Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf ·...

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Khalid Cement Industries Complex (KCIC) is one of Qatar’s foremost suppliers of complete concrete solutions. It established itself as major concrete production company with its 200,000 square meter main production plant just outside Doha, Qatar. We have plants in Industrial Area, Dukhan, Dafna and Ras Laffan (soon) area. KCIC specialized in the areas of manufacturing and selling Ready Mix concrete, Hollow Core Slabs, Concrete blocks, Interlock pavers, Precast building solutions, boundary walls and kerbstones. In the short period of time KCIC became a major player in construction material production with high quality product and services. KCIC is an ISO 9001-2008 certified company with ability to design, produce and erect complete elements of precast building. We succsfully completed some landmark project in Qatar. The Khalid Corporation has been representing international and domestic companies throughout Qatar since its initial conception in 1968. The company is privately owned by H.E. Sheikh Khalid Bin Mohammed Bin Ali Al Thani. The Khalid Corporation represents a classic example of Qatari talent and business acumen, starting with a mere 20 employees and currently employing well in excess of 3,000 people. The goal of senior management has always been to continually diversify its core activities and to promote the Qatari ethic of good business and fairness, and to promote from within wherever possible. H.E. Sheik Khalid recently said about the rapid growth of Khalid Corporation: “Our success reflects the development of our country and we are very proud of this development.” Recently the Khalid Corporation merged its 14 active divisions into 3 major divisions: Khalid Services including Decoration World, Style, Khalid Contracting, Khalid Aluminium and others - , Khalid Cement Industries Complex and Khalid Scientific – representing Medical, LAB, Pharmaceutical and other Divisions. While Khalid Services and Khalid Cement Industries Complex are still under the CEO Sheikh Ahmed Bin Khalid Al Thani, is Khalid Scientific now leaded by its CEO Sheikh Mohamed Bin Khalid Al Thani. The Divisions and Product Line are: Ready Mix KCIC’s readymix provides a full range of concrete types: water proof concrete, impermeable concrete, fibre reinforced concrete, self compacting concrete, shotcrete, pigmented colour concrete and screed concrete. KCIC also has the facilities and technical know how to design different types of concrete mixes and concrete strengths, including Gabro aggregate with OPC or SCR or in combination with Fly ash, Micro Silica or GGBS and Lime stone Aggregate (from 15 Mpa to 80 Mpa).

Transcript of Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf ·...

Page 1: Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf · international and domestic companies throughout Qatar since its initial conception in 1968.

Khalid Cement Industries Complex (KCIC) is one of Qatar’s foremost suppliers of complete concrete

solutions. It established itself as major concrete production company with its 200,000 square meter main

production plant just outside Doha, Qatar. We have plants in Industrial Area, Dukhan, Dafna and Ras

Laffan (soon) area. KCIC specialized in the areas of manufacturing and selling Ready Mix concrete,

Hollow Core Slabs, Concrete blocks, Interlock pavers, Precast building solutions, boundary walls and

kerbstones.

In the short period of time KCIC became a major

player in construction material production

with high quality product and services. KCIC is

an ISO 9001-2008 certified company with ability

to design, produce and erect complete elements

of precast building. We succsfully completed

some landmark project in Qatar.

The Khalid Corporation has been representing

international and domestic companies

throughout Qatar since its initial conception in

1968. The company is privately owned by H.E.

Sheikh Khalid Bin Mohammed Bin Ali Al Thani. The Khalid Corporation represents a classic example of

Qatari talent and business acumen, starting with a mere 20 employees and currently employing well in

excess of 3,000 people. The goal of senior management has always been to continually diversify its core

activities and to promote the Qatari ethic of good business and fairness, and to promote from within

wherever possible. H.E. Sheik Khalid recently said about the rapid growth of Khalid Corporation: “Our

success reflects the development of our country and we are very proud of this development.”

Recently the Khalid Corporation merged its 14 active divisions into 3 major divisions: Khalid Services –

including Decoration World, Style, Khalid Contracting, Khalid Aluminium and others - , Khalid Cement

Industries Complex and Khalid Scientific – representing Medical, LAB, Pharmaceutical and other

Divisions. While Khalid Services and Khalid Cement Industries Complex are still under the CEO Sheikh

Ahmed Bin Khalid Al Thani, is Khalid Scientific now leaded by its CEO Sheikh Mohamed Bin Khalid Al

Thani.

