Kemess North Sustainable Mining Development. Presentation Objectives Communicate the alternatives...
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Kemess NorthKemess North
Sustainable Mining Sustainable Mining DevelopmentDevelopment
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Presentation Objectives
Communicate the alternatives assessment process and the results and conclusion of the process.
Demonstrate why Duncan Lake is the only viable alternative for storage of acid generating mine waste.
Communicate the environmental impact of using Duncan Lake and to demonstrate that viable aquatic compensation measures are available.
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Alternatives Assessment Key Milestones
• October 2002: Kemess select Klohn Crippen to carry out an assessment of alternatives for mine waste disposal. Klohn Crippen Draft report presented in March 2003 and Final Pre-feasibility Report issued August 2003.
• Summer 2003: Site investigations (drilling, geophysics, etc. ) carried out for Feasibility Study of Duncan Lake alternative).
• October/November 2003 - Project Description Submitted to EAO/ First Agency Meeting held.
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Alternatives Assessment Key Milestones
• December 2003/January 2004 – Pre-feasibility Alternatives Assessment Submitted to all of the Stakeholders and a Stakeholders Alternatives Meeting is held in Prince George.
• February – March 2004 – Feedback and reassessment of concepts from the workshop and preparation and submission of the Supplementary Alternatives Report.
• April 2004 – Agency Alternatives Workshop in Vancouver, in which the Option 1 (Duncan Lake) and Option 2 (on-land) were agreed upon.
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Alternatives Assessment Key Milestones
• May 2004 – Draft Alternatives Summary Report that incorporated results of the April Agency Workshop and concluded that Option 1 (Duncan Lake) was the only viable alternative.
• March to August 2004 – Klohn Crippen completes Feasibility Study of Duncan Lake Alternatives for inclusion into Kemess Project Feasibility Assessment.
• Geochemistry Committee – Agency-technology meetings held in April, August and September.
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Alternatives Assessment Process
• General guidelines for alternative assessment
• Description of civil layouts and components of all alternatives
• Summary of main alternatives and combinations of alternatives
• Comparison of alternatives (environment, cost and risk)
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Guidelines for Alternatives
• ~415 Mt of potentially acid generating tailings
• ~335 Mt of potentially acid generating waste rock• 75% to 90% of waste rock will be acid generating if
not kept submerged under water.
• Minimize number of sites.• Minimize heights and complexities of dams.• Minimize water management, particularly on
closure.
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Guidelines for Alternatives (cont’d)
• Minimize footprint.• Minimize aquatic and terrestrial impacts.• Minimize metal leaching and ARD.• Minimize long term closure risk.• Sustainability. (Sustainable Development
defined as development that meets the needs of the present, without compromising the ability of future generations to meet their own needs.) – continuation of economic benefits
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Location of Potential Storage Sites
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Waste Quantities Comparison (source: Minfile)
• Kemess North – need to dispose of >415 Mt PAG tailings, >235 Mt PAG waste rock and ~100 Mt AG waste rock.
• Kemess South – 90 Mt PAG waste rock, ~200 Mt PAG tailings
• Bell Copper – 70 Mt PAG tailings• Huckleberry – 36 Mt PAG tailings• Equity Silver – 33 Mt PAG tailings
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What is Acid Rock Drainage (ARD)Acid Rock Drainage NO Acid Rock
Drainage
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Options to Control ARD• Remove oxygen by submerging tailings and waste rock
• e.g. Voiseys Bay Tambogrande
Equity Silver tailings
• Cover to reduce water inflow• e.g. Equity Silver waste rock
• Treat runoff for hundreds of yearsARD + Lime = Sludge + Clean Water
e.g Inco, Elliot Lake, Britannia? Samatosum, Equity Silver
• ARD Control for waste rock is more difficult than tailings, which are conventionally stored in a saturated state.
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ARD Prevention – Industry Accepted Methods
• Provincial ARD Guidelines – “the storage location must remain permanently flooded and geotechnically stable.”
• Natural Resources Canada and MEND – “The target is for new mines to open without long-term concerns about acidic drainage upon closure.”
