Katalog 2 GB 190215 final - t3.lappcdn.com...Transformer connectors with expansion part...

Flexible connectors • Solderless terminals • Contact systems

2005

2

Highly flexible air- and watercooled

connectors and cables for hi-tech-applications

in industrial and high-current equipment.

3

1

2

© 2005-2015, 4. Edition 2/2015

Paul Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KGNeuenkamper Straße 10542855 Remscheid, Germany

Phone: +49 (21 91) 93 52-0Fax: +49 (21 91) 93 52-150http: www.druseidt.deE-Mail: [email protected]

Please take notice that it is not allowed to use our photos,drawings or catalogue pages for your own applicationswithout having our explicit written agreement.

3

Table of contents

Articles

Insulated and non insulated braids, ropes and cablesBraided copper tapesBraided stainless steel tapesPVC extruded braided copper tapesBraided aluminium tapesTubular braids for covering and shieldingRound stranded copper cablesRound stranded cables with overall copper braidRound stranded conductors acc. to DIN 48201 part 1 and 5Insulated cables LifYWelding cables H01N2-DInsulated ropes ESUY/ESYTPE-U insulated cablesSilicone insulated copper cables

Earthing tapes and flexible connectorsEarthing tapes acc. to DIN 72333 part 3Flexible connectors with cable lugsEarthing tapes with solderless pressed contact areasPVC insulated earthing tapes and connectorsFlexible connectors made out of stainless steel braidRound stranded connectors with cable lugsYellow/green insulated earthing tapesFlexible connectors made out of siliconeinsulated copper cables

Highly flexible copper connectors for high current applicationFlexible connectors with cross-section up to 6000 mm2

High current connectors up to 1000 mm2 cross-section

Flexible connectors for welding machines and welding gunsFlexible connectors made out of stripsFlexible connectors made out of braidsAir cooled cablesWater cooled cables

Water cooled cables for high current application with accessoriesWater cooled cables for industrial frequency Water cooled cables for medium frequencyWater cooled cables with tubing connectorsWater cooled cables for electric arc furnituresTubing connectorsFittingsCoolant water hosesStainless steel clamps

Flexible connectors made out of copper and aluminium stripsCopper expansion connectorsAluminium expansion connectorsTransformer connectors with expansion partPVC-insulated supple barsSupple bars free of halogenConnectors for supple bars

Busbar support systems and insulatorsBusbar support systemBusbar supportsBusbar holdersInsulators

Shrinking and insulating tubingHeat shrinkable tubingPVC- and silicone insulating tubingFire protection hoses

Other accessoriesBimetallic sheets and washersContact modules for high current transmissionTechnical information

Page

10 - 111112131314 - 1515161717181920 - 21

2323242526272728 - 29

32 - 3334 - 36

38394041 - 42

44 - 4546 - 474748 - 4950505151

54 - 5556 - 575758 - 596061

626364 - 6768 - 69

70 - 7373 - 7475

767677 - 82

4

Customers satisfaction, quality, flexibility and a continu-ously improvement are the essential components of ourmanagement policy. They are guidelines and conditions forall our activities and our extensive delivery program. So weare glad to introduce with this catalogue a wide range of fle-xible components for high current transmission. Our differentproduction processes enable the manufacturing of highly flexible braids, ropes and ready assembled cables as well aswelded connectors. All articles are manufactured in coordi-nation with your specified applications. From the smallest ground or earthing tapes up to high current cables with 6000 mm2 conductor cross-section – almost all conceivableapplications are covered. Whether in air-cooled or water-cooled designs, we can offer you the right components andsolutions. More information about our company and ouradditional product ranges (electrical installation materials andhigh current contacts and accessories for anodising andelectroplating equipment) are contained in our internet homepage under:www.druseidt.de

The following production processes are at our disposal:• manufacturing of highly flexible braids, stranded ropes

and tubular braids for shielding• manufacturing of solderless pressed copper-

and aluminium-connectors and earthing tapes as well asconnectors made out of stainless steel braid

• soldering and welding of flexible connectors• press-/diffusion welding of copper connectors

made out of strips• inert gas or electron beam welding of high current

components• press-riveting of copper connectors• extruding of cables with special insulation materials

as well as insulated supple bars

All product fields are supported by modern plants for milling, turning, drilling and grinding and by our constructiondepartment. As required we offer complete solutions for highcurrent transmission and various kinds of applications. Please contact us directly for technical support. With pleasure we’ll calculate special offers for your company.

We make the customers wishes to the focus of our discussion and offer multifarious manufacturing processes

Two of the essential components of ourcompany policy are the quality and thecustomers satisfaction. To meet this require-ments constantly, we’ve established anextensive and certificated information andQM-System. The existing system and the organizationalproceedings will permanently complete andfurther developed to guarantee the reliabilityof every ranges of our company durable andeconomical.

So we work in all of our departments(construction-, production-, sales- and pur-chasing department etc.) exclusive to arran-ged and documented procedures.

We offer more than the simply delivering of components for current-transmission or electrical installation material e.g.:

• realization of a high quality standard • reproduction of products and processes • quick delivery of products• flexibility to realize your special wishes• extensive consultation and service performances• constructional support by the realization of projects

and products• developing of new and further development of existent

products• extensive communication mediums, e.g. for a transference

of drawings by mail directly to our CAD-Systems, a transference of photos/videos by mail, a cooperation via Internet/Internet-shop etc.

• detailed catalogues and product information• detailed description of our company and products

on our website• detailed examinations and analysis of complaints and

errors

5

We’ve established an extensive and certificated Quality-Management-System

• realization of logistic conceptions in cooperation with our customers

• extensive services, realization of repair and installationworks, constructional solutions for plants and high currentcomponents, express deliveries of stocked standardmaterial etc.

6

We manufacture flexible components for current-transfer from the braid up to a solderless pressed connector

Weaving and manufacturing of braidsTwisting of conductors and manufacturing of round stranded cables

Finished products: Solderless pressed connectorsFinished products: Round stranded copper cables, braided copper tapes

7

We manufacture flexible components in welded design for current-transfer made out of copper- or aluminium strips

Fusion welding

Pictures on the right:Press-/diffusion welding

Finished products: Press welded copper connectorsFinished products: Fusion welded Al- and copper connectors

8

Expansion connectors inside of bus bar-systems

Connections between fixed machine parts andmovable switching devices

Connections as earthing tapes

Connections between switchgears, transformersor generators and prefabri-cated power networks

Connections between motor- and machine parts

Connections between electrodes and bus bars in electrolyses cells

We deliver and manufacture flexible and highly flexibleconductors on rolls or spools as well as ready assembledcomponents in air and water cooled design made out of copper, aluminium or stainless steel wires.

Flexible connectors made out of braids as well as out ofstrips are used nearly in all kinds of applications for high current transfer. Our very modern machinery equipment combined with a very long experience in constructing and

Flexible connectors for multifarious applications

producing braids and high current connectors enables us tomanufacture flexible components in every technical possiblevariation. So they have become particularly well establishedin following applications:

We deliver and manufacture flexible and highly flexible braids, ropes and cables in insulated as well as non insulated design.

• braided copper tapes• PVC-extruded braided copper tapes• braided aluminium tapes • braided stainless steel tapes• tubular braids for covering and shielding• round stranded copper cables• round stranded cables with overall

copper braid• copper and aluminium cables

acc. to DIN 48201 part 1 and 5• insulated cables LifY• welding cables H01N2-D• ropes ESUY/ESY• silicone insulated cables• TPE-U insulated cables

Insulated and non insulated braids, ropes and cables

9

10

Construction and applicationOur highly flexible braided copper tapes

consist of annealed uncoated or tinned Cu-ETP1 wires acc. to DIN EN 13602. They are manufactured as flat rolled tubes.To produce such material we use differentproduction lines of bunchers and braidingmachines with a different number of carriers(16/24/36 or 48). The construction of thebraids are so selected that a maximum of flexibility and a optimal finishing is guaran-teed.

Additionally to our standardized programit is also possible to produce braids in special construction in coordination with your application or according to your wishes.Such braids are mainly used as highly flexible components for earthing or lightningprotection as well as industrial current trans-fer applications.

Highly flexible braided copper tapes

Technical dataMaterial• annealed Cu-ETP1 wires

acc. to DIN EN 13602• wire-Ø 0,05 mm (1 mm2)• wire-Ø 0,07 mm (1,5-10 mm2)• wire-Ø 0,10 mm (16-400 mm2)

Surface• uncoated or tinned

Delivery• in rings, on spools or wooden drums

Part-No. technical data

tinnedweight

kg/% muncoated

0279002791027920279302794027950279602797027990280102802028030280402812028050280602807028080280902810

0281502816028170281802819028200282102822028240282602827028280282902834028300283102832

---

dimensions mmwidth thickness

1616162424242424242436484848484848484848

xxxxxxxxxxxxxxxxxxxx

xxxxxxxxxxxxxxxxxxxx

3,2455,88,2

101213,81820293338455055708090

100

0,710,81111,11,322,42,22,834,54,55,34,5778,5

1,501,702,202,704,256,008,00

10,0016,0025,0035,0050,0070,0095,00

120,00140,00168,00250,00300,00400,00

0,050,070,070,070,070,070,070,070,100,100,100,100,100,100,100,100,100,100,100,10

32253327436688

10985

135124133186256320373446664797

1062

11,522,5468

10162535507095

120140168250300400

cross-sectionmm2 diameter and number of wires

11

Flexible braided copper tapesacc. to DIN 72333 part 3

Highly flexible braided stainless steel tapes


acc. to DIN EN 13602• wire-Ø 0,16 mm or 0,20 mm



Construction and applicationFlexible braided copper tapes consist

of wires with a stronger wire-Ø of 0,16 resp.0,20 mm. They can be used for all applica-tions which do not have special demands tothe flexibility of the braids. The planed appli-cation acc. to DIN 72333 part 3 is as groundbraiding tapes for batteries. Therefore pleasetake account of our ready assembled groundbraiding and earthing connectors acc. tocatalogue page 23. Bigger conductor cross-sections as in ourfollowing table are available on request.

Technical dataMaterial• annealed stainless steel

wires 1.4401• wire-Ø 0,10 mm

Surface• uncoated

Delivery• in rings or on spools

Construction and applicationFor all applications with special demands

to the chemical resistance e.g. in the chemi-cal- and shipbuilding industry, we offer highlyflexible stainless steel tapes. Additionally tothe selling of the material by the length wemanufacture ready assembled componentse.g. according to the VG-regulations respec-tively to our catalogue page 26.


weight kg/% m

3003130032300333003430035


3636363648

xxxxx

xxxxx

1020303035

0,51,41,52,02,0

2,0013,0021,0030,0042,00

0,100,100,100,100,10

105790

124133

316253550



tinnedweight

kg/% muncoated

0279802600028000260102602026030260402605026060260702608026090261002611

0282302620028250262102622026230262402625026260262702628026290263002631


2424242436364836363636364848

xxxxxxxxxxxxxx

xxxxxxxxxxxxxx

1820222225333518202222253335

1,51,622,533,24,51,51,622,533,24,5

14,0016,0021,0025,0035,0050,0070,0014,0016,0021,0025,0035,0050,0070,00

0,160,160,160,160,160,160,160,200,200,200,200,200,200,20

2934445248697213151922313347

1416212535507014162125355070


wir

e-Ø

0,1

6w

ire-

Ø 0

,20

wir

e-Ø

0,1

0

12

Construction and applicationOur flexible PVC-extruded braided cop-

per tapes are made out of annealed uncoa-ted Cu-ETP wires and are insulated by ablack high quality vinyl compound. The com-pound is hardly inflammable/self-extinguis-hing and free of lead. The electricalconductor is a flexible copper braid manu-factured by a flat rolled copper tube. Thetechnical characteristics of the insulationmaterial e.g. the operating voltage up to 1 kVand the heat resistance up to +105° C com-bined with the flexibility of the braids offermultifarious applications inside switchgearsor control panel devices as well as earthingconnections. The braids belong to our stan-dard range and are normally in stock for fastdelivery, electively in rings or on spools. The described insulation with black colour is standard but on request by ordering anappropriate quantity it is also possible tomanufacture a translucent nature colouredPVC-insulation with a heat resistance toappr. +85° C.

Technical dataElectrical conductor• braided copper tapes

made out of Cu-ETP wires• annealed, uncoated wires• single wire-Ø 0,15 mm (10/16 mm2) respectively

single wire-Ø 0,20 mm (25-210 mm2)

Insulation• special vinyl compound• black, free of lead• self-extinguishing acc. to UL 94 VO• elasticity 365%• dielectric strength 20 kV/mm• operating voltage max. 1 kV• operating temperature -20° C up to +105° C


Flexible PVC-extruded braided copper tapes 10-210 mm2

insulated by a black high quality vinyl compound

Remark:All information about current load are approximate values in consideration ofthe cables heat for single laying of air cooled cables and ambient temperature+35° C.

The temperature of the conductor is in dependent on the installation, the appli-cation, the cooling, the ambient temperature etc., so that if necessary reducingfactors are to be considered. With pleasure our employees assist your compa-ny in finding optimal solutions.


cross-sectionmm2

braid with insulationca. dimensions mm

162801628116282162831628416285162861628716288162891629016291

1016253550507070

100120140210

current load in dependence of the conductor heat in ° Celsius

101625252530253535404042

xxxxxxxxxxxx

222343,35,645,767

10

65° 75° 85° 90° 95° 105°

1218272727,432,427,437,438,243,243,646

xxxxxxxxxxxx

75 A100 A145 A170 A205 A215 A245 A270 A325 A375 A405 A505 A

85 A120 A175 A205 A245 A260 A295 A325 A390 A445 A480 A605 A

100 A140 A200 A235 A280 A295 A335 A370 A445 A510 A550 A690 A

105 A150 A210 A250 A300 A310 A355 A390 A470 A540 A580 A730 A

110 A155 A220 A260 A315 A330 A375 A410 A495 A565 A610 A765 A

120 A170 A240 A285 A340 A360 A410 A450 A540 A620 A670 A835 A

44456,45,786,48,99,2

10,614

B x S xB S

13

Braided aluminium tapes


weight kg/% m

307753077730790307913079230793307943079530796307973079830799


484824243632363636323232

xxxxxxxxxxxx

xxxxxxxxxxxx

30339

102025253030324040

2,52,5

11,5

22

2,43

3,5557

11,5016,002,003,306,708,30

10,0013,3016,7026,7036,7050,00

0,150,150,300,300,300,300,300,300,300,300,300,30

4864468

12121620354866

40556

10202530405080

110150


Ø 0

,15

wir

e-Ø

0,3

0

Tubular braids forcovering and shielding


acc. to DIN EN 13602• wire-Ø 0,10 mm (0,25-3,10 mm2)• wire-Ø 0,20 mm (5,30-12,45 mm2)• wire-Ø 0,30 mm (15,30-51,10 mm2)



Construction and applicationTo protect cables and electrical conduc-

tors against interferences and to realize a safe data transfer, we deliver our tubularbraids for covering and shielding. Differentdiameters enable an exact coordination withyour application. Simply mounting by puttingoff the braid onto your cable is provided. On request we deliver also special designs in diameters and constructions according toyour wishes or in coordination with yourapplication.

