Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented...

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Katz (Strawn) Field CO2 Project Troy Kelly David Smith Presented at the 15 th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Transcript of Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented...

Page 1: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz (Strawn) Field CO2 Project

Troy Kelly David Smith

1

Presented at the 15th Annual CO2 Flooding Conference

December 10-11, 2009

Midland, Texas

Page 2: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Outline

• Field Overview• Reservoir Data• CO2 Project – Design and Implementation• Facilities – Compression / Pipeline

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Page 3: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz (Strawn) Field

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King, Knox, Stonewall, Haskell Counties, Texas

80 miles north of Abilene, TX

Page 4: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

M i d l a n d B a s i n

C laytonville

P ennsylvan ian reef reservo irsM odified from G a llow ay, e t a l. (1983 )

S AC R O C

LYNN GARZA KENT STONEWALL

DAWSON

TERRY HASKELL

KNOX

BORDEN SCURRY FISHER JONES

TAYLORNOLANMITCHELLHOWARD

MARTIN

COKE0 20 m i

0 30 km

QAd4569x

Katz

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Page 5: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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Salt Fork of Brazos River

Page 6: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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Katz Type Log

2nd Strawn (4,900’ Sand)• Average Porosity – 17%

• Average Permeability – 124 md

1St Strawn (4,800’ Sand)• Average Porosity – 16%

• Average Permeability – 53 md

Dirty 3rd Strawn (5,100’ Sand)• Average Porosity – 16%

• Average Permeability – 3.2 md

Clean 3rd Strawn (5,100’ Sand)• Average Porosity – 16%

• Average Permeability – 55 md

25 Square Miles of 3D data

Specialty ProcessingRelative Acoustic Impedance

Page 7: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz Field History Jan. 1951 Katz Field discovered by Katz Oil Co, H.D. Dozier No. 1 (current well name, ERU No.59). Mar. 1951 Katz (5100) Field discovered by T.D. Humphrey, Mattie Davis No. 1 (located on the

Orsborn Unit). Jul. 1983 Katz (Day) Field discovered by Getty Oil Co, Roy Day No. 4 (current well name, SWRU

No.35). Oct. 1984 Orsborn Unit waterflood began into the Katz and Katz (5100) Fields (Conoco, operator). Oct. 1987 ERU unitized in the Katz and Katz (5100) Fields (Standard Oil Production Co, operator). Nov. 1989 SWRU unitized in the Katz, Katz (Day), Katz (5100) Fields (BP Exploration, operator). Nov. 1989 CBLU unitized in the Katz and Katz (5100) Fields (Phillips Pet. Co, operator). May 2006 Kinder Morgan Production Co. became operator of ERU, CBLU, and SWRU.

Nov 2009 Consolidated 3 fields into the Katz (Strawn) Field.

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Page 8: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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ERU

CBLU

SWRU

Page 9: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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10

100

1,000

10,000

100,000

1/1/1951 1/1/1961 1/1/1971 1/1/1981 1/1/1991 1/1/2001 1/1/2011

Gas

Oil

Water

Katz Total Production(Katz + Katz (Day) + Katz (5100))  Fields

BPD

or M

CFP

D

P + S = 32.5% OOIP

Cum oil = 59.98 MM STB

Oct 1987 ERU WF

Nov 1989 CBLU and SWRU WF

Combined ERU, CBLU, SWRU

Page 10: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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SP PHIESid Katz

H. T. Lorentzen “C”

Well No. 11, Stonewall County, TXKatz Field

Katz (Day) FieldThe Katz (Day) Field is not located in this well, but would be found at this relative depth in portion of reservoir where it exists.

Katz (5100) Field

Historically Katz was comprised of 3 fields.

Page 11: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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Sid Katz

H. T. Lorentzen “C”

Well No. 11, Stonewall County, TXKatz Field

Katz (Day) Field

Katz (5100) Field

SP PHIE

1st Sand

2nd Sand

3rd Sand

Lower 3rd

Sand

Orientation of the 3 sands to the 3 fields

Page 12: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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Sid Katz

H. T. Lorentzen “C”

Well No. 11, Stonewall County, TX

Katz (Strawn) Field

Consolidation into 1 field was approved by TRRC November 4, 2009

SP PHIE

4963 ft

5691 ft

Page 13: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Reservoir DataLithology Strawn SandstoneProducing Interval 4800’ – 5400’Reservoir Dip 3 degrees (to SW)Net Pay 45’ * 3 sands = 135’Porosity 12 – 22%Perm 2 – 3700 mDInitial Water Saturation 28%1st and 2nd Sand WOC TZ begins -3503’ thru -3438’3rd Sand WOC -3660’Water Salinity 120,000 ppm Cl,

