KAYO - SA Plans
Transcript of KAYO - SA Plans
WINDOWS AND DOORS
EQINILE EYOMELELEYO
KAYOTHE STRONG ONE
ABOUT KAYO
Manufactured to world-class standards,
the Kayo range of wooden windows and
doors gives you an unbeatable combination
of quality and value for money.
To withstand the tough African weather
conditions, all products in this range are kiln-
dried, to help minimise natural movement.
Decades of experience, constant innovation
and our Manufacturers Guarantee*, ensures that
your purchase will stand the test of time.
With KAYO you not only get quality,
you also get peace of mind. Kayo is available
from all leading merchants nationwide.
www.swartland.co.za1
*TERMS AND CONDITIONS APPLY.
ABOUT K AYO
www.swartland.co.za 2
HARDWOOD WINDOWS
PINE WINDOWS
DOORS
DOOR FRAMES
SPECIFICATIONS & WOODCARE
INSTALLATION INSTRUCTIONS
3
6
7
13
14
15
CONTENTS
www.swartland.co.za3
KAYO WINDOWSWith our huge selection of hardwood
windows available in Full Pane, Small Pane
and Top Hung windows, you not only
get the look you want, but also unmatched
strength and durability.
1112
KD22
KC22
KB22
KA22
1112
KD2L
KC2L
KC2FL
KB2L
KB2L
KA2L
KA2FL
1656
KD3
KC3
KC3F
KB3
KB3F
KA3
KA3F
1112
KD2R
KC2R
KC2FR
KB2R
KB2FR
KA2R
KA2FR
KD1
568
KC1L/R
KC1F
KB1L/R
KB1F
KA1L/R
KA1F
2200
KD4
KC4
KC4F
KB4
KB4F
KA4
KA4F
1471
1471
1171
1171
870
870
568
KAYO FULL PANE WINDOWS
HARDWOOD WINDOWS
www.swartland.co.za 4
KAYO SMALL PANE WINDOWS
1471
1471
1171
1171
870
870
568
KD2SPL
KA2FSPL
KA2SPL
KB2FSPL
KB2SPL
KC2FSPL
KC2SPL
1112
KD1SP
KC1SPL/R
KC1FSP
KB1SPL/R
KA1SPL/R
KA1FSP
KB1FSP
568
KD2SPR
KA2FSPR
KA2SPR
KB2FSPR
KB2SPR
KC2FSPR
KC2SPR
1112
KD22SP
KA22SP
KB22SP
KC22SP
1112
KD3SP
KA3FSP
KA3SP
KB3FSP
KB3SP
KC3FSP
KC3SP
1656
KD4SP
KA4FSP
KA4SP
KB4FSP
KB4SP
KC4FSP
KC4SP
2200
HARDWOOD WINDOWS
www.swartland.co.za5
KAYO TOP HUNG WINDOWS
KR1
KS2L/R
KH4L/R
KR2L/R KR3L/R
KF2L/R KR3/KR1
568 1112
1112
870
870
870
KF1
921
870
870
870
KT3/KT1 KI2/KI1
2200 2715
KT2/KT1
1818
1471
1471
KI4L/R
2200
1471
1471
KU1 KJ1 KJ2L/R KJ3L/R KJ3/KJ1
568
1681
1681
1681
1681
1681
921 1818 2200 3097
KT1 KI1 KT2L/R KI2L/R KI3L/R
568 921 1112
1471
1471
1471
1471
1471
1484 1818
KS1 KG1
1112
1112
568
KN1
1112
568
KE1
326
568
KE2L/R
326
1112
921
1112
1112
1484
KH2L/R
1112
1818
KR2/KR1
870
16561656
2200
KH3L/R
1112
2200
KS2/KS1
1818
1818
KN2/KN1
1112
1656
KV1
568
1656
KV2L/R
1112
1656
KV2/KV1
1656
1656
All L/R codes shown above are left hand images.
1187
1112
HARDWOOD WINDOWS
www.swartland.co.za 6
This highly affordable range of windows,
comes pre-glazed for your convenience.
