KEL-GOR LIMITED FABRICATION, INSTALLATION, MAINTENANCE

& PROJECT MANAGEMENT

STRUCTURAL STEEL & PLATE WORK – CSA W47.1 PRESSURE VESSELS – ASME SECT VIII ASME B31.1 & B31.3 PRESSURE PIPING

MODULAR PROCESS UNITSHEAT RECOVERY UNITS – ASME SECT I

FIRED HEATERS AND CRACKING FURNACES

Office: 519-336-9312 Fax: 519-336-9582

1411 Plank Road, Sarnia, ON N7T 7H3 PO Box 2253, Sarnia, ON N7T 7L7

www.kelgor.com

President’s Message We find ourselves in a changing technological environment. Maintaining a tradition of excellence in such an environment is difficult and challenging, yet we at Kel-Gor Limited intend to meet that challenge.

We will keep our position at the forefront of technology. This will be achieved through continual improvement of both our physical plant and management methods.

We pride ourselves on the fact that we meet our commitments, both contractual and scheduled. Our customers demand timely completion, high quality work and recognize its value.

Our ability to live up to commitments is dependent, to a high degree, upon our employees. We believe that if an employee of any rank is provided with the correct information, appropriate tools and a good environment to work in, then that employee will produce an above average quantity of timely, quality work.

We also believe that productive and quality-conscious employees take pride in their efforts and enjoy the favourable response of well served customers. This time-proven belief is one of the ways we, at Kel-Gor Limited, improve both the quality of life for our employees and the services rendered to customers.

Kel-Gor Limited will continually improve its operations. Whether these improvements are in the human resources, management systems, planning and scheduling techniques, state of the art tools, or new methods and products, all will be done with a single aim – to enable us to better serve you – our customer.

Please feel free to contact me directly if you have any questions or wish to know more about Kel-Gor Limited.

Chris Thomas, P.Eng.

President

Tel: (519) 336-9312 x.143

Email: cthomas@kelgor.com

Table of Contents Section

Introduction 1

Capabilities 2

Safety 3

Quality 4

Power Piping 5

Tanks & Vessels 6

Modules 7

Power Plants 8

Project Profiles 9

Contacts 10

1 Kel-Gor Limited Introduction

1.0 Kel-Gor Limited - Introduction Established in 1969 following a merger with its predecessor, The L.Gordon Company, Kel-Gor Limited is a privately owned Canadian multi trade company providing a single source for Industrial fabrication and installation.

The strength of the company stems from the vast experience of its people, the integration of skilled trades, and its dedication to total control through planning and monitoring techniques.

Kel-Gor Limited is also unique in its capacity for total project control. In order to achieve this, our projects are planned, scheduled and monitored from beginning to end by computer driven scheduling systems. Kel-Gor Limited maintains control over each phase of every project to complete each one on schedule.

With over 60,000 sq. ft. of production space, we have the capability and capacity to handle the most sophisticated fabrication assignments, and our computerized scheduling capabilities ensure our ability to complete your project within the projected timeframe.

The Company employs mechanical engineers and quality assurance personnel, affording us the capability of fulfilling customer design requirements plus a quality product that meets the customer’s specifications.

Kel-Gor Limited, through the years has established and earned a reputation for high quality workmanship, engineering excellence, operational flexibility and efficiency, plus timely project completion.

Kel-Gor Limited is pre-qualified and maintains a company profile with ComplyWorks, ISNetworld and PICS Auditing.

2 Kel-Gor LimitedCapabilities

2.0 Kel-Gor Limited CapabilitiesNearby docking facilities on the St. Clair River are accessible to ships and seagoing vessels for shipment of equipment that is too large for road or rail transportation, or for products destined for overseas. Kel-Gor Limited has utilized water shipment to transport both oversized vessels and overweight fabricated units.

FabricationOur fabrication facility exceeds 60,000 square feet of production space dedicated to serving our clients with the highest quality standards in pipe, module, column, cold box and pressure vessel fabrication.

