Kepic Qap(New)

* QA & KEPIC QAP-12010. 01

(KEPIC-QAP) HCC-KEPIC-QAP-V2.0/2006 page

(Product)? (Product) (ITEM) (Service)(Hardware) (Software), . , , , , , , , , , , (Organization) (Stakeholder) (Item) (Service)


1. Quality Changes / Transitions QM QA QCInspectionQuality ofManagement LeadershipProcessQualityProductQualityI. What is QA?


2. Change of Quality GoalI. What is QA?


All those planned and systematic actions necessary to provide adequate confidence that a structure, system, or component will perform satisfactorily in service. (ASME NQA-1)

Quality Assurance comprises all those planned and systematic actions necessary to provide adequate confidence that all item designed and constructed are in accordance with the rules of this section. (ASME B&PV Sec. III NCA) Do it right the first time (Crosby)3. Quality AssuranceI. What is QA?


II. QA SYSTEM KEPIC (Korea Electric Power Industry Code)1. Nuclear QA related Organization


D (DO)Quality Policy from Top ManagementEstablishment of QA ProgramImplementationAudit,

Check, Review, Verification Corrective ActionQuality AssuranceP (PLAN)C (CHECK)A (ACTION) 2. PDCA of QA ActivitiesII. QA SYSTEM


PLANDOCHECKACTIONTop Management By who For what How (method, tools) Training Work by QA Program/Procedures Verification of output, process Evaluation of Program adequacyAudit

Check, review, verify design Corrective action Investigation of problem Corrective Action Preventive/ImprovementQuality ProductQuality Assurance QA Code & Std.Client RequirementsIndustry PracticePlan, instruction etcII. QA SYSTEM


I. II.


KEPIC (Korea Electric Power Industry Code)KEPICKEPIC-QQAP ()QAR ( )QAI ()MN ()MG ()MH ()MD ()MQ ()ME ()MI ()MO ()MF ()KEPIC-MKEPIC-EEN ()EM ( )EE ()EC ( )KEPIC-FFP ()KEPIC-SSN ()SG ()ST ()SW ()KEPIC-NND()NF()


(MNX 7738)

KEPIC (MNA 1300)


I. 1. 2. KEPIC QAP-1 3. KEPIC QAP-1 4. MNA/SNA 4000 QAP-1 5. MNA 4200/QAP-1/MNA 4300 6. QAP-2

7. MNA 4300


1. (1) QA * T/R - QA - QAP-1/NQA-1 18 QA Elements


1. (2)KEPIC QAP-1 / (NQA-1) / (NDE )


1. (3)ASME NQA-1 97 . NQA-1 97 .


2. KEPIC QAP-1 2.1 , , , , ,

2.2 : , , (activities which could affect the quality)

2.3 (QAP-1 ) QAP-1 ,


3. KEPIC QAP-1 (1)


3. KEPIC QAP-1 (2) , , , 18 (19 ) (12 )


3. KEPIC QAP-1 (3)

( )1. 1S-1 1A-1 2. 2S-1 2S-2 2S-3 2S-4 2A-1 2A-2 2A-3 2A-4 3. 3S-1 3A-1 4. 4S-1 4A-1 5. , --6. 6S-1 -7. 7S-1 7A-1 7A-2 8. 8S-1 --9. 9S-1 -


3. KEPIC QAP-1 (4)

( )10. 10S-1 -11. 11S-1 11S-2 -12. 12S-1 -13. , 13S-1 , -14. , --15. 15S-1 -16. -16A-1 17. 17S-1 17A-1 18. 18S-1 18A-1


4. MNA/SNA/ENA 4000 QAP-1 Service Code Design/Construction Code Service Code : QAP, QAR, QAI, MD, MEN, MQW .. Construction Code : MN, SN, EN, MG .. MNA/SNA/ENA-4000() QAP-1 , , 4200 /


5. MNA 4200/QAP-1/MNA 4300

MNA 4200QAP - 1MNA 4300 (, ) (, ) , 1, 2, 3 (Q) Q, T, R, S1, 2, 3 (Q)


II.1. II.2. , , , II.3. II.4. , II.5. , , , II.7. II.8. , II.15. , II.18. II.20. II.21.

