Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf ·...
Transcript of Khalid Cement Industries Complex (KCIC)kccqatar/images/stories/kcic-brief-profile.pdf ·...
Khalid Cement Industries Complex (KCIC) is one of Qatar’s foremost suppliers of complete concrete
solutions. It established itself as major concrete production company with its 200,000 square meter main
production plant just outside Doha, Qatar. We have plants in Industrial Area, Dukhan, Dafna and Ras
Laffan (soon) area. KCIC specialized in the areas of manufacturing and selling Ready Mix concrete,
Hollow Core Slabs, Concrete blocks, Interlock pavers, Precast building solutions, boundary walls and
kerbstones.
In the short period of time KCIC became a major
player in construction material production
with high quality product and services. KCIC is
an ISO 9001-2008 certified company with ability
to design, produce and erect complete elements
of precast building. We succsfully completed
some landmark project in Qatar.
The Khalid Corporation has been representing
international and domestic companies
throughout Qatar since its initial conception in
1968. The company is privately owned by H.E.
Sheikh Khalid Bin Mohammed Bin Ali Al Thani. The Khalid Corporation represents a classic example of
Qatari talent and business acumen, starting with a mere 20 employees and currently employing well in
excess of 3,000 people. The goal of senior management has always been to continually diversify its core
activities and to promote the Qatari ethic of good business and fairness, and to promote from within
wherever possible. H.E. Sheik Khalid recently said about the rapid growth of Khalid Corporation: “Our
success reflects the development of our country and we are very proud of this development.”
Recently the Khalid Corporation merged its 14 active divisions into 3 major divisions: Khalid Services –
including Decoration World, Style, Khalid Contracting, Khalid Aluminium and others - , Khalid Cement
Industries Complex and Khalid Scientific – representing Medical, LAB, Pharmaceutical and other
Divisions. While Khalid Services and Khalid Cement Industries Complex are still under the CEO Sheikh
Ahmed Bin Khalid Al Thani, is Khalid Scientific now leaded by its CEO Sheikh Mohamed Bin Khalid Al
Thani.
The Divisions and Product Line are: Ready Mix
KCIC’s readymix provides a full range of concrete
types: water proof concrete, impermeable concrete, fibre
reinforced concrete, self compacting concrete, shotcrete,
pigmented colour concrete and screed concrete. KCIC
also has the facilities and technical know how to design
different types of concrete mixes and concrete strengths,
including Gabro aggregate with OPC or SCR or in
combination with Fly ash, Micro Silica or GGBS and
Lime stone Aggregate (from 15 Mpa to 80 Mpa).
KCIC has managed to produce Readymix Concrete to all
customers with different requirement high strength, super
structure, blended with Fly Ash, Microsilica, Superpozz. All
Batching plants used by KCIC are fully computerized to ensure
accurate and satisfactory mix for the customers. Due to the
nature of the country weather, KCIC had added ice plants with
chilled water to each and every plant.
Best quality and permanent quality control are our top priorities and guaranteed by our in-house
laboratory. A prompt delivery to all places in Qatar is assured by our big fleet and our different locations in
Qatar.
Plant Locations and Capacity : We have modern
sophisticated batching plant in Industrial Area , Dafna and Dukhan.
Currently we are operational from these locations. By the end of
March 2010 our new plant located in Ras Laffan will be operational.
In Industrial area we have the capacity to produce 385 cubic meter
of ready mix from two Oru, one Stetter and one Teka plant. We have more than 90 transit mixer, 15
concrete pumps including one 63 meter pump to deliver the product in time to our customers.
Specification Contact Details
Concrete types are available from 15 Mpa to 80 Mpa.or based on customer needs. We also have highly qualified R&D team tam to assess your need. We provide the following concrete types and mixtures:
• Gabbro aggregate with OPC or SRC or in combination with Fly ash, Micro Silicia or GGBS
• Lime stone aggregate
• Water proof concrete
• Impermeable concrete
•
•
• Fibre reinforced concrete
• Self compacting concrete
For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 For technical Inquiries please call: Mr. Said Francis (GM Readymix) 5845644 or 4501111 Dafna Plant (5857104 /4906045 /4906048 ) • Mr. George Eid (Plant Manager) • Mr. Celso Layderos (Plant Dispatcher) • Mr. Mohd Ghanem (Plant Dispatcher) Industrial Area Plant (5894820 ) • Mr. George Jarjoura (Plant Manager) • Mr. Mohd Neim (Plant Dispatcher) • Mr. Maqsoud (Plant Dispatcher)
• Air entrained Concrete
• Shotcrete
• Pigmented colour concrete
• Screed concrete
• Light weight concrete
• Sulpher concrete
Our concrete is always temperature controlled before site delivery (max. 32 C)
Dukhan Plant (5891297 /4712316/ 4712450 ) • Mr. Emad (Plant Supervisor) For shipping inquiries please call (24 h, 7 days): Mr. Sherif Ghanem or Mr. Khalid Ibrahim 4505111 to 4505222, 4501111 or 5827379 Email us : [email protected]
Precast Elements
Precast concrete is a concrete elements made with concrete cast in a reusable mould and cured in a controlled environment in the factory, then transported to the construction site and installed into place. KCIC’s precast technology produces a wide variety of finished products, including a variety of architectural applications, such boundary wall, soundproofing and security walls, decorative wall, manholes, panels to clad a building façade, highway barriers, pre-stressed girders, concrete piles, and curb inlets. The advantages of using precast concrete is the increased quality of the material, when formed in controlled conditions, and the reduced cost of constructing large forms
used with poured-in-place concrete. There are many different types of precast concrete forming systems for architectural applications - differing in size, function and cost.
