Kerry E. Kaylegian, Ph.D. May 2014
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Transcript of Kerry E. Kaylegian, Ph.D. May 2014
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Kerry E. Kaylegian, Ph.D.May 2014
CHEESEPRODUCTION
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What is Cheese?
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Fermented ProductsYogurtButtermilkAcidophilus MilkKefir, KoumissSour CreamCream CheeseCheddar, ColbyMozzarella, Provolone & Italian typesEmmental, Gruyere & Swiss typesBrie, CamembertBlue cheesesMunster, Brick
Frozen DessertsIce CreamGelatoSherbet
OtherFlavored MilksPuddingCreamsButter
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Dairy Fermentation
MilkBacteriaMoldsYeasts
MicrobialMetabolism
ProcessingConditions+ +
Productswith aVarietyof Flavors,Textures &End Uses
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Variables in Cheesemaking• Type of cheese• Type of milk• Milk composition• Heat treatment• Microorganisms used• Time• Temperature• pH• Salting method• Other handling• Other ingredients
• Environment– sanitation– water quality– native flora (good &
bad)– storage temperature– storage humidity
• Production consistency– acidity development– flavor & texture
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Defining Varieties … By Manufacturing Technique• Acid set • Rennet set• Fresh/Aged • Cheddar type• Pasta filata• Cheese with eyes• Natural rind• Washed-rind• Mold-ripened
By Cheese Characteristics• Fresh• Semi-soft• Soft-ripened• Surface-ripened• Semi-hard• Hard• Blue• Washed-rind• Milk type (cow, goat, sheep)
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How can you govern a country that has 246 varieties of cheese?
Charles de Gaulle French President, 1958-1969
2013: 1794 entries (cheese, yogurt, butter),100 categories
2012: World Championship, 2504 entries, 81 categories2013: US Championship, 1702 entries, 81 categories2014: World Championship, 2619 entries, 90 categories (cheese, butter)
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Cheese Standards• Code of Federal Regulations
– 21 CFR 133• http://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfcfr/
cfrsearch.cfm?cfrpart=133 – contains Standards of Identity (SoI) for many cheeses– regulations can be very specific on cheese composition,
make procedures and ingredients• Pennsylvania Code
– Title 7 Part III Ch. 57– § 57.71 Cheese and related cheese products
• Cheese and related cheese products shall comply with 21 CFR 133 (relating to cheese and related cheese products).
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Cheddar Cheese Standard21 CFR 133.113
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Cheese – Pasteurized or Raw7 CFR 58
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General Cheese Making StepsRaw Milk
Pasteurize/Heat
Inoculate with Starter & Non-Starter Bacteria and Ripen
Add Rennet and Form Coagulum
Cut Curd & Cook
Drain Whey
Texture Curd
Dry Salt/Brine
Form Cheeses
Store and Age
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Major Steps in Cheese MakingStep Purpose Key FactorsSetting Milk Prepare milk for coagulation
Ripen starter cultureCoagulation
TemperatureProteinCalciumSanitation (phage)
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CoagulationAcid Coagulation• Function of isoelectric properties • at pH 6.6 the net charge on the
proteins is negative, casein micelles repel
• pH 4.6 is the isoelectric point and the net charge is neutral, casein micelles interact
• soft, delicate curds– at lower pH, the casein micelles are
depleted of Ca
Rennet Coagulation• Function of enzyme activity• 1st step cleaves -casein
– net negative charge is reduced– steric repulsion is decreased
• 2nd step requires ionic (free) Ca – Ca forms bridges to stabilize
the aggregation
• firmer, stronger curds– at higher pH, the Ca is still present in
the casein micelles
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Major Steps in Cheese MakingStep Purpose Key FactorsSetting Milk Prepare milk for coagulation
Ripen starter cultureRennet coagulation
TemperatureProteinCalciumSanitation (phage)
Cutting the Curd
Speed whey expulsionAssist in uniform cookingAssist with moisture control
Curd firmnessSize of curd particlesUniformity of curd particles
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Major Steps in Cheese MakingStep Purpose Key FactorsSetting Milk Prepare milk for coagulation
Ripen starter cultureRennet coagulation
TemperatureProteinCalciumSanitation (phage)
Cutting the Curd
Speed whey expulsionAssist in uniform cookingAssist with moisture control
Curd firmnessSize of curd particlesUniformity of curd particles
Cooking the curd
Remove wheyEstablish moisture level in cheeseInfluence texture
Curd sizeTime & temperature profileStirring ratepH
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Major Steps in Cheese MakingStep Purpose Key FactorsSetting Milk Prepare milk for coagulation
Ripen starter cultureRennet coagulation
