Katalog produktów Fronius 2011

Product catalogue 2010 / 2011 Sales division welding technology

MIG Manual power sources 4

Robot power sources 10

Welding torches 15

TIG Manual power sources 23

Robot power sources 30

Welding torches 33

MMA Manual power sources 36

Plasma SoftPlasma 37

Plasma torches 38

Miscellaneous International welding accessories 39

Services Trainings 41

System- and application management 41

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VarioStar 1500 / 2500 / 3100Recommended areas of useMaintenance and repairMetal and portal construction, fitter‘s shops and smithies

Processes MIG welding

OptionsGas pre-heating socket 42V / 230VRubber-matPolarity reversalHolding device for gas bottels, widePlastic handle for VSTCurrent rush limiterThermostat-controlled fanIsolation wire coil, adapter wire coil

Recommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsAluminium materials

Standard equipment2-roller driveWire inching without gas or currentUL-/CSA indicationOvertemperature protection2-step mode, 4-step mode

Intermittent weldingManual modeSpot weldingWire coil mounting D 200, D 300Large dimensioned wheels

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VarioStar 1500 G/F/2R VarioStar 2500 G/F/2R VarioStar 3100 G/F/2RWeight 133.38lbs 163.142lbs 202.825lbsDimension / h 2.231ft 2.231ft 2.231ftDimension / b 1.247ft 1.247ft 1.247ftDimension / l 2.625ft 2.625ft 2.625ftOpen-circuit voltage 34V 38V 45Vmax. welding current 140A 250A 310AWelding current min. 30A 25A 20AOperating voltage 15.5-21V 15.3-26.5V 15-29.5VProtection class IP21 IP21 IP21Mains Frequency 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 230V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400VWelding current / Duty cycle [10min/40C] 55A / 100% 130A / 100% 140A / 100%Welding current / Duty cycle [10min/40C] 70A / 60% 160A / 60% 190A / 60%Welding current / Duty cycle 140A / 18% 250A / 27% 310A / 30%

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TransSteel 3500 / 5000Recommended areas of useIndustrial plant construction & installation companiesShipbuilding and OffshoreConstruction of special vehiclesConstruction machineryConstruction of rail vehicles and rolling stock

Standard equipmentGas- or watercooledManual- or synergic mode4-roller driveMemory-function (Synergic)Adjustment-aid (Manual)Liquid level indicator (watercooled)Temperature controlled fanAutomatic cooling-unit cut-outSpecial 4-step mode (Synergic)Wire coil adaptor2-/4-step modeView-window wire spoolTorchAutomatic burn-back controlDust filter

Recommended base materials Steel

Processes MIG/MAG weldingElectrode welding

OptionsGas-test buttonWire inchingGround fault detectionAutomation interfaceRemote control

Flow-control for torch coolingCO2 pre-heater socketSlide mode VR (zu VR)Crane-transport PickUpHose pack holder PickUp

Up/Down control via welding torch (Synergic)WaterfilterCrane transport and torch mounting VRHeat-protection shield torch

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TransSteel 3500 TransSteel 5000Dimension / b 11.811in 11.811inWeight 62.17lbs 71.65lbsDimension / h 1.631ft 1.631ftDimension / l 2.451ft 2.451ftMains Frequency 50-60Hz 50-60HzMains fuse 35A 35AProtection class IP23 IP23Test mark CE / S CE / SOpen-circuit voltage 60V 65VMains voltage [+/-10%] 3 x 400V / 460V 3 x 400V / 460VOperating voltage 14.5-36.4V 14.5-39.5VWelding current / Duty cycle [10min/40C] 250A / 100% 360A / 100%Welding current / Duty cycle 350A / 40% 500A / 40%max. welding current 350A 500AWelding current min. 10A 10A

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TransSynergic 4000 /4000 C / 5000 / 5000 CRecommended areas of useAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of plant, containers, machinery, structural steelRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes MIG-weldingMIG-brazingTIG-DC (C-version)Manual electrode (MMA) welding (C-version)Arc air gouging (TS 5000 C)

OptionsRemote control unitUser-defined function buttonTouch-down ignitionPullMig-modeRobot interfaceHose pack holder HumanKeylock switch (C-version)Welding programmes from databankSpatterfree ignition SFIRate of flow watchdog for torch cooling SynchroPulseJobExplorer / WIN RCUWeld process dataCalibration documentSpecial step mode

Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materials

Standard equipment2-/4- roller driveAutomatic cooling unit cut-outWire-inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas-test buttonJob-mode (C-Version)Manual welding (C-Version)Synergic-mode

UL-/CSA indicationThermostat-controlled fanUpDown-control from torchOvertemperature protection2-step mode, 4-step modeSpot weldingAluminium welding start-upDigital DisplayWire coil adaptor

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es TransSynergic �000 TransSynergic �000 MV TransSynergic 5000 TransSynergic 5000 MV

Weight 77.603lbs 77.603lbs 78.485lbs 78.485lbsDimension / h 1.558ft 1.558ft 1.558ft 1.558ftDimension / b 11.417in 11.417in 11.417in 11.417inDimension / l 2.051ft 2.051ft 2.051ft 2.051ftOpen-circuit voltage 70V 80V 70V 80Vmax. welding current 400A 400A 500A 500AWelding current min. 3A 3A 3A 3AOperating voltage 14.2-34V 14.2-34V 14.2-39V 14.2-39VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 63A / 38A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460V 3 x 400V 3 x 200-240V / 3 x 380-460VWelding current / Duty cycle [10min/40C] 320A / 100% 280A / 100% 360A / 100% 320A / 100%Welding current / Duty cycle [10min/40C] 365A / 60% 365A / 60% 450A / 60% 450A / 60%Welding current / Duty cycle 400A / 50% 400A / 50% 500A / 40% 500A / 40%

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TPS 2700Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsSpecial materials

Processes MIG/MAG-weldingMIG/MAG-impulsed arc weldingMIG-brazingTIG-DCManual electrode (MMA) welding

OptionsRemote control unitPullMig modeKeylock SwitchWelding programmes from databankSpatterfree ignition SFIRate of flow watchdog for torch coolingSynchroPulseJobExplorer / WIN RCUSpecial step modeCalibration document

Recommended areas of useAutomotive and allied vendor industriesMaintenance and repairConstruction of plant, containers, machinery, structural steelConstruction of rail vehicles and rolling stock

Standard equipment4-roller driveAutomatic cooling unit cout-outUser-defined function buttonWire inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas-test buttonJob-modeSynergic-mode

UL-/CSA indicationThermostat controlled fanUpDown-control from torchOvertemperature protection2-step mode, 4-step modeManual- / Spot weldingAluminium welding start-upDigital DisplayWire coil adaptor

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esTransPuls Synergic 2�00 �R/A/Z TransPuls Synergic 2�00 MV/�R/Z

Weight 60.627lbs 60.627lbsDimension / h 1.575ft 1.575ftDimension / b 11.417in 11.417inDimension / l 2.051ft 2.051ftOpen-circuit voltage 50V 50Vmax. welding current 270A 270AWelding current min. 3A 3AOperating voltage 14.2-27.5V 14.2-27.5VProtection class IP23 IP23Mains fuse 16A 25A / 15AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460VWelding current / Duty cycle [10min/40C] 170A / 100% 170A / 100%Welding current / Duty cycle [10min/40C] 210A / 60% 210A / 60%Welding current / Duty cycle 270A / 40% 270A / 40%