Technical dataMaterial• annealed AL 99,5 wires• wire-Ø 0,15 mm or 0,30 mm

Surface• uncoated


Construction and applicationFor applications which requires the using

of flexible aluminium components, we deliverbraided aluminium tapes with a wire-Ø of0,15 mm or 0,30 mm. Additionally to the selling of the material by the length we ma-nufacture ready assembled elements respec-tively to our catalogue page 24.


tinnedweight

kg/% muncoated

151001510115102151031510415105151101511115112151131511415115

---

151201512115122151231512415125151261512715128151291513015131151331513515137

dimensions mmØ normal/max.

161616162436362424363636243648

xxxxxxxxxxxxxxx

xxxxxxxxxxxxxxx

0,70,81,01,52,84,06,05,06,58,5

10,012,014,025,025,0

---------------

33468

12141014252729507090

0,250,360,500,901,221,852,855,306,807,408,70

11,3016,0036,0051,50

0,100,100,100,100,100,100,100,200,200,200,200,200,300,300,30

234777

117979

119

1415

0,250,380,500,881,321,983,105,306,807,90

10,2012,4515,3035,8051,10


wir

e-Ø

0,1

0w

ire-

Ø 0

,20

Ø 0

,30

14

Construction and applicationOur round stranded cables consist of

annealed wires with a diameter of 0,05/0,07or 0,10 mm. They are characterized throughtheir high flexibility. By using this material it ispossible to manufacture components withbigger cross-sections, but small dimensions.So they offer an installation into difficultequipment as well as into small places. Alsothe material is well suited for componentswhich have to do movements. Caused by thevery small wire diameters the cables have abig surface which is an advantage for thecurrent capacity when working with AC-cur-rent or current with higher frequencies. Thestandard construction for conductor cross-section 1-300 mm2 is 6 + 1 = 7 ropes, forconductor cross-section > 300 mm2 is 11 + 5 = 16 ropes or 1 + 6 + 12 = 19 ropes.The constructions of the ropes are selectedin a manner that a maximum of flexibility andan optimal finishing is guaranteed. On requestwe deliver also cables in special designs andconstructions according to your wishes.


acc. to DIN EN 13602• wire-Ø 0,05 mm (1 mm2)• wire-Ø 0,07 mm (1,5-16 mm2)• wire-Ø 0,10 mm (25-1000 mm2)



Highly flexible round stranded copper cables similar to DIN 46438


tinnedweight

kg/% muncoated

028550285602857028580285902860028610286202863028640286502866028670286802869028700287102872150001500115002150031500415005

028750287602877028780287902880028810288202883028840288502886028870288802889028900289102892

------

dimensions mmouter-Ø

512392651

103615612100260442003192448063838918

12100153001915223580308703820050960642887683295648

108976128576

xxxxxxxxxxxxxxxxxxxxxxxx

1,002,003,004,006,008,00

10,0016,0025,0035,0050,0070,00

105,00132,00162,00196,00250,00315,00412,00509,00600,00750,00850,00

1018,00

0,050,070,070,070,070,070,070,070,100,100,100,100,100,100,100,100,100,100,100,100,100,100,100,10

11,52,5468

10162535507095

120150185240300400500600750850

1000


wir

e-Ø

0,1

0w

ire-

Ø 0

,07

0,05

wir

e-Ø

0,1

0

1,51,92,42,63,64,24,55,87,58,5

10,7131516,2192123,527,5333843464854

15

Flexible round strandedcopper cables

Round stranded cables with overallcopper braidssimilar to DIN 46440


acc. to DIN EN 13602• wire-Ø round stranded copper cable

0,05 mm Ø (1-2,5 mm2)0,07 mm Ø (4-16 mm2)0,10 mm Ø (25-120 mm2)

• wire-Ø overall braids 0,10 mm

Surface• uncoated


Construction and application For applications which require special

demands to the mechanical stability, we deliver our round stranded cables with ove-rall copper braids. The overall braids preventa twisting of the cables and keep it together.So this material is well suited for connectionswhich have to realize movements. Caused through the overall braids the effecti-ve cross-section is higher than the nominalvalue. On request and by ordering minimumquantities it is possible to deliver tin coateddesigns.


acc. to DIN EN 13602• wire-Ø 0,30 mm

Surface• uncoated


Construction and applicationFlexible round stranded copper cables

are manufactured out of wires with a diame-ter of 0,3 mm. They can be used for all appli-cations which do not have special demandsto a high flexibility. So they are well suited for longer connections which require certaindemands to the mechanical stability. The constructions are so selected that thecables can be used for different kind ofapplications. Constructions with a strongerwire-Ø are available on request.


weight kg/% muncoated

15050150511505215053150541505515056

dimensions mmouter-Ø

1698216626223400427556607076

xxxxxxx

15,517,319,022,525,529,033,5

132,00162,00196,00250,00315,00412,00509,00

0,300,300,300,300,300,300,30

120150185240300400500


wir

e-Ø

0,3

0


weight kg/% muncoated

diameter and number of wires/dimensions mmouter-Ø

266525651

103615752058256241163234450864688967

1220115435

xxxxxxxxxxxxxx

1,522,93,64,555,578,9

10,512,514,716,519

1,001,602,904,607,009,40

12,0019,5028,0041,5058,5082,00

109,00136,00

0,050,050,050,070,070,070,070,070,100,100,100,100,100,10

646464649696

128192192240360360360360

xxxxxxxxxxxxxx

0,100,100,100,100,100,100,100,100,100,100,100,100,100,10

11,52,5468

10162535507095

120

cross-sectionmm2 round stranded cable copper braid

Ø 0

,05

wir

e-Ø

0,0

7w

ire-

Ø 0

,10

1506015061150621506315064150651506615067150681506915070150711507215073

16

Construction and applicationStranded conductors consisting out of

copper or aluminium wires with strongerwire-Ø and a corresponding breaking load of the ropes. Applications as electrical con-ductors inside of energy supply companies.The values of the current capacity are inaccordance with DIN 48201. They are appro-ximate values by a frequency up to 60 hertzand a wind velocity of 0,6 m per second andsolar influence for an initial atmospheric tem-perature of +35° C and a maximum cabletemperature of +80° C. In special cases where there is a complete lack of wind thefigures should be reduced by average ofabout 30 %.

Technical data Material copper• Cu-ETP1 wires

acc. to DIN EN 13602 • wire-Ø from 1,35 mm

up to 3,25 mm


Delivery• in rings or on wooden drums

Technical data Material aluminium• hard aluminium wires• wire-Ø from 1,7 mm

up to 3,74 mm

Surface• uncoated


Copper and aluminium stranded conductorsacc. to DIN 48201 part 1 and 5

Part-No. material copper technical data

uncoatedsoft

weight kg/% m

uncoated hard

600016000360005600076000960011600136001560017600196002160023600256002760029

600516005360055600576005960061600636006560067600696007160073600756007760079

tinned

600526005460056600586006060062600646006660068600706007260074600766007860080

9,0014,3021,8031,0044,6043,7059,6084,50

106,00133,70164,90220,90272,50364,00454,50

1016253550507095

120150185240300400500

cross-sectionmm2

90 A125 A160 A200 A250 A250 A310 A380 A440 A510 A585 A700 A800 A950 A

1110 A

current-load dimensions mmouter-Ø

77777

19191919373761616161

xxxxxxxxxxxxxxx

4,15,16,37,59,09,0

10,512,514,015,817,520,322,526,029,1

1,351,702,102,503,001,802,102,502,802,252,502,252,502,893,23

diameter and number of wires


weight kg/% m

AL uncoated

6000260004600066000860010600126001460016600186002060022600246002660028600306003260034

4,306,609,40

13,5013,5018,1025,6032,2040,6050,0067,0082,70

110,40137,90173,20221,80276,70

16253550507095

120150185240300400500625800

1000

cross-sectionmm2

110 A145 A180 A225 A225 A270 A340 A390 A455 A520 A625 A710 A855 A990 A

1140 A1340 A1540 A


7777

19191919373761616161919191

xxxxxxxxxxxxxxxxx

5,16,37,59,09,0

10,512,514,015,817,520,322,526,029,132,636,941,1

1,702,102,503,001,802,102,502,802,252,502,252,502,893,232,963,353,74


17

Construction and applicationPVC-insulated cables manufactured out

of highly flexible uncoated Cu-ETP1 wires.Well suited as electrical connections inside of switchgears or switchboards as well asinside of vehicles. Additional applications asconnecting leads or as earthing connectionsare available. Standard colours are black orgreen/yellow. Other colours like red, blue etc.on request.

Technical dataConductor• annealed Cu-ETP1 wires

acc. to DIN EN 13602• surface uncoated• wire-Ø 0,07 mm Ø (0,5-2,5 mm2)

wire-Ø 0,10 mm Ø (4,0-16 mm2)wire-Ø 0,15 mm Ø (25-120 mm2)

Insulation material• PVC• colour black or green/yellow• operating voltage up to 1 kV• operating temperature

fixed -20° C up to +70° Cmoved -5° C up to +70° C

Highly flexible PVC-insulated cables Lify

Construction and applicationFlexible rubber insulated cables for con-

necting welding machines with welding gunsand similar applications. The stabilized insu-lation and the flexibility offer multifariouspossibilities for electrical connections in different kinds of applications.

Technical dataConductor• annealed Cu-ETP1 wires

acc. to DIN EN 13602• surface uncoated• wire-Ø 0,21 mm (16-95 mm2)

wire-Ø 0,31 mm (120 mm2)

Insulation material• Neoprene rubber• operating voltage max. 100 V• operating temperature


• allowed conductor temperature max. +85° C

Welding cables H01N2-D

Remark:All information about current-load are approximate valuesacc. to DIN VDE 0298 part 4 table 10 and 11 for singlelaying of air cooled cables by a ambient temperature +30° C and a allowed conductor heat of +70° C. By changing the ambient temperature or the kind of layingreducing factors are to be considered.

Remark:The fixed values about current loadare for welding application acc. to VDE 0298 part 4 table 16 by an am-bient temperature +30° C, permanentload (100 %) and allowed conductorheat of +85° C. Values for other current cycles and reducing factorsacc. to VDE 0298 part 4.


weight kg/% mblack

152231522515227152291523015231152321523315234152351523615237152381523915254

green/yellow

152551525615257152581529115292152931529415295152961529715298152991537015371

0,801,201,802,203,705,607,90

13,4020,0030,9038,0053,0078,00

110,00138,00

0,50,7511,52,546

10162535507095

120

cross-sectionmm2

9 A15 A19 A24 A32 A42 A54 A73 A98 A

129 A158 A198 A245 A292 A344 A


132195260392691512768

12802048140019602800392053206720

xxxxxxxxxxxxxxx

2,22,52,63,33,84,96,27,38,8

10,512,514,416,219,021,5

0,070,070,070,070,07 0,100,100,100,100,150,150,150,150,150,15


Ø 0

,10

Ø 0

,07

wir

e-Ø

0,1

5


weight kg/% m

02899029000290102902029030290402905

22,0031,0041,5057,0079,00

105,00133,00

162535507095

120

cross-sectionmm2

130 A173 A216 A274 A341 A413 A480 A


500760

10801580216029301660

xxxxxxx

10,511,512,015,017,019,023,5

0,210,210,210,210,210,210,31


18

Construction and applicationPVC-insulated E-CU-strands consisting

of a highly flexible inner conductor, which isadditionally braided with a highly flexiblesupport mesh. As a result, an increasedstress resistance is given, for example, withinpower installations or distribution networks.

Technical dataConductor• round stranded copper cable

with overall copper braid made out of annealed Cu-ETP1 wires acc. to DIN EN 13602

• wire-Ø 0,07 mm resp. 0,10 mm• surface uncoated

Insulation material• PVC• colour transparent• operating temperature



E-CU braids ESUYhighly flexible, with overall copper braid

Construction and application

Insulated grounding cable consisting of aflexible E-CU conductor with wire diameterof 0,2 mm. Suitable as a grounding cablewithin portable earthing and short-circuitingdevices as well as grounding for repair workin electrical power systems, railway systemsand traction power systems as well as distri-bution networks. Further applications anddemands are contained in the regulations ofthe EN 61230 respectively VDE 0683 part100.

Technical data Conductor• round stranded copper cables

made out of annealed CU-ETP1 wires acc. to DIN EN 13602

• wire-Ø 0,2 mm• surface uncoated

Insulation material• PVC• colour transparent• operating temperature



Insulated earthing ropes ESYflexible, without overall copper braid


weight kg/% m

029100291102912029130291402915

23,0034,0048,0067,0094,00

127,00

162535507095

cross-sectionmm2

diameter and number of wires/dimensions mmouter-Ø

42003192448063838918

12100

xxxxxx

9,110,413,114,617,420,8

0,070,100,100,100,100,10

round stranded cable

192240240360360360

xxxxxx

0,100,100,100,100,100,10

copper braid

Remark: The fixed values about current load are by an ambient temperature +20° C and a conductor heat of +250° C. This temperature is allowed for a period of max. 0,5 sec. inside of AC- and three phase current equipments.

Remark: The fixed values about current load are by an ambient temperature +20° C and a conductor heat of +250° C. This temperature is allowed for a period of max. 0,5 sec. inside of AC- and three current phase equipments.


weight kg/% m

0292002921029220292302924029250292602927

18,2026,5036,5053,7074,7099,60

122,00152,00

162535507095

120150

cross-sectionmm2

4,5 kA7,0 kA

10,0 kA14,0 kA19,5 kA26,5 kA33,5 kA42,0 kA


525800

112016152250308538204800

xxxxxxxx

8,49,8

11,413,815,818,220,122,0

0,200,200,200,200,200,200,200,20


19

Construction and applicationFor high current applications and to con-

nect electrical devices we offer our TPE-U insulated cables for a voltage range300/500 V or 450/750 V. The electrical con-ductor consists out of a round stranded copper cable with a wire-Ø of 0,3 mm whichis insulated with a special TPE-U compound.The insulating material is free of halogen. It enables a flexible and simple installationalso of longer cables distances in a shorttime. The use of ready assembled cables,manufactured in druseidt crimp-technology,in length and with contact areas in coordi-nation with the application offer a furtherpossibility to reduce the installation time to a minimum. The cables are well suited toconnect transformers, generators or rectifiersinside of industrial plants as well as electro-plating equipments. Caused by the big con-ductor cross-sections up to 500 mm2 theyoffer an alternative to busbar systems. Additionally to the cable we offer suitablecable lugs, crimping- and cutting-tools. So it is possible to buy a complete mountingsystem by our company. Standard colour forthe 300/500 V design is orange and for the450/750 V design green. Other colours likeblack, red, blue etc. and minimum quantitiesare available on request.