The Divisions and Product Line are: Ready Mix

KCIC’s readymix provides a full range of concrete

types: water proof concrete, impermeable concrete, fibre

reinforced concrete, self compacting concrete, shotcrete,

pigmented colour concrete and screed concrete. KCIC

also has the facilities and technical know how to design

different types of concrete mixes and concrete strengths,

including Gabro aggregate with OPC or SCR or in

combination with Fly ash, Micro Silica or GGBS and

Lime stone Aggregate (from 15 Mpa to 80 Mpa).

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KCIC has managed to produce Readymix Concrete to all

customers with different requirement high strength, super

structure, blended with Fly Ash, Microsilica, Superpozz. All

Batching plants used by KCIC are fully computerized to ensure

accurate and satisfactory mix for the customers. Due to the

nature of the country weather, KCIC had added ice plants with

chilled water to each and every plant.

Best quality and permanent quality control are our top priorities and guaranteed by our in-house

laboratory. A prompt delivery to all places in Qatar is assured by our big fleet and our different locations in

Qatar.

Plant Locations and Capacity : We have modern

sophisticated batching plant in Industrial Area , Dafna and Dukhan.

Currently we are operational from these locations. By the end of

March 2010 our new plant located in Ras Laffan will be operational.

In Industrial area we have the capacity to produce 385 cubic meter

of ready mix from two Oru, one Stetter and one Teka plant. We have more than 90 transit mixer, 15

concrete pumps including one 63 meter pump to deliver the product in time to our customers.

Specification Contact Details

Concrete types are available from 15 Mpa to 80 Mpa.or based on customer needs. We also have highly qualified R&D team tam to assess your need. We provide the following concrete types and mixtures:

• Gabbro aggregate with OPC or SRC or in combination with Fly ash, Micro Silicia or GGBS

• Lime stone aggregate

• Water proof concrete

• Impermeable concrete

• Fibre reinforced concrete

• Self compacting concrete

For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 For technical Inquiries please call: Mr. Said Francis (GM Readymix) 5845644 or 4501111 Dafna Plant (5857104 /4906045 /4906048 ) • Mr. George Eid (Plant Manager) • Mr. Celso Layderos (Plant Dispatcher) • Mr. Mohd Ghanem (Plant Dispatcher) Industrial Area Plant (5894820 ) • Mr. George Jarjoura (Plant Manager) • Mr. Mohd Neim (Plant Dispatcher) • Mr. Maqsoud (Plant Dispatcher)

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• Air entrained Concrete

• Shotcrete

• Pigmented colour concrete

• Screed concrete

• Light weight concrete

• Sulpher concrete

Our concrete is always temperature controlled before site delivery (max. 32 C)

Dukhan Plant (5891297 /4712316/ 4712450 ) • Mr. Emad (Plant Supervisor) For shipping inquiries please call (24 h, 7 days): Mr. Sherif Ghanem or Mr. Khalid Ibrahim 4505111 to 4505222, 4501111 or 5827379 Email us : [email protected]

Precast Elements

Precast concrete is a concrete elements made with concrete cast in a reusable mould and cured in a controlled environment in the factory, then transported to the construction site and installed into place. KCIC’s precast technology produces a wide variety of finished products, including a variety of architectural applications, such boundary wall, soundproofing and security walls, decorative wall, manholes, panels to clad a building façade, highway barriers, pre-stressed girders, concrete piles, and curb inlets. The advantages of using precast concrete is the increased quality of the material, when formed in controlled conditions, and the reduced cost of constructing large forms

used with poured-in-place concrete. There are many different types of precast concrete forming systems for architectural applications - differing in size, function and cost.

KCIC provides a comprehensive design, planning and manufacturing service for your bespoke precast concrete products. Precast concrete can save considerably on project cost and time, eliminating expensive and time consuming trades. KCIC can produce elements of virtually any shape with a variety of finishes. All KCIC precast elements are produced under strict quality controlled factory conditions using state of the art moulds and our extensive manufacturing facilities.