The facility is the epitome of the term “state of the art” and is readily accessible by road, rail and water. Our computerized business system encompasses estimating, planning, scheduling and quality assurance monitoring. Most significantly, our experienced, dedicated workforce is well trained for this sophisticated environment ensuring precise components which facilitate and produce products of superior quality.

Kel-Gor Limited boasts quality products in all materials, including mild steel and stainless steel, nickel, Inconel, chrome-moly, aluminum and clad, varying in thickness from gauge to multiple inches. Product design codes include ASME B31.1, B31.3, ASME Section I, ASME Section V, ASME Section VIII Division 1 and Division 2, National Board NB, National Board R, TSSA Fuel Gas and CWB CSA W47.1

Our fine-tuned Quality Program, approved by TSSA-Ontario, ABSA-Alberta & ASME in combination with the continuous upgrading of equipment and personnel skills, ensures our clients of a high quality product.

All modes of transportation are available with ready access to road, rail, air and water for finished products.

Modular Fabrication Modular fabrication is another of the highly specialized fields in which Kel-Gor Limited consolidates and utilizes its wealth of in-house expertise. Structural frame fabrication, piping, pressure vessels, equipment setting, electrical systems, instrumentation and testing are but a few of the fields we draw on proven strengths to create high quality, finished products.

Modular Fabrication (continued) We at Kel-Gor Limited have, with great success, completed a variety of modular contracts for delivery throughout the world. Among these are modules used for:

Air liquefaction/separation

Cryogenic air distillation columns for oxygen, nitrogen, and argon

Hydrogen purification

Chlorine dioxide

Catalyst reclamation

Oil / water purification

Ammonia

Freon

Food quality starch

Kel-Gor regularly manufactures Cryogenic Cold Boxes for air separation plants. These plants operate at temperatures 200F below zero; aluminum and stainless steel are used for the columns, piping and instrumentation systems. Special materials, highly specialized welding techniques, documented quality control and meticulous attention to detail are mandatory since the units cannot be maintained or repaired while operating.

Kel-Gor has demonstrated, time and time again throughout our many years of modular experience, the expertise to maintain maximum high quality standards. These proven standards are considered an absolute prerequisite for the successful fabrication and assembly of modular units.

WeldingKel-Gor Limited has over 490 welding procedures registered with regulatory agencies including TSSA - Ontario and ABSA - Alberta as well as over 25 welding procedures registered with the Canadian Welding Bureau.

Field Construction We perform many capital work projects for our clients in addition to our fabrication, shutdowns and maintenance services. Some of the largest projects in Sarnia in recent years have been performed by Kel-Gor Limited.

We will work with our clients on firm prices to perform work safely and on time, including:

Health and safety program; Quality Control ProductivityPlanning and scheduling; Procurement; Subcontractor management; Installation; Systems pressure testing; Systems turnover & commissioning Start-up with Operations

Project ManagementKel-Gor Limited will manage the planning, procurement, fabrication and site installation of any project for our clients.

We manage greenfield projects, restoration and T/A work for refineries, chemical processing, air separation and power producers complete with fabrication and installation for a complete project service.

We plan and schedule your scope of work and in addition to our own direct hire trades, we will hire and/or manage the required subcontractors for our clients.

Kel-Gor Limited has sufficient project management personnel that we can accommodate multiple projects at any given time. We will start by breaking out the fabrication, pre-installation and installation scopes of work so the schedules and personnel required can be addressed in a comprehensive schedule. Our success has shown how we can consistently finish projects, safely and on time, within planned budgets to give our Clients the confidence they require to plan and execute projects within their business plan.

3 Kel-Gor LimitedSafety

HEALTH AND SAFETY POLICY

At Kel-Gor we recognize our obligation to protect the health and safety of our employees, our Clients, and anyone else who may be affected by our activities, as a primary responsibility. Moreover, we believe that strong safety programs and exemplary safety performance makes good business sense in terms of reduced costs and improved productivity

“Excellent safety performance results from the same effective management that produces good service and high quality product.”