Technical dataConductor• round stranded copper cable made

out of annealed Cu-ETP1 wires acc. to DIN EN 13602

• surface uncoated• wire-Ø 0,3 mm

Insulation material• TPE-U, free of halogen• orange colour (300/500 V design)

green colour (450/750 V design)• operating voltage U0/U

Part-No. 15202-15214 300/500 VPart-No. 15216-15228 450/750 V

• testing voltagePart-No. 15202-15214 3,4 kVPart-No. 15216-15228 4,0 kV

• operating temperaturefixed -50° C up to +90° Cmoved -40° C up to +70° C


TPE-U insulated high current cables300/500 V resp. 450/750 V

Remark: All information about current load are approximate values in consideration of the cables heat for single laying of air cooled cables and ambient temperature +30° C. The temperature of the conductor is in dependent of the installation, the application, the cooling, the ambient temperature etc., so that if necessary reducing factors are to be considered.


1520215204152061520815210152121521415216152181522015222152241522615228

420 A480 A550 A650 A740 A890 A

1020 A420 A480 A550 A650 A740 A890 A

1020 A

120150185240300400500120150185240300400500

cross-sectionmm2

insulationthickness ca.

380 A440 A500 A590 A675 A810 A925 A380 A440 A500 A590 A675 A810 A925 A

current load dep. to conductor heatdimensions mm70° C 80° C

16982166262234004275566070761698216626223400427556607076

xxxxxxxxxxxxxx

1,61,82,02,02,02,02,01,71,92,12,52,52,52,5

outer-Ø

18,720,923,026,529,533,037,518,921,123,227,530,534,038,5

0,300,300,300,300,300,300,300,300,300,300,300,300,300,30

diameter and no. of wires

300/

500

V45

0/75

0 V

Ready assembled cablesmanufactured in druseidt press-technology

20

Construction and applicationHighly flexible heat resistant cables with

stabilized insulation thickness and a good UVand ozone stability. Excellently suitable forhigh current connections inside switchgears,switchboards or other electro technicalinstallations.

Because the electro technical industrydevelops switchgears with great power butsmaller and smaller dimensions, extremelyflexible high current connectors are needed.Our silicone insulated copper cables offer anexcellent possibility for high current connec-tions inside multifarious applications.

The heat resistance combined with thegreat surface of the conductors caused bythe small single wire-Ø of 0,07 or 0,10 mmenable a bigger current load compared withPVC or normal rubber insulated conductors.The stabilized insulation which is free of ha-logen, flame retardant and self-extinguishingoffer also multifarious applications inside ofthe railway or military field. Additionally appli-cations as earthing tapes, high current con-ducting wires or as flexible heat resistancecables for hand operated welding devicesare imaginable too.

Technical dataConductor• round stranded copper cables

made out of annealed CU-ETP1 wiresacc. to DIN EN 13602

• surface uncoated• wire-Ø 0,07 mm (4-16 mm2)• wire-Ø 0,10 mm (25-300 mm2)

Insulation material• silicone rubber circa 60 shore A• free of halogen, chlorine contend

< 4 ppm acc. to VDE 0472 part 813 and 814 as well as IEC 754

• hardly inflammable• self-extinguishing • tensile strength before growing old

8,3 MPa• breaking elasticity 300 %• testing voltage 10 kV• dielectric strength 20 kV/mm• short circuit resistance SiR +350° C

acc. to VDE 0298 part 3 and 4• operating voltage

4-6 mm2, U0/U 1,5/1,5 kV 10-300 mm2, U0/U 1,8/3 kV

• operating temperaturecontinuously -50° C up to +180° Cshortly +250° C up to +300° C(by touching with a soldering-iron)

General attributes• UL-listed• excellent electric-arc and tracking

resistance• good UV and ozone stability


Remark:All information about current load areapproximate values in considerationof the cables heat for single laying ofair cooled cables and ambient tem-perature +30° C. The values by a con-ductor heat of +90° C are in accor-

dance with VDE 0298 part 4 table 15.By changing the ambient temperatureor the kind of laying reducing factorsare to be considered. Nature colour is standard but on request it is alsopossible to manufacture cables with

colours like black, red, blue,yellow/green etc. or with reducedinsulation thickness and other opera-ting voltages. Minimum quantity onrequest. The outside diameter of ourhighly flexible copper conductors are

manufactured in coordination withcable lugs acc. to DIN 46234/DIN46341 and druseidt tubular cablelugs for fine stranded cables.

Part-No.

cross-sectionmm2

technical data

outer-Ø,ca.

insulation thickness, ca. 45° 80° 90° 100° 130°

dimensions mm current load in dependence of the conductor heat in ° Celsius

diameter andnumber of wires

15026 35,0 4508 x 0,10 13,8 2,5 115 A 200 A 218 A 230 A 260 A

15028 50,0 6468 x 0,10 15,5 2,5 145 A 245 A 276 A 287 A 325 A

15036 150,0 19404 x 0,10 23,5 2,5 285 A 490 A 566 A 575 A 640 A

15034 120,0 15435 x 0,10 21,5 2,5 245 A 425 A 488 A 495 A 560 A

15032 95,0 12201 x 0,10 20,0 2,5 215 A 370 A 416 A 425 A 485 A

15030 70,0 8967 x 0,10 18,0 2,5 175 A 305 A 347 A 352 A 400 A

15014 4,0 1036 x 0,07 4,8 1,1 30 A 50 A 55 A 60 A 70 A

15024 25,0 3234 x 0,10 12,0 2,3 95 A 160 A 176 A 187 A 215 A

15022 16,0 4116 x 0,07 10,0 2,0 70 A 125 A 132 A 143 A 160 A

15020 10,0 2562 x 0,07 8,5 2,0 50 A 90 A 98 A 107 A 120 A

15016 6,0 1568 x 0,07 5,6 1,1 40 A 65 A 70 A 78 A 90 A

1,8/

3 kV

, sin

gle

insu

late

d

15038 185,0 23580 x 0,10 26,0 2,5 320 A 555 A 644 A 655 A 730 A

1,5/

1,5

15040 240,0 30600 x 0,10 28,5 2,5 380 A 650 A 775 A 790 A 855 A

15042 300,0 38200 x 0,10 32,5 2,5 435 A 750 A 898 A 915 A 985 A

Single insulated silicone coppercables 1,8/3 kV

highly flexible, free of halogen,flame retardant and UL-listed

15166 300,0 850 A 38200 x 0,10 38,3 3,2 + 2,4

Construction and applicationDouble silicone insulated highly flexible

cables for greater demands on mechanicaland electrical stress. The silicone compound and the copper con-ductors are the same like our single insulatedcables. So we are able to offer also doubleinsulated cables with excellent technical characteristics in a extremely flexible design. The outside diameter of the stripped cablesare manufactured in coordination with cablelugs acc. to DIN 46234/DIN 46431 and druseidt cable lugs for fine stranded cables.Nature colour is standard. Other colours andminimum quantities are available on request.

Technical dataConductor• round stranded copper cables,

made out of annealed Cu-ETP1 wires acc. to DIN 13602

• surface uncoated

Insulation material• free of halogen, chlorine contend

< 4 ppm acc. to VDE 0472 part 813 and 814 as well as IEC 754

• hardly inflammable• self-extinguishing • testing voltage 10 kV• dielectric strength 20 kV/mm• operating voltage

15170-15198 U0/U 1,8/3 kV15138-15166 U0/U 3,6/6 kV

• short circuit resistance SiR + 350° C acc. to VDE 0298 part 3 and 4

• operating temperaturecontinuously -50° C up to +180° Cshortly +250° C up to +300° C(by touching with a soldering iron)

Double insulated copper cables 1,8/3 kV or 3,6/6 kV

highly flexible, free of halogenand flame retardant

Remark: All information about current-load are approximate valuesacc. to VDE 0298 part 4 table 15 for single laying of air cooled cables by an ambient temperature +30° C and allowed conductor heat of +90° C. By changing the ambient temperature or the kind of layingreducing factors are to be considered.

21

15180 25,0 176 A 3234 x 0,10 12,8 1,6 + 1,2

15182 35,0 218 A 4508 x 0,10 14,7 1,6 + 1,5

15190 120,0 488 A 15435 x 0,10 24,4 2,0 + 2,1

15192 150,0 566 A 19404 x 0,10 26,6 2,1 + 2,1

15188 95,0 416 A 12201 x 0,10 21,9 1,9 + 1,8

15186 70,0 347 A 8967 x 0,10 19,3 1,6 + 1,8

15184 50,0 276 A 6468 x 0,10 16,7 1,6 + 1,5

15170 2,5 41 A 651 x 0,07 6,2 1,1 + 1,0

15178 16,0 132 A 4116 x 0,07 10,7 1,3 + 1,2

15176 10,0 98 A 2562 x 0,07 9,4 1,3 + 1,2

15174 6,0 70 A 1568 x 0,07 8,1 1,2 + 1,2

15172 4,0 55 A 1036 x 0,07 7,0 1,2 + 1,0

Part.-Nr.

cross-sectionmm2

currentload

technical data

outer-Ø,ca.

ca. thickness ofinsulation

diameter andnumer of wires

1,8/

3 kV

, do

uble

insu

late

d

15148 25,0 174 A 3234 x 0,10 15,2 2,5 + 1,5

15150 35,0 215 A 4508 x 0,10 16,5 2,5 + 1,5

15158 120,0 473 A 15435 x 0,10 26,0 2,8 + 2,1

15160 150,0 546 A 19404 x 0,10 28,4 3,0 + 2,1

15156 95,0 403 A 12201 x 0,10 24,3 2,8 + 2,1

15154 70,0 338 A 8967 x 0,10 21,1 2,5 + 1,8

15152 50,0 270 A 6468 x 0,10 19,1 2,5 + 1,8

15138 2,5 43 A 651x 0,07 8,4 2,0 + 1,2

15146 16,0 133 A 4116 x 0,07 12,5 2,2 + 1,2

15144 10,0 99 A 2562 x 0,07 11,2 2,2 + 1,2

15142 6,0 71 A 1568 x 0,07 9,7 2,0 + 1,2

15140 4,0 56 A 1036 x 0,07 9,0 2,0 + 1,2

3,6/

6 kV

, do

uble

insu

late

d

15194 185,0 644 A 23580 x 0,10 30,6 2,4 + 2,4

15196 240,0 775 A 30600 x 0,10 33,1 2,4 + 2,4

15164 240,0 750 A 30600 x 0,10 34,7 3,2 + 2,4

15162 185,0 622 A 23580 x 0,10 32.2 3,2 + 2,4

15198 300,0 898 A 38200 x 0,10 37,5 2,4 + 2,4

We manufacture earthing tapes and braidedconnectors in large and small quantities instandard designs as well as according to ourcustomers’ wishes. Different materials are atyour disposal:

• braided copper tapes• round stranded copper cables• PVC-insulated-copper cables• PVC-insulated braided copper tapes• silicone insulated copper cables• TPE-U insulated copper cables• welding cables and earthing ropes• braided stainless steel ropes• braided aluminium tapes

Earthing tapes and braided connectors

22

23


cross-sectionmm2

dimensions mmB d L

des

ign

A1

and

A2

des

ign

B1

and

B2

15280/A115281/A115282/A115283/A115284/A115285/A115286/A115287/A115288/A115289/A115290/A115280/B115281/B115282/B115283/B115284/B115285/B115286/B115287/B115288/B115289/B115290/B1

15280/A215281/A215282/A215283/A215284/A215285/A215286/A215287/A215288/A215289/A215290/A215280/B215281/B215282/B215283/B215284/B215285/B215286/B215287/B215288/B215289/B215290/B2

468

1014162125355070468

1014162125355070

8101214182022222533358

10121418202222253335

ConstructionManufactured out of uncoated as well as

out of tinned braid. When placing an order please specify: - Part-No.- length- diameter of the holes- braid uncoated or tinned

Earthing tapes similarto DIN 72333 Part 3design A and B

Deliverable designsdesign A1 contact areas tinneddesign A2 contact areas with brass-tapes

and additionally tinneddesign B1 contact areas tinneddesign B2 contact areas with brass-tapes

and additionally tinned

design A1 and A2

design B1 and B2

Remark: Length and drilling are changeable. Connectors with bigger cross-sections on request. When placing an orderplease specify the wished changes.

Technical databraid:• made out of annealed Cu-ETP1 wires• surface tinned• wire-Ø 0,07 mm (1,5-10 mm2)

wire-Ø 0,10 mm (16 mm2)

contact areas• with solderless pressed terminals acc. to DIN 46234

Highly flexible connec-tors with solderlesspressed terminals acc. to DIN 46234

Construction and applicationManufactured out of highly flexible

braided copper tapes made out of annealed, tinned Cu-ETP1 wires, with solderless pressedterminals acc. to DIN 46234 at the ends.Everywhere applicable where connectionswith smaller cross-sections made out of braided copper tapes are needed.


cross-sectionmm2

dimensions mmB d L

1301013011130121301313014

1,54,06,0

10,016,0

810111114

4,35,36,56,58,5

160 160200200200

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24

Earthing tapeswith solderless pressed contact areas

Flexible aluminium connectorsmanufactured out of braided aluminium tapes

Construction and applicationManufactured out of highly flexible braids

with solderless pressed contact areas madeout of seamless Cu-ETP-tubes. The crimpingprocess is realized without using additiveslike tin or soldering and welding additives.We use exclusively materials of same analy-sis and same conductivity of 57 S (braidsand tubes). Suitable as earthing tapes aswell as components for current transfer. Eve-rywhere applicable where components withhigh flexibility and an optimized contact resi-stance are needed.

Construction and applicationFor all applications which requires com-

ponents consisting out of flexible or highlyflexible aluminium material we manufactureready assembled connectors made out ofbraided aluminium tapes. Whether to connect heating elements, alu-minium busbars and switchgears or to trans-fer thermal energy, multifarious applicationsare conceivable.

Remark: Manufacturing in large as well as small quantities inlength acc. to your wishes. On request also with changeddrilling deliverable. When placing an order please specifythe wished changes.

Technical dataBraids• made out of annealed Cu-ETP wires• surface uncoated or tinned• wire-Ø 0,07 mm (10 mm2)

wire-Ø 0,16 mm (14 mm2)wire-Ø 0,10 mm (16-70 mm2)

contact areas• seamless copper tube made out of Cu-ETP material• surface uncoated or tinned

design A

design B

To manufacture such components we useour special crimp-technology. So the contactareas are equipped with solderless pressedaluminium tubes or special clamps. To connect aluminium with copper elementswe deliver additional Bi-metallic sheetsaccording to catalogue page 76 with orwithout drilling, coordinated with your appli-ca-tion.


cross-sectionmm2uncoated tinned

dimensions mmB1 B2 d L

1301513016130171301813019130201302113025130261302713028130291303013031

13015 vz13016 vz13017 vz13018 vz13019 vz13020 vz13021 vz13025 vz13026 vz13027 vz13028 vz13029 vz13030 vz13031 vz

1014162535507010141625355070

1520202530304015202025303040

1520202530304015202025303040

6,599999

116,599999

11

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25

Construction and applicationManufactured by flexible PVC-extruded

braided copper tapes with solderless pressed contact areas made out of seamless Cu-ETP-tubes. The crimping process is rea-lized without using additives like tin or solde-ring and welding additives. We use exclusively materials of same analy-sis and same conductivity of 57 S (braidsand tubes). So the hereby used druseidt-press technology guarantee a extreme com-pressing and a optimal contact resistance by compressing the wires so much, that noharmful gases or other environmental influen-ces can go inside. By using our connectorsyou can be sure to have a very well and optimized contact resistance. Caused by the technical characteristics ofthe insulating material and the flexibility ofthe braids the connectors offer multifariousapplications inside switchgears or controlpanel devices up to app. 730 A as well asearthing connections.

