KeyTec Suzhou (China) presentation

Our company

Suzhou KeyTec PC presentation

Suzhou KeyTec Precision Components Co. Ltd. (China)

➢ Established WOFE in 2000

➢ Total investment 18M$

➢ Fully equiped Toolshop

➢ Metal & Plastic & Decoration

➢ Components & Full Assembly

➢ 27000m2 floor space

➢ ISO 14001 certified (2002)

➢ TS 16949 certified (2004)

➢ ISO 13485 certified (2012)

➢ 25 M€ Sales (2013)

Bird’s eye view of our facility

Suzhou KeyTec PC presentation

Our capacities

Suzhou KeyTec PC presentation

Production Process

Molding Stamping

Plating

Assembly

Customer delivery (components or systems)

Manufacturing process

DesignNew Tool

build

Gages, jigs, aids

Spare parts, maintenanc

e

Painting/ decorating

Precision Stamping

Suzhou KeyTec PC presentation

➢Floor Space: 1600m2

➢Presses: 14 (Kaiser, Seyi, Micron)

➢Tonnage: 25T-400T

➢High Speed (800SPM)

➢Deep Drawing

➢Deburring & Cleaning

➢Ultra Sonic Cleaning

➢Auto Bending & Assy

Injection Molding

Suzhou KeyTec PC presentation

➢ Machines: 40 (Arburg, Demag, Engel)

➢ Insert Molding (Metal + Plastic)

➢ Clean room Molding

➢ Electric molding

➢ Tonnage: 15-650T

➢ 2K (2shot) molding

➢ Floor space: 2500m2

Painting

Suzhou KeyTec PC presentation

➢ Floor Space: 1000m2

➢ 1 Automatic spindle line

➢ 2 Manual stations

➢ 1 Water-based robot painting line

➢ CO2 Snow, Ionized and Plasma cleaning

integrated in robot line

Surface treatments for decoration

Suzhou KeyTec PC presentation

➢ Laser Etching

➢ Silk screen Printing

➢ Pad (tampon) Printing

➢ Painting

➢ Plating (outsourced to partner)

➢ Metal PVD on plastic

Assembly

Suzhou KeyTec PC presentation

➢Area: 3000m2

➢Laser Welding

➢Ultra-sonic Welding

➢Adhesive Bonding

➢Solder-Wave Assy

➢Manual assembly

➢High-class Clean Room (class 100K-1K)

➢Additional 1000m2 dedicated to LCD-BL/TP Assembly

Tooling

Suzhou KeyTec PC presentation

➢ World-Class Tooling Center established in 2004

➢ Die/Mold DFM + Development

➢ Spare parts + New Die and Mold manufacturing

➢ Latest investment: Agie Charmilles CUT3000 (2) with

1.5 U and 3D cutting

Technology roadmap

Suzhou KeyTec PC presentation

➢Water Based Robot Painting

➢High Precision Wire cutting ( 1.5 micron and 3D cutting)

➢Burr Free Tooling Design

➢Reel to Reel Stamping and Over Molding

➢High Speed Stamping

➢Round Table Over (Insert) molding

➢Ultra clean oil-free stamping

➢Ultra clean molding (plasma, CO2 snow)

➢Vacuum metalization

Quality assurance

Suzhou KeyTec PC presentation

➢ ISO 9000 (since 2001)

➢ ISO 14001 (since 2002)

➢TS 16949 (since 2005)

➢ ISO 13485 (TüV, since 2012)

➢APQP/PPAP

➢FMEA & MSA/SPC/G-RR

➢Supplier Quality Assessment (SQA)

➢8D Action, Continuous Improvement, Training

➢Conform to ROHS, REACH Registration

Our quality system

Suzhou KeyTec PC presentation

ISO 13485 IATF 16949 ISO 14001

Our quality system

Suzhou KeyTec PC presentation

Quality Manual

Procedure

Work Instruction

Data Forms

APQP

PPAP

SPC

FMEA

MSA

Customer’sRequirement

“KeyTec-inside”

Suzhou KeyTec PC presentation

“KeyTec-inside”

Suzhou KeyTec PC presentation

Special metal parts

Suzhou KeyTec PC presentation

Ultra-Thin LCD

Frames (0.1mm)

Thick bus bars

(3.0mm)

Special plastic parts

Suzhou KeyTec PC presentation

Over moulding

mounting bracket

Battery Terminal Cover

2K Moulding

Aperture (2mm)

Special decorative parts

Suzhou KeyTec PC presentation

Spherical Cover

for Vacuum CleanerAutomotive

Special automotive parts

Suzhou KeyTec PC presentation

Fuel System

Hybrid

Electric

Vehicle

Battery

Automotive lighting

Suzhou KeyTec PC presentation

Metal Caps H3 Cable

Automotive insert-molding

Suzhou KeyTec PC presentation

Brake Sensor

Carrier Coda connector

Airbag

Ignitor Body

SAFETY PARTS

Automotive decorative parts

Suzhou KeyTec PC presentation

Main Process:

➢ Molding

➢ Painting

➢ Printing

➢ Laser etching

Complete submodule

Suzhou KeyTec PC presentation

Simultaneous 45 Metal & Plastic Components

➢ APQP

➢ DFM

➢ Tool Design

➢ Tool build

➢ Project mgmt

➢ SQA and SQM

➢ PPAP

➢ 39 Mold tools

➢ 6 Dies

LCD TV Backlight & Touchpanel

Suzhou KeyTec PC presentation

Components:

➢ Cover Bottom

➢ Cover Driver

➢ Lamprails

➢ Guide Panels

➢ Cleaning

Cleanroom assembly

➢ Class 100

➢ Functional test

➢ End product

Professional product: Gas controller

Suzhou KeyTec PC presentation

➢ Valve for USA water heater

➢ Metal parts

➢ Bobbin winding

➢ Welding

➢ Glueing

➢ Testing

CADCAM mouse housing

Suzhou KeyTec PC presentation

➢ Metal & Plastic parts

➢ Soft touch painting

➢ Laser Etching and Printing

➢ Heat Staking and Assembly

➢ Complete Module

Choice of 3 different processes for the lens:

➢ Mold →Paint → Print → Laser etch → UV paint

➢ Mold →Silk Screen Print

➢ 2K molding

Professional end product

Suzhou KeyTec PC presentation

➢ Plastic

➢ Connectors

➢ Printing

➢ PCB surface mounting

➢ Assembly & Testing

➢ End Product

Metal evaporation on plastic

Suzhou KeyTec PC presentation

Mold → CO2 cleaning → (base coat paint)

→ PVD (Physical Vacuum Deposition) →(top coat paint)

high gloss

moldingPVD Plating Print & topcoat

Cosmetic dashboard modules

Suzhou KeyTec PC presentation

Painted & printed

steering wheel

control panelGPS Display

Control Panel

GPS faceplate in

Suzhou KeyTec PC presentation

Chrysler Sebring

and in……

Ferrari California

The end

THANK YOU

Suzhou KeyTec PC presentation