TemperatureProteinCalciumSanitation (phage)
Cutting the Curd
Speed whey expulsionAssist in uniform cookingAssist with moisture control
Curd firmnessSize of curd particlesUniformity of curd particles
Cooking the curd
Remove wheyEstablish moisture level in cheeseInfluence texture
Curd sizeTime & temperature profileStirring ratepH
Draining orDipping
Separate whey from curdsMoisture control
pH
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Major Steps in Cheese MakingStep Purpose Key FactorsCurd Knitting Form characteristic texture
Acid developmentMoisture control
TemperatureTime
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Major Steps in Cheese MakingStep Purpose Key FactorsCurd Knitting Form characteristic texture
Acid developmentMoisture control
TemperatureTime
Pressing Expel wheyShape cheeseInfluence texture
TemperaturePressureAcidity development
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Major Steps in Cheese MakingStep Purpose Key FactorsCurd Knitting Form characteristic texture
Acid developmentMoisture control
TemperatureTime
Pressing Expel wheyShape cheeseInfluence texture
TemperaturePressureAcidity development
Salting Influence flavorInfluence textureControl moisture
Method of saltingCurd sizeTemperature
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Major Steps in Cheese MakingStep Purpose Key FactorsCurd Knitting Form characteristic texture
Acid developmentMoisture control
TemperatureTime
Pressing Expel wheyShape cheeseInfluence texture
TemperaturePressureAcidity development
Salting Influence flavorInfluence textureControl moisture
Method of saltingCurd sizeTemperature
Special Applications
Apply appropriate practices to give cheese its characteristics(pasta filata, mold-ripened, washed-rind, aged)
Depends on the application
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Flavoring Cheese
• Herbs• Spices• Fruit pieces• Vegetable pieces• Smoke• Beer• Wine• (Microbial smears)
www.images.google.com
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Washed-Rind Cheese
• Outer surface flavor & color– beer
• Chimay Ale– wine
• Drunken Goat
• Complex flavor & rind development– microbial smears (Brevibacterium linens)– yeasts– sequence of organism development– specific to organisms used
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Cheese Aging = Affinage
• The ripening of a young cheese to a mature cheese– development of complex flavors and textures
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Cheese Aging
• Cheese Variables– cheese type– microflora
• Environment Variables– temperature– humidity– air flow– air turnover– shelving type– proximity to other
cheeses– native flora– sanitation
• Handling– time– turning– brushing– washing– sanitation
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Cheese Aging – Environmental Conditions
• Drying– 57-64°F, 60-80% RH
• Ripening– 52-77°F, natural rind cheeses– 46-52°F, bloomy cheeses– 46-48°F, blue cheeses– 90-98% RH, natural rind cheeses
• Warm (eye development)– 68-72°F, 80-85% RH
• Cool storage– 38-48°F, flavor development– 38-40°F, 60-80% RH, storage prior to sale– 90-95% RH, natural rind cheeses
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Cheddar Type Cheese Make StepsRaw Milk
Pasteurize/Heat
Inoculate with Starter & Non-Starter Bacteria and Ripen
Add Rennet and Form Coagulum
Cut Curd & Cook
Drain Whey
Texture Curd
Dry Salt
Form Cheeses
Store and Age
Lactococcus lactis subsp. lactis or cremoris
pH 6.4100°F (38°C)
Cheddaring & Milling OR Stirred Curd pH 5.1 – 5.5
Hoop & Press
1 month to 5+ years
Lactobacillus casei,Lactobacillus plantarum
86-90°F (30-32°C)
Wash curd for Colby & Jack
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Cheese with Eyes Make StepsRaw Milk
Pasteurize/Heat
Inoculate with Starter & Non-Starter Bacteria and Ripen
Add Rennet and Form Coagulum
Cut Curd & Cook
Drain Whey
Texture Curd
Brine
Form Cheeses
Store and Age
118-135°F (48-52°C)rapid cook
S. thermophilus, L. helviticusL. delbrueckii subsp. bulgaricus Proprionibacterium
freudenreichi
pH 6.4cheeses placed in hoopsbefore draining
curd is pressed in hoops,acid begins to formpH 5.1-5.2
60°F (15°C), 2 d1-2 wk, 60°F (15°C) drying3-7 wk, 70-77°F (21-25°C) eye formation4-12 wk, 41°F (5°C) aging
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Blue Veined Cheese Make StepsRaw Milk
Pasteurize/Homogenize/Heat
Inoculate with Starter & Non-Starter Bacteria and Ripen
Add Rennet and Form Coagulum
Cut Curd & Cook
Dip Curd/Form Cheese
Texture Curd
Dry Salt/Brine
Drain Whey
Store and Age
L. lactis subsp. lactisL. lactis subsp. cremoris
1 hr90°F (32°C)
firm curd, open textureput into hoops
drain 1-7 d, 68°F (20°C), 80% RH
pierce with needles
Penicillium roqueforti spores
ripen and cure50-60°F (10-15°C), 95% RHmold growth 2-4 mocure 2-4 mo
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?Kerry E. Kaylegian, Ph.D.Dairy Foods Research & Extension AssociatePennsylvania State UniversityDepartment of Food [email protected]