Flexible insulated earthing tapes and copper connectors 10-210 mm2

with solderless pressed contact areas

Technical dataElectrical conductor• braided copper tapes made

out of Cu-ETP-wires• annealed, uncoated wires

wire-Ø 0,15 mm (10/16 mm2) wire-Ø 0,20 mm (25-210 mm2)

Contact areas• seamless copper tubes made

out of Cu-ETP material• surface uncoated or tinned

Insulation• special vinyl compound• black, free of lead• self-extinguishing acc. to UL 94 VO• elasticity 365%• dielectric strength 20 kV/mm• operating voltage max. 1 kV• operating temperature -20° C

up to +105° C


cross-sectionmm2

current-loaddesign A design B

dimensions mmB1 B2 ca. s d

15415154161541715418154191542015421154221542315424 1542515426154271542815429

---

155601556115562155631556415565155661556715568155691557015571155721557315574155751557615577

101625253535505070707070

100100120140210210

75-105 A100-150 A145-210 A145-210 A170-250 A170-250 A205-300 A215-310 A245-355 A245-355 A270-390 A270-390 A325-470 A325-470 A375-540 A405-580 A505-730 A505-730 A

121520252025253025303540354040404050

121520252025253025303540354040404050

3,03,33,83,54,33,64,74,36,05,05,45,26,17,28,08,69,88,0

5699999

119

111114111414141414

,5,5

L

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Remark: Manufacturing acc. to the customers’ wishes in large as well as small quantities. Uncoated braid and uncoated contact areas are standard. But on request with tinned contact areas and bare braid or with changed drill holes deliverable. By ordering the designwith tinned contact areas it is necessary to add the word tinned behind the part-No. (e.g. 15570 tinned). All information about current load are approximate values in considera-tion of the cables heat for single laying of air cooled cables and ambient temperature +35° C. Minimum value = conductor temperature app. +65° C. Maximum value conductortemperature app. +90° C. The temperature of the conductor is in dependent on the installa-tion, the application, the cooling, the ambient temperature etc., so that if necessary reducingfactors are to be considered. With pleasure our employees assist your company in findingoptimal solutions.

design A

design B

Part-No. 15577

26

Highly flexible stainless steel connectorsmade out of braided stainless steel tapes 1.4401

Flexible stainless steel connectorsmade out of round stranded stainless steelcables 1.4401

Construction and applicationFor all applications with special demands to the chemical resistance e.g.

in the chemical- and shipbuilding industry, we offer ready assembled con-nectors manufactured out of our highly flexible braided stainless steel tapes.To manufacture such connectors we use our druseidt crimp-technology. Sothe contact areas are equipped with solderless pressed seamless stainlesssteel tubes. We manufacture different components in standard design as well as accor-ding to customers wishes or according to the VG-regulations (e.g. VG 88711connectors for earthing applications). So it is possible to change the drillingas well as the length and the dimensions of the contact areas in opposite to our table without problem. When placing an order please be so kind andspecify the wished changes.

Construction and applicationAdditionally to our connectors made out of braided tapes we manufac-

ture ready assembled connectors consisting out of round stranded stainlesssteel cables with a outside diameter from 3 mm up to 16 mm. The contact areas can be equipped with solderless pressed tubular cablelugs made out of stainless steel in ring- as well as in hook design. We manufacture such components according to your wishes or according tothe regulations of the VG 88711. Additionally to the connectors for earthingapplications we deliver connectors with cable lugs or contacts according to your wishes for a large number of different applications.


cross-sectionmm2

dimensions mmB1 B2 d L

13036130371307113072130731307413075130761307713078

1625355050325070

100100

20303035402030303540

20303035402030303540

6,511,011,011,013,06,5

11,011,011,013,0

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27

Flexible connectors 10-300 mm2

manufactured by highly flexible round stranded copper cables

ConstructionManufactured by highly flexible un-

coated or tinned copper cables with awire-Ø of 0,07 mm (10-16 mm2) resp.0,10 mm (25-300 mm2).

design A: with terminals acc. to DIN 46234

design B: with tubular cable lugs

Manufacturing in large as well as small quantities in length acc. to your wishes. On request it is also possible to orderan insulated design (e.g. with PVC-, silicone- or shrinking tubes). With changed drilling on request. When placing an order please specify the length and the wishedchanges.

Highly flexible earthing ropeswith green/yellow insulation colour

ConstructionManufactured by highly flexible un-

coated round stranded copper cableswith a wire-Ø of 0,07 mm (2,5-16 mm2)resp. 0,10 mm (25-50 mm2) with solderless pressed terminals acc. to DIN 46234 at the ends. Manufacturing in large as well as smallquantities in length acc. to your wishes. With changed drilling or other cross-sections on request. When placing anorder please specify the length and thewished changes.


cross-sectionmm2

dimensions mmB d L

13000130011300213003130041300513006

26

1016253550

,5 10111114161618

5,36,56,58,58,58,5

10,5

acc.

to

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rubber sleeve


cross-sectionmm2uncoated tinned

dimensions mmB d L

des

ign

Ad

esig

n B

152401524115242152431524415245152461524715248152491525015251152601526115262152631526415265152661526715268152691527015271

15240 vz15241 vz15242 vz15243 vz15244 vz15245 vz15246 vz15247 vz15248 vz15249 vz15250 vz15251 vz15260 vz15261 vz15262 vz 15263 vz15264 vz15265 vz15266 vz15267 vz15268 vz15269 vz15270 vz15271 vz

10162535507095

12015018524030010162535507095

120150185240300

111416161822242430363850111516192225293136384349

6888

10101313131717216888

1010131313171721

,5,5,5,5,5,5

,5,5,5,5,5,5 ac

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28

Construction and applicationExtremely flexible connectors manufac-

tured by one or several single insulated sili-cone cables in extruded design acc. to thepage 20 of this catalogue. The contact areasare assembled with solderless pressed copper connectors. The connectors with their high flexibility aresuitable for connections which have to domovements as well as to transfer high current by using components with smallerdimensions. So they are excellent suitable forconnecting components inside switchgearsor switchboard applications. The insulatingmaterial is free of halogen, flame retardant,self-extinguishing and has a continuousoperating temperature up to +180° C. The technical attributes offer a wide field ofapplications mainly for installations into diffi-cult equipment or small places.

14350 1 x 50 200 A 20 20 4,7

14390 1 x 150 400 A 30 30 7,7

14380 1 x 120 350 A 25 25 7,5

14370 1 x 95 300 A 25 25 6,7

14360 1 x 70 250 A 20 20 7,5

14530 3 x 25 375 A 40 40 4,4

14560 3 x 70 720 A 50 50 7,8

14550 3 x 50 525 A 50 50 5,8

14540 3 x 35 450 A 40 40 6,0

14630 4 x 25 500 A 40 40 7,0

14640 4 x 35 600 A 50 50 6,5

14430 2 x 25 250 A 25 25 4,5

14470 2 x 95 560 A 40 40 8,5

14460 2 x 70 480 A 40 40 6,7

14490 2 x 150 750 A 40 40 11,8

14480 2 x 120 650 A 40 40 9,1

14450 2 x 50 350 A 30 30 6,0

14440 2 x 35 300 A 30 30 5,0

Part-No.

cross-section mm2 current-load

technical data

B2 ca. S L

dimensions of the contact areas in mm

B1

one

laye

rth

ree

laye

rsfo

ur la

yers

two

laye

rs

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several layers

connectors with drillingon request

one layer

Highly flexible ready assembledcopper connectors 50-300 mm2

Solderless pressed design, extremely movable

Remark:All information about current load areapproximate values for single layingand ambient temperature +30° C inacc. with VDE 0298 part 4. In dependence of the allowed heat ofthe connectors it is likewise possibleto work with higher current rates asrecommend (in comparison to thetabular values acc. to page 20). If you need more information aboutplanned applications don’t hesitate tocontact our company.

29

Flexible connectorswith cable lugs or plugs and sockets 4-150 mm2 respectively10-120 mm2

16320 16325 10,0 80 A 6,0 22,0 7,0 6,5 11,0

16360 16365 50,0 190 A 14,0 43,0 17,0 10,5 22,0

16350 16355 35,0 150 A 10,0 42,5 12,0 8,5 17,0

16340 16345 25,0 130 A 10,0 42,5 12,0 8,5 16,0

16330 16335 16,0 100 A 6,0 22,0 7,0 8,5 15,0

16370 16375 70,0 240 A 14,0 43,0 17,0 10,5 25,0

16390 16395 120,0 300 A 14,0 43,0 17,0 13,0 31,0

16380 16385 95,0 280 A 14,0 43,0 17,0 13,0 29,0

Part-No.

type Btype Across-section

mm2

technical data

D1/d1 L L1 L2 d B

dimensions mm

current-load

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Highly flexible connectors manufacturedby single insulated silicone cables acc. topage 20 of this catalogue.

16114 16210 4,0 55 A 5,3 10,0 10,0

16130 16230 25,0 176 A 8,5 16,0 16,0

16125 16225 16,0 132 A 8,5 15,0 14,0

16120 16220 10,0 98 A 6,5 11,0 11,0

16115 16215 6,0 70 A 6,5 11,0 11,0

16135 16235 35,0 218 A 8,5 17,0 16,0

16145 16245 70,0 347 A 10,5 25,0 22,0

16140 16240 50,0 276 A 10,5 22,0 18,0

16150 16250 95,0 416 A 13,0 29,0 24,0

16160 16260 150,0 566 A 13,0 35,0 30,0

16155 16255 120,0 488 A 13,0 31,0 24,0

Part-No.

type Btype Across-section

mm2

technical data

d B

type A B

type B L

dimensions mm

current-load

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type A with tubular cable lugs type B with lugs DIN 46234

type A with plug type B with socket

Type A with tubular cable lugs. Type B with cable lugs acc. to DIN 46234. The values about the current load are inaccordance with VDE 0298 part 4 table 15.

Highly flexible connectors with plugs andsockets manufactured by single insulatedextruded silicone cables acc. to page 20 of this catalogue. Type A one side tubular cable lug and sol-derless pressed plug at the other side. Type B one side tubular cable lug and sol-derless pressed socket at the other side.

Plugs and sockets with snap-in-lockingsystem. They lock automatically when con-nected. Plugs are inserted only so far thatthe ring-snaps-in. To release, lightly turn andpush in plug, than pull out. We deliver highlyflexible connectors in plug technique invarious designs.

30

Construction and applicationdruseidt high current copper connectors are extremely

flexible components and are manufactured out of braidedcopper tapes with a wire-Ø of 0,07 mm respectively 0,10 mm. Caused by the using of wires with such small dia-meters and the special conductor construction consisting outof several layers of braids we get elements which have a very large surface. So one of the main characteristics ofthe druseidt connectors is beside the flexibility the high cur-rent capacity of the components. The contact areas areequipped with seamless solderless pressed CU-ETP tubes.Whether made out of braids or round stranded cables, whet-her in insulated or non insulated design, whether with coatedor uncoated surfaces, we are able to manufacture a largenumber of connectors from 25 mm2 up to 6000 mm2 withcontact areas from 20 mm up to 200 mm width. We manu-facture large as well as small quantities in length according to yourwishes. Ready assembled connectors made out of roundstranded copper cables can be delivered with different wire-Ø up to a conductor cross-section of 1000 mm2. Our connectors are used nearly in all kinds of application for high current transfer. They have become particularly wellestablished as connectors in switchgears and between trans-formers, generators, rectifiers, switching devices and prefa-bricated power networks. They can compensate expansionscaused by an increase of temperature as well as movementscaused by a vibration of switchgears, transformers or gene-rators.

druseidt press-technologyThe druseidt press-technology used for the manufactu-

ring of our connectors guarantees extreme compressing andan optimal contact resistance. As an opposite of the typicalmethod by using terminal lugs this procedure makes a fullypressed braid-integrated contact-area. Through the very highpressure the space which contains air between the wires isso much compressed, that no harmful gases or other envi-ronmental influences can go inside. The crimping process isrealized without using additives like tin or soldering and wel-ding additives. We use exclusively materials of same analysisand same conductivity of circa 57 S (braids and tubes).

Consultation and constructionYour wishes are the guidelines for all our activities.

So we offer extensive consultations as well as a constructivesupport through our construction department when planningprojects or new products. We realize high current solutionsfor different kinds of applications in cooperation with ourcustomers.

Connectors in special designAdditionally to our extensive standard program we offer

individual constructed components and solutions for solvingyour problems. Our diverse manufacturing processes facili-tate the production of highly flexible braided connectorsaccording to your wishes and your applications. Following some possibilities for connectors in special design:

• braided connectors with variable contact areas to connectswitchgears with smaller connection-bar to busbarsystems (e.g.one side contact area width 80 mm and 100 mm at the other side).

• braided connectors with one or more branched off con-ductors with different contact areas from 20 mm up to 100 mm width suitable for a current capacity between 160 A and 2600 A.

• braided connectors with several contact areas • braided connectors with special clamps for clamping gra-

phite electrodes or current bars in round shaped design• braiding connectors consisting out of several round stran-

ded copper cables• braided connectors with bended contact areas• braided connectors in shaped design (e.g. 90° or 180°)

for welding machines or transformer connections• braided connectors with special insulation materials

and/or with coated contact areas (tin-, nickel-, silver- or gold plated)

Highly flexible high current copper connectorsin solderless pressed design

Multifarious solutions for solving your problems:

• extremely flexible components• made out of braided tapes as well as

round stranded cables• made out of uncoated or tin coated wires

• with or without insulation• with or without coated contact areas

• with contact area width 20 mm up to 200 mm

• with conductor cross-section 25 mm2

up to 6000 mm2

Highly flexible high current copper connectors

31

32

Highly flexible copper connectorsin solderless pressed design

Standard designUncoated E-Copper braid, highly flexible

(wire-Ø 0,07/0,10 mm) with solderless pressed contact areasmade out of uncoated, seamless E-Copper tubes.

Contact areasContact areas rectangular with bending protection

(standard). Without or bending protection only on one sideon request. It is also possible to change the length of all con-tact areas. In special design we deliver connectors with con-tact area width 140/150/160/180 and 200 mm.

DrillingStandard design without drilling. On request drilling

according to druseidt-type I-III or customers’ wishes are available.

InsulationOn request deliverable also in insulated design.

Standard material is a PVC-tube or materials like silicone,glass-fibre- or shrinking tubes etc. on request.

Liquid resistancesAvailable with protected insulation against liquids

or moisture on request.

Special designsIn special design we deliver also connectors made out of

tinned wires or with coated contact areas (tin-, nickel-, silver-or gold plated) or in coordination with your application accor-ding to your drawings/samples or wishes.