KCIC provides a comprehensive design, planning and manufacturing service for your bespoke precast concrete products. Precast concrete can save considerably on project cost and time, eliminating expensive and time consuming trades. KCIC can produce elements of virtually any shape with a variety of finishes. All KCIC precast elements are produced under strict quality controlled factory conditions using state of the art moulds and our extensive manufacturing facilities.
The following special precast concrete elements can be either designed in house or manufactured from
the project engineer’s design and offers a full building solution
Specification Contact Details
• Walling panels either insulated or solid
• Boundary wall panels including footings, column and beams.
• Road barriers/wheel stoppers/vehicles barriers
• Columns and beams
• Staircases and landings
• Sea defense units
• Manholes and soakaways
• Architectural cladding The above list is by no means exhaustive but put simply if it can be precast KCIC can produce it.
For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. Hamed Al-Sherif 6005102 For design inquiries please call Mr. Anil Kumar Velukutty 5895568 For shipping inquiries please call: Mr. David Baxter 5565807 For erection inquiries please call: Mr. Ramachandran Vellora 5810675 Email us: [email protected]
Hollow core slab flooring
KCIC provides a comprehensive design planning and manufacturing service for
your hollow core slab projects. Hollow core slabs are precast prestressed
concrete elements produced by advanced extrusion machine technology from
high strength concrete, in one continuous operation. Longitudinal cores in the
section provide an efficient structural light weight product.
The design criteria of loading and spans required determines the thickness of
slab to be used, and because of the ‘hollow cores’ within the slabs they are 40-50
% lighter than conventional c.i.p reinforced slabs of similar thickness. Due to this
reduced weight considerable savings can be made as structural frames can be constructed lighter and
reducing sizes of foundations. Considerable savings in time are also achievable as when erected the
slabs form an immediate working platform. When grouted the effective shear key between the adjacent
slabs ensures that the individual slabs act similarly to a monolithic
slab and can provide a diaphragm action in resisting horizontal
forces with or without structural topping.
Hollow core slabs supported in steel or masonry structures
because of their excellent sound and fire resistant properties, can
be used for domestic, commercial and industrial applications in
fact in most cases where floors or roofs are required. Holes for
MEP can be formed in the slabs during production as well as solid ends, shelf ends and open topped
cores.
KCIC hollow core slabs are designed and produced to all relevant national and international codes of
practice and under a strict quality controlled factory environment.
Specification Contact Details The slabs are produced in a nominal width of 1200mm and in thicknesses of
• 150mm,
• 200mm,
• 265mm,
• 320mm and
• 400mm.
For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. Hamed Al-Sherif 6005102
KCIC will provide floor layout drawings for approval of clients/engineer prior to manufacture showing the supporting structure, position of service entries, typical sections and loads for which the floor is designed.
For design inquiries please call Mr. Anil Kumar Velukutty 5895568 For shipping inquiries please call: Mr. David Baxter 5565807 Email us: [email protected]
Blocks and Interlock paving
KCIC’s concrete blocks, interlock and kerbstone range
provide only the best quality in terms of fire resistance,
strengths, durability and sound insulation. We also have
the facilities and technical know how to design concrete
blocks to any specification. A prompt delivery to all
places in Qatar is assured by our big fleet and our
different locations in Qatar. We can deliver our concrete
blocks with or without pallets or you can collect them
yourself (ex factory)..