All you have to do is seal the windows
with Maxicare® in conjunction with the
Maxicare Easicare Maintenance Program and
the windows are ready for you to install.
HIGHCROFT PINE WINDOWS
HC14104 LIGHT
WINDOW& FRAME
490
580
HC14304 LIGHT
CASEMENT
443
538
HC16106 LIGHT
WINDOW& FRAME
490
825
HC16306 LIGHT
CASEMENT
443
780
HC16606 LIGHT
FULL PANEWINDOW& FRAME
490
825
HC13103 LIGHT
WINDOW& FRAME
490
825
HC16206 LIGHTDOUBLE
955
825
HC16706 LIGHT
FULL PANEDOUBLE
955
825
HC13203 LIGHTDOUBLE
955
825
HC11102 LIGHT
& FRAME(BIG)
540
540
HC11302 LIGHT
CASEMENT
495
495
HC12102 LIGHT
& FRAME(SMALL)
540
315
443
780
HC 13303 LIGHT
CASEMENT
443
780
6 LIGHTFULL PANEWINDOW& FRAME
HC1680
PINE WINDOWS
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PIVOT-IN-FRAMEOur Pivot-in-Frame solution saves time
and money. These doors are delivered fully
assembled, fitted with a stainless steel barrel
lock and wrapped in plastic for protection.
KAYO DOORSKayo doors are made to the
highest standards. Superior strength, durability,
quality wood and manufacturing excellence
ensures doors are built to last.
Infrequent and partial exposure to unprotected
open-air conditions.
Do not expose todirect sunlight or rain.
Please be aware that an over-hang above the door
is recommended.
Treatment: Seal all 6 sides with Maxicare – including beading and rebates.
Re-seal after trimming.
Treatment: Seal all 6 sides with Maxicare – including beading and rebates.
Re-seal after trimming.
Treatment: Seal all 6 sides with Maxicare – including beading and rebates.
Re-seal after trimming.
RECOMMENDED DOOR APPLICATION
Semi Exterior
Internal use only.
Exposed to drysheltered (indoor) conditions only.
Fire Resistant doors 30 minutes.
Interior Fire Resistant
Bottom ofdoors comepre-sealed High quality
brass pivot mechanism
Stainless steel barrel lock
All Pivot-in-Frame doors are availablein 1290mm (w) x 2115mm (h).
www.swartland.co.za
DOORS
8All stiles & rails are engineered - core construction include S.A.PINE
Wood is a natural product, and colour variations may occur.
DOOR APPLICATION Semi Exterior Interior
6 PanelEqualKYD6E
813 x 2032
10 Panel KYD10
813 x 2032
8 Panel KYD8
813 x 2032
8 PanelStable KYD8S
813 x 2032
PIVOT-IN-FRAME DOORS - HARDWOOD FINISH
CRAFTED DOORS - HARDWOOD FINISH
PANEL DOORS - HARDWOOD FINISH
Pivot-in-frameSymphony
DIFCDSPNHSOP/1.21290 X 2115
Pivot-in-frameRhino
DIFCDRHNHSOP/1.21290 X 2115
Pivot-in-frameLion
DIFCDLIOHSOP/1.21290 X 2115
Pivot-in-frameElephant
DIFCDELPHSOP/1.21290 X 2115
Pivot-in-frameBuffalo
DIFCDBFLHSOP/1.21290 X 2115
RhinoCDRHNHS0813 x 2032
SymphonyCDSPNHS0813 x 2032
LionCDLIOHS0813 x 2032
ElephantCDELPHS0813 x 2032
BuffaloCDBFLHS0813 x 2032
6 Panel KYD6
813 x 2032
DOORS
9 DOOR APPLICATION Semi Exterior Interior
OpenbackFramed, Ledged
& Battened StableKYD1S/OB813 x 2032
Double BattenedHWDBDHS0813 x 2032
OpenbackFramed, Ledged
& BattenedKYD1/OB813 x 2032
Saligna Framed& Ledged(back view)HC2117S
813 x 2032
Saligna DoubleBattenedHC2155S813 x 2032
Saligna DoubleBattened Stable
HC2156S813 x 2032
Saligna Framed& Ledged Stable
HC2118S813 x 2032
Saligna BattenedHC2113S
813 x 2032(back view)
PlybackFramed, Ledged
& BattenedKYD1/PB
813 x 2032(back view)
PlybackFramed, Ledged &
Battened StableKYD1S/PB813 x 2032(back view)
OpenbackFramed, Ledged,
Battened & BracedKYD1/OB/BR 813 x 2032HC2117MZ
FRONT AND BACK DOORS - HARDWOOD FINISH
FRONT AND BACK DOORS - SALIGNA
Wood is a natural product, and colour variations may occur.
