KEMTRON Fluid Reclaimer Products Overvie...Our most advanced fluid reclameris fully customizable and...
Transcript of KEMTRON Fluid Reclaimer Products Overvie...Our most advanced fluid reclameris fully customizable and...
KEMTRONFluidReclaimerProductsOverview
2017– RevisionJ
FluidSolidsControl
SolidandLiquidWaste
Management
SystemIntegrationand
ModularConstruction
FluidManagement
andConditioning
Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing
Asafull-serviceorganization,weareabletotackleboththesmallandthebigprojects,regardlessoflocation.
SolidsControlManagementPackagedSolid/LiquidSeparationTechnologiesHierarchy
ElginSeparationSolutionshasbecometheindustryleaderinreliable,durableandfullyintegratedsolidsmanagementsystemsforthefoundationdrilling,pipeline,geothermal,and
waterwell Industry.
KEMTRON100HD2PackagedFluidReclamationSystemforSmallRigs
TheKEMTRON100isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-
mountedandtrailer-mountedconfigurations.
Fittedwithtwo0.67HPsynchronizedlinearmotion
vibratormotors.
Two4”hydro-cyclones,withscreensaversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrashpump.
500gallonpartitionedtankwithintegratedfluidmixinghopper.
Fittedwith(2)Self-primingclosed-
coupled3x2pumps.
Utilizesadualdeck
systemwith22ft2 (2m2)ofscreening
surfacearea.
KEMTRON200HD2PackagedMudReclamationSystemforSmallRigs
Fittedwithtwo0.67HPsynchronizedlinearmotion
vibratormotors.
Three4”hydro-cyclones,withscreensaversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrashpump.
900gallonpartitionedtankwithintegratedventurimixinghopper.
Fittedwith(2)10HP2x3118
Seriesself-primingclosed-coupledpumps.
Utilizesadualdeck
systemwith22ft2 (2m2)ofscreening
surfacearea.
TheKEMTRON200isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-
mountedandtrailer-mountedconfigurations.
KEMTRON100and200OptionsPackagedMudReclamationSystemforSmallRigs
Additionaloptionsincludedceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors
On-BoardGenerator
On-Boardpremium20KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup
to16hours.
TrailerMountedOptions
TheKEMTRON200isperfectlyfitforadual-axel12,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient
roomforagenerator.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicallyOperatedSystem
TheKEMTRON200canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir
tank,coolingsystem,hydraulic
motors,andhydrauliccontrols.
PushButtonControlSystem
Heavydutycontrolpanelwithremotependantfortransferandtrashpumpoperation.Builtinaudiblealarmalerts
operatorofoperationerror.
KEMTRON400HD2PackagedMudReclamationSystemforSmallandMediumRigs
Fittedwithtwo1.5HP(2.0HPwithupgrade)linearmotionvibrator
motors.
Utilizesadualdecksystemwith38ft2
(3.5m2)ofscreeningsurface
area.
Fittedwith(3)independent
15/15/20HP2x3250Series
PedestalPumps.
Six4”hydro-cyclones,withscreen
saversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrash
pump.
1,800gallonpartitionedtankwithventuri
mixinghopper.
TheKEMTRON400HD2isanexcellentfitforsmall&mediumvolumefluidsystemswhereacompact,yetfullycompletemudreclamationpackageisrequired.
KEMTRON400HD2OptionsPackagedMudReclamationSystemforSmallandMediumRigs
Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors.
SmartPanelControlSystem
Built-inWi-Finetworking
capabilitiesallowforremote
operationfromanysmartphone,tabletorlaptop.
On-BoardGenerator
On-Boardpremium60KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup
to20hours.
TrailerMountedOptions
TheKEMTRON400isperfectlyfitforadual-axel20,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient
roomforagenerator.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicallyOperatedSystem
TheKEMTRON400canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir
tank,coolingsystem,hydraulic
motors,andhydrauliccontrols.
