Kemi-Source Sales Presentation 2017 EU NA

D E S I G N / M A N U F A C T U R E / Q U A L I T Y

KEMI GROUP

KEMI GROUP

A consortium of divisions, providing

Electronic Manufacturing Services,

IC testing Authentication,

Engineering co-design support,

Production of Plastic Injection and

Electro-Mechanical components,

specializing in Commercial and

Industrial markets.

DESIGN SERVICES

• Transition customers to next revision levels.

• Co-design new products for manufacturability.

• Advise alternative components with better lead-

times/pricing.

• Amortization programs incorporating tooling

into piece pricing.

• Secure implementation of trusted software.

DESIGN TEAM

• IMAGE IDENTIFICATION - Autonomous vehicle sensor,

cash verification, cameras for industrial application.

• DSP APPLICATION DEVELOPMENT - Design house for DSP

solutions, using leading platforms from TI, STM etc,

including 665x and AM57x

• LINUX & ANDROID - In house software development

team.

• APPLICATION ENGINEERS - 30 Masters Degree Engineers,

in house software, hardware, structural, mechanical

and electrical design.

• 2 RESPECTED PROFESSORS OF APPLIED MATHEMATICS &

COMPUTER SCIENCE SIT ON OUR BOARD - Bridging

academic advances, with real world industrial

technology.

MAIN APPLICATIONS

1. POS, Finance & Banking equipment (Cash handling, sorting,

dispensing, counterfeit detection and POS equipment)

2. Automotive assemblies (Passenger vehicles)

3. Medical equipment (Lab equipment, Oxygenators, CT

scanners, electronic toothbrush)

4. Security systems (Access control, intruder detection and IoT

connected)

CO-DESIGN PROJECTS

Car Charger

• Co-design with Panasonic, manufactured in Guangzhou & Japan

• End customer: Nissan, Mitsubishi, Honda, Renault

• Mass production: Oct.2010

Car Chargers – Performance 0PPM on 130K units

PCBA + case assembly Case

Finished charger

Charging

AUTOMOTIVE PROJECTS

ODM PROJECT HIGH EFFICIENCY CURRENCY COUNTER

ODM PROJECTS HARDWARE AND SOFTWARE

Customized master module of

ATM's Currency Detector

Customized Core Module of

ATM system

Banking Machine Modules

CO-DEVELOP PROJECTS

FINISHED ATM PRODUCT

FULL INTEGRATION

PRODUCTS DISPLAY

• Medical

• Oxygenator

• Electronic Toothbrush (300,000 units/month)

• Display & Sensor control PCBA’s for CT machine

• Mother boards for blood testing units (hospital lab use)

• Financial

• Secure Payment Terminals (400,000 units/month)

• ATM motherboards

DESIGN CENTER

15 professional mold designers. 3D & 2D

design using UG-NX 8, CATIA, Auto-

Cad, etc

Perfect design control procedures

demonstrates excellent quality

DFM Report – Prototype Optimisation

.

Basic Inf. Parting Gate Simulation

Pre-Prototype analysis illustrates the best solution.

Movement

Molding

way

Making

advice

Mold Flow Analysis

.

We provide mold flow analysis to ensure the feasibility of the design.

Runner浇口 Filling Pressure at V/P Weld line

Air Traps Sink Marks Shrinkage Filling Pressure

PLASTIC INJECTION EQUIPMENT Equipment Name Model No.

Specification(Machining dimension)mm

QTY Supplier/Origin

Injection Machine 2000T Maximum dimension: 2000*1800*1800 1震雄/Chen Hsong(HongKon

g)

Injection Machine 1600T Maximum dimension: 1550*1430*1500 1 海天/Haitian


Injection Machine 1200T Maximum dimension:1250*1250*1250 1 海天/Haitian

2-shot Injection Machine 1000T Maximum dimension:1100*1400*1400 1 东华/DongHua(HongKong)

Injection Machine 800T Maximum dimension:1000*1000*1000 1 海天/Haitian

Injection Machine 750T Maximum dimension: 1200*1000*1000 1 东华/DongHua(HongKong)




Injection Machine 380T Maximum dimension: 1000*720*750 1 东华/DongHua(HongKong)

Injection Machine 260T Maximum mould dimension:800*570*580 1 东华/DongHua(HongKong)




Injection Machine 90T Maximum mould dimension:450*350*350 1 伊之密/YIZUMI

1000T TWO COLOR MOLDING

Tie Bar space:1070*1100mm, Injection volume :1864/447g, Moldheight:650~1350mm

SILK-SCREEN PARTS

MANUFACTURING CAPABILITIES

• PCBA: Using the latest SMT equipment to place

components at a high speed rate for optimum efficiency.

• Enclosures (Metal): Factory is certified to TS16949.

• Enclosures (Plastics): Medical devices certified

ISO13485.

• Moulds: In-house design and tool shop.

• Enclosures (Metal): Prototype to Production parts with

CNC machines to laser cutting edge equipment.

• Assembly: Automated, Semi-Automated, and manual

production lines.

• Testing: In-process equipment to validate operations

and specifications.