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TPS 3200 / 4000 /5000Recommended areas of useAutomotive- and allied vendor industriesConstruction of special vehicles and construc-tion machineryMaintenance and repairConstruction of plant, containers, machinery, structural steelsIndustry plant & pipeline construction, site-erection firmsConstruction of rail vehicles and rolling stockShipbuilding / Offshore

Processes MIG weldingMIG pulse arc weldingMIG brazingTIG-DCManual electrode weldingArc-air gouging (TPS 5000)

OptionsRemote controlPullMIG modeRobot interfaceHose pack boom „Human“Keylock switchWelding programmes from databaseSpatter free ignition SFISynchro PulseJob Explorer / WIN RCUWeld process dataSpecial step modeCalibration document

Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAlumninum materialsSpecial materialsCopper materials (TPS 5000)Magnesium materials (TPS 5000)

Standard equipment2-/4 roller driveAutomatic cooling unit cut outWire-inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas-test buttonJob modeManual weldingSynergic mode

UL-/CSA indicationThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step modeManual- / spot weldingAluminum welding start-upDigital DisplayWire coil adaptor

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es TransPuls

Synergic 3200TransPuls

Synergic 3200 MV

TransPuls Synergic �000

TransPuls Synergic �000

MV

TransPuls Synergic 5000

TransPuls Synergic 5000

MVWeight 76.28lbs 76.28lbs 77.603lbs 77.603lbs 78.485lbs 78.485lbsDimension / h 1.558ft 1.558ft 1.558ft 1.558ft 1.558ft 1.558ftDimension / b 11.417in 11.417in 11.417in 11.417in 11.417in 11.417inDimension / l 2.051ft 2.051ft 2.051ft 2.051ft 2.051ft 2.051ftOpen-circuit voltage 65V 80V 70V 80V 70V 80Vmax. welding current 320A 320A 400A 400A 500A 500AWelding current min. 3A 3A 3A 3A 3A 3AOperating voltage 14.2-30V 14.2-30V 14.2-34V 14.2-34V 14.2-39V 14.2-39VProtection class IP23 IP23 IP23 IP23 IP23 IP23Mains fuse 35A 35A / 35A 35A 63A / 35A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x

380-460V3 x 400V 3 x 200-240V / 3 x

380-460V3 x 400V 3 x 200-240V / 3 x

380-460VWelding current / Duty cycle [10min/40C] 220A / 100% 220A / 100% 320A / 100% 280A / 100% 360A / 100% 320A / 100%Welding current / Duty cycle [10min/40C] 260A / 60% 260A / 60% 365A / 60% 365A / 60% 450A / 60% 450A / 60%Welding current / Duty cycle 320A / 40% 320A / 40% 400A / 50% 400A / 50% 500A / 40% 500A / 40%

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Human 4000The mounting for the hosepack Human 4000 compensates with its gas pressure cylinder the weight of the torch hose pack. Therefore the torch seems to be nearly weightless, damages of the hose pack can be avoided extensively.

Checklistno additional wider carriage necessaryload reduction fine adjustablecan ba adapted to the torch lengthintegrated torch mountingrange of action can be adjustedfourfold adjustablealso suitable for Pull-Mig torchesprotection of hose pack by means of bend protection chain

TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMTRecommended base materials Constructional steelsCoated constructional steelsCrNi steelsNickel based materialsAluminum materialsSpecial materialsMagnesium materialsCopper materials

Processes CMT brazingCMT weldingMIG weldingMIG pulsed arc welding

OptionsRemote controlHose pack holder HumanKey lock switchWelding programmes from databaseSynchroPulseJob Explorer / WIN RCUWeld Process DataSpecial step modeCalibration document

Recommended areas of useAutomotive- and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of plant, containers, machinery, structural steelConstruction of rail vehicles and rolling stock

Standard equipment2-/4 roller driveAutomatic cooling unit cut outWire inching without gas and currentEarth current leakageAutomatic burn-back controlGas test buttonPullMig modeJob modeManual modeSynergic mode

UL-/CSA indicationThermostat controlled fanUpDown control from torchOvertemperature protection2-step,- 4-step modeManual spot weldingWelding start aluminumDigital DisplayWire coil adaptorSpatter free ignition SFI

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TransSteel Robot conventional watercooledProcesses MIG/MAG welding


Recommended areas of useStructural steel, construction of plant and maschinesShipbuildingConstruction machineryConstruction of rail vehicles and rolling stock

OptionsAutom. interface TStFlow + thermosensorCooling filterPodium braking wheel digital machinesTorch blow out 16bar

Gas pressure sensorExternal collisionbox signaldiv. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...)QuickConnect for wire feed hosesControl unit

Standard equipmentSteel Transfer TechnologyThermostat-controlled fanAutomatic cooling unit cut-outDust filter

Synergic modeEasyJob (Job memory)ComfortWireRob Interfaces (external/internal)

Magnetic Crash-boxPodium TransSteelOil-resistant protection hoses

TransSteel PAP watercooledProcesses MIG/MAG welding


Recommended areas of useStructural steel, construction of plant and machinesShipbuildingConstruction of special vehiclesConstruction machineryConstruction of rail vehicles and rolling stock

OptionsAutom.interface TStFlow- and thermosensorCooling filterPodium braking wheel digital machinesTorch blow out 16bar

Gas pressure sensorExternal collisionbox signalDiv. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...)QuickConnect for wire feed hosesControl unit

Standard equipmentSteel Transfer TechnologyThermostat-controlled fanAutomatic cooling unit cut-outDust filter

Synergic modeEasyJob (Job memory)ComfortWireSlidable mounting for VR 5000 PAP

Rob Interfaces (external/internal)Magnetic crash-boxPodium TransSteelOil-resistant protection hoses

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3020

3060

RobotControl

1

2

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8

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12

RCU 5000i

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TPS 5000 Remote, Rob 5000 Set, watercooled Push / UP/HP, carbon steelBasic equipment with standard I/O interface (Rob5000) for Synergic and Jobmode for TS/TPS 4000/5000 Remote

Processes MIG welding MIG pulsed arc weldingMIG high performance weldingMIG brazing

Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium-materialsMagnesium-materials (TPS 5000)Copper-materials (TPS 5000)Special materials

Recommended areas of useAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryAerospace industry Construction of plant, containers, machinery, structural steelsConstruction of rail vehicles and rolling stock

OptionsTwin-head controlUpgrades by add-on modulesKeylock switchSynchro PulseIntermediate drive (Master/Slave)Weld Process DataJobExplorer / WIN RCUCalibration document

Standard equipment4-roller driveBurn-back impulse (perfectly formed wire-tip, optimum re-ignition)Automatic cooling-unit cut-outUser-defined function buttonDigital welding process controlSoft-startWire inching without gas or currentEnergy-saving inverter technologyEarth leakage monitoringRemote controllableAutomatic burn-back controlGas test buttonExternal robot interface for synergic and job modeHose pack holder (pull relief)

VR-display for motor-currentSpecial 2-step mode Welding programmes from databankCurrent flow signalSynergic- / Job- / manual mode internalUL-/CSA indicationThermostat controlled fanOvertemperature protectionToch Sense Mode (with welding wire)External programme - / jobselectionRemote- / Error quit functionsReal- and command value (display function)External user convenience

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RCU 5000i

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ROB 5000

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RCU 5000i

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TPS 4000 CMT, ABB IRB 1600, carbon steelTechnical data, standard equipment and options of the power source see TransPulsSynergic 3200/4000/5000.