Ourmostpopularpackagedfluidreclamationsystemhasbeenusedonthousandsofjobsitesoverthelastdecade.
KEMTRON600HD2PackagedMudReclamationSystemforMediumRigs
Fittedwithtwo2.4HP(2.5HPwithupgrade)synchronizedlinearmotionvibrator
motors.
Eight4”hydrocyclones,withscreensaversandvalveisolation.
Smartpanelcontrolsystemwithlocalwi-fi accessible
network.
Valve-isolatedventurimixing
hopperwithfold-outtable.
Fittedwith(3)independent20/20/25
HP3x4250SeriesPedestalPumps.
6-PanelDualDeckLinearMotionShakerwith56ft2 (5.2m2)of
totalscreeningsurfacearea.
KEMTRON600OptionsPackagedMudReclamationSystemforMediumRigs
Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.
GeneratorPackages
On-Board100KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to14hours.
WinterizationPackages
TheKEMTRON600canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicJackingSystem
TheKEMTRON600HD2canbe
providedwithfourfullyhydraulicallyoperatedjackswithacentraloperating
console.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe
job.
KEMTRON600CentrifugeOptionsMaximumSolidsControlThroughCentrifugeTechnology
AllElginfluidsystemscanbefullyintegratedwithourproprietarylineofhigh-speeddecantercentrifugestomaximizedrillingfluidlife.
IntegratedESS-1450SLCentrifuge
TheKEMTRON600XPS,fullyintegratesaESS-
1450SLcentrifugedirectlywithinthefootprintofthestandardKEMTRON600.IncludesfeedpumpandVFDHMItouch-screen
interface.
ESS-1450HD2CentrifugeModule
ThismoduleaddstoastandardKEMTRON600
andincludesaESS-1450HD2highspeed
centrifuge,on-boardPCpump,screwconveyor,
centratepump,independentcontrols.
ESS-1655XPPolisherwithSelectFlocLP3
Forthosethatwishtomatetheircurrentfluid
reclamationsystemwithalowgravitysolidspolishingtreatmentsystem.ESS’sXPPolishercanalsobefully
integratedwithaSelectFlocLP3PolymerInjection
System.
TheKEMTRON800HD2providesgreatflexibilitytosupportbothmediumandlargerigsgivenitssizeandhydrauliccapacity.
KEMTRON800HD2PackagedMudReclamationSystemforMediumandLargeRigs
4,500gallon,tripleaxelmountedtankwithventurimixing
hopper.
Fittedwith(2)2.4HPor2.5HPHi-Glinearmotionvibrator
motors.
Dual6-PanelDual-DeckLinearMotionShakerswith112ft2(10.4m2)ofsurface
area.
Fittedwith(3)independent
40/40/40HP6x5250Seriescentrifugal
pumps.
Includestwodesanders(12”)andtendesilters(5”),screensavers&valveisolation.
FullyintegratedcontrolswithonboardWi-Fi
networkingsystem.
KEMTRON800OptionsPackagedMudReclamationSystemforMidiandMaxi-ClassRigs
Otheravailableoptionsinclude,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.
GeneratorPackages
On-Board150KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to14hours.
WinterizationPackages
TheKEMTRON800canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
CustomColorsandBranding
Elgincanprovidefullbrandingcustomization,
inclusiveofcustompaintandcustomdecals.Simply
provideyourRALcolorcodesand
decals.
HydraulicJackingSystem
FullyconverttheKEMTRON800trailertoafullyhydraulically
operatedjackingsystem.Dualaxel40,000poundtrailersareavailable.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendof
thejob.
TheKEMTRON800CProvidesUpTo1,000gpmofCleaningCapacity.
KEMTRON800CContainerized,Field-ErectedMudSystemsforMaximumFluidVolume
Fittedwith(3)recessed
independent40/40/40HP6x5
250Seriescentrifugalpumps.
Dual6-PanelDualDeckLinear
MotionShakerswith112ft2
(10.4m2)oftotalscreeningsurface
area.