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Underwater Facilities
Elliot Lake area tailings
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Underwater/Lake Tailings Storage
Louvicourt Tailings Pond
• Voiseys Bay• Inco R-4 Meatbird
Lake• Musselwhite• Louvicourt• Inco Thompson
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Underwater Facilities
Eskay Creek Waste Rock Disposal – Albino Lake and
Tom MacKay Lake
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ARD Control – Covers & Treatment
Equity Silver: Low permeability glacial till cover. Marginal improvement in ARD control.
• Cover concerns with:• Freeze-thaw• Plants (roots), animals• Alternative groundwater
paths• Erosion• Cover can minimize seepage
but rarely provides an oxygen barrier to limit ARD.
• Water Treatment Plant: likely hundreds of years of liability.
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Alternative Identification
• Considered all sites within about a 10 to 20 km radius, that could store some or all of the waste.
• Integrate/consider technology variations.
• Considered combinations of alternatives.
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Screened TechnologiesTailings
• Thickening & paste: reduced volume, however still requires a dam and saturation of sulphides.
• Dewatered: reduced volume & “dry” stack, however still need to compact “dam” support zone. ARD from partially saturated tailings.
• Co-disposal with waste rock: Only a portion of the tailings could be mixed. Concerns with mixing, and ARD from the final mixed product.
• Desulphidize Tailings: Used to produce construction sand from cycloned tailings. Can be used for capping.
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Screened TechnologiesARD Control
• Saturate under water: Preferred ARD control method. Base consideration for this project.
• Cover: Poor success rate (e.g. Equity Silver Mine); concern with long term integrity of cover and potential for “alternative” seepage paths.
• Water Treatment: Concerns with long term operation, maintenance of facility (hundreds of years) and sludge disposal. Need disposal site for sludge.
• Limestone mixing: Limited ability of lime to properly mix and balance ARD.
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Screening Process
1. Layouts and cost estimates for all alternatives.
2. Risk Assessment using Failure Modes Effects Analysis (FMEA) procedures which are recommended by the Mining Association of Canada and adopted by numerous Regulatory Authorities in Canada and USA.
3. Environmental Comparison, including compensation potential.
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Location Plan of Selected Screening Sites
• Tailing Alternatives (330 Mt)• Raise existing tailings dam• Infill existing open pit (25% of
tailings)• Raise open pit• Sites L & M (close to Kemess
South Mine)• Site C and Kemess Lake• Duncan Lake (25% of tailings)
• Waste Rock Alternatives (250 Mt)• North & Northeast Dumps• Site C• Duncan Lake (50% of waste
rock)
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Screened LocationsExisting Tailings Facility
Advantages & Disadvantages
• Stores tailings only.• Limited new disturbance.• Dam safety risk due to very
low foundation shear strength. Slopes 5.5H:1V +
• Toe of dam encroaches on Mill Creek.
• High pumping head.
Project Components• Dam raise from 145 m to
170+ m high.
• Pumping head 310 m• New water diversion dams
and diversion canals/pipelines.• Continue to use de-
sulphidized cycloned sand for
construction of dam.• Cost $400 million +
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Raise Existing Tailings Storage Facility Alternative
Main Risk
Issues• Dam
stability (raise from 145 m to 185 m)
• Water management
• Removing sulphides from cyclone sand.
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Screened LocationsOpen Pit - Tailings
Advantages & Disadvantages
• Stores tailings only (max. 250 Mt)
• Limited new disturbance.• Dam safety risk with 100 m
high dam above the plantsite.• Toe of dam “encroaches” on
Kemess Creek.
Project Components• Construct 100 m high dam
around the open pit.• Use de-sulphidized
cycloned sand for dam construction.
• Pumping head 120 m.• Some potential for weak
clay layers in the dam foundation.
• Cost: $200 million
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Open Pit Raising – Tailings Alternative
Main Risk Issues
• 100 m high dam stores 250 Mt (now need storage for +70 Mt)
• Removing sulphides from cycloned sand
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Screened LocationsSite L - Tailings
Advantages & Disadvantages
• Stores tailings only ( 250 Mt +)
• Limited new disturbance.• Very poor storage/dam ratio
due to presence of mine waste rock and topography.
Project Components• Construct 100 m high dam
in the vicinity of the existing waste dump.
• Use de-sulphidized cycloned sand for dam construction.
• Pumping head 120 m.• Potential for weak clay
layers in dam foundation.• Cost: $785 million +
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Screened LocationsSite M - Tailings
Advantages & Disadvantages
• Stores tailings only (max. 250 Mt +)
• Disturbance of terrestrial/forested areas and wetland.
