely on the comprehensive know-how, expertise and innovative strength of Corpoplast for their PET systems.

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KHS Corpoplast and KHS Plasmax in Hamburg:

www.khscorpoplast.com