Specification Contact Details Hollow Blocks: 10, 15 or 20 cm in Lime Stone, GABRO or Fire Face GABRO Solid Blocks
For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823
Hourdi Blocks Insulation Blocks Interlock, Rectangular Interlock, Unishape Interlock, Behaton Raiser Kerbstone Half BatterKerbstone Bullnose Kerbstone
Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732 For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 Email us: [email protected]
Concrete Kerbstone
KCIC Kerbstone are hydraulically pressed and available in a
variety of sizes and configurations as per details shown. The
product complies with B.S. 7263 for precast kerbs and
edgings for use in the construction of carriageways and
footways. KCIC kerbs and edgings have played a major part
being installed in the building of roadways and pathways for
the Qatar infrastructure.
As for all KCIC precast products, production is conducted
under strict QA/QC factory conditions.
Specification Contact Details
• Raiser Kerb H 300mm, W 125mm, L 914mm H 300mm, W 150mm, L 914mm H 400mm, W 150mm, L 914mm
• Half Batter
For sales inquiries please call: Mr. Mohd. Al Ansari 5863492 Mr. Toni Jarjoura 5810823 Mr. Ramzi Hamoud 5898208 Mr. Rohit Pathak 6567732
• Bullnose
• Flush
For technical inquiries please call: Mr. Ed Ramsey (GM FCP) 4501111 or Mr. V. Jaya Kumar 5099884 For shipping inquiries please call: Mr. Abdul Razzak 5870854 Email us: [email protected]
Installation/Erection of Precast Elements and Hollow Core Slab
Flooring
KCIC believes in providing a complete professional concrete
solution to our clients. Over 75% of our special Precast and
Hollow core slab projects are provided on a supply and
installation basis. KCIC directly employ their own fully trained
and experience Engineers and erection teams to install these
products throughout Qatar, using our own mobile craneage or
clients tower crane. Involving KCIC staff at an early stage of the
project will ensure coordination through our Design and
Planning Departments to meet client objectives and programme.
KCIC Project Managers and Seniors Erection engineers are available to visits sites and advise clients on
the most economical and structural solution for installation.
Specification Contact Details
• 25 Flat bed/”A” frame trailers
• 1 Nos with 110 tones capacity
• 1 Nos with 70 tones capacity
• 2 Nos with 55 tones capacity
• 1 Nos with 30 tones capacity
For erection inquiries please call: Mr. Sam Stephens 5509744 Mr. Rizwan Asif 3009920 Email us: [email protected]
Materials and Logistics-Support Department Overview
The KCIC “Materials and Logistics-Support Department” was
formed after the merger of materials, fleet management, heavy
equipment and aggregate procurement activities to provide a
new level of excellence to Khalid Cement Industrial Complex
operations internally and externally to our customers.
The materials and logistics-support department comprise of five
experts in the KCIC headquarter, Salwa Industrial Area, headed
by the Support Manager and supported by more than 200 over
task forces in the plant’s operations side. Our Storage facilities are in Messied Industrial City and in Salwa
Industrial Area Street No. 41 (storage capability of approx. 350,000 metric tons in total).
The Support Department main objective is to strive for excellence towards providing full support to KCIC’s
operations. All the 4 divisions are gearing up to a maximum level to ensure only the best products and
services are delivered. Highest standard is maintained in upholding KCIC motto “Your Complete Concrete
Provider”. We also nurture a culture of teamwork within the organization to attain desired growth and
reputation in the area of our market place. We believe that the satisfaction of our customers will lead us to
a successful and envious growth.
Service Details Contact Details
• Supply of raw material (like Washed Sand; Plaster Sand; Gabbros Aggregate from 5 mm to 20 mm; Lime Stones both Doha Ras Al Khaimah from 5 mm to 20 mm) to any site in Qatar.
• Renting Tippers, Cement Bulkers, and other heavy equipments like cranes, excavators, and loaders.
For any material and logistics inquiries please call or email to: Mr. Salah Ali Division Manager Phone : 4501-1111
Email to: [email protected]
24 Hours Support on Mobile: Mr. Asad Ali +974 5808045 Mr. Nazar Mohammad +974 5546136
Our fleet includes in detail:
• 25 Flat bed trailers
• 54 V-type cement bulkers
• 88 Tipper trucks and trailers Heavy equipment
a) Cranes
i. 1 Nos with 110 tones capacity
ii. 1 Nos with 70 tones capacity
iii. 2 Nos with 55 tones capacity
iv. 1 Nos with 30 tones capacity
b) Excavators
• Komatsu PC200
• Komatsu PC220
• Caterpillar Type 320
c) Loaders
i. 2 Caterpillar 980
ii. 2 Caterpillar 966
iii. 2 Caterpillar 950
iv. 4 Komatsu WA420-3A
Research & Development
In addition to its testing program, KCIC engages in a wide
variety of research and development activities, including
qualification and selection of raw materials, admixture analysis,
new product development, and applications research. The
KCIC central laboratory in Salwa Industrial area is constantly
developing new-mix designs with enhanced properties using
high-performance materials such as micro-silica, fly ash,
ground granulated blast furnace slag, fibers, special chemical
admixtures, and different blends of coarse and fine aggregates.