We shall ensure, as a minimum, compliance with applicable laws and industry codes as well as applicable Client safety requirements. Beyond compliance, our goal is to avoid preventable injuries and to achieve and maintain excellence in health and safety performance by conforming to a safety program emphasizing management commitment, employee involvement, training, prevention, protection, and performance monitoring. In addition, the Kel-Gor safety program is based on the concept of continuous improvement. Protection of health and safety will permeate our planning and our activities and be a primary consideration in all we do.

All employees must accept their responsibilities under this program, to ensure that safe working conditions and practices are maintained. This responsibility includes the need to work cooperatively and positively with various groups, including our Clients, Joint Health and Safety Committees, and the Ministry of Labour. We expect our goal of excellence to be achieved through the support and active participation of all employees.

The use of alcohol and/or drugs can have a serious negative impact on the health and safety of the user and others. Kel-Gor’s Alcohol & Drug Policy has been established to minimize the workplace risks associated with alcohol and/or drug use. This policy is, therefore, an important complement to our health and safety program.

Our goal is to provide a safe and healthful workplace for all of the stakeholders in our business. This will be accomplished through a cooperative effort between all members of the Kel-Gor team and our stakeholders as appropriate.

Kel-Gor Limited is committed to a workplace environment of respect and dignity and sets clear policies on Workplace Harassment and Workplace Violence.

NOTHING WE DO IS WORTH AN INJURY!

4 Kel-Gor LimitedQuality

 

QUALITY MANUALS AND CERTIFICATES CERT # CERTIFICATE OF AUTHORIZATION

ISSUE 6 Kel-Gor Limited Quality Manual - TSSA

ISSUE 1 Kel-Gor Limited Quality Manual – ABSA

ASME

31,951 ASME ‘S’ Manufacture & Assembly Power Boilers

29,776 ASME ‘U’ Manufacture of Pressure Vessels

38,514 ASME ‘U2’ Manufacture of Pressure Vessels

NATIONAL BOARD

NB NB Mark for “S”, “U” & “U2”

R-7777 “R” for Alteration

TSSA – BOILERS & PRESSURE VESSELS

QA 01174 Fabrication & Assembly to CSA B51 & ASME B31.1

QA 01175 Fabrication & Assembly to CSA B51 & ASME B31.3

QA 01903 Manufacture & Assembly to CSA B51 & ASME Section I

QA 239 Manufacture & Assembly to CSA B51 & ASME Section VIII Div 1

QA 04474 Manufacture & Assembly to CSA B51 & ASME Section VIII Div 12

QA 01173 Repairs & Alterations to CSA B51

QA 02477 Hot Tap Welding

TSSA – FUEL SAFETY (NATURAL GAS)

0076522572 Fuel Safety Program – Heating Fuels

CWB KELG01 CSA W47.1 Division 1  

Quality Assurance Program

We have an established quality assurance program, designed to CSA B51 and ASME Code with a full time Quality Assurance staff. Our certifications are as follows:

ASME “S” Certification for Section I Power Boilers and Boiler Proper Piping “U” Certification for Section VIII, Division 1 Pressure Vessels “U2” Certification for Section VIII, Division 2 Pressure Vessels

NATIONAL BOARD “NB” Stamp for ASME S, U, U2 work “R-7777” for Alterations

TSSA (Ontario) Boilers and Pressure Vessels Safety Division ASME Section I - Power Boilers ASME Section VIII, Div. 1 - Pressure Vessels ASME Section VIII, Div. 2 - Pressure Vessels ASME B31.1 – Power Piping ASME B31.1 – External Boiler Piping ASME B31.3 – Process Piping

TSSA (Ontario) Fuel Safety Program Fuel Safety Program – Heating Fuels

Canadian Welding Bureau - CSA Standard W47.1, Div. 1 for welding of structural steel

ABSA (Alberta) Boilers and Pressure Vessels Safety Division ASME B31.1 – Power Piping ASME B31.1 – External Boiler Piping ASME B31.3 – Process Piping

Certified Welding Procedures

We are certified by the Ontario TSSA Boilers and Pressure Vessels Safety Division to weld piping and pressure components in various metallurgies. We have numerous welding procedures registered and welders qualified under Section IX of the ASME Boiler and Pressure Vessel Code. The metallurgies include various ferrous and non-ferrous materials, from impact-tested steels to high-temperature high-strengths alloys:

Carbon Steel up to 8” thick Chrome – Moly Alloy up to 3/4” thick Stainless Steel up to 8” thick Nickel Alloy up to 3/4” thick Aluminum up to 1 3/8” thick Copper

Welding processes certified include SMAW, SAW, GMAW, GTAW, FCAW, and Brazing.

