What is the actual condition? (current state)

What is the Next Target Step?

Actual Date Completed:

Zone Leader: Zone:

Starting Date: Target Completion Date:

What is Your Vision:

What Problem Are You Trying To Solve and WHY? (Remember to include what issues the problem is CAUSING)

Use the 5 why methodology to better describe current state

PLAN - Implement the Change VERIFY Success, & Adjust as Needed

Who is doing what, and when might it be completed? Verify Results - What were your conclusions?

1. Why is this problem occurring? The laminate adhesion is not being checked often enough to catch the pieces with loose laminate.

2. Why is that? Per standard work, every 20th piece must be checked for adhesion.

3. Why is that?

4. Why is that?

5. Why is that?

List Possible Solution(s) - check more parts mor often

A number of laminate skins needed to be remade due to the fact the laminate did not adhere to the core board. This is costly due to the time spent re-making skins. i.e. the work must be done twice.

We check 1/20th of the work coming off the press for loose laminate. 8 parts made it through the process without being caught.

Revise Standard work to check one part in every 10 for loose laminate.

Matthew Larson will coach operators on 2nd shift and Cinder Belcher will coach those on 1st shift and revise standard work for the label station to include revised laminate adhesion check procedure.

Matthew Larson/Cinder Belcher

GRL

10/08/2013 10/10/13

Zero loose laminate issues on the BU press

Should This Be Considered For A Poka-Yoke? YES NO