KETRON PEEK ? The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...

download KETRON PEEK ? The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical

of 6

  • date post

    09-Jul-2018
  • Category

    Documents

  • view

    218
  • download

    0

Embed Size (px)

Transcript of KETRON PEEK ? The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...

  • KETRON

    The industrys first

    NORSOK M-710 certified

    stock shapes for oil, gas and

    petrochemical applications.

    GUIDE

    quadrantplastics.com

    Find us online @quadrantepp

    NA: 8 0 0 - 3 6 6 - 0 3 0 0EU: 49[0] 2564 3010

    M- 7

    10 C

    ERTIFIED

    NORSOK

    SHAPE

    S

    PEEKREFERENCE

  • KETRON PEEKThe industrys first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

    NEAR NET SHAPES TOOLING SIZE CHART

    quadrantplastics.com

    Ketron 1000 PEEK EXT

    Ketron 1000 PEEK IM

    Ketron 1000 PEEK SP

    Ketron CA30 PEEK

    Unfilled PEEK in extruded plate, rod & tube. Offers highest elongation of all PEEK grades. Ideal for large cross section tube in small quantities.

    Unfilled PEEK in injection molded tubes. Higher internal stress than extruded or compression molded. Excellent combination of thermal resistance and high compressive strength.

    Unfilled PEEK in compression molded rings.

    30% carbon fiber filled PEEK in extruded plate, rod & tube. More thermal conductivity than unreinforced PEEK with enhanced compressive strength and stiffness.

    EXTRUDED

    INJECTIONMOLDED

    COMPRESSIONMOLDED

    EXTRUDED

    480F250C

    480F250C

    480F250C

    480F250C

    MATERIAL ADVANTAGES

    CERTIFIED

    SHAPES

    CERTIFIED

    SHAPES

    CERTIFIED

    SHAPES

    CERTIFIED

    SHAPES

    MATERIALSPROCESSMETHOD

    NORSOK M-710APPROVED

    MAX OPERATING TEMPERATURE

    SEGMENTED WELDED RINGS

    NOTE: Other sizes are available, contact a Quadrant representative for more information. This chart does not include segmented weld rings that are custom designed.

    Other materials available, contact a quadrant material specialist at 800-366-0300.

    Injection Molded Extruded Compression Molded Transfer Molded (SP)

    0.500.751.001.181.251.371.501.691.752.002.252.382.502.632.752.883.003.253.503.753.854.004.254.504.75

    12.719.125.430

    31.834.838.142.944.550.857.260.363.566.769.973

    76.282.688.995.397.8102108114121

    ININ

    MMID O

    F TUBES

    OD OF TUBES25.4 31.8 38.1 42.9 44.5 47.8 50.8 57.2 60.3 63.5 69.9 71.9 76.2 80.6 82.6 88.9 95.3 96.8 102 106 108 114 121 127 133 136 140 1451.00 1.25 1.50 1.69 1.75 1.88 2.00 2.25 2.38 2.50 2.75 2.83 3.00 3.18 3.25 3.50 3.75 3.81 4.00 4.17 4.25 4.50 4.75 5.00 5.25 5.35 5.50 5.71

    Principle Objective:

    Materials:

    Size Range:

    Applications:

    Required Equipment:

    Welding of segments into large OD rings consisting of 4,6, or 8 segments depending on OD ring size & plate availability

    PEEK Natural, PEEK + PTFE (completed) development of other materials on-going PEEK + carbon fibers, PEEK + glass fibers, PPS-HPV

    OD Range: min 700mm max 3m Cross Section: 100 x 100mm max, typically range 25 x 50mm

    Industries: oil & gas, aerospace, industrial, military equipmentLarge dia. high temperature/high pressure seals, BU rings, guide rings

    QEPP Tielt: dedicated high temperature mirror welding system,fully computer controlled welding system (temp, forces, displacements)

    NEAR NET SHAPES HAVE: CHEMICAL RESISTANCE, LOW DEFORMATION, PROVEN MECHANICAL PROPERTIES, DIMENSIONAL STABILITY, EXCELLENT MACHINABILITY

    NEW

  • Quadrant was the worlds FIRST stock shape manufacturer to earn NORSOK M-710 compliance and provides the most accurate and reliable data on their stock shapes.

    The NORSOK M-710 specification was developed by the Norwegian petroleum industry to ensure sufficient understanding and experience of oil and gas materials. It specifies a test procedure to predict the progressive degradation of thermoplastic materials exposed to a sour fluid at elevated pressure and temperature over an extended period of time. NORSOK M-710 defines the requirements for critical non-metallic (polymer) sealing, seat and back-up materials and components for permanent use subsea, including well completion, christmas trees, control systems & valves, and topside valves in critical gas systems.

    M- 710

    CERTIFIED

    NORSOK

    SHAPE

    S

    Any shape converter can take a good resin and make high stress materials with poor properties. Specify the shape manufacturer and then you are specifying a process which includes consistent resin and consistent shape properties...including consistent low stress materials. Let Quadrant eliminate the guess work and provide a consistent low stress shape regardless of the resin.