The following special precast concrete elements can be either designed in house or manufactured from

the project engineer’s design and offers a full building solution

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Specification Contact Details

• Walling panels either insulated or solid

• Boundary wall panels including footings, column and beams.

• Road barriers/wheel stoppers/vehicles barriers

• Columns and beams

• Staircases and landings

• Sea defense units

• Manholes and soakaways

• Architectural cladding The above list is by no means exhaustive but put simply if it can be precast KCIC can produce it.

For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. Hamed Al-Sherif 6005102 For design inquiries please call Mr. Anil Kumar Velukutty 5895568 For shipping inquiries please call: Mr. David Baxter 5565807 For erection inquiries please call: Mr. Ramachandran Vellora 5810675 Email us: [email protected]

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Hollow core slab flooring

KCIC provides a comprehensive design planning and manufacturing service for

your hollow core slab projects. Hollow core slabs are precast prestressed

concrete elements produced by advanced extrusion machine technology from

high strength concrete, in one continuous operation. Longitudinal cores in the

section provide an efficient structural light weight product.

The design criteria of loading and spans required determines the thickness of

slab to be used, and because of the ‘hollow cores’ within the slabs they are 40-50

% lighter than conventional c.i.p reinforced slabs of similar thickness. Due to this

reduced weight considerable savings can be made as structural frames can be constructed lighter and

reducing sizes of foundations. Considerable savings in time are also achievable as when erected the

slabs form an immediate working platform. When grouted the effective shear key between the adjacent

slabs ensures that the individual slabs act similarly to a monolithic

slab and can provide a diaphragm action in resisting horizontal

forces with or without structural topping.

Hollow core slabs supported in steel or masonry structures

because of their excellent sound and fire resistant properties, can

be used for domestic, commercial and industrial applications in

fact in most cases where floors or roofs are required. Holes for

MEP can be formed in the slabs during production as well as solid ends, shelf ends and open topped

cores.

KCIC hollow core slabs are designed and produced to all relevant national and international codes of

practice and under a strict quality controlled factory environment.

Specification Contact Details The slabs are produced in a nominal width of 1200mm and in thicknesses of

• 150mm,

• 200mm,

• 265mm,

• 320mm and

• 400mm.

For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. Hamed Al-Sherif 6005102

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KCIC will provide floor layout drawings for approval of clients/engineer prior to manufacture showing the supporting structure, position of service entries, typical sections and loads for which the floor is designed.

For design inquiries please call Mr. Anil Kumar Velukutty 5895568 For shipping inquiries please call: Mr. David Baxter 5565807 Email us: [email protected]

Blocks and Interlock paving

KCIC’s concrete blocks, interlock and kerbstone range

provide only the best quality in terms of fire resistance,

strengths, durability and sound insulation. We also have

the facilities and technical know how to design concrete

blocks to any specification. A prompt delivery to all

places in Qatar is assured by our big fleet and our

different locations in Qatar. We can deliver our concrete

blocks with or without pallets or you can collect them

yourself (ex factory)..

Specification Contact Details Hollow Blocks: 10, 15 or 20 cm in Lime Stone, GABRO or Fire Face GABRO Solid Blocks

For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823

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Hourdi Blocks Insulation Blocks Interlock, Rectangular Interlock, Unishape Interlock, Behaton Raiser Kerbstone Half BatterKerbstone Bullnose Kerbstone

Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 Email us: [email protected]

Concrete Kerbstone

KCIC Kerbstone are hydraulically pressed and available in a

variety of sizes and configurations as per details shown. The

product complies with B.S. 7263 for precast kerbs and

edgings for use in the construction of carriageways and

footways. KCIC kerbs and edgings have played a major part

being installed in the building of roadways and pathways for

the Qatar infrastructure.

As for all KCIC precast products, production is conducted

under strict QA/QC factory conditions.