OpenbackFramed, Ledged
& Battened StableHC2118M813 x 2032
OpenbackFramed, Ledged
& BattenedHC2117M813 x 2032
All stiles & rails are engineered - core construction include S.A.PINE
DOORS
10DOOR APPLICATION Semi Exterior Interior
Pine LedgeBraced &
Battened StablePNLABHS0SB
813 x 2032(back view)
FRONT AND BACK DOORS - PINE
Pine Double BattenedPNDBDHS0813 x 2032
Pine Double Battened Stable
HC2156813 x 2032
Pine Ledge & Battened In Frame
Stable HC2111
720 x 1840(back view)
Available in stainedHC2111W
Pine Ledge & Battened In
FrameHC2112
720 x 1840(back view)
Available in stainedHC2112W
Pine 6 FootBattened
HC2116680 x 1800
Pine LedgeBraced &Battened
HC2113813 x 2032(back view)PNLABHS0
Pine Frame& Ledge
Battened FaceHC2117
813 x 2032 (back view)PNFALHS0
Available in stainedHC2117W
Pine Frame & Ledge StableBattened Face
HC2118813 x 2032(back view)
PNFALHS0SB
Pine Framed,Ledged Battened
& BracedHC2162
813 x 2032(back view)
All stiles & rails are engineered Wood is a natural product, and colour variations may occur.
All frames/sub-frames are constructed using S.A.PINE
Quartz FullSecurity
BSQTZMS0FSMedium Duty
813 x 2032 EE
Quartz HalfSecurity
BSQTZMS0HSMedium Duty
813 x 2032 EE
Sebastian FullSecurity
BSSBTMS0FSMedium Duty
813 x 2032 EE
Sebastian HalfSecurity
BSSBTMS0HSMedium Duty
813 x 2032 EE
INTERIOR TYPE - SECURITY DOORS
DOORS
11 DOOR APPLICATION Semi Exterior Interior Fire Resistant
All frames/sub-frames are constructed using S.A.PINE
CommercialVeneer
VNCOMLI0Light Duty
813 x 2032 EEVNCOMFS2
Sapele VeneerVNSAPLI0
(Flush) Light Duty813 x 2032 EE
VNSAPFS2
Hori. CommercialBSHRZMS2Medium Duty
813 x 2032 EEAvailable in
BSVTCMS0SBBSHRZFS2
VerticalBSVTCMS0Medium Duty
813 x 2032 EEAvailable in
BSVTCMS0SB
VENEER DOORS
Sapele PrintPRSAPLI0Light Duty
813 x 2032 EE
Oak PrintPROAKLI0Light Duty
813 x 2032 EE
Cherry PrintPRCHELI0Light Duty
813 x 2032 EE
Babinga PrintPRBABLI0Light Duty
813 x 2032 EE
PRINTED DOORS
RubyBSRBYMS0Medium Duty
813 x 2032 EE
MelodyBSMLDMS0Medium Duty
813 x 2032 EE
TraditionalBSTDTMS0Medium Duty
813 x 2032 EE
SebastianBSSBTMS0Medium Duty
813 x 2032 EE
Eight PanelArched
BSEPAMS0Medium Duty
813 x 2032 EE
ImbaliBSIBLMS0
Medium Duty813 x 2032 EE
INTERIOR BERGSUN DOORS
DOORS
12
Albany BrownEBABNLI0BR
Light Duty813 x 2032 EEEBABNFS0BR
Country West BrownEBCTWLI0BR
Light Duty813 x 2032 EEEBCTWFS0BR
Country WestWhite
EBCTWLI0WHLight Duty
813 x 2032 EEEBCTWFS0WH
Regency BrownEBRGCLI0BR
Light Duty813 x 2032 EEEBRGCFS0BR
Albany WhiteEBABNLI0WH
Light Duty813 x 2032 EEEBABNFS0WH
Regency WhiteEBRGCLI0WH
Light Duty813 x 2032 EE
EBRGCFS0WH
ColonistEBCLNLI0Light Duty813 x 2032