6. QAP-2


7. MNA 4300 , MNA 4300

1. (MNA 4342(1)) 2. (MNA 3520(2)) 3. , (MNA 4343) 4. (MNA 43465(2)) 5. (MNA 4342(3))


II. 0. 1. 2. 3. 4. 5. , 6. 7. 8.


0. : (1) MNA 4120 MNA QAP . (2) 3 1) 2) 3) ()

MNA 9000QAP-1(quality assurance): KEPIC-MN , .(quality assurance): ,


(quality assurance program) : KEPIC-MN .

(quality assurance manual) : .

(quality system program) : KEPIC-MN .MNA


MNA 9000QAP-1, , , , . , , , , , , , , , , KEPIC-MN . KEPIC-MN


MNA 9000QAP-1 . , , , , , , KEPIC-MN , .,


1. 1.1 , , / 1.2 / .1.3 ( ) , (interface)


1. 1) ? 2) ?

2. (Responsibility) (Authority) ?

3. ?

4. ?

5. ?

6.


1. , QA .


(, , , ,)

(AIA) ( )

()

2. (1)


2. (2)2.1 , , , ,

2.2 ,

Orientation : The process of acquainting personnel performing quality related activities with the need for quality performance and the objectives of the Quality Assurance Program.


2. (3) Indoctrination : The process by which personnel are made knowledgeable of the requirements for and expectations of the quality related tasks to which they are assigned.

Training : The process by which personnel develop and maintain proficiency in the performance of assigned tasks ; training recognizes the need for uniform performance of tasks unique to the quality program. 2.3


2. (4)< 2S-1, > : ( ) , / , /, (OJT) : , , , ( ) : 3 1, 1 ( 2A-1) :


2. (5)< 2S-2, >

: RT, MT, UT, PT, ECT, LT, VT MEN 1002( ) , , : : , , ,


2. (6)< 2S-3, >

: (1 ) : 4 ( ) : : 4 QAP-1, , / : , , ,


2. (7) : 3 5 , 1 1 ; (, , ) (, , ) / : 2 1 : /


2. (8)

() 313, 2 ,


2. (9)

3 5(1 1 ) 1) 2) 3) (, )1) (, )2)* ()


2. (10)< 2S-4, >

: , ,

: , ,

: ,

: ,


2. (11)() KEPIC KEPIC KEPIC ()


2. (12)


2. (13) MNX 5520 QAP-1 2S-4


(design life) : (MNA)(design input documents) : , , . .(MNA)(design input) : , , (QAP)(design output documents) : , , , KEPIC-MN (MNA)(design output) : , , , (QAP)

3. (1)


(design, final) : (QAP)

(design loading) : , , (MNA)

(design limit) : (MNA)

(load capacity data sheet) : KEPIC-MNF 3000 (MNA)

(design change) : .(QAP)

3. (2)


3. (3)(design process) : (QAP)(Verification) (Confirmation by examination and provision of objective evidence that specified requirements)(Validation) (Confirmation by examination and provision of objective evidence that the particular requirements for a specified intended use are fulfilled)

Verification , Validation .


(design report) : KEPIC-MN (MNA)

(design specification) : . (MNA)

ASME NCA 9000 Design Specification (Division 1). A document prepared by the Owner or Owners designee which provides a complete basis for construction in accordance with this Section. Design Specification (Division 2). A document prepared by the Owner of Owners designee which provides a complete basis for design in according with this Section.

3. (4)


3. (5)


3. (6)3.1 ,

3.2 (, , , ) , ,


3. (7)3.3 , (Quality Standard) , ,

3.4 : , , : , , , ,


3. (8)3.4 .1 - - - (, ,, ) - , - -

3.4 .2 ()

, , 3 ( ( )


3. (9)3.5 , , ( , ) ,


3.6 () , ,

() Interface (, )(, , , Vendor )KEPIC (MNB/MNF )(EN.MN )

3. (10)

, , ()MNA3342/3250OWNERMNA3342ANIMNA 3240/3244(PUMP, VALVE 4INCH )OWNERMNA 3244ANI


3.7 , ,

3. (11)


3. (12) : , , , / : /, , / / () , ,


3. (13)


3. (14)

MNC 3200 MN MNC 3330 / 3360/ / MNC 3350 / MNC 4244,/(3 ) MNC 7000 KEA


(design drawings) : KEPIC-MN .(MNA)()1. 3. (15)

3S-1 ()/QAP-1 5 ( )MNA 4200.17(, )


3. (16) (1)

123MCCS MNC 3200 ()(1)(1) XXXX ()


Q1. QA RECORD ?