Recommended areas of useAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of plant, containers, machinery, structural steelRobot weldingConstruction of industry plants and pipeline industryConstruction of rail vehicles and rolling stock

Processes CMT-brazingCMT-weldingCMT-pulse-weldingMIG weldingMIG pulsed arc weldingMIG brazing

Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materials

Aluminium materialsSpecial materialsMagnesium materialsCopper materials

CMT Advanced 4000 Motoman, alumium, 460VTechnical data, standard equipment and options of the power source see page 7.

Edition for Ø .047“ welding wire

Recommended base materials Constructional steelCoated constructional steelFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminum materialsSpecial materialsMagnesium materialsCopper materials

Recommended areas of useAutomotive- and supplier industryConstructional machines and special vehiclesIndustrial plant construction and installation companiesRobot manufactures and system integratorsConstruction of rail vehicles and rolling stock

Processes CMT-brazingCMT-weldingCMT-pulse weldingMIG/MAG weldingMIG/MAG pulsed arc weldingMIG brazingCMT advanced welding

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3000

2040

RobotControl

RCU 5000i

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TPS 7200 / 9000, TransSynergic 7200 / 9000Recommended areas of usefor automated applications- Construction of plant, containers, machinery, structural steels- Automotive and allied vendor industries- Construction of special vehicles and construc-tion machinery- Maintenance and repair- Pipeline construction- Construction of rail vehicles and rolling stock- Shipbuilding and Offshore

Recommended base materials Constructional steelsCoated construction steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsSpecial materialsMagnesium materialsCopper materials

Processes MIG impulse high performance weldingMIG standard high performance weldingMIG high performance welding for filled wire up to 3,2mmMIG high performance welding for flat wire

OptionsRemote controlPullMig-modeRobot Interface FieldbusGas sensorKeylock switchWelding programmes from databankSpatter-free ignition SFISynchroPulseWeld Process Data

JobExplorer / WIN RCUWire coil adaptorService ModuleIntermediate driveTwin-head controlUpgrades by add-on modulesFlat wire equipmentCalibration document

Standard equipment2-/4-roller driveWire inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas test buttonJob-mode (depending on Interface)

Manual mode (depending on Interface)Synergic-modeRate of flow watchdog for torch cooling (FK 9000)Thermostat for torch cooling (FK 9000)UL-CSA indicationThermostat controlled fan

Overtemperature protection2-step mode, Special 2-step modeSpot weldingAluminium welding start-upDigital DisplayCurrent flow signal

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TransPuls Synergic �000 TransPuls Synergic 5000Weight 77.603lbs 78.485lbsDimension / h 1.558ft 1.558ftDimension / b 11.417in 11.417inDimension / l 2.051ft 2.051ftOpen-circuit voltage 70V 70Vmax. welding current 400A 500AWelding current min. 3A 3AOperating voltage 14.2-34V 14.2-39VProtection class IP23 IP23Mains fuse 35A 35AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 400VWelding current / Duty cycle [10min/40C] 320A / 100% 360A / 100%Welding current / Duty cycle [10min/40C] 365A / 60% 450A / 60%Welding current / Duty cycle 400A / 50% 500A / 40%

2987

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RCU 5000i

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7

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2

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TPS 3200 PipeConstructionSingle-wire modeDoubled single-wire mode synchronisedTandem mode synchronisedDouble Tandem mode synchronised

OptionsRemote controlPullMig modeRobot Interface FieldbusKeylock switchWelding programmes from databaseSpatterfree ignition SFISynchroPulseWeld Process DataJobExplorer / WIN RCUService moduleCalibration document

Recommended areas of useAutomated Pipeline industry Onshore / OffshorePipeline construction

Recommended base materials Pipeline steels up to bis X120Duplex steels

Processes MIG weldingMIG pulsed arc weldingMIG high performance welding

Standard equipment2-/4-roller driveWire inching without gas or currentEarth leakage monitoringGas test buttonS-mark, CE-mark, CSA-markThermostat controlled fanOvertemperature protectionSoftware TimeTwin digitalWelding programmes for pipeline and Duplex steels2-step mode, special 2-step mode

Digitale displayCurrent flow signalSynergic- / Job- / manual modeTouch Sense ModeExternal programme- / job selectionSecon minus socketPower source 460V versionOver- and undervoltage controlSuitable for generator mode

PAP-CMT watercooled

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MTG3500 S / MTG5000 S Standard, Up/Down(manual welding torch for TransSteel)

Recommended areas of useConstruction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles and construc-tion machineryConstruction of rail vehicles & rolling stock

Processes MIG/MAG welding

OptionsInsulated gas nozzleInner liner for CrNi wiresTop-mounted torch triggerHeat protection shield (only at 350A)


Standard equipmentTorch-neck 45°Heat protection shield (only 500A)Coaxial cableFronius System Connector FSCRubber anti-kink feature at the central connec-tor sideRubber anti-kink feature at the gip plate side with ball joint

MTW3500 S / MTW5000 S Standard, Up/Down(manual welding torch for TransSteel)

Recommended areas of useConstruction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles and construc-tion machineryConstruction of rail vehicles & rolling stock


OptionsInsulated gas nozzleInner liner for CrNi wiresTop-mounted torch triggerHeat protection shield (only at 500A)


Standard equipmentTorch-neck 45°Heat protection shield (only 500A)Swirt-free glas-flow - no loss of gasSwivel-mounted protection hoseFronius System Connector FSCKink protection spring at the central connector sideRubber anti-kink feature at the gip plate side with ball joint

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MTG3500 S/G/FSC / 3.5m/11.5ft MTG5000 S/G/FSC / 3.5m/11.5ftWeight 2.646lbs 3.527lbsDimension / l 11.483ft 11.483ftWire Ø 0.8-0.047in 1-0.063inWelding duration current (ArCO2) 180A 250AWelding duration current (CO2) 210A 310AWelding current / Duty cycle [ArCO2] 280A / 40% 400A / 40%Welding current / Duty cycle [CO2] 350A / 40% 500A / 40%Bending angle 45Grad 45Grad

MTW3500 S/W/FSC / 3.5m/11.5ft MTW5000 S/W/FSC / 3.5m/11.5ftWeight 3.086lbs 3.307lbsDimension / l 11.483ft 11.483ftWire Ø 0.8-0.047in 1-0.063inWelding duration current (ArCO2) 300A 400AWelding duration current (CO2) 350A 500ABending angle 45Grad 45Grad

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AL2300 / 3000 / 4000 / 5000 Standard, Up/Down, JobMasterRecommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsAluminium materialsMagnesium materials