Includesabankof(12)5”hydro-cyclones,with
screensaversandvalveisolation.
Dualman-holesforcompleteinternal
accesstoallinternalsystems.
Includesabankof(2)12”hydro-cyclones,withscreensavers.
4,500gallon,triplepartitionedtank
constructedfroma20’CSCCertified
ShippingContainer.
Ourmostadvancedfluidreclamer isfullycustomizableandcapableofmanagingavarietyofconstructionanddrillingfluids.
DualHyperGdual-deckshakers,fittedwithoverhead“rock
boxes”.
(3)10”desanderhydrocyclonesprovidethenext
solidscut.Includesasingle-deckHyper-G
shaker.
6”VenturiMixingHopperwithsufficientdeck
spaceforanentirepalletofbarite.
(18)5”desilterhydrocyclonesprovidethe
polishingsolidscut.Includesasingle-deck
Hyper-Gshaker.
KEMTRON1500HD2PackagedSolidsControlandFluidReclamationSystemforLargeRigs
9,000gallontriple-partitionedtankwithcontinuousrecirculation
cleaningsystem.
Three5HPtop-mountedagitatorswithgear-boxes
arecoupledwithaseriesofmud
guns.
OurKEMTRON1500isintegratedwithadual-axel80,000lb.,dual-axel,rock-overtrailer.Triple-axeltrailersareavailableuponrequest.
KEMTRON1500HD2PackagedSolidsControlandMudReclamationSystemforLargeRigs
60HP6x8Series250CentrifugalPumpensuresproperdesilter manifold
operatingpressure.
60HP6x8Series250CentrifugalPumpensuresproper
desander manifoldoperatingpressure.
Threesetsorretractingdecklightsfullyilluminatetheworkingdeckofthe
entiresystem.
40HP6x5Series250CentrifugalPumpdedicatedtothe
operationofthemixinggunsandhopper.
40HP6x5Series250CentrifugalPump
dedicatedforclean-fluidtransfertothedown-holepump.
Dieselpoweredhydraulicjacking
systemtolevelstheKEMTRON1500upon
placement.
KEMTRON1500OptionsPackagedMudReclamationSystemforMaxi-ClassRigs
Otheravailableoptionsinclude,tanklevelsensors,triple-axeltrailers,integrateddewateringsystems,andintegratedtriplexpumppackages.
ESS-1450SLCentrifuge
TheKEMTRON1500TDS,fully
integratesanESS-1448SLcentrifugedirectlywithinthefootprintofupperdeck.IncludesfeedpumpandVFDHMI
touch-screeninterface.
WinterizationPackages
TheKEMTRON1500canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
250to300KWGenerators
On-Board250KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to17hours.
DualMotion,Multi-GShakers
TheKEMTRON1500canbefullyfittedwithdualmotion,multi-Gand/orhigh-Gshaker
motorstomaximizeshaker
performance.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe
job.
SmartPanelControlSystemANewParadigminIntegratedFluidReclamationSystemControls
Elgin’sSmartPanelControlSystemprovidesforthelowestcostoperatoroversightofanyreclaimer intheindustry.
• Elgin’sProprietarySmartPanelAllowsOperatorstoRunandMonitortheReclaimerfromaSmartPhone,TabletorLaptop.
• ComesintegratedwithOperationDataLoggingforPerformanceMonitoringandFailureTracking.
• Desilter andHopper PumpPressureMonitoringtoEnsureOptimumDrillingFluidConditions
• TankFluidLevelIndicatorsandAlarms.
• AutomatedPumpOperationwithInterlocks.
• AudibleandVisualAlarmSystemInterlocks.
• AutomatedOperatorAlertstoEnsureProperPreventativeMaintenance.
RemoteNetworkControlInterfaceDirectlyFromYourSmart-Phone,TabletorLaptop.
PressureMonitoringofPumpsto
MaximizeSystemPerformance.
IntegratedRun-TimeCountersforAllSystemstoEnhance
PreventativeMaintenance.