When placing an order please specify• druseidt-Part-No.• total length• if drilling is needed either druseidt-design I-III

or acc. to your drawings or sketches• if insulation tubes are needed please add the word insula-

ted behind the part-no. If you need another insulation material like PVC please specify this in your order.

• If you need an additional protection against splash water please add the remark with liquid resistance tube

braided connectors non insulated

braided connectors with standard PVC-insulation

braided connectors liquid resistance insulated

33

Highly flexible copper connectorsIn solderless pressed design 25-4500 mm2

Technical databraids• made out of annealed Cu-ETP wires• uncoated surface is standard• tinned surface on request• wire-Ø 0,10 mm

contact areas• seamless Cu-ETP-tube• uncoated surface is standard• tin-, nickel-, silver-coated surface on request

Insulation• PVC-tube (standard)• Silicone-, glass-fibre-, shrinking tubes

or others on request

Remark: All information about current-load are approximate values for a non insulateddesign. The reducing factor for an insulated design depending on the applica-tion is between 15-20 %. Please notice that the temperature of the conductor

is in dependent on the installation, the application, the cooling, the ambienttemperature etc. So that if necessary reducing factors are to be considered.With pleasure our employees assist your company in finding optimal solutions.

type I

type II

type III


cross-sectionmm2

029300293102932029330293402935029360293702938029390294002941029420294302944029450294602947029480294902950

02951029520295302954029550295602957029580295902960

0296102962029630296402965029660296702968029690297002971029720297302974029750297602977

255075

100255075

1001255075

100150200300100150200250300400

140210280420560140210350490560

340520700840

1000500670860

100012001500610

10001540200030004500

dimensions mm current-load AmpereB L1 ca. s

20

25

30

40

50

60

80

100

120

20

25

30

40

50

60

80

100

120

DC AC standard drillings

140240340380140280340420470290390440540640790480590680780850980

630780900

10001200680850

110013001350

11001400160018001950150017902000215023502550175025003200380045505400

150250350400150300350450500300400450550650800500600700800900

1000

650800950

10501350700900

115013501400

12001500170019002100160018502100225024502700190026503400395048005400

typ

e I

typ

e II

typ

e III

L = acc. to clients’ wishes

3,556,483,34,55,56,67,8455,88,5

10,714,16,97,18,49,8

11,713,9

67,49

13,116,26,57,9

10,413,114,6

8,910,913,715,518,71011,51416,51922,510,814,82024,53449

34

Air cooled high current cablesmade out of stranded copper cables with andwithout insulation, in solderless pressed design

Standard designManufactured out of highly flexible round stranded

copper cables with wire-Ø 0,10 mm (standard) or 0,30 mm on request. With solderless pressed contact areas made outof uncoated, seamless E-copper tubes.

Contact areasContact areas rectangular with bending protection

(standard). Without or bending protection only on one sideon request. On request it is also possible to change thelength of all contact areas.

DrillingStandard drilling acc. to type A or C or acc. to your wishes.

LengthAccording to your wishes.

InsulationStandard insulation material is a PVC-tube. Other mate-

rials like silicone, glass-fibre- or shrinking tubes etc. onrequest. Please notice our design with a special heat resi-stance fire protection hose on page 36 of this catalogue.


tinned wires or with coated contact areas (tin-, nickel-, silver-or gold plated) or in coordination with your application accor-ding to your drawings, samples or wishes.

type A

type C


uncoated

15378153791538015391153811538215383153841538515386153871538815389153901539815399154001541115401154021540315404154051540615407150481540915410

PVC-insulated

15448154491545015451154521545315454154551545615457154581545915460154611546515466154671546815469154701547115472154731547415475154761547715478

7095

120150185240300400500600700750850

10007095

120150185240300400500600700750850

1000

cross-sectionmm2

300 A360 A420 A480 A570 A670 A780 A950 A

1100 A1250 A1375 A1450 A1550 A1800 A300 A360 A420 A480 A570 A670 A780 A950 A

1100 A1250 A1375 A1450 A1550 A1800 A

current-loaddimensions mm

A L

typ

e A

typ

e C

30404050506080808080808080801520202525324040404040404040

B

15202025253240404055555555551520202525324040405555555555

D

799

1111111414141414141414799

1111111414141414141414

E

7,5101012,512,51620202020202020207,5

101012,512,5162020202020202020

F

1520202525324040404040404040--------------

S

8,58,2

10,011,513,512,813,315,523,518,820,221,822,326,98,58,2

10,011,513,512,813,315,523,518,820,221,822,326,9

acco

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Remark:All information about current-load are approximate values for single laying of air cooled cables and ambient temperature

+35° C and a conductor temperature of circa +70° C. The temperature of the conductor is in dependent on the installation,the application, the cooling, the ambient temperature etc. so that if necessary reducing factors are to be considered. The reducing factor for an insulated design depending on the application is between 15-20%.

35


copper cables with wire-Ø 0,10 mm (standard) or 0,30 mm on request. With solderless pressed contact areas made out of uncoated, seamless E-copper tubes.

Contact areasContact areas shaped like a cable lug, so that it is possi-

ble to install also two cables to one connection bar.

DrillingStandard drilling according to type A or C or according to

your wishes.


InsulationStandard insulation material is a PVC-tube.

Other materials like silicone, glass-fibre- or shrinking tubesetc. on request. Please notice our design with a special heatresistance fire protection hose on page 36 of this catalogue.



Air cooled high current cablesmade out of stranded copper cableswith and without insulation, in solderless pressed design

type A

type C

Remark:All information about current-load are approximate values for single laying of air cooled cables and ambient temperature

+35° C and a conductor temperature of circa +70° C. The temperature of the conductor is in dependent on the installation,the application, the cooling, the ambient temperature etc. so that if necessary reducing factors are to be considered. The reducing factor for an insulated design depending on the application is between 15-20%.


uncoated

1464514646146471464814649146501465114652146531465414655146561465714660146611466214663146641466514666146671466814669146701467114672

PVC-insulated

1470014701147021470314704147051470614707147081470914710147111471214715147161471714718147191472014721147221472314724147251472614727

7095

120150185240300400500600750850

10007095

120150185240300400500600750850

1000

cross-sectionmm2

300 A360 A420 A480 A570 A670 A780 A950 A

1100 A1250 A1450 A1550 A1800 A300 A360 A420 A480 A570 A670 A780 A950 A

1100 A1250 A1450 A1550 A1800 A


A L

typ

e A

typ

e C

3040405050608080808080808015202025253240404040404050

A1

507070808090

135135135135135135135355050555562959595959595

105

B

1520202525324040405555556015202025253240404055555560

D

799

11111114141414141414799

11111114141414141414

E

7,5101012,512,516202020202020207,5

101012,512,51620202020202020

F

15202025253240404040404040-------------

S

8,58,2

11,011,513,012,513,515,522,017,021,022,324,58,58,2

11,011,513,012,513,515,522,017,021,022,324,5

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36

High current cableswith fire protection hose


copper cables with wire-Ø 0,10 mm (standard) or 0,30 mm on request. With solderless pressed contact areas made outof uncoated, seamless E-copper tubes.

Contact areasContact areas shaped like a cable lug, so that it is possi-

ble to install also two cables to one connection bar.

DrillingStandard drilling acc. to type A or C or acc. to your wishes.


InsulationSpecial fire protection hose. Protection against high tem-

peratures, open flames and metal splash. With inner hosemade out of calcium-silicate-yarns and outer silicone cover.

Inner sleeveNon inflammable, temperature resistance >+700° C.

Silicone coverHardly inflammable, self extinguishing, temp. resistance

continuously up to +300° C, shortly up to circa +500° C.



Remark:All information about current-load are approximate values for single laying of air cooled cables and ambient temperature +35° C and a conductor temperature of circa +70° C. The temperature of the conductor is in dependant on the installation,the application, the cooling, the ambient temperature etc. so that if necessary reducing factors are to be considered. With pleasure our employees assist your company in finding optimal solutions.


15338153391534015341153421534315344153451534615347153481535815359153601536115362153631536415365153661536715368

7095

1201501852403004005006007507095

120150185240300400500600750

cross-sectionmm2

250 A300 A350 A400 A475 A570 A650 A800 A925 A

1050 A1225 A250 A300 A350 A400 A475 A570 A650 A800 A925 A

1050 A1225 A

current-load dimensions mmA L

typ

e A

typ

e C

30404050506080808080801520202525324040404040

A1

507070808090

1351351351351353550505555629595959595

B

15202025253240404055551520202525324040405555

D

799

1111111414141414799

1111111414141414

E

7,5101012,512,5162020202020 7,5

101012,512,5162020202020

F

15202025253240404040404040---------

S

8,58,2

11,011,513,012,513,515,522,017,0 21,08,58,2

11,011,513,012,513,515,522,017,021,0

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type A

type C

ApplicationsEverywhere, where flexible high current connections with

a extremely heat resistance insulation material are needed.E.g. inside of the steel-, foundry-, glass-melting- or non ferrous industry as well as inside of the chemical- or ship-building industry.

We manufacture flexible connectors fordifferent kinds of application inside of wel-ding machines in serious production as wellas spare parts according to your drawings or samples. Following designs are standard:

• manufactured out of round stranded copper cables

• manufactured out of braided copper tapes• manufactured out of copper strips for

welding guns and welding machines• manufactured out of copper strips with

water cooled contact areas• manufactured out of copper strips in

electron-beam welded design• manufactured as water cooled cables

37

Flexible connectors used in wel-ding guns and welding machinesin air- and water cooled design

38

Flexible laminated connectors used in welding gunsmanufactured out of copper strips

To realize two-dimensional movements inside of weldingguns our flexible laminated copper connectors are needed. In standard design they are manufactured out of E-Cu/Cu-ETP strips with a thickness of 0,10 mm or 0,20 mm. A special press-riveting procedure enables an optimal con-nection of the strips. The contact areas are additionallyequipped with copper sheets or caps. To guarantee durabilityand functioning it is necessary to use copper material withthe right and optimal strength in coordination with the appli-cation. Only connectors with the right dimensions manufac-tured out of the right material enable an optimal lifetime. For special applications we deliver also electron-beam wel-ded components. By using this special welding process theconnection of the copper material can be realized withoutworth mentioning thermal restriction. So it is possible to preserve the needed elasticity of the laminated connectors.When designing new products or if problems must be solved, don’t hesitate to contact us. With pleasure we offerour “know how” and support your efforts.

Flexible laminated connectors used in welding machinesmanufactured out of copper strips

Additionally to our connectors for welding guns, we ma-nufacture also a wide range of flexible elements used in wel-ding machines. So we offer designs from the little laminatedconnector, similar to the welding gun designs, up to conduc-tor cross-sections of 2000 mm2 or more, with contact areasup to 200 mm width. Just as much we are specialized of themanufacturing of flexible as well as solid copper componentsfor electrical heating equipments. Everywhere where flexiblecomponents for current transfer in conjunction with a realiza-tion of movements are needed we are the right partner.Whether riveted or welded, whether with air- or water cooledcontact areas, we deliver the right components coordinatedwith your applications. Also solid copper components accor-ding to your drawings or wishes, manufactured of CNC-machines, are part of our product range. We deliver spareparts as well as components in serious production or com-plete machine equipments.

Necessary order information

Identical with the information on the opposite page.

39

Flexible braided connectors used in welding gunsmanufactured out of highly flexible braided copper tapes

To realize three-dimensional movements inside of weldingguns extremely flexible connectors are needed. For suchapplications we manufacture our braided connectors con-sisting out of several layers braided copper tapes with a wire-Ø of 0,10 mm. The contact areas are equipped with solderless pressed seamless copper tubes with an additionalbending protection. We use our flexible braided copper tapesas basic-material. The construction of the braids is selectedin this way, that a maximum of flexibility and an optimal life-time is guaranteed. We deliver the connectors according toyour drawings, samples or wishes with a contact area widthfrom 30 mm up to 50 mm. Following braids are mostly used:- braided tapes 35 mm2 - braided tapes 50 mm2

- braided tapes 70 mm2 - braided tapes 120 mm2

The number of the layers depends on the different applications.

Flexible braided connectors used in welding machinesmanufactured out of highly flexible braided copper tapes

Also for applications in the field of welding machines wedeliver flexible braided high current connectors to realizemovements in two as well as three dimensions. They consist out of several layers braided copper tapes,similar to the welding gun designs, but with a contact areawidth up to 120 mm or greater and conductor cross-sectionsup to 4000 mm2. We use also special braided copper tapes as basic-material.As required we deliver insulated designs with or without punched insulation tubes. If you have to solve current trans-fer problems don’t hesitate to contact us. With pleasure wesupport your activities.

To manufacture these flexible connectors we need thefollowing information:

• conductor cross-section• dimensions acc. drawing on page 82• installation situation (e.g. bended 90° or 180°)• drilling

Please be so kind and write the needed information intoour drawing on catalogue page 82 and fax it to our company.If you need more information don’t hesitate to contact us.

40

Air cooled round stranded cablesfor welding machines

Insulated or non insulated highly flexible cables manufac-tured out of uncoated round stranded copper cables with awire-Ø of 0,10 mm. All contact areas are equipped withseamless solderless pressed E-copper tubes. For a betterthermal removal our standard insulation consists out of a flexible punched insulation tube. The special construction ofthe conductor ropes combined with the bending protectionof the contact areas offer a good lifetime of the cables. We deliver the cables in different designs according to thefollowing figures.

When placing an order please specify:

• Druseidt part-no.

• Design A/B/F or J

• Length (dimension L)

Current load calculationaccording to DIN EN ISO 5828

Allowable current-load

x = duty-cycle

The values based on a rise in temperature of 60° C andcontact areas fixed on water cooled busbars.

Designs


cross-sectionmm2insulated

non-insulated

dimensions mmA B S L

1533015331153321533315334153351533615337

1535015351153521535315354153551535615357

200250300400500600750850

4040404040404040

3232323232383838

11,813,015,020,323,025,030,532,0

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design A design B design F design J

current load in Ampereby cross-section mm2

length 200

160200250315355400450500560630

25002240200018001700160015001400

--

250

28002500224020001900180017001600

--

315

31502800250022402120200019001800

--

400

3550315028002500236022402120200019001800

500

4000355031502800265025002360224021202000

800

--

40003550335031503000280026502500

630

--

35503150300028002650250023602240

41

Water cooled cables used in welding machines

Our water cooled cables for applications inside of wel-ding machines or welding devices are available in differentdesigns. Type B is equipped with contact ends according toour druseidt specification and the types C and D are inaccordance with DIN EN ISO 8205-2. The connection be-tween the contact ends and the conductor rope is realizedby a solderless crimp-process, so that an optimized currenttransfer is guaranteed. The construction of the conductorropes as well as the high quality water hoses offer an excel-lent flexibility and mechanical stability. The cables can beused also for welding roboter applications. The wall thickness(circa 4,5 mm) of our standardized hoses is acc. to the des-cription on page 51. For special applications, requiring a veryhigh flexibility, we offer tubes with a reduced wall thickness.Additionally to our standardized designs we deliver cablesaccording to your drawings/samples or wishes up to a cross-section of 1000 mm2.