Processes MIG weldingMIG brazing

Recommended areas of useAutomotive and allied vendor industriesConstruction of chemical plantsMaintenance and repair

Standard equipmentSteel inner liner for steel wireTorch body 45°Spatter protection, with high thermal stabilityContact tube, CuCrZr alloyCoaxial cableRubber anti-kink feature at machine and torch end

OptionsCombination inner liner for Al and CrNi wireContact tubes with centre bore for Al wireTop-mounted torch triggerSpecial lengths of hose pack 1,5 – 6,0 m (with 35mm² power cable if more than 4,5m, AL5000 until 4,5m)Customer-specific torch body lengthCustomer-specific torch body angle

Standard equipment - JobMaster onlyIntegrated remote controlFrequency parameter recallParameter correction modeRecall function for operating points and jobsDigital parameter display

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AL 2300 G/Z/ 3.5m/11.5ft

AL 3000 G/F/ 3.5m/11.5ft

AL �000 G/Z/ 3.5m/11.5ft

AL 5000 G/F/ 3.5m/11.5ft

AL 2300 G/F/JM/

3.5m/11.5ft

AL 3000 G/F/JM/

3.5m/11.5ft

AL �000 G/F/JM/

3.5m/11.5ftWeight 2.094lbs 2.425lbs 2.976lbs 3.968lbs 2.315lbs 2.646lbs 3.197lbsWire Ø 0.6-0.039in 0.8-0.047in 1-0.063in 1-0.063in 0.6-0.039in 0.8-0.047in 1-0.063inWelding duration current (ArCO2) 120A 150A 220A 250A 120A 150A 220AWelding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40% 400A / 40% 200A / 40% 250A / 40% 350A / 40%Welding duration current (CO2) 150A 190A 250A 320A 150A 190A 250AWelding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40% 500A / 40% 230A / 40% 300A / 40% 400A / 40%

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AW2500 / 4000 / 5000 / 7000 Standard, Up/Down, JobMasterRecommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsMagnesium materialsCopper materials

Processes MIG weldingMIG pulsed arc weldingMIG brazing

OptionsCombination inner liner for Al and CrNi wiresContact tubes with centre bore for Al-wireTop-mounted torch trigger Special lengths of hose pack 1,5 – 6,0 mCustomer-specific torch body lengthCustomer-specific torch body bend

Recommended areas of useConstruction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsMaintenance and repairConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Standard equipment - JobMaster onlyIntegrated remote controlFrequency parameter recall

Parameter correction modeSwivel-mounted protective hose

Digital parameter display

Time / Time Multilock / AW5000 Time / AW7000 TimeRecommended areas of useConstruction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsMaintenance and repairConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes MIG weldingMIG pulsed arc weldingMIG high-performance weldingMIG brazing

OptionsCombi inner liner for Al- and CrNi-wireContact tubes with centre bore for Al-wireTop-mounted torch trigger at standard torchSpecial lengths of hose pack 1,5 – 6,0 m

Recommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materials

Standard equipmentSteel inner liner for steel wireTorch body 45°Spatter protection with high thermal stabilityContact tube, CuCrZr-alloy (AW5000 Time, AW7000 Time, AW7000 K4 Time)

Forced contacting arrangement for welding wire (AW5000 Time, AW7000 Time, AW7000 K4 Time)Swivel-mounted protective hoseRubber anti-kink feature at machine and torch end

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AW 2500 W/F++/

3.5m/11.5ft

AW �000 W/F++/

3.5m/11.5ft

AW 5000 W/F++/

3.5m/11.5ft

AW �000 W/F++/

3.5m/11.5ft

AW 2500 W/F++/JM/ 3.5m/11.5ft

AW �000 W/F++/JM/ 3.5m/11.5ft

AW 5000 W/F++/JM/ 3.5m/11.5ft

AW �000 W/F++/JM/ 3.5m/11.5ft

Weight 2.425lbs 2.646lbs 3.086lbs 3.638lbs 2.535lbs 2.756lbs 3.197lbs 3.748lbsWire Ø 0.6-0.047in 0.8-0.047in 1-0.063in 1-0.063in 0.6-0.047in 0.8-0.047in 1-0.063in 1-0.063inWelding duration current (ArCO2) 220A 350A 400A 550A 220A 350A 400A 550AWelding duration current (CO2) 250A 400A 500A 700A 250A 400A 500A 700A

Time W/F++/ 3.5m/11.5ft

Multilock F++/ 3.5m/11.5ft Time

Time �01 K� W/F++/ 3.5m/11.5ft

AW5000 Time F++/ 3.5m/11.5ft

AW�000 Time F++/ 3.5m/11.5ft

Weight 3.968lbs 0lbs 0lbs 3.307lbs 3.748lbsWire Ø 1-0.063in 1-0.063in 1-0.063in 1-0.063in 1-0.063inWelding duration current (ArCO2) 700A 700A 700A 400A 700A

92

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PullMIG CMT hose packsRecommended base materials Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsSpecial materialsMagnesium materialsCopper materials

Processes CMT-brazingCMT-weldingCMT-pulsed arc weldingMIG/MAG-weldingMIG-brazing

Recommended areas of useAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of plant, containers, machinery, structural steelsPipeline constructionConstruction of rail vehicles and rolling stock

Standard equipmentTorch body:Spatter protection with high thermal stabilityForced contacting arrangement for welding wire360° rotatable

Hose pack:AC-direct drive for high dynamic wire feedingSignal-LED for status display

Forming pressure stepless adjustablePower stepless adjustableRotatable stored protection hoseRubber anti-kink feature at machine and torch end

MIG

manual w

eld

ing t

orc

hes

AW �000 W/F++/ 3.5m/11.5ft

AW 5000 W/F++/ 3.5m/11.5ft

AW �000 W/F++/ 3.5m/11.5ft

PullMig CMT W/F/ �m/13.1ft

Weight 2.646lbs 3.086lbs 3.638lbs 4.409lbsWire Ø 0.8-0.047in 1-0.063in 1-0.063in 0.8-0.047inWelding duration current (ArCO2) 350A 400A 550A 360AWelding current / Duty cycle [ArCO2] 500A / 40%Welding duration current (CO2) 400A 500A 700A 360AWelding current / Duty cycle [CO2] 500A / 40%

98

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Robacta torch bodies gascooled MTG3500 S / MTG5000 SRecommended base materials Steel


OptionsTorch body:customer specific torch body lengths

Hose pack:inner liner for CrNi-wirecustomer specific lengths 1,0m to 4,5m

Recommended areas of useConstruction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles andconstruc-tion machineryConstruction of rail vehicles & rolling stockRobot welding

Standard equipmentTorch body:Precision TCP ± 0,5Gas nozzle fixing “Fast Snap”Insulated gas nozzleChangeable nozzle stock

Outer tube of steel

Hose pack:Fronius System Connector FSCCorrugated hose

Anti-kink feature at machine and torch endBare steel inner liners can be usedOne control line (for Crashbox)

Robacta torch bodies watercooled MTW3500 S / MTW5000 SRecommended base materials Steel