• Loss of Dolly Varden habitat.• Poor storage/dam ratio due to
topography.
Project Components• Construct 100 m high dam
in the vicinity of the existing airport and power line.
• Use de-sulphidized cycloned sand for dam construction.
• Pumping head 120 m.• Potential for weak clay
layers in dam foundation.• Cost: $440 million +
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Screened LocationsSite F - Kemess Lake - Tailings
Advantages & Disadvantages
• In-fills Kemess Lake.• Loss of Rainbow trout habitat.• Stores tailings only (max. 250
Mt).• Disturbance of
terrestrial/forested areas/wetland.
• Very difficult geotechnical conditions.
Project Components• Construct 150 m high dam
across south end of Kemess Lake.
• Use de-sulphidized cycloned sand for dam construction.
• Pumping head 170 m.• Weak foundation.• Unstable bedrock geology
in left bank of impoundment.
• Cost: $335 million
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Screened LocationsSite C - Tailings/Waste Rock
Advantages & Disadvantages
• Could be raised 70 m to store mine waste rock.
• Disturbance of terrestrial/forested areas and wetland. Significant wildlife corridor.
• Long haul distance for mine waste rock and high pumping heads for tailings.
Project Components• Construct two 100 m high
dams• Use de-sulphidized
cycloned sand for dam construction.
• Pumping head 260 m.• Cost: $260 million +
tailings; $775 million waste
rock/tailings
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Screened LocationsDuncan Lake - Tailings and Waste
RockAdvantages &
Disadvantages• Loss of Duncan Lake habitat.• Disturbance of terrestrial
values.• Sustainable – allows for future
use of regional resources.• Most efficient site.
Project Components• Construct one 80 m high
dam and two 20 m high dams to store all tailings and waste rock.
• Pumping head 160 m.• Cost: $60 million tailings,
$140 million waste rock/tailings
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Duncan Lake Tailings and PAG Storage Option
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Duncan Lake Tailings and PAG Storage Option
• 60 to 90 m high dam
at north end.• 10m and 30 m high
dams at south end.• Existing Lake would
store• 50% of waste rock or• 25% of tailings
• Raise dams 40 m to store 100% more volume (future ore reserve potentials)
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Screened LocationsAttycelley - Tailings and Waste
RockAdvantages &
Disadvantages• Loss of Attycelley stream
habitat.• Impact on terrestrial and
wildlife corridor.• Difficult geotechnical
conditions and difficult seepage control.
• Large watershed increase closure water control risk.
Project Components• Construct 100 m high
starter dam, raise to 160 m high.
• Pumping head 200 m.• Foundation conditions
expected to be complex.• Dam use de-sulpidized
cycloned sand.• Cost: $625 million waste
rock/tailings
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Screened LocationsNE Cirque – Waste Rock
Advantages & Disadvantages
• Geotechnical risk of water dam.
• Long term risk of ARD from cover and treatment alternatives.
• Lowest haulage cost.• Limited disturbance of
terrestrial environment.
Project Components• 200 m high waste rock
pile• ARD controlled by:
• Water dam at downstream toe.
• Low permeability covers.• Water treatment and
sludge disposal.
• Costs $125 million+
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North and North East Cirques – Waste Rock Dumps
Main Risk Issues• Long term integrity
of low permeability soil cover for closure (minimize water inflow)
• Long term stability of 200 m+ high “Water” dam for closure (saturate to eliminate oxygen)
• Long term risk of water treatment and sludge disposal.
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SITE DESCRIPTION OR TECHNOLOGY
CONSIDERED USE REASON FOR CONCERN
Thutade Lake Waste rock disposal No containment for controlling contaminant release or treating contaminants.
Thutade Lake Tailings disposal No containment of contaminants.
Valleys on far side of Thutade Lake
Tailings disposal Tailings pipeline across Thutade Lake is expensive and pipeline breaks cannot be contained.