Deliverable standard designs:Type B = contact areas on both sides design 1Type C = contact areas on both sides design 2Type D = contact areas one side design 2

and design 3 at the other sideOther variations are available on request.

Remark:Information about current-capacities for welding applica-tions is contained in the DIN EN ISO 8205-2. Information for current capacities for other applications is available on request.operating pressure: max. 6 bartesting pressure: 10 bar

contact area design 1 contact area design 2 contact area design 3


cross-sectionmm2

dimensions mmB1B L

30638 B30640 B30641 B30644 B30645 B30646 B30647 B30638 C30640 C30641 C30644 C30645 C30646 C30647 C30638 D30640 D30641 D30644 D30645 D

120150185240300400500120150185240300400500120150185240300

25282832323842252828323238422528283232

21242326263234212423262632342124232626

S

13151618182124131516181821241315161818

G

1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’1/4 ’’

SW

--------------

2124242427

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typ

e C

typ

e D

typ

e B

42

Water cooled cables according to customers’ wishes

We produce water cooled cables forvarious kinds of applications and with con-tact ends matched to the customers’ wishes.All designs with high quality non conductingcoolant water hoses. A fast repair of all common types of cables in a short time also belongs to our serviceand delivery program.

43

Suitable for high current transmission within melting and heating plants, e.g. in

• electric arc- and ladle furnaces as well as in induction-, reduction-, vacuum- or gra-phitizing furnaces

• inside of the steel-, foundry-, glass mel-ting- or non ferrous metal industry

We produce water cooled cables with conductor cross-sections up to 6000 mm2

matched to their respective application, e.g. as

• single or multiple conductor cables• hollow core cables • with pipe connections• high power cables with or without rotating

joints for electric arc furnaces

A fast repair of all common types ofcables in a short time also belongs to ourservice and delivery program.

Water cooled high current cables

44

Water cooled high current cableswith solderless pressed cable headspreferably for mains frequency

Construction and applicationSingle conductor cables manufactured in the cross-sec-

tion ranges up to 1000 mm2 and up 1200 mm2 as multipleconductor cables. Ideally suited for mains frequency appli-cations, e.g. in production plants in the steel-, foundry-, non-ferrous metal- or glass melting industries, but applicationsare also feasible in graphitizing furnaces. Our cables areused wherever high currents are transmitted with relocatableloads or in adverse deployment conditions in heating opera-tions. As a result of the construction selected for the insideconductor, combined with the special coolant water hosesand our manufacturing technology, we offer extremely flexiblespace-saving components for high current transmission.

Connectors and cooling All standard connectors/cable heads are manufactured

out of E-copper material and are crimped on the E-copperconductor without soldering. Using our druseidt crimpingtechnology, only materials of the same conductance valueare connected together, without the use of additional mate-rials, such as solder or welding additives. This ensures thebest possible loss-free current transmission. The geometryand positioning of crimping facilitates the best possible coolant water flow.

Coolant water connection holes / hose nipples Thread holes of a sufficient size are made in the connec-

tors to hold hose nipples. The cable is delivered without nipples as standard. These can be additionally ordered asaccessories according to our catalogue page 50. It is alsopossible to set the cooling holes to other positions than thestandard or to change the thread size.

Coolant water hosesThe flexible coolant water hoses we use are fitted with

additional protection against radiated heat and liquid metalsplashing. The hose casing is flame retardant and self-extinguishing. The breakdown rating is 6 kV/mm. The maximum allowed operating pressure for the cablesis 6 bar. All cables are tested with a pressure of 10 bar be-fore leaving our factory.

Cable with additional shimsTo ensure secure fixture, especially in the case of long

water cooled high-current cables, all single conductor cablescan be fitted with one or more shims. These additional solidparts fitted in the conductor guarantee easy fitting at thelabelled points by means of clamping or holding devices.Squeezing the hose together and the ensuing damage, aswell as the reduction in water flow throughput, are therebyavoided.

Special designs and cable repairsIn addition to our standard designs, we also manufacture

all cable cross-sections with connectors, as well as offeringcustomised designs ( e.g. replacement parts for all commonelectro-furnaces from the well-known manufacturers). We also undertake cable repairs at short notice, both for ourcables and those of other manufacturers.

solderless pressed cable head water cooled cables in standard design

45

Water cooled high current cables 120-1000 mm2

with solderless pressed cable heads preferably for mains frequency

Water cooled high current cables 750-2000 mm2

with solderless pressed cable heads preferably for mains frequency


type Btype A

30600 A30601 A30602 A30603 A30604 A30605 A30606 A

30600 B30601 B30602 B30603 B30604 B30605 B30606 B

120185300400500750

1000

cross-sectionmm2

1600 A2500 A3700 A4500 A5500 A7500 A

10000 A


L2L1 L

12,5151520202025

25303040404050

L3

506060808080

100

L4

607575959595

120

B

25303542555570

d

11141418181822

B1

23283237514963

G

1/4 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’1/2 ’’

S

10121520202530

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s


3061530616306173061830619

7501000120016002000

cross-sectionmm2

7500 A10000 A12000 A16000 A20000 A


L2L1 L

2025303035

4040505060

L3

85100120120140

L4

105130150150170

B

65708090

100

B2

3035404040

d

1414141414

B1

6165748394

G

3/4 ’’1 ’’1 ’’1 ’’1 ’’

S

2225303535 ac

c.to

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s

type A

type B

Remark: Type B fitted with one or more shims, to secure fixture, especially when working with long cables. When placing an order please specify the number and the position of the shims.

46

Water cooled hollow core cableswith soldered cable headspreferably for medium frequency up to 10 kHz

Construction and applicationThe used conductor ropes, with their large surfaces, and

the construction of our water cooled hollow core cables offeran optimized water flow and therefore an excellent cooling of the cables. Caused by their constructive characteristicsthey are well suited for high current transmission in the fieldof medium or higher frequencies. Two series are standard.For applications up to 2000 hertz with uncoated or on re-quest also tinned standard ropes and for applications up to10000 hertz with stranded special ropes made out of indivi-dual enamelled wires. All conductors with bigger cross-sec-tions are wounded around a non magnetic spring core. Thisconstruction allows water to flow also through the centre ofthe cable and enable so an optimized cooling. Such cablesare mainly used in the field of induction plants or inductionfurnaces.

Connectors and coolingAll standard connectors/cable heads are manufactured

out of E-copper material and are connected with the con-ductor ropes by soldering. Caused by the constructive characteristics hollow core cables offer a better cooling and water flow compared with single conductor cables.

Coolant water connection holes / hose nipples Thread holes of a sufficient size are made in the connec-

tors to hold hose nipples. The cable is delivered without nipples as standard. These can be additionally ordered asaccessories according to our catalogue page 50. It is alsopossible to set the cooling holes to other positions than thestandard or to change the thread size.


additional protection against radiated heat and liquid metalsplashing. The hose casing is flame retardant and self-extin-guishing. The breakdown rating is 6 kV/mm. The maximumallowed operating pressure for the cables is 6 bar.All cables are tested with a pressure of 10 bar before leavingour factory.

Hollow core cables for pipe connectionsTo connect water cooled cables with pipe systems of

power leading tubes or with tubing connectors of contactplates cables with special power leading connectors are needed. We deliver such cables equipped with connectorson one or both sides for standard applications with frequen-cies up to 2000 hertz and for tube diameters up to 70 mm.Material of the standard connectors is brass. Other materialson request.

Special designs and cable repairsIn addition to our standard designs, we also manufacture

all cable cross-sections with connectors, as well as offeringcustomised designs ( e.g. replacement parts for all commonelectro-furnaces from the well-known manufacturers). We also undertake cable repairs at short notice, both for ourcables and those of other manufacturers.

Soldered cable head with conduc-tors wound around a spring core

Hollow core cables in standard design

47

Water cooled hollow core cables

Water cooled hollow core cables 300-1000 mm2

for medium frequency up to 2000 hertz

Water cooled hollow core cables 70-1015 mm2

for medium frequency up to 10000 hertz

Water cooled cables for pipe connectionsfor medium frequency up to 2000 hertz

Design with pipe connections on both sides

Remark:Pipe connectors without cable for the connection of two tubes are containedin this catalogue on page 50.

When placing an order please specify:

• conductor cross-section and current load• diameter of the tube/clamping-Ø of the pipe connector• length/dimension L acc. to our drawing


30673306743067530676 30677 30678 30679

300400500600700800

1000

cross-sectionmm2

2900 3600 4600 5100 5400 5900 6000

3100 3800 4800 5400 5800 6700 6800

3300 4100 5000 5600 6000 7100 7500

3700 4500 5500 6200 7100 8000

10000

current-load in A by dimensions mmL2L150 Hz 500 Hz 1000 Hz 2000 Hz L

20202020202525

40404040405050

L3

8080808080

100100

L4

9595959595

115115

B

42505560607070

d

18181818182222

B1

3743,349525263,363,3

G

3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’

S

20252530303030

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306103061130612306133061430680306813068230683306843068530686

70105140175210315420525630700805

1015

cross-sectionmm2

700900

135015501750190022002500300034003700

-

92013001700200024003250410050006000630072007400

9501400190023002750380046005600670075008500

10000

current-load in A by dimensions mmL2L150 Hz 1000 Hz

90012001600190022503050385048505700590064006600

2000 Hz

8001100150017502100280034504000480053005700

-

4000 Hz 10000 Hz L

12,51515202020202020202525

253030404040404040405050

L3

50606080808080808080

100100

L4

65757595959595959595

115115

B

253035424242505560607070

d

111414181818181818182222

B1

22,927,531,636,9 36,936,943,349525263,363,3

G

1/4 ‘’3/8 ‘’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’3/8 ’’

S

101215202020252530303030

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48

Water cooled high current cableswith solderless pressed cable headspreferably for electric arc- and ladle furnaces

Construction and applicationManufactured out of several flexible, stranded copper

ropes with a cross-section range of 400 mm2 or 500 mm2

wounded around a supporting tube. We use stranded ropesin special construction and every second single conductorrope is protected against abrasion with a perforated hose.The wire-Ø and the construction of the ropes are so selectedthat the mechanical wear is minimized. Preferably suchcables are used inside of electric arc- and ladle furnaces.

Connectors and cooling All standard connectors/cable heads are manufactured

out of E-copper material and are crimped on the E-copperconductor without soldering. Using our druseidt crimpingtechnology, only materials of the same conductance valueare connected together, without the use of additional mate-rials, such as solder or welding additives. This ensures thebest possible loss-free current transmission. The geometryand positioning of crimping facilitates enable the best possi-ble coolant water flow.

Coolant water connections holes/hose nipples Thread holes of a sufficient size are made in front as well

as at the side of the cable heads to hold hose nipples ortubing connectors. To realize an optimal cooling process weequip the cable heads with one separate borehole per singleconductor rope. The position of the drilling is selected in thatway, that an optimized water flow is guaranteed. The cable isdelivered without nipples as standard. These can be additio-nally ordered as accessories e.g. according to our cataloguepage 50.


additional heat protection against radiated heat and liquidmetal splashing. The hose casing is non flammable and selfextinguishing. In standard design we use a high quality tube,non conductive, with excellent physical properties and ex-tremely resistance to abrasion. To control the wear and theabrasion the tube is equipped with a so called traffic-lighteffect, which based on the green respectively red rubber layer inside of the hose casing. So it is possible to controlthe tube condition optically. The latest moment for changingand repairing the cables should be given when the red rubber layer is visible.

Allowed working pressure: max. 6 barTesting pressure: 10 barCurrent load: As approximate value

we recommend circa 4,5 A/mm2

Special designs and cable repairsAs desired we manufacture high current cables according

to your drawings or wishes also with rotated joints or moun-ted bumpers. Fast repair of all common types of cables, oursas well as those of other manufacturers, belong to our ser-vice and delivery program.

Special coolant water hose with traffic light effect as early warningsystem

Cables in standard design up to conductor cross-section of 6000 mm2

49

Water cooled high current cableswith solderless pressed cable headspreferably for electric arc- and ladle furnaces


3051030511305123051330514305153051630517305183051930520

56789

101112131415

xxxxxxxxxxx

400400400400400400400400400400400

100100115120133150150160170180190

xxxxxxxxxxx

131313,513,514141414141414

cable constr.n x mm2

cross-sectionmm2

outer hose l Ø x ca.S

20002400280032003600400044004800520056006000

dimensions mmL2L1 GMR

3020252025404040404040

5060505050

63,563,563,563,563,563,5

L L3

175200210210210300300300300300300

B1

9090

100108120140140140155169170

d

6 x 186 x 186 x 188 x 188 x 188 x 188 x 188 x 228 x 228 x 228 x 22

B2

5060606065757575757575

G

3/4’’3/4’’3/4’’3/4’’3/4’’

1’’1’’1’’1’’1’’1’’

S

3540505050505060606060

34,534,54244,55159,559,564,569,573,578,5

acco

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Remark:Additionally to the standardized designs according to the table above we manufacture such cables in different constructionse.g. consisting out of ropes with a conductor cross-section of 500 mm2 or according to your wishes or drawings.

50

Pipe connectorsmaterial: brass uncoated

To realize current leading, watertight connections insideof pipe systems our special pipe connectors are needed.They enable a connection between two tubes as well as con-nections between tubes and water cooled cables or tubingconnectors of contact plates. They can be delivered as sim-ple connector as well as directly mounted on a water cooledcable according to our catalogue page 46/47. Material of the standard design is brass with uncoated copper clamping rings. Other materials like stainless steel or with silvered clamping rings are available on request.

Water hose connectors, elbows and extension nippleswith external/internal threadmaterial: brass, uncoated

Remark:Part-No. 15471 and 15472 sw = hexagonal area inside of the nipples


dimensions mmSwthread Lw

1544815449 15450 15451 15452

1545815459 15460 15461 15462

1546815469 15470 15471 15472

water hose connectors

elbows

extension nipples

1/4 ’’3/8 ’’1/2 ’’3/4 ’’

1 ’’

1/4 ’’3/8 ’’1/2 ’’3/4 ’’

1 ’’

1/4 ’’3/8 ’’1/2 ’’3/4 ’’

1 ’’

1919242738

1317212630

1719241722

1313131925

-----

-----

Lgew L

1010101111

1212151516

-----

4848505051

-----

1819223040


dimensions mmfor tubing conductor Ø d connect. length min.

1549015491 15492 15493 15494 15495 1549615497 15498

283035404248506070

454545454545505050

Sw L

505060656570708090

909090959595

105105105

51

Coolant water hoseswithout additional thermal protection

Coolant water hoseswith additional thermal protection

Stainless steel clamps


Inside-Ø

dimensions mm

1543215433154341543515435/501543615436/601543715437/801543815439

wallthickness ca.