EleganceEBELGLI0Light Duty813 x 2032
ClassiqueEBCSSLI0Light Duty813 x 2032
CanteburyEBCTBLI0Light Duty813 x 2032
DOOR APPLICATION Semi Exterior Interior Fire Resistant
DEEP MOULDED DOORS
SHALLOW MOULDED DOORS
All frames/sub-frames are constructed using S.A.PINE
HardboardStandardHBSTDLI0Light Duty
813 x 2032 EEHBSTDFS0
Hardboard Cupboard Doors
CBSTDLI012062 Light Duty
1206 X 2032 EE
Hardboard WhiteHBSTDLI0WH
Light Duty813 x 2032 EE
HardboardHorizontalHBHRZLI0Light Duty
813 x 2032 EE
HARDBOARD DOORS
*Please refer to www.swartland.co.za for the detailed specifications of all components and
installation requirements needed to ensure the fire system complies with required standards.
30 M I N U T ES
FIRE
RESISTANTSWARTLAND’S FIRE DOOR FORMS PART OF A CLASS E FIRE RATING SYSTEM. (30 MIN)
Hinges*Fastening*IntumescentMaterial*
Kayo 30min FireRated Door Leaf(as supplied)
Fire Door frame*
EACH FIRE DOOR ASSEMBLY NEEDS THE FOLLOWING COMPONENTS*
DOORS
www.swartland.co.za13
Always use KAYO door frames with KAYO doors.
Please be aware that other manufacturer’s rebate sizes may
differ from Kayo and therefore not match Kayo doors.
*ALL DOOR FRAMES ARE SUPPLIED IN FLAT PACK KIT ONLY.
Product Code Product Code
KAYO DOOR FRAMES RANGE
Section SectionDoor Size Door Size
KAYO SIDE LIGHT DOOR FRAMES
Product Code Section Door SizeHC3016HC3017HC3018
60 X 6060 X 6060 X 60
813mm813mm813mm
PINE DOOR FRAMES*
Product Code Section Door SizeHC3016SHC3017SHC3018S
60 X 6060 X 6060 X 60
813mm813mm813mm
SALIGNA DOOR FRAMES*
Product Code Description
Description
Description
Section Door SizeHC3016MHC3017MHC3018M
Left Side LightRight Side Light
Double Side Light
Left Side LightRight Side Light
Double Side Light
Left Side LightRight Side Light
Double Side Light
60 X 5360 X 5360 X 53
813mm813mm813mm
HARDWOOD DOOR FRAMES*
300mm 813mm 300mm
Double Side Light
Door Frame
2032mm
813mm 300mm
SingleSide Light
Door Frame
(left/right)
2032mm
SIDE LIGHT DOOR FRAMES
HC3014MHC3023MHC3013MHC3012MHC3026M
HC3014SHC3023SHC3013SHC3012SHC3026S
86 X 5386 X 3860 X 5360 X 3886 X 53
85 X 5585 X 4060 X 6060 X 4585 X 55
813mm813mm813mm813mm1612mm
813mm813mm813mm813mm
1612mm
HARDWOOD DOOR FRAMES* SALIGNA DOOR FRAMES*
Product Code Section SectionDoor Size Door SizeHC3014HC3023HC3013HC3012HC3011HC3026
HC3014WHC3023WHC3013WHC3012W
85 X 5585 X 4060 X 6060 X 4568 X 3085 x 55
85 X 5585 X 4060 X 6060 X 50
813mm813mm813mm813mm813mm1612mm
813mm813mm813mm813mm
PINE DOOR FRAMES*Product Code
(stained)
37/40 DOORrebate
DOORFRAME
RECOMMENDED DOOR THICKNESSFOR KAYO DOOR FRAMES
NOTE: We recommend a door thickness of 37 - 40mm for the KAYO door frame range.