TouchScreenInterfacetoControlallOn-BoardPumps,TrashPumpand
Shaker.
FurtherIntegrationwithOptional
Upgrades,IncludinganOn-Board
PressureWasher.
Selectingthemostappropriatefluidreclamationsystemdependsonthetotalcirculatingvolumeinclusiveofthe
“bulked-up”volumetricflowasaresultofsuspendedsolids.
CommonSystemPairingsPairingswithPopularGeothermal,Water&PipelineDrillingRigs
WasteCuttingsTreatmentElgin’sPatent-PendingDirectDriveVerticalCuttingsDryer
ElginSeparationSolutionsnewpatent-pendingCSI-D4VerticalCuttingsDryerhasbeendesignedto
revolutionizethepipeline,micro-tunneling,anddredgingindustryintreatingwater-baseddrillcuttingsandspoils.Elgin’snewdryertechnologybringsawholenewlevelinsolidsdewateringandrecoveryofdrilling
fluidfromwastecuttingstypicallyhauledoffanddisposedof. Operatorscanrecoverupto95%(+/-)ofthedrillingfluidfromslurrydischargedfromshakers
and/orproducedewateredsolidsdownto2%.
CSI-D4™
NotonlydoesElgin’stechnologyeliminatetheneedtoenterthedryertoservicethedrivebeltsystem,butitprovidesguaranteedClassI– Division1andClassI– Division2drivesystemcompliance.
DryWater-BasedWasteCuttingsAfterBeing
ProcessedthruCSI-D4™VCD.
RecoveredDrillingFluidfromWasteCuttingsProcessedthruCSI-D4™VCD.
VCDApplicationRepresentativeverticalcuttingsdryerperformancecapability1.
0
2
4
6
8
10
12
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
StandardVCDDischargeLiquidContent(%Weight)
ShakerDischargeLiquidContent(%Weight)
Percen
tbyWeigh
tLiquid
1As referenced in EPA Compliance Cost Methodology for BAT/NSPS Cuttings Dryer Technology, performance data from 23 wells revealed that the Synthetic On Cuttings (SOC) was reduced from 11.7% to 4.15% by weight after being processed.
BEFORE– DrillcuttingspriortofeedingthroughaVCD.
AFTER– DrillcuttingsafterbeingprocessedbyaVCD.
A2/3reductionindrillingfluidlosscanbeachieveddependingontheformationbeingdrilled.
ClosingtheLoopManagementofColloidal/Ultra-FineSolidsandWasteCuttings
Ourproductportfolioofproprietarypolymersandcapitalequipmentprovidesa“one-stop”shopforanyfluidchallengeandwastemanagement.
DrillingRig
Cuttings&DrillingFluid
“Dried”WasteCuttings
RecoveredFluid
FluidRecyclingSystem
SolidsControlCentrifuge
RecoveredFluid
WasteCuttings
RecoveredFluid
UnsurpassedValueDefinitiveValuePropositioninUtilizingKEMTRONPackagedReclamers
Inadditiontotheabove,wearetheonlyreclamer OEMthatmanufacturesitsownshakersandscreensensuring100%integratedaccountabilityfortheentiresystem.
Full-ScaleEngineeringSupport
OurdedicatedEngineeringteamevaluatessystem
hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation
analysis(“FMEA”)foreachsystembuilt.Combined
withourabilitytocreativelycustomizeyoursystem,there
isnobetterchoice.
UnsurpassedDurability
Withdecadesofexperiencebuildingpackagefluid
reclamationsystems,wehavedevelopedareputationforthemostdurablesystemsinthemarket.Theaverageassetliferangesfrom7to10
years.
UnsurpassedExperience
Asthetrend-settingleadinginpackage,mobilefluid
reclamationsystem,wehavebeenshippingonaverageonereclamationsystemperweek.Noothermanufactureshipsmorepackagedfluid
reclamationsystems.
KEMTRONFluidReclaimerProductsOverview