6,06,56,56,58,08,08,08,08,0

10,010,0

description

special tube with an additional ther-mal protection against radiatedheat and liquid metal splashingwith flame retardant, self extinguishing coveroperating pressure: max. 10 barburst pressure: > 30 bartemp. range: up to +100° Cdielectric strength: 6 kV/mm

25303542505560708090

100


clamping-Ø

dimensions mm

1548015481154821548313040154841304115485130421548615487

width

1212121212121212121212

description

stainless steel clamps used inareas where extremely high bandtensile forces are required.With its tensile strength, the highfracture torque and even tensionforce distribution, the clamps arewell suited inside of cooling waterconnections.

16202535405060708090

110

2532405060708090

100110130

-----------


Inside-Ø

dimensions mm

154731547415475154761547715478

wallthickness ca.

4,54,54,54,55,05,0

description

stabilized, flexible rubber hosesuitable for welding roboter applic.operating pressure : max. 10 barburst pressure: circa 30 bartemperature range: up to +100° Cdielectric strength: 5 kV/mm

252832353842

52

Flexible connectors made out of copper- and aluminium foils

Such connectors have become particularly well esta-blished as connections between transformers, generators,rectifiers or switching devices and prefabricated networks.They can compensate expansions caused by an increase oftemperature as well as movements caused by vibrations ofswitchgears, transformers or generators. Another part is uti-lized as flexible components to realize movements inside ofmachine parts, contactors or welding guns e.g. according tocatalogue page 38.

Construction and applicationFlexible connectors consisting out of to packages stak-

ked copper or aluminium strips. The contact areas are com-pacted by special welding or riveting processes. So we getcontact elements with a constant conductor cross-section about the whole connector length. Additionally it is possible to weld bended busbar pieces, clamps or othersolid copper parts on to the flexible foil packages.

We produce a wide range of laminated connectors in coordi-nation with your required applications.

Also the contact areas can be fitted to the technical requirements.

53

Flexible connectors made out of copper- and aluminium foils

We offer a wide range of standardizedlaminated connectors as well as multifariousdesigns according to your drawings or wishes. All articles are produced in high qua-lity on modern plants with suitable materialsand manufacturing processes in coordinationwith your applications. Following manufactu-ring processes are at our disposal:

• press-/diffusion welding• inert gas welding (WIG/MIG)• electron-beam welding• soldering/brazing• riveting• extrusion of insulated supple bars

Take the chance to profit from our expe-rience in designing and manufacturing of flexible high current components and contactus. With pleasure our employees assist yourcompany in finding optimal solutions.

54

Flexible expansion connectorsmaterial: copper HCP-foilscontact areas: press-welded

The expansion connectors in the following tables consist out of copperHCP-foils according to DIN EN 13599 with a thickness of 0,1 mm or 0,3 mm.The contact areas are manufactured in a press-welded design. The press-welding procedure is a special resistance welding process, whichenables a welding of packages of copper foils with different strength in adefined area together. By working with this procedure it is not necessary touse any form of welding additives. So press-welded connectors are excellent electrical conductors due to theirperfect molecular connection. The contact areas can be bored, milled or bentwithout problem. The width of the contact areas are so selected that it ispossible to install several expansion connectors in a distance of 2 mm sideby side (e.g. for generator connections etc.). With drilling on request, e.g.according to DIN 43673 page 1 + 2, DIN 46206 page 2 or according to yourdrawings/samples or wishes. On request it is also possible to deliver designs with coated contact areas(e.g. tinned or silvered).

When placing an order, please specify:• Part-No.• thickness of the foils

(0,1 mm or 0,3 mm) • design A, B or C• length of the contact areas A1/A2• with or without drilling

Example:

• Part-No. 15509 (B x S = 98 x 10 mm)• design B (expansion part 150 mm)• contact areas A1/A2 100 mm = total

length 350 mm (100 + 100 + 150 mm)• thickness of the foils 0,1 mm• without drilling

design A

design B

design C Remark: The minimum current capacity of expansion connectors is in accordance withthe values of solid busbars (cf. DIN 43671 resp. DIN 46276 part 1 + 2).


cross-sectionmm2

dimensions mmSB

1550015501155021550315504155051550615507155081550915510155111551215513155141551515516155171551815519

140190240290390380480580780980570720870

11701470760960

116015601960

2838485878384858789838485878983848587898

55555

101010101015151515152020202020

A1 A2

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55

Flexible expansion connectorsmaterial: copper HCP-foilscontact areas: press-welded

Expansion connectors in standard design. The width and the thickness ofthe contact areas are in coordination with the usual dimensions of the tradi-tional busbar systems. With drilling on request, e.g. according to DIN 43673page 1 +2, DIN 46206 page 2 or according to your drawings/samples or wis-hes. On request it is also possible to deliver expansion connectors with otherdimensions or in bended design according to your drawings as well as withcoated contact areas (e.g. tinned or silvered).

Remark: The minimum current capacity of expansion connectors is in accordance withthe values of solid busbars (cf. DIN 43671 resp. DIN 46276 part 1 + 2).


cross-sectionmm2

dimensions mm

A1B

15730157311573215733157341573515736157371573815739157401574115742157431574415745157461574715748157491575015751157521575315754157551575615757157581575915760157611576215763157641576515766157671576815769157701577115772157731577415775

200320400480600800250400500600750

1000300480600720900

1200400640800960

12001600500800

10001200150020002500600960

12001440180024003000800

1280160019202400320040004800

404040404040505050505050606060606060808080808080

100100100100100100100120120120120120120120160160160160160160160160

404040404040505050505050606060606060808080808080

100100100100100100100120120120120120120120160160160160160160160160

S

58

1012152058

1012152058

1012152058

1012152058

101215202558

101215202558

101215202530

L

230230230230230230250250250250250250270270270270270270310310310310310310350350350350350350350390390390390390390390470470470470470470470470

weight kg/piece

0,480,770,961,151,281,920,651,041,301,551,952,600,831,331,661,992,513,321,251,992,503,013,755,001,742,813,484,175,276,968,702,263,684,525,506,979,04

11,573,645,997,288,72

11,0214,5618,2621,84

56

Flexible expansion connectorsmaterial: aluminium foilscontact areas: inert gas welded

The laminates of our standard aluminium expansion con-nectors consist out of pure aluminium foils with a thick-nessof 0,3 mm. As contact areas we use solid aluminium pieces.They are welded by an electrical arc and shielded with inertgas to prevent oxidation of the molten bath. The width of the contact areas are so selected that it is possible to install several expansion connectors in a distanceof 2 mm side by side (e.g. for generator connections etc.).With drilling on request, e.g. according to DIN 43673 page 1 + 2, DIN 46206 page 2 or according to your drawings/sam-ples or wishes.

When placing an order, please specify:

• Part-No.• design B or C• length of the contact areas A1/A2• with or without drilling

Example:• Part-No. 15534 ( B x S = 98 x 10 mm)• design C• contact areas A1/A2 100 mm = total length

350 mm (100 + 100 + 150 mm)• without drilling

design C

design B



cross-sectionmm2

dimensions mmSB

155301553115532155331553415535155361553715538155391554015541155421554315544

380480580780980570720870

11701470760960

116015601960

384858789838485878983848587898

101010101015151515152020202020

A1 A2

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57

Flexible expansion connectorsmaterial: aluminium foilscontact areas: inert gas welded

Expansion connectors in standard design. The width andthe thickness of the contact areas are in coordination withthe usual dimensions of the traditional busbar-systems. Withdrilling on request, e.g. according to DIN 43673 page 1 + 2,DIN 46206 page 2 or according to your drawings/samples or wishes. On request it is also possible to deliver expansionconnectors with other dimensions or in bended designaccording to your drawings.

Flexible transformer connectionswith expansion part

Every time, when transformers have current connectionsshaped as tubing connectors instead of rectangular busbars,special contact elements are needed. For such applicationswe offer our flexible copper connectors consisting out of anexpansion part and special clamps on one or both sides.They are deliverable for current capacities up to some thou-sand amps and are individual designed in coordination withthe power and the dimensions of the transformer. Main appli-cations are inside of steel industrial plants. Our connectorsare deliverable with special clamps on one and rectangularcontact area at the other side as well as with clamps on bothsides. So it is possible to connect the tubing connectors ofthe transformer with power leading tube systems as well aswith prefabricated busbar systems. In dependence of thecurrent load the connectors are equipped with an expansionpart on the top as well as on the top and on the bottom partof the clamp.



cross-sectionmm2

dimensions mmA1B

0303003031030320303303034030350303603037030380303903040030410304203043030440304503046030470304803049030500305103052

200400600200400600250500250500750300600300600900800

120010001500120018001600

404040404040505050505060606060608080

100100120120160

404040808080505080808060608080808080

100100120120160

S

510155

10155

105

10155

105

101510151015101510

L

250250250280280310270270300300310290290300300310330330370370410410490

weight kg/piece

0,160,320,480,180,360,570,220,430,250,470,710,280,550,290,560,870,821,301,201,701,502,202,30

58

Construction and applicationSupple bars are insulated flat electrical

conductors. They consist of several layers of uncoated or tin plated Cu-ETP strips(99,9% copper) and are insulated with a fle-xible high quality vinyl compound. This spe-cial compound is self-extinguishing and freeof lead. The flexibility of the bars offers aninstallation into difficult equipment or smallplaces. They have become particularly wellestablished as connectors in switchgearsand between transformers, generators, swit-ching devices and prefabricated power net-works up to a operating voltage of 1 kV. As aconsequence of their large surface area andhence their favourable thermal radiation pro-perties, they can handle heavier currentloads than solid busbars of the same cross-section. So it is possible to use componentswith smaller dimensions. The elasticity of thevinyl compound realizes a deforming of barsalso when working with larger cross-sec-tions. The connection level can also be changed by bending and twisting through 180°. Our supple bars enable an individual fitting of the components, a reduction of the cross-section and a reduction of the installationtime. So they are a very interesting cost-saving product.

PVC insulated supple barsinsulated by a black vinyl compound, standard length 2 m

InstallationSimple mounting by dril-

ling, punching or undersideclamping. The copper stripsare sliding when bending thebars, therefore it is necessa-ry to bend the bars beforestarting the cutting, drilling orpunching process. To prevent a displacement of the copper strips a tightlyclamping of the bars isnecessary too when carryingout the drilling or punchingprocess.

Technical dataElectrical conductor• copper strips Cu-ETP (99,9% copper)• surface uncoated or tinned• stability > = 200 N/mm2

• electrical conductivity 57 S x m/mm2

Insulation• special vinyl compound• black, free of lead• thickness 1,8-2 mm• self-extinguishing acc. to UL 94 VO• shore hardness 85 A• elasticity 365%• AC voltage between potential and

insulating material 16,5 kV• AC voltage between two insulated

supple bars in contact 33 kV• operating voltage max 1 kV• operating temperature -20° C up to +105° C

59

PVC insulated supple barsmade out of uncoated or tin plated Cu-ETP stripsinsulated by a black vinyl compound, standard length 2 m

Remark: Stocked standard design bare and the * marked tinned designs. In special design all dimensions are deliverable with a tin coated surface andin variable lengths (e.g. 3 m). All information about current load are approxi-mate values in consideration of the cables heat for single laying of air cooledcables and ambient temperature +35° C.



tinnedcopper weight

kg/% muncoated

156501565115652156531565415655156561565715658156611566215663156641566515666156671566815669156701567115672517311567315674156751567615677156781567915690156911569215693156941569515696156971569815699157001570115702157031570415705157061570715708157091571015711157121571315714157151571615717157181572015722

15650 vz51700*15652 vz15653 vz51705*15655 vz51710*15657 vz51715*15661 vz51720*51725*15664 vz51730*15666 vz15667 vz15668 vz15669 vz15670 vz15671 vz15672 vz51732*15673 vz15674 vz15675 vz15676 vz15677 vz15678 vz51735 *15690 vz15691 vz15692 vz15693 vz15694 vz15695 vz15696 vz15697 vz15698 vz15699 vz15700 vz15701 vz15702 vz15703 vz15704 vz15705 vz15706 vz15707 vz15708 vz15709 vz15710 vz15711 vz15712 vz15713 vz15714 vz15715 vz15716 vz15717 vz15718 vz15720 vz15722 vz

copper-strips current load in dependence of the conductor heat in °C65° 75° 85° 95° 105°

2345623462468

10234568

10112 3 4 5 6 8

10234568

103 4 5 6 8

1045 6 8

1045 6 8

105 68

105 6 8

10

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

95 A119 A139 A158 A176 A97 A

120 A140 A174 A141 A205 A257 A303 A345 A193 A240 A280 A317 A351 A413 A470 A497 A223 A276 A322 A363 A402 A471 A534 A280 A346 A403 A453 A500 A583 A657 A415 A481 A541 A594 A690 A774 A577 A646 A709 A818 A914 A698 A779 A852 A978 A

1088 A947 A

1032 A1179 A1305 A1136 A1235 A1404 A1550 A

114 A141 A166 A189 A210 A116 A143 A166 A207 A168 A244 A306 A361 A411 A230 A286 A334 A377 A418 A492 A560 A592 A265 A329 A383 A433 A479 A562 A637 A334 A413 A480 A540 A596 A695 A783 A494 A574 A644 A708 A822 A922 A688 A770 A844 A975 A

1089 A832 A929 A

1015 A1166 A1296 A1128 A1229 A1405 A1556 A1354 A1471 A1674 A1848 A

130 A162 A190 A215 A240 A132 A163 A190 A237 A192 A279 A350 A412 A470 A263 A326 A381 A431 A477 A562 A640 A676 A303 A375 A438 A494 A547 A641 A727 A382 A471 A548 A617 A680 A793 A894 A565 A655 A736 A809 A939 A

1053 A786 A880 A965 A

1114 A1244 A950 A

1061 A1159 A1332 A1481 A1289 A1404 A1604 A1777 A1546 A1681 A1912 A2110 A

144 A180 A211 A240 A266 A147 A181 A211 A263 A214 A310 A389 A458 A523 A292 A363 A424 A479 A531 A625 A711 A752 A337 A417 A487 A550 A608 A713 A809 A424 A524 A610 A686 A756 A882 A995 A628 A729 A818 A900 A

1044 A1171 A874 A978 A

1073 A1238 A1383 A1056 A1179 A1289 A1481 A1646 A1433 A1562 A1784 A1976 A1720 A1869 A2126 A2347 A

157 A196 A230 A262 A291 A160 A198 A231 A288 A234 A339 A424 A501 A571 A319 A396 A463 A523 A580 A683 A777 A821 A368 A456 A532 A600 A664 A779 A883 A463 A572 A666 A749 A826 A963 A

1086 A686 A796 A894 A982 A

1140 A1279 A954 A

1068 A1171 A1352 A1510 A1153 A1288 A1408 A1617 A1798 A1565 A1705 A1948 A2157 A1878 A2041 A2321 A2562 A

13,8020,7027,6034,5041,4012,5018,7025,0037,5023,8047,6071,4095,20

119,0038,3057,5076,6095,80

115,00153,30191,60229,9046,0069,0092,00

115,00138,00183,90229,9061,3092,00

122,60153,30183,90245,30306,60115,00153,30191,60229,90306,60383,20191,60239,50287,40383,20479,00241,40301,80362,10482,80603,50383,20459,80613,10766,40479,00574,80766,40958,00

0,80,80,80,80,80,50,50,50,50,80,80,80,80,81111111111111111111111111111111111111111111111

9 9 9 9 9

1313131315,515,515,515,515,5202020202020202024242424242424323232323232324040404040405050505050636363636380808080

100100100100

14,421,628,83643,21319,5263924,849,674,499,2

124406080

100120160200240487296

1201441922406496

128160192256320120160200240320400200250300400500252315378504630400480640800500600800

1000

cross-sectionmm2 number x dimension mm

60

Insulated supple bars, free of halogenmade out of bare Cu-ETP stripsinsulated by a black thermoplastic, standard length 2 m

Construction and applicationConstruction according to the PVC-

insulated design but insulated by an extru-ded high quality thermoplastic. The insulatingmaterial is free of halogen and suitable for allapplications which requires a halogen freedesign of connectors. The material combinedwith the special injection moulding processrealizes a manufacturing of flexible bars. Thehardness of the material is a little bit strongercompared with the PVC-material but it offeralthough a good deformation of the bars.