5 Kel-Gor LimitedPower Piping

5.0 Kel-Gor Limited Power Piping

Kel-Gor Limited fabricates pressure piping to ASME including B31.1 and B31.3 Codes. We also fabricate for Section I boiler proper piping. Our services can include field routing, field measuring, support and bracing recommendations, material takeoffs, procurement and reconciliation, shop drawing preparation, fabrication of pipe spools and installation.

We can be your "one stop" for field checking, isometric shop drawing preparation, purchasing, material control, fabrication, installation and turnover documentation.

ASME - B31.3 Piping

The majority of our fabrication is to ASME B31.3 and all materials are received, checked and the spools are fabricated in our 1411 Plank Road shops to the requirements of our Kel-Gor Limited Quality Manual.

ASME - B31.1 Piping & Boiler External Piping

We can fabricate and test to ASME B31.1; including the NDE, visual inspection and all necessary records to meet this Code.

ASME Section I - Boiler Proper Piping

Kel-Gor Limited holds an ASME Section I “S” stamp and can design and fabricate Boiler Proper Piping to the requirements of the Code, TSSA, and CSA B51.

Customer: Air Products and Chemicals, Inc. Description: 82 MMSCFD Hydrogen Plant, Sarnia, Ontario

Fabrication and installation of pipe rack and equipment modules; fabrication and installation of reformer, ducts and stack; fabrication and installation of all piping; installation of equipment supplied by APCI.

Contract: $18,500,000.00 (CDN)

Year: 2006

6 Kel-Gor LimitedTanks & Vessels

6.0 Kel-Gor Limited Tanks & Vessels

Examples of Kel-Gor projects of tanks and vessels > NOVA Chemicals C2 Fractionator 13’ diameter by 265’ long trayed tower; CS construction > Imperial Oil - ESSO T-9650 SWIS Tower 6’-6” diameter by 100’ long trayed tower; 304SS clad CS tower > Shell Canada FCCU Disengager Fabricate Disengager and cyclones 16’ diameter by 40’ long; P11 construction > Shell Canada Girbitol Tower 4’ diameter by 45’ long trayed tower; HIC CS construction > Praxair Pre-Purifier Vessels (two) 16’ diameter by 60’ long; CS construction > Praxair Separation Column 5’ diameter by 40’ long trayed column; aluminum construction > NOVA Chemicals Demethanizer 16’ diameter by 180’ long trayed tower; SS construction > NOVA Chemicals Styrene Tower 18’ diameter by 240’ long packed tower; CS construction > NOVA Chemicals Styrene Reactor 19’ diameter by 60’ long; SS construction > Shell Canada Crude Tower Partial replacement 16’ diameter by 60’ long; Inconel clad CS construction

Customer: Suncor Ethanol

Description: Interior of SS storage tank

Contracts: $ 500,000.00 (CDN)

Year: 2010

Customer: Suncor Ethanol

Description: Design and Fabrication of Fermenter Tanks

Contracts: $ 3,200,000.00 (CDN)

Year: 2010

Customer: Praxair Description: Design and Fabrication of Aluminum Pressure Vessel, as

part of modular assembly with aluminum piping.

Contracts: $ 500,000.00 (CDN)

Year: 2009

Customer: NOVA Chemicals

Description: Design and Fabrication of Demethanizer Tower

Contracts: $ 2,100,000.00 (CDN)

Year: 2004

7 Kel-Gor LimitedModules

Shipping: Kel-Gor Limited can assist with planning and logistics of shipping, transportation and site erection of your modular process units. We can arrange to ship by truck, by rail and by water.