OptionsTorch body:customer specific torch body lengths

Hose pack:inner liner for CrNi-wirecustomer specific lengths 1,0m to 4,5m

Recommended areas of useConstruction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles andconstruc-tion machineryConstruction of rail vehicles & rolling stockRobot welding

Standard equipmentTorch body:Precision TCP ± 0,5High quality spatter guardChangeable nozzle stock

Outer tube of brass

Hose pack:Fronius System Connector FSC

Corrugated hoseAnti-kink feature at machine and torch endBare steel inner liners can be usedOne control line (for Crashbox)

MIG

robot

weld

ing t

orc

hes

3080

3100

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Robacta Twin 900 / Compact / Compact CompleteRecommended base materials Duplex-steels

Processes MIG weldingMIG pulsed arc weldingMIG high performance weldingMIG brazing

Recommended areas of useConstruction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsRobot weldingConstruction of rail vehiclesShipbuilding and Offshore

OptionsTorch body:Torque key for RA Twin Compact

Hose pack:Combi inner liner for Al- and CrNi-wireCustomer specific lenghts 1,1 - 4,6m

Standard equipmentTorch body:Contact tube „industrial“ with centre bore at Robacta Twin 900Contact tube „industrial“ at Robacta Twin CompactWire electrodes insulated from one anotherSpatter protection with high thermal stabilityForced contacting arrangement for welding wirePrecision TCP ± 0,5mmSeam tracking line for Robacta Twin CompactIntegrated blow out line

Hose pack:Steel inner liner for steel wireWirefeed button at Robacta Twin 900Separate gas and blow out lineSwirl-free gas flow - no loss of gasUV-, temp, and ozone resistant rubber fabric hosesRubber anti-kink feature at machine and torch endHolding clamp mountedSeam tracking line for Robacta Twin Compact

MIG

robot

weld

ing t

orc

hes Torchbody Robacta

Twin�00 0°Robacta Twin W/F++/

1.�m/5.2ftRobacta Twin�00 Compact 30° PA

Robacta Twin Compact

Weight 3.307lbs 8.818lbs 3.748lbs 3.307lbsWire Ø 1.2-0.063in 1.2-0.063in 0.047in 0.047inWelding duration current (ArCO2) 900A 900A 900A 900AWelding duration current (CO2) 900A 900A 900A 900A

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Robacta TC 1000Recommended areas of useConstruction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes Electromagnetic and touchless cleaning of MIG/MAG robot torches

OptionsAutotrafo Robacta TC 1000Wire cutterInterface for Fieldbus connectionCompressed air blow out 16 bar

Recommended base materials Constructional steelsCoated constructional steels

Standard equipmentCompletely remote controllableGalvanic separated controlConstant, defined cleaning efficiencySelf-test if cleaning process has been perfor-medQuick-Stopp-functionRelease agent sensor (Robacta TC 1000 / Twin / Twin compact)

Overtemperature protectionUL-/CSA indicationLiquid reservoir (Robacta TC 1000 / Twin / Twin Compact)Discharge coilControl via Standard I/OElectrolyte spraying system

MIG

torc

h c

leanin

g s

yste

ms

Robacta TC 1000 Twin Compact Robacta TC 1000 externalWeight 28.66lbs 25.353lbsDimension / h 1.385ft 1.385ftDimension / b 9.843in 9.843inDimension / l 1.083ft 1.083ftPower consumption 180W 180WDischarge current 1500A 1500AControl voltage external 24V 24VMains voltage (via power source) 230V 230VMax. main compressed air 87.023psiMin. circle time 40 sec 40 secProtection class IP21 IP21

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Robacta Reamer / Alu Edition, Robacta Reamer TwinRecommended areas of useConstruction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes Mechinical cleaning of MIGrobot welding torches

OptionsMounting socketAdjustment aid Robacta Twin 500/900Interface for Fieldbus connection

Recommended base materials Ferritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium-materialsMagnesium-materialsCopper materialsSpecial materials

Standard equipmentCompletely remote controllableWire cutter (Robacta Reamer Twin)Prism-shaped gas nozzle mountingCut-off and ventilation valve

Equal milling- and spray-in positionSpray-in mount adjustable360° mounting

RA Reamer V w/o wire cutter

Robacta Reamer Robacta Reamer Alu �00rpm

Robacta Reamer Twin

Weight 25.353lbs 22.046lbs 19.842lbs 37.479lbsDimension / h 1.132ft 11.024in 11.024in 1.148ftDimension / b 8.74in 6.496in 6.496in 8.661inDimension / l 6.693in 9.449in 6.693in 1.066ftCapacity 0.264gal 0.066gal 0.066gal 0.066galPower consumption 12W 3.2W 3.2W 6WControl voltage external 24V 24V 24V 24VMax. main compressed air max. 8.702psi max. 8.702psi max. 8.702psi max. 8.702psiMin. circle time 3-5sec 3-5sec 3-5sec 7,5sec.

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TransTig 1700Recommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials

Processes TIG-DCManual electrode (MMA) welding

Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant and pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plants

OptionsRemote control unitCalibrationdocumentStandard equipment

Touch-down ignition / HF switch-selectableRemote-controllableGenerator-compatibleSecurity codeUL-/CSA indicationThermostat-controlled fan

Carrying strapUpDown control from torchOvertemperature protection2-step mode, 4-step modeDigital display

TIG

DC

Inve

rter

TransTig 1�00 G/F TransTig 1�00 G/FWeight 18.519lbs 19.621lbsDimension / h 11.024in 11.024inDimension / b 7.087in 7.087inDimension / l 1.411ft 1.411ftOpen-circuit voltage 45V 92Vmax. welding current 160A 170AWelding current min. 2A 2AOperating voltage 10.1-33.6V 10.1-32VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 230V 230VWelding current / Duty cycle [10min/40C] 110A / 100% 120A / 100%Welding current / Duty cycle [10min/40C] 135A / 60%Welding current / Duty cycle 160A / 40% 170A / 35%

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TransTig 800 / 2200 / 2200 JobRecommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials


Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot welding

OptionsRemote-controllableRobot Interface, digitalTIG JobMasterCalibrationdocumentCold wire feeding (only for Job option)

Standard equipmentAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob modeUL-/CSA indicationThermostat-controlled fanCarrying strap

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayCompatible for bus-systemTAC – special tack modeEarth leakage monitoring

TIG

DC

Inve

rter

TransTig �00 Job G/F TransTig 2200 G/FWeight 31.085lbs 37.038lbsDimension / h 1.129ft 1.28ftDimension / b 7.087in 7.087inDimension / l 1.591ft 1.591ftOperating voltage 10-13.2V 10.1-18.8VProtection class 23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 230V 230VWelding current / Duty cycle [10min/40C] 60A 150A / 100%Welding current / Duty cycle [10min/40C] 80A 180A / 60%Welding current / Duty cycle 220A / 40%

158

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TransTig 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort / 3000 Comfort

Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering


OptionsRemote-controllableRobot interfaceTIG JobMasterCalibration documentRate-of-flow watchdog for torch cooling

Recommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials

Standard equipmentAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for TT 4000 / 5000 Job)

UL-/CSA indicationThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step mode