TDS = 185,000 ppmReservoir Temperature 116 deg F (orig. 119 deg F)Reservoir Pressure 1600 psig (orig. 2200 psig)

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Page 14: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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Katz Field

Structure Map First Sand Formation Top CI = 10 feet

Page 15: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

1st Sand - HCFT

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Page 16: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

2nd Sand - HCFT

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Page 17: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

3rd Sand - HCFT

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Page 18: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Key Reservoir Engineering DataCore φ-k Transform

Dykstra-Parsons

Relative Perm End Points Wettability

Swi

0.248

0.278

0.39

0.347

Sorw

0.82 0.753

0.641

0.639

0.67

0.694

Water-Wet

Strongly WW

0.70

0.64

Strongly WW

Moderately WW

Avg Average

1st 53 md 47.7 md

2nd 124 md 263.2 md

Dirty 3rd 3 md 3 md

Clean 3rd 55 md 50 md

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Relative Permeability Curves

00.1

0.20.3

0.40.5

0.60.7

0.80.9

1

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1Water Saturation (% PV)

krw

kro Data Lake kro Match B-C kro Matchkrw Data Lake krw Match B-C krw Match

Relative Permeability Curves

00.1

0.20.3

0.40.5

0.60.7

0.80.9

1

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1Water Saturation (% PV)

k rw

kro Data Lake kro Match B-C kro Matchkrw Data Lake krw Match B-C krw Match

1st Sand 2nd Sand

Page 19: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Capillary PressureAir-Brine Capillary Pressure

y = -83.333x + 2957.5

y = -0.1451x + 16.601

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00

Water Saturation (%)

Pc A

/Br (

psia

)

0

20

40

60

80

100

120

140

160

180

200

Height above 100%

FWL (ft)

PWL = 72ft TZ Height = 67 ft

Used to characterize 2nd Sand TZ

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Page 20: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

PVT Data

• Discovery Pressure – 2200 psia• API Gravity – 38.6o

• Oil Viscosity – 2.151 cP• Current GOR - < 100 scf/bbl

– Original Solution GOR – 250 scf/bbl• Current Bubblepoint – 138 psia

– Original Bubblepoint – 1130 psia• Oil Formation Volume Factor – 1.183 rvb/stb

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Page 21: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

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PVT Data (cont)

• Oil Fingerprint Analysis– All three sands have

same source• Biomarkers indicate Late Paleozoic

– Barnett Shale– Marine Depositional Environment

• Marine algal-bacterial organic matter• Low terrigenous organic material

Page 22: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Original vs. Current Oil Recombination

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Katz Recombined Oil Comparison

0

10

20

30

40

50

60

70

80

C1 C2 C3 iC4 nC4 iC5 nC5 C6 C7

Hydrocarbon Component

Mole %

Original Recombined Oil Composition Current Recombined Oil Composition

MW = 218

MW = 222

Indication that light ends have been produced

Page 23: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Recombined Hydrocarbon Components

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Katz Recombined Hydrocarbon Components

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

C1 C2 C3 iC4

nC4

iC5

nC5 C6 C7 C8 C9 C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

C33

C34

C35

C36+

Hydrocarbon Component

Mole %

Indicates potential paraffin and asphaltene problems

Page 24: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

CO2 Project Hurdles• No allocated production/injection data• Limited and missing well test data• Old neglected wellbores• No physical core samples• No CO2 Pipeline

– Long PL for smaller target• Multiple Zones• Brazos River• Outdated / limited log data

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Page 25: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

CO2 PVT

• MMP – 1746 psia @ 100% CO2– 1751 psia @ 90% CO2 – 10% Produced Gas– 2104 psia @ 75% CO2 – 25% Produced Gas

• CO2 FVF – 1.83 mcf/rvb• CO2-Water Solubility – 83 scf/bbl

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Page 26: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz Slim-tube TestsKatz Slim-tube Tests

MMP 1,746 psi at 120 o F , 100% CO2MMP 1,751 psi at 120 o F , 10% Gas and 90% CO2MMP 2,104 psi at 120 o F , 25% Gas and 75% CO2

60

65

70

75

80

85

90

95

100

1,200 1,400 1,600 1,800 2,000 2,200 2,400 2,600

Back Pressure (psig)

Oil Re

cove

ry (%

 OOIP)

Effect of gas contamination on MMP

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Page 27: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Analytical Model

• Generates Ideal WAG Ratio and Slug Sizes, Total Recovery, Production Forecast– Good for limited datasets– Quick

• Requires Water-Oil Rel Perm Curves and Basic PVT Properties

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Page 28: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Analytical Model Fractional Flow Curves

1: 1.5

5: 1

OB'

