kavitsu

TAKING SUGAR INDUSTRY TO A NEW LEVEL

Contents:

• Company profile

• Location

• What we offer

• Market application areas

• Capability

• Facilities

• Customers

Company profile

Established in 1992

A Private Limited company

Manufacturers of Planetary gear boxes, slew ring bearings and

Electric motors

State of the art manufacturing facility

Certification: ISO 9001:2008

Location:

HQ : W - 85, ADDITIONAL MIDC, SATARA 415 004,

MAHARASHTRA, (INDIA)

Works: J - 12, ADDITIONAL MIDC, SATARA 415 004,

MAHARASHTRA, (INDIA)

What we offer for sugar industry:

Planetary Gear Box

Torque Limiter

Foot Mounted Planetary Mill drives Gear Box with Lube Pump

Crystallizer drives (horizontal / vertical)

Electric Motors

Highlights:

Mill drives up to 1250 kW

Crystallizer drives to suit 750 MT capacity

First choice for the prestigious Tamil Nadu Electricity Board (TNEB) Sugar project, where

in a consignment of 460 gearboxes was manufactured and dispatched within 2

months.

Bagged the order for Tendaho sugar, one of the largest sugar plants in the world,

through Walchandnagar Industries to supply all the gear boxes.

Planetary Gear Box

Globally Appreciated

Compact & Efficient

A wide range in different Sizes & Types

Useable with much Versatility

Power Capacity Fractional kw to 1250 kw

Torque Rating up to 2,50,000 Nm

20 different models, ratios from 3:1 to 45000:1

Versions: In Line, Right Angle with Flange/Foot

Mounting

Housing is made of Cast Iron or Cast Steel.

Torque Limiter

Maximum Torque Capacity up to 5,500 Nm

Widest Variety of Mounting Arrangements

Provides Accurate Reliable overload Protection for

all types of machineries & equipment

Automatic Re-engagement & Unique Method for

setting Overload Torque which makes adjustment

both accurate and easy

Prevents Damage to Person, Machinery &

Equipment

Foot Mounted Planetary Mill Drive

with Lube Pump

Planetary Gear Box with Lube Pump

Torque 10Nm to 5000000Nm

Ratio 3:1 to 5000:1

Input Power 0.18 Kw to 1250Kw

Mountings Foot/Flange/Agitator With

Free/Hollow Input

Crystallizer drives (horizontal)

Crystallizer drive (horizontal)

Speeds 0.33RPM to 1 RPM

Capacities 20 MT to 110 MT

Crystallizer drives (Vertical)

Crystallizer drive (vertical)

Speeds 0.33 RPM

Capacities 150 MT to 750 MT

Electric Motors

Wide Range of standard and special KIVI make Electric motors

The Motors range from 0.25 HP to 25 HP

Frame Size from 63 to 180 in 2,4,6 and 8 pole

With Foot, Flange & Face Mounting

Protection IP 44, IP 54, IP 55, supply voltage 415 V

All motors are of IS 325-1996 with class F insulation, With Temperature riselimited to class B

Motors are in Cast Iron & Aluminum body fitted with dynamically balancealuminum die cast squirrel cage rotor

2.2 KW are connected star internally and three terminals are provided out inthe terminal box.

For D.O.L. Starting, Motors above 2.2 KW are designed for continuousoperation in delta connection and six terminals are provided out in terminalbox for star delta starting.

Market Application Areas:

Sugar industry:

Mechanical Pan

Circulator

Molasses

Conditioner

Milk of Lime Tank

Mixer

Magma Mixer

Mud Mixer

Mill Drive

Magma Pump Drive

Screw Conveyor

► Sugar Melting Tank

► TRPF / GRPF Drive

► Cane Carrier

► Bagasse elevator

► Conveyor Dive

► Ash Traveling Grate

► Sugar Elevator

Facilities:

Total area: 90,000 sq.ft. Built up area : 20,000 sq.ft

Number of employees: 185

List of machinery:

Machine Quantity

Lathe machine 10

Drilling machine 5

Milling machine 3

Shaping machine 2

Slotting machine 2

VMC 2

VTL 2

Boring machine 2

Grinding machine 4

Gear cutting machine

18

Band saw machine 3

Hydraulic press 1

Major Clientele Database:

Domestic market:

• Walchandnagar Industries

• Voltas Limited

• Jindal Steels Limited

• Indian Oil Corporation Limited

• Concast India Limited

• National Aerospace Private Limited

• Bharat Heavy Electricals Limited

• National Heavy Engineering Co-operative Limited

• Shreeji Process Engineering Works Limited

International clients

Kavitsu Planetary gear boxes are working successfully in the following countries:

Uganda

Kenya

Ethiopia

Vietnam

Saudi Arabia

Bangladesh

Nigeria

Sri lanka

Indonesia

Thailand