Spot-welding / Puls modeDigital displayTAC – special tack modeEarth leakage monitoringV-down compatible welding of Cel electrodes (only for TT 2500)

TIG

DC

Inve

rter

TransTig 2500 G/F TransTig 3000 Job G/FWeight 53.352lbs 53.352lbsDimension / h 1.427ft 1.427ftDimension / b 9.843in 9.843inDimension / l 1.837ft 1.837ftOpen-circuit voltage 85V 81VOperating voltage 10.1-20V 10.1-20VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 400VWelding current / Duty cycle [10min/40C] 210A / 100% 240A / 100%Welding current / Duty cycle [10min/40C] 240A / 60% 300A / 50%Welding current / Duty cycle 250A / 50% 300A / 45%

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TransTig 4000 / 5000 / 4000 Job / 5000 JobRecommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering



Recommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials

Standard equipmentAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for TT 4000 / 5000 Job)

UL-/CSA indicationThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step mode

Spot-welding / Puls modeDigital displayTAC – special tack modeEarth leakage monitoring

TIG

DC

Inve

rter

TransTig �000 G/F TransTig �000 Job G/F MV

TransTig 5000 Job G/F TransTig 5000 Job G/F MV

Weight 87.744lbs 87.744lbs 87.524lbs 87.524lbsDimension / h 1.558ft 1.558ft 1.558ft 1.558ftDimension / b 11.417in 11.417in 11.417in 11.417inDimension / l 2.051ft 2.051ft 2.051ft 2.051ftOpen-circuit voltage 86V 86V 86V 86Vmax. welding current 400A 400A 500A 500AWelding current min. 3A 3A 3A 3AOperating voltage 10.1-51V 10.1-51V 10.1-46V 10.1-47VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 63A / 35A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460V 3 x 400V 3 x 200-240V / 3 x 380-460VWelding current / Duty cycle [10min/40C] 310A / 100% 300A / 100% 350A / 100% 350A / 100%Welding current / Duty cycle [10min/40C] 365A / 60% 360A / 60% 450A / 60% 440A / 60%Welding current / Duty cycle 400A / 45% 400A / 45% 500A / 40% 500A / 40%

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MagicWave 1700 / 2200 / 1700 Job / 2200 JobRecommended base materials Constructional steelsFerritic / austenitic CrNi-steelsDuplex steelsNickel-based materialsAluminium, aluminium alloyed materialsMagnesium materialsCopper materialsSpecial materials

Processes TIG-DCTIG-AC/DCManual electrode (MMA) welding

Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryRobot welding

OptionsRemote-controllableRobot interfaceTIG JobMasterCalibrationdocument

Standard equipmentAutomatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob modePolarity reversalUL-/CSA indicationThermostat-controlled fanCarrying handle (MW 2200)

Carrying strapUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

TIG

AC

/DC

Inve

rter

MagicWave 1�00 G/F MagicWave 2200 Job G/FWeight 33.069lbs 38.36lbsDimension / h 1.129ft 1.28ftDimension / b 7.087in 7.087inDimension / l 1.591ft 1.591ftOpen-circuit voltage 88V 88Vmax. welding current 170A 220AWelding current min. 3A 3AOperating voltage 10.1-26V 10.1-24VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 230V 230VWelding current / Duty cycle [10min/40C] 100A / 100% 150A / 100%Welding current / Duty cycle [10min/40C] 130A / 60% 170A / 60%Welding current / Duty cycle 170A / 35% 220A / 35%

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MagicWave 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort / 3000 Comfort

Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryShipbuilding and offshore engineeringRobot welding



Recommended base materials Constructional steelsFerritic / austenitic CrNi-steelsDuplex steelsNickel-based materialsAluminium, aluminium alloyed materialsMagnesium materialsCopper materialsSpecial materials

Standard equipmentAutomatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for MW 4000 / 5000 Job)Polarity reversalUL-/CSA indicationThermostat-controlled fan

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

TIG

AC

/DC

Inve

rter

MagicWave 2500 G/F MagicWave 3000 Comfort G/FWeight 58.643lbs 61.95lbsDimension / h 1.427ft 1.427ftDimension / b 9.843in 9.843inDimension / l 1.837ft 1.837ftOpen-circuit voltage 89V 89VOperating voltage 10.1-20V 10.1-22VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3x 400V 3x 400VWelding current / Duty cycle [10min/40C] 180A / 100% 200A / 100%Welding current / Duty cycle [10min/40C] 210A / 60% 250A / 60%Welding current / Duty cycle 250A / 40% 300A / 35%

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MagicWave 4000 / 5000 / 4000 Job / 5000 JobRecommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryShipbuilding and offshore engineeringRobot welding




Standard equipmentAutomatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for MW 4000 / 5000 Job)Polarity reversalUL-/CSA indicationThermostat-controlled fan

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

TIG

AC

/DC

Inve

rter

MagicWave �000 G/F MagicWave 5000 Job G/F

MagicWave �000 Job G/F MV

MagicWave 5000 Job G/F MV

Weight 128.309lbs 128.309lbs 128.309lbs 128.309lbsDimension / h 2.313ft 2.313ft 2.313ft 2.313ftDimension / b 11.417in 11.417in 11.417in 11.417inDimension / l 2.051ft 2.051ft 2.051ft 2.051ftOpen-circuit voltage 90V 90V 90V 90Vmax. welding current 400A 500A 400A 500AWelding current min. 3A 3A 3A 3AOperating voltage 10.1-33V 10.1-33V 10.1-32V 10.1-30VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 35A 63A / 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 200-240V / 3 x 380-460V 3 x 200-240V / 3 x 380-460VWelding current / Duty cycle [10min/40C] 310A / 100% 350A / 100% 300A / 100% 350A / 100%Welding current / Duty cycle [10min/40C] 365A / 60% 440A / 60% 360A / 60% 440A / 60%Welding current / Duty cycle 400A / 45% 500A / 40% 400A / 45% 500A / 40%

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TIG cold wire welding TT 3000 Job / KD 4000 D-11 manualProcesses TIG-DC

OptionsRemote controllableRobot InterfaceCalibration documentJobexplorer / WinRCUUpgrades by add-on modulesService ModuleOPC-Data

Recommended base materials Constructional steelsFerritic / austenitic CrNi-steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials

Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Standard equipment4-roller driveAutomatic cap-shapingAutomatic cooling-unit-cut-outAutomatic cold-wire retractTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)UL-/CSA indicationThermostat-controlled fan

Flow conrol for torch cooling systemUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire pulse modeCompatible for bus system

TIG

cold

wir

e m

anual

166

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Robot set MW2200 Job with robot interface Rob 3000Processes TIG-DCTIG-AC/DC



Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryRobot welding

Standard equipmentAutomatic cap-shapingAutomatic cooling-unit-cut-outTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)UL-/CSA indicationThermostat-controlled fanFlow conrol for torch cooling systemFK 4000R FC

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayTAC - special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire puls mode (only Job mode)Compatible for bus system (only Job mode)

TIG

robot

pow

er

sourc

es

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Robot set MW 3000 Comfort with cold wire feeding PushPullProcesses TIG-DCTIG-AC/DC