(a,b)Initial Saturation

Cont. CO2

JOB

Max Oil  Bank WAG

Vcw

1: 1

1: 10

1: 2

2: 1

3: 1

10: 1

1: 3

Cont. H2O

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00Water Saturation (%)

Wat

er Fra

ctio

nal F

low

WAG Ratio

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Page 29: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Dim Rec Curves w/ Katz Overlay for SS Reservoirs

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0%

2%

4%

6%

8%

10%

12%

14%

16%

18%

20%

0.0 0.5 1.0 1.5 2.0 2.5 3.0

Total HCPVi

Oil Recovery  (% OOIP)

Field A

Field B

Field C, Phases 1&2

Field C, Phase 3

Field D

Katz

Katz

Page 30: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Project Forecast

0%

2%

4%

6%

8%

10%

12%

14%

16%

18%

0 0.5 1 1.5 2 2.5 3

Total HCPVi

Oil Re

covery (%

 OOIP)

0%

10%

20%

30%

40%

50%

60%

70%

CO2 Recovery (%

 HCPV

)Oil Dim Recovery CO2 Dim Recovery

• 150.8 MMSTBO CO2 Target

• Economic Recovery – 15.8%

• Purchase CO2 Vol. – 220 BCF

• Net – 9 Mcf/bbl

• Gross – 19 Mcf/bbl

• Total Recovery – 23.8 MMSTBO

• Dimensionless Curve Construction

Combination of Reservoir Simulation, Analogies, Analytical Models, and Engineering Experience

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Page 31: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz CO2 Project Forecast

0

20,000

40,000

60,000

80,000

100,000

120,000

140,000

1/1/10 1/1/12 1/1/14 1/1/16 1/1/18 1/1/20 1/1/22 1/1/24 1/1/26 1/1/28 1/1/30 1/1/32 1/1/34

MCFPD

, BWPD

0

1,000

2,000

3,000

4,000

5,000

6,000

7,000

BOPD

CO2 Production Water Production CO2 Injection Water Injection CO2 Purchase Water Disposal Oil

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Page 32: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Combined 3 Sands - HCFT

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Page 33: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

3 Sands – HCFT (w/ patterns)

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Page 34: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

CO2 Project Design

• 57 WAG Injectors• 74 Producers• 84 New Drills• 47 Workovers• 76 P&A’s• 4 Water Curtains• 5 Observation Wells• 3 Disposal Wells

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Page 35: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

CO2 Project Design

• Injection Rates– 18% HCPV/yr

• Injection Pressure– Fracture Gradient of 0.72 psi/ft– CO2

• Surface – 1650 psig• BH - 3375 psia

– Water• Surface 1400 psig• BH – 3380 psig

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Page 36: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz Injection Wells

• Down hole isolation assembly used on CO2WAG injectors:– Control CO2 injection side when high GOR seen at

producer.– One method of zonal conformance:

*cheaper than some polymer jobs or expandable liner systems.

– Can function individual zone sleeves from surface via slick line, no rig necessary.

– Can limit individual zone rate based on orifice size.

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Page 37: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Downhole Isolation Assembly

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Page 38: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Segregation valve Assembly

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Page 39: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Producing Wells – ESP’s• 1100 – 1500 psig intake pressure

– ~3000’ FL– CO2 in dense phase– No Gas Separator– Mixed Flow Stages

• All equipped w/ VSD’s and BH Sensors• Continuous and Batch Corrosion Treatments

– Mitigate predicted low pH reservoir fluids• pH ~ 3.5

– High Cl• ~ 400 psig Wellhead Pressure

– Can produce at high GOR’s without freezing– Reduces need for inlet compression

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Page 40: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Compression Overview• Two Stage Compression – Gas Fired

– Stage 1• Suction – 300 psia• Discharge – 700 to 800 psia

– 10o Approach Chiller» Drop out any liquids

– Stage 2 • Suction – 700 psia• Discharge – 2200 psia

– 10o Approach Chiller– Cooling Tower– 1800 psia supply to the field at 95oF

• No Hydrocarbon Recovery

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Page 41: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Katz SWIF and Production Satellites

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Green = New or Addition

Orange = Relocated or ChangeERU Satellite

CBLU Satellite

SWRU Satellite

WIF

Exhibit 11

Page 42: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas
Page 43: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Eastern Shelf Pipeline

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10” 91-mile Carbon Steel PL1700 psig delivery pressureCapacity 65 MMCF / Day

Katz

Snyder

Page 44: Katz (Strawn) Field CO2 Project...Katz (Strawn) Field CO2 Project Troy Kelly David Smith 1 Presented at the 15th Annual CO 2 Flooding Conference December 10-11, 2009 Midland, Texas

Thank You

• Questions?

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