These help KCIC provide innovative and efficient solutions to
meet the increasingly demanding needs of the construction sector.
KCIC is a corporate member of all Standards Organizations, and has contacts with leading national and
international research institutions, relevant to the industry. In addition to providing technical advice and
consultancy services to customers, KCIC is committed to raising the standards of professionalism in the
industry. On a regular basis, KCIC holds trade seminars and provides students with visits to its
laboratories and project sites. Quality & reliability followed by unparalleled performance has helped KCIC
consolidate its position as the leading supplier of High-Performance Concrete (HPC):
• Production of very high-strength concrete mixes, 75 MPa-100 MPa
• Complying with low-core temperature requirements in
mass foundations
• Production of self-compacting concrete mixes
• Slipform and diaphragm walling operations
• Retarded mortars and plasters, or
• Self-levelling screeds
Sound investment in modern plant & machinery and research &
development has helped KCIC adopt and develop these latest
advancements in concrete technology. Qualified and skilled personnel equipped with a state of the art
testing laboratory, the desire and drive for continual improvement and to perform in challenging situations
are behind our success.
Service Details Contact Details
• New Materials & Mix Design
• Training and Development
• Safety, Environment and HSE Policy
For any inquiries please call or email to: Mr. Hussein Kondakji R&D Manager Phone: 4501-1111
Email us: [email protected]
Our R&D team is a leader in technical innovation, advances and
implementation. The goal of the R&D team is to bring new or improved,
cost effective products and services to the market and provide support
to the company, in terms of business development, technical sales,
production and quality control. The Objectives of R&D are as below:
• Propose R&D projects to improve company competitiveness.
• Introduce product and process innovations.
• Implement R&D activities on new product development and
existing product improvement through cost-effective solutions.
• Develop partnerships and collaborative agreements with the world’s leading research centres and
laboratories.
• Support quality control with global standard testing services.
• Present research findings at national and international conferences.
Our R&D Concrete Laboratories consist of a central and several site laboratories that are equipped with
state of the art testing facilities meeting global standards. They provide up-to-date technical resources for
concrete research, and evaluation and testing of materials. The
lab testing facilities include:
• Prepare aggregate samples for concrete, concrete
specimens, cement paste and mortar for testing and
analysis.
• Test concrete workability, pumpability and rheology
properties.
• Curing of concrete specimens under standard or other
controlled conditions
• Evaluate degree of hydration of concrete.
• Investigate the effects of chemical and environmental exposure on concrete, including Resist
Chloride Ion Penetration, Water Absorption, Water Penetration and Initial Surface Absorption.
Certifications and Compliances
KCIC ensure product quality by following the guide line set
aside by Local and International standard bodies. All of our
plants are certified by QGOSM, National Ready Mix Concrete
Association (NRMCA). We are active member of American
Concrete Institute International (ACI), National Ready Mix
Concrete Association (NRMCA). In QC process, our certified
technicians check the product quality at different production
stages. The QC process starts at KCIC early in the design
stage and continue till we deliver the final product to our
customers.
All our raw material including aggregate, chemical, steel goes
through strict quality process which is crucial for producing high quality construction materials such as
ready mix concrete, blocks, hollow core slab and precast elements.
Because of our quality process our product ranges have earned trust from International consultants and
construction firms. We will continue to refine our quality process to serve our customers in a better and
innovative way with high quality products.
Certificate Details
Contact Details
• QGOSM
•
• NRMCA
• ISO 9001
• Calibration
For any inquiries please call or email to: Mr. Hussein Kondakji R&D Manager Phone: 4501-1111 Email us: [email protected]
Certification Area Certification Type Certification Authority
Ready Mix Plant (Industrial Area) Certificate of Conformity QGOSM
Ready Mix Plant (Dafna) Certificate of Conformity QGOSM
Ready Mix Plant (Dukhan) Certificate of Conformity QGOSM
Ready Mix Plant (Industrial Area) Certificate of Conformity NRMCA
Ready Mix Plant (Dafna) Certificate of Conformity NRMCA
Ready Mix Plant (Dukhan) Certificate of Conformity NRMCA
Hollwo and Solid Block Certificate of Conformity QGOSM
Hollow Core Slab Certificate of Conformity QGOSM
Kerbstone Certificate of Conformity QGOSM
Plant Scale Calibration Calibration Certificate Qatar Scale