SMT equipment settings

PANASONIC

SP60P-M

PANASONIC

CM402-M

OMRON

VT- WINⅡ

PANASONIC

DT40１-M

FUKUKAWA

XNK-745PPG

RENESAS

BPC-707ADX

SMT line quantity:

PKS factory: 14 lines

SKE factory: 8 lines

Solder paste

Printing machine

Printing AOI

machine Pick & place machine

Reflow soldering oven Soldering AOI machine

N2 oven

Wave soldering equipment settings

Flux sprayer N2 wave oven

ASAHI FX-9000 ASAHI HD-310FN Wave soldering AOI

N2 oven

Selective Dip

soldering oven Routing machine Conformal coating

machine

Production and Process Capacity Type Item Capacity

Production capacity reflow soldering (million point) 400

wave soldering Total 22 lines

Process capacity

Min chip 0201

uBGA Min pitch 0.3mm

solder bumped IC min pitch 0.3mm

Min chip min pitch 0.1mm

place tolerance ± 0.035 mm

chip density for 0201 3.5 /mm2

testing min pitch 0.4mm

outline tolerance +/-0.03 mm

reflow soldering N2 protection

wave soldering N2 protection

Inspection capacity

for solder printing 2D AOI

for reflow soldering multi-angle AOI/3D AOI

for BGA & QFN X-ray

for wave soldering multi-angle AOI

dimension 2D & 3D optical machine

solder paste viscosity viscosity tester

plastic hardness hardness tester

Metal Stamping Equipment

Line A (8 sets)

1600T

Mechanica

l

1250T

Mechanical 1600T

Mechanical

2000T

Mechanica

l

630T

Mechanica

l

800T

Mechanica

l

1000T

Mechanica

l

1200T

Mechanica

l

800T

Mechanical

800T

Mechanica

l

1000T

Mechanica

l

1000T

Mechanica

l

630T

Mechanical 630T

Mechanica

l

630T

Mechanical 400T

Mechanical 400T

Mechanical

Line B (9 sets)

1000T

Mechanical

800T

Mechanica

l

630T

Mechanica

l

630T

Mechanica

l

400T

Mechanical 400T

Mechanica

l

300T

Mechanical 300T

Mechanical 160T

Mechanical

Line C ( 9 sets :50% used for Try Out; 50% used for Part Stamping)

Presses

Resource

Type Item Capacity

Production capacity reflow soldering (million point) 400

wave soldering Total 20 lines

Process capacity

Min chip 0201

uBGA Min pitch 0.3mm

solder bumped IC min pitch 0.3mm

Min chip min pitch 0.1mm

place tolerance ± 0.035 mm

chip density for 0201 3.5 /mm2

testing min pitch 0.4mm

outline tolerance +/-0.03 mm

reflow soldering N2 protection

wave soldering N2 protection

Inspection capacity

for solder printing 2D AOI

for reflow soldering multi-angle AOI/3D AOI

for BGA & QFN X-ray

for wave soldering multi-angle AOI

dimension 2D & 3D optical machine

solder paste viscosity viscosity tester

plastic hardness hardness tester

④

Metal Tooling – CNC Machinery

HEAT TREATMENT & 3D LASER CUTTING MACHINES

Induction Heat Treatment Machine

Bolster: 5000X2460mm

Stroke：3000mm

Load-bearing：20000kg Machine

Height：3800mm

Mitsubish 5-Axle Laser Cutting

Bolster: 3000X1500mm

CMM MACHINES

13 part quality control Engineers,

5 sets programmable CMM

machines with bed size up to

5000X2500mm

QUALITY

• Zero Parts Per Million (PPM) defects philosophy.

• In-process controls to strive for excellence.

• Automated Optical Insertion equipment utilized.

• Testing equipment built with customer parameters.

• CMM Machines validates specifications.

• Medically certified to ISO 13485.

• Automotive certified to TS16949.

• Environmentally controlled meeting ISO 14001.

Quality Certifications

KEMI GROUP PRINCIPLES

Excellent Quality: Our committed manufacturing joint-venture partners have a commitment and common philosophy to endorse excellent quality.

Best service: Our knowledgeable teams can provide EMS technological products for full turnkey programs or ODM Engineering services for custom specific applications.

Competitive price: With our experience, we offer direct and global sourcing of components at cost competitive pricing.

Prompt delivery: Managing continuous production supply chain obligations, we are committed to meet customer requirements.

Customer Benefits

Vertically Integrated Solutions and Strong

Manufacturing Experience

Cost effective solutions on custom products

Samples shipped within weeks

Flexible costing solutions on NRE-Tooling Charges

High Quality Products/Confidential Services

Provide Global seamless logistics

Direct business interaction with factory

Local Representation and Support

End Customers

CONTACTS

Brian Miller – Vice President (North America)

Mobile: +1 (514) 779-9447

Email: [email protected]

Matthew Martin – Vice President (Europe)

Mobile: + 44 845 658 8773

Email: [email protected]

Kemi-Source Sales Presentation 2017 EU NA

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Transcript of Kemi-Source Sales Presentation 2017 EU NA