Customer: Air Products and Chemicals, Inc. Description: Pipe & equipment modules for Hydrogen Plant in Detroit.

Fabrication of twelve modules including spooling, welding and installation on module of all piping, valves, heat tracing, insulation, electrical and instruments including delivery to barge on St Clair River; largest was 150 tons.

Contract: $9,000,000.00 (CDN)

Year: 2011

Customer: Praxair Canada Inc. Description: Fabrication and installation of modular cold boxes for

xenon; fabrication and installation of cryogenic aluminum piping and vessels; installation of equipment supplied by Praxair.

Contracts: $ 700,000.00 (CDN)

Year: 2009

Customer: Air Products and Chemicals, Inc. Description: PSA skid for Hydrogen Plant, Fort Saskatchewan, AB.

Fabrication of three PSA modules; fabrication and installation on module of all piping, valves, electrical and instruments.

Contract: $1,300,000.00 (CDN)

Year: 2006

Customer: Suncor Energy Description: DHT skids for Millennium Project, Suncor Sarnia, ON.

Fabrication of structural modules; fabrication and installation on modules of all piping, valves, electrical,instruments and insulation.

Contract: $12,600,000.00 (CDN)

Year: 2005/2006

Customer: Stone & Webster / NOVA Chemicals Description: Fabrication and shipping by rail of 35 Ethylene Furnace

Convection boxes to Joffre, Alberta.

Contracts: $ 7,500,000.00 (CDN)

Year: 1999

Customer: Praxair Canada Inc. Description: Fabrication and installation of CO2 module; fabrication

and installation of piping and vessels; installation of equipment, electrical and instrumentation

Contracts: $500,000.00 (CDN)

Year: 1997

8 Kel-Gor LimitedPower Plants

8.0 POWER PROJECTS CLIENT PROJECT YEAR

OPG - Lambton GS 950 MW coal-fired boiler to steam turbine electricity generating facility,

St. Clair Township, Ontario.

Thermal Construction and Maintenance Services Agreement provider

2012

St. Clair Energy 600 MW natural gas-fired combined cycle electricity generating facility, Corunna, Ontario.

Fabrication and installation of power and process piping; installation of Balance Of Plant and Water Treatment equipment supplied by St Clair Energy.

2008

Greenfield Energy 1005 MW natural gas-fired combined cycle electricity generating facility, Courtright, Ontario.

Fabrication and installation of power and process piping; installation of 3 Siemens Westinghouse 501FD2 CTG and 1 - 500 MW Toshiba STG and Water Treatment equipment supplied by Greenfield Energy.

2007

Imperial Oil 85 MW natural gas-fired electricity generating facility, Sarnia, Ontario.

Fabrication and installation of the Piping, HRSG units, ducting, stacks and installation of Owner supplied equipment.

2004

Brighton Beach Power 541 MW natural gas-fired combined cycle electricity generating facility, Windsor, Ontario.

Fabrication and installation of two Austrian Energy HRSG units, ducting, stacks and related equipment.

2004

Customer: St Clair Energy Cogeneration Plant Description: 600 MW natural gas-fired combined cycle electricity

generating facility, Sarnia, Ontario.Fabrication and installation of power and process piping; installation of Balance Of Plant and Water Treatment equipment supplied by St Clair Energy.

Contracts: $34,600,000.00 (CDN)

Year: 2008

Customer: Greenfield Energy Cogeneration Plant Description: 1005 MW natural gas-fired combined cycle electricity

generating facility, Sarnia, Ontario.Fabrication and installation of power and process piping; installation of 3 Siemens Westinghouse 501FD2 CTG and 1 - 500 MW Toshiba STG and Water Treatment equipment supplied by Greenfield Energy.

Contracts: $40,000,000 (CDN)

Year: 2007

Customer: Imperial Oil - Cogeneration Plant Description: 85 MW natural gas-fired electricity generating facility,

Sarnia, Ontario.Fabrication and installation of the Piping, HRSG units, ducting, stacks and installation of Owner supplied equipment.