Mainstem Kemess Creek upstream of the plant site
Waste rock and /or tailings disposal Complex and potentially weak foundations for a high dam. Complex water management for a large catchment area (>100 km2)
Site H, northeast of existing mine in the Kemess Creek watershed
Potential option for containment of 250 Mt of tailings or waste rock
Very high dam in relation to containment volume. Dam heights greater than 200 m
Cirque immediately west of the open pit
Temporarily store waste rock during operations and backfill in the North pit after closure
18% of the waste rock is already producing acid and the onset of ARD in 54% of waste rock is expected within the mine life; therefore, any temporary storage would have to be lined and have a drainage collection and treatment system
Mini-pit Reduced waste volumes Not economic since all ore reserves are at bottom of proposed pit. There is no reserve cut-off that could justify a smaller pit.
North Dump Dry cover land disposal of waste rock
Dry covers have not had enough success in BC to ensure prevention of ARD given the extreme weather conditions.
NE Cirque Flooded waste rock storage Unacceptable long-term risk for a 200m waste rock and water-retaining dam.
Tailings Sulphides Removal(desulphurization)
Reduced ARD potential of tailings Sulphides can be removed from cycloned sand.
Thickened tailings Reduced storage space requirements Thickened tailings could be considered in the future for optimizing the final design. Storage reduction could be ~10% but does not affect the overall alternatives assessment.
Paste tailings Reduced storage space requirements No significant benefit in storage or dams. Process and transport costs are prohibitively high for paste tailings for this grade of ore.
Limestone Blending Neutralization of ARD for land disposal of waste rock
ARD prevention is not effective, because blending is technically difficult and the limestone quickly loses its effectiveness.
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Alternatives for Both Tailings and Waste Rock
Final AlternativesA. Multi-Site On-LandB. Duncan Lake
Supplementary Alternatives1. Upper Attycelley2. Open Pit/TSF/Site M3. Duncan Lake
Alternative Assessment1. Site C2. On-land dump
w/treatment, open pit/TSF3. Duncan Lake
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Option 2Multi-Storage Sites
TAILINGS• Raise existing TSF 25
m to store ~100 Mt.• 70 m high dam at Site
M to store ~ 220 Mt of desulfurized tailings.
• 15 m high dam around Kemess South Open Pit to store ~ 110 Mt.
WASTE ROCK• Northeast Cirque –
100 Mt AG waste rock:• 110 m high water
storage dam
• North Cirque – temporary storage of ~200 Mt PAG waste rock:• On closure PAG rock is
moved to the open pit
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Option 1Duncan Lake
TAILINGS AND WASTE ROCK• 60 m to 90 m high dam at North End• 5 m to 30 m high dams at South End• Storage of all tailings & waste rock
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Risk Assessment Methodology
• Based on the failure modes effects analysis (FMEA).
• Quantification basis developed for US Forest Service : New World Mine EIS. Modified to address issues with Kemess
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Risk Binning Example – Duncan Lake Tailings and PAG
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Risk Binning Example – Multi-Storage Sites
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Alternatives Summary of Risk Counts
MAIN RISK ITEMSMulti-Storage Sites
• 100 m high water dam, • 70 m high tailings dam,• Increased dam height of
TSF (final height 155 m).• Re-handling PAG waste
rock and residual contamination
Duncan Lake• Loss of aquatic habitat• 90 m high tailings dam• Contaminated seepage
losses
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Alternatives Summary of Risk Counts
Closure OnlyMAIN RISK ITEMS -
CLOSUREMulti-Storage Sites• Maintenance of large dams• Residual ARD
contamination • Water qualityDuncan Lake• North dam• Water quality
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Comparison of AlternativesRisk and Cost
ALTERNATIVERisk Points Cost
$ Million
Multi-Storage Sites 420 1,000
Duncan Lake 286 200
* Risk points weight risk levels with ½ order of magnitude factors
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Environmental ComparisonCriteria
• Aquatic effects• Terrestrial effects• Footprint of
disturbance• ARD prevention• Contaminant
control• Dam stability
• Closure• Sustainability• Cost• Risk• Ability to
compensate and mitigate
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Kemess North Area
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Kemess North Post Closure
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Alternatives to the Project
1. Develop Kemess North Project with Duncan Lake 2. Close Kemess South in 2008 and cease mining.
Developing Kemess North maximizes the use of the resources and infrastructure that already exist.
Duncan Lake provides the greatest opportunity for sustaining mineral extraction in the regional area.
Northgate has a responsibility to exploit the resource in an environmentally safe and profitable manner.