    WE TAKE THE STRESS OUT

    CE

    RTIFIED

    SHAPES OURS:

    THEIRS:

    LOW STRESS

    HIGH STRESS

    KETRON PEEKThe industrys first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

  • TIVAR H.O.T. / Fluorosint / Duratron Family - Fill in the performance gaps left by traditional materials. Quadrant offers a wide variety of materials to solve current and future design challenges for improved MTBR (Mean Time Between Repairs).

    150F 250F 350F 450F 550F 65C 121C 176C 232C 288C

    TEMPERATURE

    EXPOSURE TO PRESSURE LEVELS & HEATH

    L

    PRES

    SURE

    RES

    ISTA

    NCE

    TIVAR

    UHMW-PETIVAR

    H.O.T.

    Fluorosint

    135, 207, HPV, 500 Fluorosint

    MT-01

    Ketron PEEK1000, GF30, CA30

    DuratronPAI, PI, PBI

    PTFEFilledPTFE

    KETRON PEEKThe industrys first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

    SEAL MATERIAL SELECTION MATRIX

    COMPETITIVE ADVANTAGEQuadrant develops the materials of choice for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion resistance combined with HPLT/ HPHT ratings and superior strength make the Quadrant family of materials the ideal choice for structural parts, bushings, bearings, seals and back up rings.

    Quadrants global partnerships provide technical service and application development. Flexibility in material portfolio and manufacturing capabilities provide our clients with a competitive edge. Quadrant can provide the platform for bringing your concept to the production line, from high volume molded parts to lower volume custom cast and machined components.

  • 0 15,000103,421.4

    350176

    550288

    RESISTANCE PRESSURE

    RESI

    STAN

    CE T

    EMPE

    RATU

    RE

    20,000137,895.1

    30,000206,842.7

    Duratron

    PI

    Ketron

    CA30 PEEK

    Ketron

    PEEK

    Nylatron

    PA6

    Duratron

    PBI

    Duratron

    T7130 PAI

    Fluorosint MT-01

    450232

    PTFE

    Ketron

    GF30 PEEK

    Standard Drilling Depths Extreme Drilling Depths Ultra Extreme Drilling Depths

    PSIKPA( )

    F C()

    MATERIAL OPTIONS IN CHANGING ENVIRONMENTAL CONDITIONSHPHT (High Pressure High Temperature)

    Polymer Labyrinth Seals provide much

    greater efficiency and provide

    the increased performance over

    a much greater service life

    COMMON APPLICATIONS/ Pipeline systems (pipe in pipe spacers, pipe

    clamps, lined pipe, pipe collars)/ Subsea vehicles (thruster cowlings, bearing, seals)/ Lifting equipment (cable sheaves, hook blocks,

    bearing pads)/ Instrumentation (insulators, sensor protectors,

    guidance probes, connectors)/ Compressor, pump and valve components

    (seals, bearings and wear components, backup rings, lantern rings)

    / Offshore equipment (bushings, slide pads)/ Large diameter bouy seal rings to over 16.4ft (5m)

    KEY BENEFITS/ High mechanical strength/ Chemical and corrosion resistant/ Materials operating in temperatures of

    -50F (45.5C) to 480F (250C)/ Low weight compared to metal components/ Low coefficient of friction/ Low moisture absorption/ Excellent dimensional stability and quality/ Low coefficient of thermal expansion/ NORSOK M-710 (sour gas aging) compliance for Ketron PEEK stock shapes

    NEW

    Photo courtesy of Elliott Compressor

  • 20532,000TEAM MEMBERS

    BRANCH OFFICES

    COUNTRIES

    QUADRANT AT A GLANCE

    Distributed by:

    Explore the industrys broadest family of engineering plastic products, online! The perfect match for your application, environment and performance level is just a few clicks away.

    NA: 800-366-0300 I EU: 49[0] 2564 3010

    quadrantplastics.com

    Find us online @quadrantepp

    PERFORMANCE ADVANTAGES START HERE

    The global industry leader replacing metals & alloys by delivering STRONGER, LIGHTER-WEIGHT plastic & polymer materials with superior corrosion & extreme temperature resistance

    450F(230C)

    250F(120C)

    150F (65C)

    Ketron PEEK*Techtron PPS

    Fluorosint PTFE*

    Duratron PBI Duratron PI

    Duratron PAI*

    Duratron PBI Duratron PIDuratron PAI*

    Ertalyte PET-PNylatron PA

    Acetron POM*TIVAR UHMW-PE

    Semitron ESdDuratron PEI*Quadrant PPSUQuadrant PSU

    Quadrant PC

    Quadrant PPO

    PVCProteus PP

    Sanalite HDPE/PPLDPE

    *Available in Semitron static dissipative grades.

    3,000,000LBS. SHIPPED WEEKLY WORLDWIDE

    WE TAKE THE STRESS OUTAll statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable and practical field experience. The reader is cautioned, however, that Quadrant Engineering Plastic Products does not guarantee the accuracy or completeness of this information and it is the customers responsibility to determine the suitability of Quadrants products in any given application. Acetron, CleanStat, Corzan, Duraspin, Duratron,