Recommended areas of useConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryShipbuilding and offshore engineeringRobot welding

Standard equipment4-roller driveAutomatic cap-shapingAutomatic cooling-unit-cut-outAutomatic cold-wire retractTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)UL-/CSA indicationThermostat-controlled fan

Flow conrol for torch cooling systemFK 4000R FCUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire pulse modeCompatible for bus system

TIG

robot

pow

er

sourc

es

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TTG1200P / 1600P / 2200P / 2600P / PL10Recommended areas of useAutomobile and allied vendor industriesConstruction of chemical plantsMaintenance and repairPipeline constructionStructural steel

Processes TIG-DCTIG-AC/DC

OptionsFlexible leather protection hose L = 0,7 mGas lensesP-system (screw-on gas nozzle)Fabric-reinforced protection hoseSpecial lengths of hose pack 1,0 – 16,0 mKD-feeding for TTG2200Adapter for old machines

Recommended base materials Ferritic / austenitic CrNi steelsAluminium materialsMagnesium materials

Standard equipmentPlug-on gas nozzle systemTorch body rotates through 60°Easy-to-use rocker switchSwivel-mounted protective hose with corruga-ted hoseUV and ozone-resistant protective hoseGas nozzle, tungsten electrode, torch cap longAnti-kink feature at machine and torch end

TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS

TIG

manual w

eld

ing t

orc

hes

TTG1�00A F/�m/13ft TTG2200A F/�m/13ft TTG2�00A F/�m/13ft PL10 A/Z/UD/ �m/13ftWeight 1.433lbs 2.116lbs 1.257lbs 1.213lbsWelding current / Duty cycle [DC] 120A / 60% 170A / 60% 200A / 60% 65A / 60%Welding current / Duty cycle [AC] 120A / 35% 180A / 35% 220A / 35% 60A / 40%Welding current / Duty cycle [AC] 90A / 60% 130A / 60% 170A / 60% 50A / 60%Welding current / Duty cycle [DC] 160A / 35% 220A / 35% 260A / 35% 80A / 40%Diameter electrode 1-0.126in 1-0.157in 1.6-0.252in 1-0.094in

TTG1�00A-WKZ F/ �m/13ft TTG1�00A-Pot FS/ �m/13ft TTG2200A-TCS F/�m/13ftWeight 0.772lbs 0.992lbs 1.257lbsWelding current / Duty cycle [DC] 90A / 60% 80A / 60% 120A / 60%Welding current / Duty cycle [DC] 160A / 15% 160A / 15% 160A / 35%

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Recommended areas of useConstruction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsMaintenance and repairPipeline constructionConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering


OptionsFlexible leather protection hose L = 0,7 mGas lensesP-system (screw-on gas nozzle)Fabric-reinforced protection hoseSpecial lengths of hose pack 1,0 – 16,0 mKD-feeding for TTW4000Adapter for old machines

Recommended base materials Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsMagnesium materialsCopper materials

Standard equipmentPlug-on gas nozzle systemTorch body rotates through 90°Easy-to-use rocker switchSwivel-mounted protective hose with corruga-ted hoseUV and ozone-resistant protective hoseGas nozzle, tungsten electrode, torch cap longAnti-kink feature at machine and torch end

TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx / 4000A-KD internal / 5500P

TTW2500A / 3000A / 4000A / 5000A / PW18T

IG m

anual w

eld

ing t

orc

hes

TTW2500A F++/�m/13ft


TTW�000A F++/�m/13ft


PW1� W/Z/UD/ �m/13ft

Weight 1.036lbs 1.653lbs 2.116lbs 2.172lbs 1.323lbsWelding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 500A / 60% 180A / 60%Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 400A / 60% 140A / 60%Diameter electrode 1-0.126in 1-0.126in 1-0.157in 1.6-0.252in 1-0.094in

TTW2500A-WKZ F++/�m/13ft

TTW3000P-KD F++/JM/Le

�m/13ft

TTW�000A F++/UD/ �m/2�ft

FumeEx

TTW�000A-KD F++/JM/Le/

�m/13ft

TTW5500P F++/UD/ �m/13ft

Weight 0.86lbs 1.411lbs 2.227lbs 1.852lbs 2.161lbsWelding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 400A / 60% 550A / 60%Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 350A / 60% 440A / 60%Diameter electrode 1.2-0.126in 1-0.126in 1-0.157in 1-0.157in 3.2-0.252in

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Robot welding torches TTW4500Recommended areas of useConstruction of plant, containers, machinery, structural steelsIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical plants and paper plantsAutomotive and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering


OptionsTIG robot welding torch:customer specific hose pack length 1,0-1,6mExtension for holding clampBasic kit for TIG Ro KD DriveWear parts cold wire feeding PullWire feed speed 0-5m/min or 0-22m/minIgnition aidGas lens for 3/4“ gas nozzle

Recommended base materials Ferritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsMagnesium-materialCopper materials

Standard equipmentTorch head:Gas nozzle thread type-systemGas lensesAdjusting device for electrodesHose pack:UV and ozone-resistant corrugated hoseHolding clamp (4x90° mountable)Line for shutoff box

Cold wire feeding Push:

Swivel-mounted wire guide tube with locking Combi inner liner 0,8-1,2

Cold wire feeding Pull:Wire guide speed 0-11m/minGraphit inner liner ø2,5mm for Al- and CrNi-wireSwivel-mounted wire guide tube with lockingExact DC-servomotor with digital encoderToothed drive and pressure rollerWire feed FWD/BACK button

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Robacta TTW�500 F++/1.35m/�.�ft Robacta KD-Drive 0-�m/0-20ftWeight 2.425lbs 6.614lbsWelding current / Duty cycle [DC] 450A / 60%Welding current / Duty cycle [AC] 320A / 60%Diameter electrode 1.6-0.189inWire feed speed 11m/minWire Ø 0.8-0.079in

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TransPocket 2500 / 3500Recommended base materials Constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsAluminium materials

Processes Manual electrode (MMA) weldingTIG-DCCel-capable

Recommended areas of useConstruction of chemical plantsMaintencance and repairConstruction of plant, containers, machinery,structural steelIndustry plant & pipeline constructionSite erection firms

OptionsRemote control unitCalibration document (TP3500 Comfort)Wireless remote control

Standard equipmentGenerator compatibleUL-/CSA indicationAnti-Stick FunctionAutomatic post flow(depending on welding current - TIG-Version)Touch-down ignitionEnergy-saving inverter technologyCapability of vertical down welding

Remote controllable (TIG Version)Thermostat-controlled fanCarrying strapOvertemperature protectionDust filterHot-StartSoft-StartDynamic