Specification Contact Details

• Raiser Kerb H 300mm, W 125mm, L 914mm H 300mm, W 150mm, L 914mm H 400mm, W 150mm, L 914mm

• Half Batter

For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732

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• Bullnose

• Flush

For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. V. Jaya Kumar 5099884 For shipping inquiries please call: Mr. Abdul Razzak 5870854 Email us: [email protected]

Installation/Erection of Precast Elements and Hollow Core Slab

Flooring

KCIC believes in providing a complete professional concrete

solution to our clients. Over 75% of our special Precast and

Hollow core slab projects are provided on a supply and

installation basis. KCIC directly employ their own fully trained

and experience Engineers and erection teams to install these

products throughout Qatar, using our own mobile craneage or

clients tower crane. Involving KCIC staff at an early stage of the

project will ensure coordination through our Design and

Planning Departments to meet client objectives and programme.

KCIC Project Managers and Seniors Erection engineers are available to visits sites and advise clients on

the most economical and structural solution for installation.

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Specification Contact Details

• 25 Flat bed/”A” frame trailers

• 1 Nos with 110 tones capacity

• 1 Nos with 70 tones capacity

• 2 Nos with 55 tones capacity

• 1 Nos with 30 tones capacity

For erection inquiries please call: Mr. Sam Stephens 5509744 Mr. Rizwan Asif 3009920 Email us: [email protected]

Materials and Logistics-Support Department Overview

The KCIC “Materials and Logistics-Support Department” was

formed after the merger of materials, fleet management, heavy

equipment and aggregate procurement activities to provide a

new level of excellence to Khalid Cement Industrial Complex

operations internally and externally to our customers.

The materials and logistics-support department comprise of five

experts in the KCIC headquarter, Salwa Industrial Area, headed

by the Support Manager and supported by more than 200 over

task forces in the plant’s operations side. Our Storage facilities are in Messied Industrial City and in Salwa

Industrial Area Street No. 41 (storage capability of approx. 350,000 metric tons in total).

The Support Department main objective is to strive for excellence towards providing full support to KCIC’s

operations. All the 4 divisions are gearing up to a maximum level to ensure only the best products and

services are delivered. Highest standard is maintained in upholding KCIC motto “Your Complete Concrete

Provider”. We also nurture a culture of teamwork within the organization to attain desired growth and

reputation in the area of our market place. We believe that the satisfaction of our customers will lead us to

a successful and envious growth.

Page 10: Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf · international and domestic companies throughout Qatar since its initial conception in 1968.

Service Details Contact Details

• Supply of raw material (like Washed Sand; Plaster Sand; Gabbros Aggregate from 5 mm to 20 mm; Lime Stones both Doha Ras Al Khaimah from 5 mm to 20 mm) to any site in Qatar.

• Renting Tippers, Cement Bulkers, and other heavy equipments like cranes, excavators, and loaders.

For any material and logistics inquiries please call or email to: Mr. Salah Ali Division Manager Phone : 4501-1111

Email to: [email protected]

24 Hours Support on Mobile: Mr. Asad Ali +974 5808045 Mr. Nazar Mohammad +974 5546136

Our fleet includes in detail:

• 25 Flat bed trailers

• 54 V-type cement bulkers

• 88 Tipper trucks and trailers Heavy equipment

a) Cranes

i. 1 Nos with 110 tones capacity

ii. 1 Nos with 70 tones capacity

iii. 2 Nos with 55 tones capacity

iv. 1 Nos with 30 tones capacity

b) Excavators

• Komatsu PC200

• Komatsu PC220

• Caterpillar Type 320

c) Loaders

i. 2 Caterpillar 980

ii. 2 Caterpillar 966

iii. 2 Caterpillar 950

iv. 4 Komatsu WA420-3A

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Research & Development

In addition to its testing program, KCIC engages in a wide

variety of research and development activities, including

qualification and selection of raw materials, admixture analysis,

new product development, and applications research. The

KCIC central laboratory in Salwa Industrial area is constantly

developing new-mix designs with enhanced properties using

high-performance materials such as micro-silica, fly ash,

ground granulated blast furnace slag, fibers, special chemical

admixtures, and different blends of coarse and fine aggregates.

These help KCIC provide innovative and efficient solutions to

meet the increasingly demanding needs of the construction sector.