2. ?

3. ?

4. ?3. (17)


3. (18)


4. (1)QAP-1 (supplier) -, , , ( )

(purchaser)

(procurement document) , , , ,

( )

MNA 4200QAP-1// (Approved Supplier), , /


4. (2)4.1 , , , , , 4.2 , 4.3


Q

, , . 4.1 ? .

4. (3)


5. , (1)5.1 , , , ,


5. , (2) ? , : (Specific ) ( fit-up : MNX 4000, )


6. (1)

(6S-1) (, ), , , (17S-1) (, )(MNA4200.17), ,


6. (2) 6.1 , 6.2 , , , , 6.3 , , : ,


6. (3)KEPIC

ANIMNA 4200.2MNA 3250SNA3200-1SNB, SNA3200-1SNB


6. (4)


6. (5)

(Change), (Revision), (Amendment) ?

: (Traveler, Inspection & Test Plan)

?

?

? (QA ?)

? ( : , , WPS ) ( : WPS : )

?

?


6. (6)


7. (1)7.1 , , , ,

7.2 , , , , , , (, ), , ,


7. (2)7.3 / ,

MNX 2610/MNA 4300 , MNX 2610 ,/ - , MNA 4200 QAP-1(7S-1,3.1(3) ,NDE, MNA 3122/MNA 4200 QAP-1(7S-1, 3.1) ,, MNA 1253


7. (3)7.4 ( , ) . .7.5 , , 7.6 7.7


7. (4)7.8 : (C of C) , , , : /, /

7.9


7. (5)

7.10 (Commercial Grade Item)


7. (6)

CMTR /C of C ()MNA 4200.7(5) ( ) MNA 4200.7(5)QAP-1, 8S-1 (8.2.1) (USM)(, , )MNA 4345(SM)MNA 4343


7. (7)


8. (1)8.1 : , : , , (Marking) :

8.2 (MNX 4122) ,


8. (2)


8. (3) () O Heat No. CMTR No. Heat No. : MNA 4200.17 (NX 4122, NCA 4134.17) - Spool , CMTR No. Heat No. As-Built Sketch Heat No. . * ( ) Heat No. .

* MNA 4200.17-1(Table NCA 4134.17-1) ( ) ( ).


8. (4)

/ MQWPQR MNX 2400/MDW, MNX 2410(2) MNX 2400/MDWCMTR MDW/ MNX 4411 MNX 4122 SNB


8. (5) (MNX 4122)

CMTR ( ) , C of C


8. (6) (Q)1. Lot No ?

(, ) MNX 4122 (Coded Marking)MNA 4353/4352 ( )MNX 4411/ MNX 2150 (3ft) MNX 4322.1() () MNA 8000CMTR (Coded Marking)MNA 4350


8. (7)


9. (1)9.1 , , , , 9.2 , , , ,


9. (2)(special process) : * (, )

MQW 2000 /MNX 4300MNX 4300 /MQW 3000 WPS , MNX 5112/MEN (ANI )MEN 1002 .MNX 5500MENMEN MNX 4600 Recorder, Thermocouple MNX 4213 () MNX 2180Recorder, Thermocouple Furnace )


9. (3)


10. (1)(inspection) (Examination) (Measurement) (QAP)(testing) , , (QAP/MNA)(examination) . (MNA)

(Inspection)()2S-1(Testing) ( )2S-1, , , (Examination)MNX 5100 /MENMEN 1002/ MNX 5500


10. (2)

()QAP-1 7S-1 8.2.22S-1ITP QAP-1 7S-1 8.2.3 CMTR QAP-1 7S-1 8.2.4 QAP-1 10S-1 6(ITP) , , , , ( )QAP-1 10S-1 7 (NCR), , QAP-1 13S-1