Inve

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TransPocket 2500 TransPocket 2500 MVm TransPocket 3500 TransPocket 3500 MVmWeight 27.558lbs 29.762lbs 44.092lbs 46.297lbsDimension / h 1.05ft 1.05ft 1.28ft 1.28ftDimension / b 7.087in 7.087in 7.48in 7.48inDimension / l 1.411ft 1.411ft 1.608ft 1.608ftOpen-circuit voltage 88V 88V 89V 89Vmax. welding current 250A 250A 350A 350AWelding current min. 15A 15A 10A 10AProtection class IP23 IP23 IP23 IP23Mains fuse 16A 16A / 20A 25A 25A / 40AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 380-460V 3 x 380-460V / 3 x 200-240V 3 x 380-460V 3 x 380-460V / 3 x 200-240VWelding current / Duty cycle [10min/40C] 175A / 100% 175A / 100% 230A / 100% 230A / 100%Welding current / Duty cycle [10min/40C] 200A / 60% 200A / 60% 280A / 60% 280A / 60%Welding current / Duty cycle 250A / 35% 250A / 35% 350A / 35% 350A / 35%

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Softplasma- and MicroPlasma welding TT800/2200 manualProcesses SoftPlasma, PlasmaKeyhole, Plasma brazing(DC mode)

OptionsDigital welding power source MIG/MAGTIG power sourceRobot interfacePlasma torchHot wireColdwire feeder unitPush Pull system (not for manual welding)Water recooler

Standard equipmentGas check buttonStepless adjustable pilot current(acc. to type of torch)Digital indication of amps of pilot currentDigital indication of plasma gas quantityTouchless ignition of pilot arcPreselection of addressing (internal/external)Mountable on carriage

Recommended base materials Stainless steelConctructional steelNickel-based materialsAluminium materialsTitaniumCopper materials

Recommended areas of useConstruction of plant, containers, machinery,structural steelAutomobile and allied vendor industriesConstruction of special vehicles andconstruction machineryConstruction of rail vehicles & rolling stock

Plasma keyhole welding with TT power source and KDmechanised

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Plasma manual welding torch PTW 500 / PTW 1500Recommended areas of useAerospace industryConstruction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsMaintenance and repairPipeline construction

Processes Plasma DC negative pole

OptionsFabric-reinforced protection hoseKD-feeding externalSpecial lengths of hose pack up to 8,0m

Recommended base materials Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminum materialsTitan tantalum zirconium

Standard equipmentSwivel-mounted protective hoseUV- and ozone-resistant protective hoseFlexible leather protection hose 0,7m

Anti-kink feature at machine and torch endEasy-to-use rocker switch

Plasma robot welding torch Robacta PTW 500 /Robacta PTW 1500 / Robacta PTW 3500

OptionsAdjusting device for Plasma nozzle ø1,5mmBasic kit for Robacta Plasma KD-DriveSpecial lengths up to 8,0 mSpare parts setAdaptor TT/MW (G/F) - F gas ext.Adaptor hose packExtension holding clamp / 120mm /140mm/160mmHolding clamp mounting

Recommended base materials Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsTitan tantalum zirconium

Recommended areas of useAerospace industryConstruction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construc-tion machineryConstruction of chemical plantsMaintenance and repairPipeline construction

Processes Plasma DC negative pole

Standard equipmentUV and ozone-resistant protective hoseFix defined TCP with alu-square-fastening bolt4 x 90° mountableHolding bracketAdjust gauge for tungsten electrode to plasma nozzle ø2,5mm

Standard equipment cold wire feeding Push (Robacta Plasma KD):Locking rocker for defined cold wire feeding-positionWire feeding tube swivel mountedCopper wire tube for hot wire applications ø1,2mmCombi inner liner 1,2

Standard equipment cold wire feeding Pull (Robacta Plasma KD Drive):Wire feed speed 0-11 m/minExact speed regulation assured by digital encoderWirefeed FWD/BACK buttonLocking rocker for defined cold wire feeding-positionWire feeder tube rotatableGraphit inner linerStandard equipment hot wire:Drive rollers made of plasticLeather hose 3,0m with hook and look fastener

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Vizor 3000 Professional / Plus / StandardVizor 3000 ProfessionalAdjustable parameters:Stepless Shade level adjustment from 5-13Opening speed adjustmentGrinding modeSensitivity adjustmentSensor slide

General features Automatic darkening due to LCD-technologyPermanent UV-IR-Radiation protectionAdjustable distance betweel cartridge and eyesAdjustable helmet inclinationHeight and diameter adjustable head bandReal-colour filter (Vizor 3000 Professional)2 spare-front cover lenses per set

Vizor 3000 Standard areas of useAdjustable parameters:Shade level adjustment 10/11Sensor bar

Vizor 3000 PlusAdjustable parameter:Stepless shade level adjustment from 9-13Opening-speed adjustmentGrind modusShade-level area adjustmentSensitivity adjustmentSensor slider

International welding accessories

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Vizor 3000 Professional Vizor 3000 Plus Vizor 3000 StandardWeight 1.08lbs 1.08lbs 1.014lbsType of cartridge 4 / 5-9bzw. 4 / 9-13 4 / 9-13 4 / 10 bzw. 4-11Cartridge size 90 x 110 x 0.276in 90 x 110 x 0.276in 90 x 110 x 0.276inSwitching time dark / light fast < 0,35 sec / slow > 0,35sec fast < 0,35 sec / slow > 0,35sec 0.2-0.3sec

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Virtual Welding(available at 1. quarter 2010)By the use of virtual welding it is possible for the user to practise the necessary manual skill for welding stationary, without security risk and high expen-diture of plates, filler material and gases.

Also an objective comparison of the results (point system) becomes possible by fixed standards. Appropriate didactical concepts ensure a systematic training progress on different welding joints and welding positions.

Recommended areas of useYoung people for job selectionVocational schoolsVocational training workshopsInstitutesSpecialist collegesUniversitiesPersonnel Leasing companies Welding federationsEnterprises

Options3 D glasses visor personal displayNetwork client licence online

Standard equipmentMobilcase:tracking system 19“ LCD touch screen module+frameIPC BOXoperating system Windows embeddedvirtual welding enginework table with sensor

work pieces (fillet weld, V-preparation)welding position fixingwelding helmet Vizor 3000 with sensorcarrying case (mobile)loudspeakernetwork connectionwelding torch with sensor and up/down func-tion

Stand up / Terminal:- welding helmet Vizor 3000 with sensorcarrying case (mobile)+ Stand up terminal

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Training documentationService application engineering, products, welding processes

Service rates Fronius Canada

Train

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462

463

BASIC

COMPACT

COMFORT

PREMIUM

Maintenance contracts

Fronius welding systems are a byword for perfect welding properties, with the technological edge that comes from using top-quality componentry. These components are inevitably subject to wear-and-tear, depending on the degree and type of usage and on the ambient conditions. We thus recommend regular inspection and maintenance. A maintenance contract gives you a package of Fronius-quality services that is exactly tailored to your needs. This will help you achieve high productivity and efficiency by maximising machine availability, and maintain the long-term value of your investment.

The annual flat-rate charges make it easy for you to calculate the costs that you will incur.

Enjoy the security and peace of mind that only the original manufacturer can give you – with a maintenance contract from Fronius.

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Autoryzowany dealer i serwis firmy Fronius w Polsce

TEFROMES SP. Z O.O.ul. Przemysłowa 6, 41-407 Imielin

Tel. 32 225 62 77 | Fax 32 444 63 55

www.tefromes.com.pl

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Katalog produktów Fronius 2011

Documents

Transcript of Katalog produktów Fronius 2011