DOOR FRAMES
www.swartland.co.za 14
INTRODUCING OUR NEW WATER BASED
ECO-FRIENDLY,LOW MAINTENANCE
SEALANT.
To help maintain the natural beauty of your wood, you have
a choice between our oil based or water based Maxicare®
sealant. Developed to give lasting protection to wooden
windows and doors, it is UV resistant, water repellent and
contains anti-fungal agents. For your 1 Year Guarantee to
be certified, all wood needs to be treated with Maxicare®
in conjunction with the Easicare Maintenance Program.
®
IMBUIA LIGHT OAK MAHOGANY TEAK WHITE
.PLEASE NOTE: Trimming specs vary due to different door construction*.All products & manufacturing details shown can be altered at the manufactures discretion
MAXIMUM TRIMMING SPECIFICATIONS
SEMI - EXTERIOR INTERIOR
105mm
105mm
trim 12mm
trim
5m
m
trim 12mm
PIN
E PA
NEL
DO
OR
SFR
AME
AND
LED
GE
DO
OR
SKA
YO P
ANEL
DO
OR
S
CAR
VED
DO
OR
S
38mm
38mm
trim 3mm
trim
3m
m
trim 3mm
HO
LLO
WC
OR
E C
ON
STR
UC
TIO
N
38mm
38mm
trim 3mm
trim
3m
m
trim 3mm
HO
LLO
WC
OR
E C
ON
STR
UC
TIO
N
SPECIFICATIONS & WOODCARE
WINDOW INSTALLATION GUIDELINES
ALL EXTERNALEDGES MUST BE
SEALED WITHSILICONE AFTER
INSTALLATION
GLAZING TO BE DONE WITH
SILICONE(PUTTY NOT
RECOMMENDED)
SEAL ALL 6 SIDES,
INCLUDING ALL GLAZING BEADS WITHMAXICARE®
– BEFOREBUILDING IN
A GAP OF ATLEAST 3mmMUST BE LEFTBETWEENLINTEL ANDWINDOW
CHECK THAT THE WINDOW IS LEVEL AND SQUARE
USE 3 BRICKS TO SET THE WINDOW LEVEL – ADD ADDITIONAL BRICKS ONCE THESE HAVE SET
OUTSIDE SILLS TO BE BUILT-IN UNDERNEATH THE DRIP GROOVE
DPC TO BE FITTED INTO THE GROOVES AS INDICATED
90O
CHECKDIAGONAL
SQUARENESSOF FRAME
AND OPENER
OPENERSMUST BE LEFT IN A CLOSEDPOSITION
PLEASE REFER TO TRIMMING SPECIFICATIONS
DO NOT INSTALL MORTISE LOCKIN LINE WITH THEHORIZONTALLOCK RAIL
A WARPSHALL BE
CONSIDEREDA DEFECTONLY IF IT EXCEEDS
6MM ON THECONCAVE
FACE OF THEDOOR –
WHENMEASURED
WITH A STRAIGHT
EDGE
SEAL ON ALL6 SIDES WITH
MAXICARE®AFTER FINAL
TRIMMINGAND BEFORE
HANGING
DOOR INSTALLATION GUIDELINES
* TERMS AND CONDITIONS APPLY. SEE GUARANTEE CERTIFICATE FOR DETAILS
Tel: 086 110 2425 www.swartland.co.za
KAYOCAT
OCT 2012
INSTALLATION INSTRUCTIONS