10. (3)10.1 , , , , 10.2 - 10.3 (Hold Point) 10.4 , , ( QP ) : , , -


10. (4)10.4 10.5 , , / 10.6 10.7 , , , ,


10. (5)(Inspection)


10. (6)


10. (7)

MNX 4220(, , )MNX 42238% ()MNX 4230 MNB 4232()MNX 4250()MNX 42401, 2 (, )MNX 4420 MNX 4500MNX 4600, , , , MNX 5130MT/PT(1 A, B, C, D) HAZ MNX 5140HAZ MNX 2500 MNX 5200 A, B, C, D ( )MNX 5400MT/PT


10. (8) ? ? ?


10. (9)


11. (1)11.1 , , , , 11.2 , , , , 11.3 11.4 , , , , , ,


11. (2)11.5 , , 11.6 , 11.7 /


11. (3) MDF A 370/MNX 2000 Q & T MNX 2200 () MDF A 370/MNX 2300 () MDF A 370/MNX 2400 () MNX 4213.2 0.5% () MNX 4335 MNX 6000 Proof Test 2,3 SIT SNB 6000 END QAP-1, 3S-1 4.2.3


11. (4)

QAP-1 3S-1 MN (, )QAP-1 11S-2 ()EN


11. (5)


12. (1)12.1 12.2 , / () , 12.3 , 12.4


12. (2)

MNX 2360 1 KASTO-93-30-1050-094 MNX 2360 3 - MNX 6413 2 (KS ) , , / (SNB 6222.2) MNX 2500 , 4 MNX 2500 / MEN ,


12. (3)(Calibration)

( : , ) ( ) KOLAS, (KASTO ) ( )1) 3.2 2)


12. (4)

()Standard Deadweight Tester (), ()


12. (5)MNA 4200


13. , (1)13.1 , , , , , 13.2 , , , , 13.3 , , , , , , 13.4 , ,


13. , (2)() QAP-2 (KEPIC )

II.2 , , ,

II.15 ,

() : A, B, C, D2. : , DEMI Water : A, B, C, D : A, B, C, D ( : : B, (B))


13. , (3)MNA 4200


14. , (1)14.1 , , , , 14.2


14. , (2)MNA 4200 ? ?TAG/Label ? ?


15. (1)


15. (2)15.1 (Specified Requirements) 15.2 .15.3 ,


15. (3)15.4 , , , , 15.5 /


15. (4) (non-conformance) ,

MNA() QAPKEPIC (ISO ) MNA , QAP KEPIC (Intended purpose)


15. (5) KEPIC

MNX 2500 MNX 4130 MNX 44504.5 MNX 4112


15. (6)MNA 4200


16. (1)16.1 16.2 , ,


16. (2)

(corrective action) ,

(condition adverse to quality) , , , . .


16. (3)

, , , , , , . , , ( , , ) : QA ( , ) ( ). : QA ( ) (Correction)() (Corrective Action) ( ) /


16. (4) (Approved Supplier)


17. (1)17.1 , , , , , , , , , , , , , , , , , , 17.2 , , , : , / : ,


17. (2)17.3 ,


17. (3)MNA/SNA/ENA 4200.17-1,


17. (4)MNA/SNA/ENA 4200.17-2, ( 3) , ( 3) / ( 3) ( 10) () ( 10) ( 3) ( 10) 4200.17-1 ( 10) - ( 10) ( 10)


17. (5)


17. (6) ,

?

?

QVDL ?

?

: : 10 : 3

?

.


17. (7)1. 2.


18. (1)


18. (2)

1 QAP-1 18S-1 QAP-1 18S-1 MNA 3532 3 1


18. (3)


18. (4) () , , , , 18.1 , 18.2 ,


18. (5)18.3 : , , , , , , : , () 18.4 18.5 : , , ,


18. (6)18.6 18.7 18.8 , , ,


18. (7) (MNA 9000)

(survey) :

(audit) : , . .


18. (8)


18. (9)MNA 4200

?

?

?

?

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