KCIC is a corporate member of all Standards Organizations, and has contacts with leading national and

international research institutions, relevant to the industry. In addition to providing technical advice and

consultancy services to customers, KCIC is committed to raising the standards of professionalism in the

industry. On a regular basis, KCIC holds trade seminars and provides students with visits to its

laboratories and project sites. Quality & reliability followed by unparalleled performance has helped KCIC

consolidate its position as the leading supplier of High-Performance Concrete (HPC):

• Production of very high-strength concrete mixes, 75 MPa-100 MPa

• Complying with low-core temperature requirements in

mass foundations

• Production of self-compacting concrete mixes

• Slipform and diaphragm walling operations

• Retarded mortars and plasters, or

• Self-levelling screeds

Sound investment in modern plant & machinery and research &

development has helped KCIC adopt and develop these latest

advancements in concrete technology. Qualified and skilled personnel equipped with a state of the art

testing laboratory, the desire and drive for continual improvement and to perform in challenging situations

are behind our success.

Service Details Contact Details

• New Materials & Mix Design

• Training and Development

• Safety, Environment and HSE Policy

For any inquiries please call or email to: Mr. Hussein Kondakji R&D Manager Phone: 4501-1111

Page 12: Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf · international and domestic companies throughout Qatar since its initial conception in 1968.

Email us: [email protected]

Our R&D team is a leader in technical innovation, advances and

implementation. The goal of the R&D team is to bring new or improved,

cost effective products and services to the market and provide support

to the company, in terms of business development, technical sales,

production and quality control. The Objectives of R&D are as below:

• Propose R&D projects to improve company competitiveness.

• Introduce product and process innovations.

• Implement R&D activities on new product development and

existing product improvement through cost-effective solutions.

• Develop partnerships and collaborative agreements with the world’s leading research centres and

laboratories.

• Support quality control with global standard testing services.

• Present research findings at national and international conferences.

Our R&D Concrete Laboratories consist of a central and several site laboratories that are equipped with

state of the art testing facilities meeting global standards. They provide up-to-date technical resources for

concrete research, and evaluation and testing of materials. The

lab testing facilities include:

• Prepare aggregate samples for concrete, concrete

specimens, cement paste and mortar for testing and

analysis.

• Test concrete workability, pumpability and rheology

properties.

• Curing of concrete specimens under standard or other

controlled conditions

• Evaluate degree of hydration of concrete.

• Investigate the effects of chemical and environmental exposure on concrete, including Resist

Chloride Ion Penetration, Water Absorption, Water Penetration and Initial Surface Absorption.

Page 13: Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf · international and domestic companies throughout Qatar since its initial conception in 1968.

Certifications and Compliances

KCIC ensure product quality by following the guide line set

aside by Local and International standard bodies. All of our

plants are certified by QGOSM, National Ready Mix Concrete

Association (NRMCA). We are active member of American

Concrete Institute International (ACI), National Ready Mix

Concrete Association (NRMCA). In QC process, our certified

technicians check the product quality at different production

stages. The QC process starts at KCIC early in the design

stage and continue till we deliver the final product to our

customers.

All our raw material including aggregate, chemical, steel goes

through strict quality process which is crucial for producing high quality construction materials such as

ready mix concrete, blocks, hollow core slab and precast elements.

Because of our quality process our product ranges have earned trust from International consultants and

construction firms. We will continue to refine our quality process to serve our customers in a better and

innovative way with high quality products.

Certificate Details

Contact Details

• QGOSM

• NRMCA

• ISO 9001

• Calibration

For any inquiries please call or email to: Mr. Hussein Kondakji R&D Manager Phone: 4501-1111 Email us: [email protected]

Certification Area Certification Type Certification Authority

Ready Mix Plant (Industrial Area) Certificate of Conformity QGOSM

Ready Mix Plant (Dafna) Certificate of Conformity QGOSM

Ready Mix Plant (Dukhan) Certificate of Conformity QGOSM

Ready Mix Plant (Industrial Area) Certificate of Conformity NRMCA

Ready Mix Plant (Dafna) Certificate of Conformity NRMCA

Ready Mix Plant (Dukhan) Certificate of Conformity NRMCA

Hollwo and Solid Block Certificate of Conformity QGOSM

Hollow Core Slab Certificate of Conformity QGOSM

Kerbstone Certificate of Conformity QGOSM

Plant Scale Calibration Calibration Certificate Qatar Scale