Contracts: $10,000,000.00 (CDN)

Year: 2004

Customer: Brighton Beach Power - Cogeneration Plant Description: 541 MW natural gas-fired combined cycle electricity

generating facility, Windsor, Ontario.Fabrication and installation of two Austrian Energy HRSG units, ducting, stacks and related equipment.

Contracts: $50,000,000.00 (CDN)

Year: 2004

Customer: TransAlta Sarnia Regional Cogeneration Plant Description: 506 MW Natural Gas Cogeneration, Sarnia, Ontario

Fabrication and installation of three HRSG; fabrication and installation of ductwork and stacks; installation of equipment supplied by TransAlta.

Contracts: $19,800,000.00 (CDN)

Year: 2002

9 Kel-Gor LimitedProject Profiles

Customer: Royal Dutch Shell – Sarnia Manufacturing Site Description: Shop Fabrication of new FCCU Disengager/Torso/

Cyclones & Air Grid, Cat O/H line, CO2 Boiler, Sour Water Stripper Tower, Fractionator, Girbitol Tower, Slurry Coke Filters and Piping, Feed Cooler Upgrade, Safeguarding, Piping and multiple small projects prior to and during the 2011 T/A Event including GRU maintenance of all towers, vessels and exchangers.

Contracts: $55,000,000.00 (CDN)

Year: 2011

Customer: Cabot Canada Description: Capital Projects – Silo Bins, Ductwork, Piping and

Mechanical; various projects ongoing Contracts: $5,000,000.00 (CDN)

Year: Ongoing

Customer: Imperial Oil – Sarnia Manufacturing Site Description: Standing Agreement for Maintenance and Engineering

Contracts; Restoration; ULSD; fabrication and erection of piping, modular process units, tanks, fired heaters, cracking furnaces, pressure vessels and heat recovery units.

Contracts: $100,000,000.00 (CDN)

Year: Ongoing

Customer: Praxair Canada Inc. Description: Fabrication and installation of cold boxes for oxygen,

nitrogen and xenon; fabrication and installation of cryogenic piping; installation of equipment supplied by Praxair.

Contracts: $16,250,000.00 (CDN)

Year: Ongoing

Customer: Suncor Energy Description: Oil Sands Integration, Sarnia, Ontario.

Fabrication and installation of pipe rack and equipment modules; fabrication and installation of all piping; installation of equipment supplied by Suncor including new Reactor, Hydrocracker and Compressors.

Contracts: $69,000,000.00 (CDN)

Year: 2007

Customer: Suncor Energy Description: Diesel Hydrotreater (ULSD), Sarnia, Ontario.

Fabrication and installation of pipe rack and equipment modules; fabrication and installation of all piping; installation of equipment supplied by Suncor.

Contracts: $46,500,000.00 (CDN)

Year: 2006

Customer: Air Products and Chemicals, Inc. Description: 82 MMSCFD Hydrogen Plant, Sarnia, Ontario.

Fabrication and installation of pipe rack and equipment modules; fabrication and installation of reformer, ducts and stack; fabrication and installation of all piping; installation of equipment supplied by APCI.

Contract: $18,500,000.00 (CDN)

Year: 2006

Customer: Styrolution Sarnia Site Description: 950 MM Styrene Monomer Plant, Sarnia, Ontario.

Fabrication and installation of pipe rack and equipment modules; fabrication and installation ducts and stack; fabrication and installation of all piping; installation of equipment supplied by NOVA.

Contracts: $18,500,000.00 (CDN)

Year: 1998

10 Kel-Gor LimitedContacts

 

 

10.0 Contact Information

Company Name: Kel-Gor Limited

Address: P.O. Box 2253, 1411 Plank Road

City: Sarnia

Province Ontario

Postal Code: N7T 7L7

Country: Canada

Telephone: (519) 336-9312

Facsimile: (519) 336-9582

E-mail: cthomas@kelgor.com

Web page: www.kelgor.com

Company Officers: Chris Thomas President

Tom Parkes Vice President

Fred Oliver Vice President

Chris Gleeson Controller