InstallationSimple mounting by drilling, punching

or underside clamping. The copper strips aresliding when bending the bars, therefore it isnecessary to bend the bars before startingthe cutting, drilling or punching process. Toprevent a displacement of the copper stripsa tightly clamping of the bars is necessarytoo when carrying out the processes.

Technical dataElectrical conductor• copper strips cu-ETP (99,9% copper)• surface uncoated or tinned• stability > = 200 N/mm2

• electrical conductivity 57 S x m/mm2

Insulation• special thermoplastic• black, free of halogen• thickness 1,8-2 mm• self-extinguishing • shore hardness 85 A• elasticity 185%• AC voltage between potential

and insulating material 16,5 kV• AC voltage between two insulated

supple bars in contact 33 kV• operating voltage max 1 kV• operating temperature -20° C

up to +105° C

Remark: Standard design bare. In special design all dimensions are deliverable with atin coated surface and in variable lengths (e.g. 3 m). All information about cur-rent load are approximate values in consideration of the cables heat for singlelaying of air cooled cables and ambient temperature +35° C.



copper weightkg/% muncoated

190001900119002190031900419010190111901219014190161901819019190211902319025190271902819029190301903119032190341903619037190381903919040190501905219053190541905519057190591906119062190631906519067

copper-strips current load in dependence of the conductor heat in °C65° 75° 85° 95° 105°

2345623468

102468

10234568

10 2 3 45

1034568

10 4568

10

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

95 A119 A139 A158 A176 A97 A

120 A140 A174 A204 A232 A141 A205 A257 A303 A345 A193 A240 A280 A317 A351 A413 A497 A223 A276 A322 A363 A657 A415 A481 A541 A594 A690 A774 A577 A646 A709 A818 A914 A

114 A141 A166 A189 A210 A116 A143 A166 A207 A243 A276 A168 A244 A306 A361 A411 A230 A286 A334 A377 A418 A492 A592 A265 A329 A383 A433 A783 A494 A574 A644 A708 A822 A922 A688 A770 A844 A975 A

1089 A

130 A162 A190 A215 A240 A132 A163 A190 A237 A278 A316 A192 A279 A350 A412 A470 A263 A326 A381 A431 A477 A562 A676 A303 A375 A438 A494 A894 A565 A655 A736 A809 A939 A

1053 A786 A880 A965 A

1114 A1244 A

144 A180 A211 A240 A266 A147 A181 A211 A263 A309 A351 A214 A310 A389 A458 A523 A292 A363 A424 A479 A531 A625 A752 A337 A417 A487 A550 A995 A628 A729 A818 A900 A

1044 A1171 A874 A978 A

1073 A1238 A1383 A

157 A196 A230 A262 A291 A160 A198 A231 A288 A338 A383 A234 A339 A424 A501 A571 A319 A396 A463 A523 A580 A683 A821 A368 A456 A532 A600 A

1086 A686 A796 A894 A982 A

1140 A1279 A954 A

1068 A1171 A1352 A1510 A

13,8020,7027,6034,5041,4012,5018,7025,0037,5050,0067,4023,8047,6071,4095,20

119,0038,3057,5076,6095,80

115,00153,30191,6046,0069,0092,00

115,00306,60115,00153,30191,60229,90306,60383,20191,60239,50287,40383,20479,00

0,80,80,80,80,80,50,50,50,50,50,50,80,80,80,80,811111111111111111111111

9 9 9 9 9

13131313131315,515,515,515,515,52020202020202024242424324040404040405050505050

14,421,628,83643,21319,52639526524,849,674,499,2

124406080

100120160200487296

120320120160200240320400200250300400500

cross-sectionmm2 number x dimension mm

61

Bended, twisted and drilled supple barsacc. to your wishes or drawings

Additionally to the delivery of supple bars in standard length of 2 m wedeliver bended, twisted and drilled designs acc. to customers’ wishes or dra-wings in large as well as small quantities. If you need more information don’thesitate to contact us. With pleasure our employees assist your company infinding optimal solutions.

Bus- and supple bar connectors

Brace terminals

Remark: Suitable to connect busbars with our insulated supple bars. The jaw type terminals enable the busbar to be gripped completely and connectors to be connected without drilling. The informationabout current load is a approximate value under optimized conditions. The relation between con-ductor cross-section and current load fixed in national or international regulations are not can-celled through our information. Additionally it is necessary to take the values of the current rates of your insulated supple bars into consideration.

Remark: Material zinc coated and chrome plated steel. Suitable to connect busbars between each other aswell as busbars with our insulated supple bars. Busbar connectors with other dimensions as in ourtable are available on request.


compart-mentL x B

dimensions mm

02220022210222202223022240222502226022270222802229

183335414253426482

102

183351416453826482

102

xxxxxxxxxx

3550576063756380

120140

395075606375

10380

120140

xxxxxxxxxx

MMMMMMMMMM

66666666

1012

25403050305030505080

xxxxxxxxxx

outerdimension

L x B screws torque

6 Nm6 Nm6 Nm6 Nm6 Nm6 Nm6 Nm6 Nm

20 Nm25 Nm

weightkg/%piece

11,0022,0029,0032,0036,0050,0045,0054,00

139,00320,00


current-load

dimensions mm

10568

10569

10573105741057510576

750 A

800 A

1250 A

30

32

41

25

25

25

x

x

x

5105

1010101010

2030203030405060

xxxxxxxx

3103

105

10

202420323240

xxxxxx

111111

bis

bis

bis

xxxxxx

com-partment

B x HbusbarB x H

supple barB x H

torque

30 Nm

30 Nm

40 Nm

62

Busbar support systemsuitable for wall-, ceiling- or base installation

This system enables a simply laying of busbar packagesconsisting out of small as well as bigger bars. By combiningthe insulating parts (Part.-No. 15628-15631) with the frameholders, spacing- and tensioning-bolts (Part-Nr. 15632-15635) it is possible to assemble a busbar support systemcoordinated with the number, the height and the thickness of the bars. The system is suitable for wall-, ceiling- or baseinstallation in vertical as well as in horizontal busbar arrange-ment. To insulate the tensioning-bolts we deliver the frameholders with an additional insulating disc. To realize a high

circuit resistance and an installation with less induction it isnecessary to alternate the bars with different potential whenworking with AC-current. On request we deliver assembledbusbar supports in coordination with your application, alsowith frame holders made out of stainless steel. With pleasureour employees assist your company in finding optimal solutions.

On request we deliver individual manufactured busbarsupports made out of PE-materials like RCH 500/RCH 1000according to your wishes or drawings. Additionally it is alsopossible to design and deliver complete fixing systems con-sisting out of welding-constructions with integrated busbarsupports and expansion connectors etc.

Busbar supports acc. to clients wishes

Assembly example

15628 15629 15630 15631

Remark: When placing an order please specify the length of the spacing- and tensioning bolts because they are in dependence of the busbar dimensionsand the mounting situation.

Part-No. description

1562815629 15630 15631 15632 15633 15634 15635

insulating part 22,5 mm, milling 8 mm on one sideinsulating part 35 mm, milling 8 mm on both sidesinsulating part 20 mm, milling 5,5 mm on both sidesinsulating part 35 mm, milling one side 3 mm and one side 5,5 mmtensioning-bolt M16 with nuts and spacersspacing-bolt M12 with nuts and spacersframe holder with insulating discwall mounting fixing part

63

Busbar supports

Three-pin busbar supports made out ofglass-fibre reinforced unsaturated polyestersimilar to DIN 16911 type 801. Part-No.15636 and 15637 = vertical clamping of busbars with a thickness of 5 mm or 10 mm.Part-No. 15638 = As desired horizontal clamping of one busbar with a width of 60 mm or vertical clamping of two busbarswith a thickness of 10 mm per phase. The supports are suitable for busbars with a different height. The adjustment of theheight can be regulated by the length of thedistance bushings Part-No. 15639.

Calculation list for support distancesrecommendations for three-pin busbar systems

B = width of the supports

I = Number of fixing holes

Type testing acc. to VDE 660 part 500 item 7,5DIN EN 40439 part 1

short circuit strength kA

phase distance mm

max. support distances mm

E-Cu barsnumber anddimension

current-load

35 50 7535 50 10075 100

100 100 100125 125 100125 125

555555

1010101010

xxxxxxxxxxx

20203040506040506080

100

xxxxxxxxxxx

12222222222

250250350450500550950

1100120014001500

300300400450550600

10001200130015001500

300350400650750850

10001100

300400450700800900

10501200

450500550650750

450550600700800

300350400500500

350400450550600

250 A500 A630 A800 A

1000 A1150 A1250 A1500 A1700 A2100 A2500 A


weight kg/piece

dimensions mm

S4 L

busbar/phasenumber x thickness

S2

1563615637 15638 15639

0,450,450,550,20

270270 370

H

353535

B

353530

P

100100125

S1

303230

S3 S4

183660

C1

100100125

55

60

C2

--

107,5

D

131310

I

224

222distance bushings in paper laminate

101010

xxx

mmmmmm

231

55

60

xxx

mmmmmm

64

Busbar holdersfor vertical busbar layingand mounting on insulators

Busbar holders for clamping of one ortwo short busbars securely in the holder.

Type A: Suitable for aluminium-bars. Material of the holder AlMgSi 1,0. Fastening material stainless-steel.Type B: Suitable for copper-bars or outdoor installations. Material of the holder AlMgSi 1,0 with coatedsurface. Fastening material stainless-steel.

Deliverable threaded reducing-nipples made out of stainless-steel:Part.-No.

16020 M 816021 M 1016022 M 1216023 M 16


numbertype A type Bbar-

15900159011590215903159041590515906

15920159211592215923159241592515926

1111111

width

3040506080

100120

thickness

3355555

-------

20202020202020

L

55555555556565

B

35354040405050

H

52627282

107127147

H1

63738393

118140160

dimensions mm



15910159111591215913159141591515916

15930159311593215933159341593515936

2222222

width

3040506080

100120

thickness

3355555

-------

10101010101010

L

70707070708080

B

35354040405050

H

52627282

107127147

H1

63738393

118140160

dimensions mm

65

Busbar holdersfor horizontal busbar layingand mounting on insulators

Busbar holders for clamping of one ortwo short busbars securely in the holder.


Deliverable threaded reducing-nipples madeout of stainless-steel:Part.-No.

16020 M 816021 M 1016022 M 1216023 M 16



15960/515960/1015961/515961/1015962/515962/1015963/515963/1015964/515964/1015965/515965/1015966/10

15980/515980/1015981/515981/1015982/515982/1015983/515983/1015984/515984/1015985/515985/1015986/10

1111111111111

width

30304040505060608080

100100120

thickness

5105

105

105

105

105

1010

L

6565757585859595

115115145145165

B

35353535404040404040505050

H

27322732273227322732354040

H1

38433843384338433843485353

dimensions mm


number type A type Bbar-

15970/515970/1015971/515971/1015972/515972/1015973/515973/1015974/515974/1015975/515975/1015976/10

15990/515990/1015991/515991/1015992/515992/1015993/515993/1015994/515994/1015995/515995/1015996/10

2222222222222

width

30304040505060608080

100100120

thickness

5105

105

105

105

105

1010

L

6565757585859595

115115145145165

B

35353535404040404040505050

H

42524252425242524252506060

H1

53635363536353635363637373

dimensions mm

66

Busbar holdersfor vertical busbar laying and mounting on insulators

Busbar supports for use as slidingsupport for long busbars which must slide in the holder to allow the thermal expansion. By using this design the lower part of theholder is fastened to the support by meansof the stay bolts prior to assembly. Now a simple insertion of the busbars be-tween the stay bolts is possible and a timesaving assembly is realized.


Deliverable threaded reducing-nipples madeout of stainless-steel:Part.-No.

16020 M 816021 M 1016022 M 1216023 M 16



16420164211642216423164241642516426

16540165411654216543165441654516546

1111111

width

3040506080

100120

thickness

3355555

-------

20202020202020

L

70707070708080

B

35354040405050

H

54647484

109129149

H1

778797

107132157177

dimensions mm



16430164311643216433164341643516436

16550165511655216553165541655516556

2222222

width

3040506080

100120

thickness

3355555

-------

10101010101010

L

70707070708080

B

35354040405050

H

54647484

109129149

H1

778797

107132157177

dimensions mm

67

Busbar supports for use as sliding sup-port for long busbars which must slide in theholder to allow the thermal expansion. Byusing this design the lower part of the holderis fastened to the support by means of thestay bolts prior to assembly. Now a simpleinsertion of the busbars between the staybolts is possible and a time saving assemblyis realized.

Type A: Suitable for aluminium-bars. Material of the holder AlMgSi 1,0. Fastening material stainless-steel.Type B: Suitable for copper-bars or outdoor installations. Material of the holder AlMgSi 1,0 with coated surface. Fastening material stainless-steel.

Deliverable threaded reducing-nipples made out of stainless-steel:Part.-No.

16020 M 816021 M 1016022 M 1216023 M 16

Busbar holdersfor horizontal busbar laying and mounting on insulators



16470/516470/1016471/516471/1016472/516472/1016473/516473/1016474/516474/1016475/516475/1016476/10

16580/516580/1016581/516581/1016582/516582/1016583/516583/1016584/516584/1016585/516585/1016586/10

1111111111111

width

30304040505060608080

100100120

thickness

5105

105

105

105

105

1010

L

757585859595

105105135135155155175

B

35354040404040405050505050

H

28332833283328333641364141

H1

56565656565656566969696969

dimensions mm



16480/516480/1016481/516481/1016482/516482/1016483/516483/1016484/516484/1016485/516485/1016486/10

16590/516590/1016591/516591/1016592/516592/1016593/516593/1016594/516594/1016595/516595/1016596/10

2222222222222

width

30304040505060608080

100100120

thickness

5105

105

105

105

105

1010

L

757585859595

105105135135155155175

B

35354040404040405050505050

H

44544454445444545262526262

H1

77777777777777779090909090

dimensions mm


weight kg/% piece

03068 S03069 S03070 S03071 S03072 S03073 S03074 S03075 S03080 S13080 S03081 S13081 S13082 S03078 S03079 S13083 S03084 S03085 S13084 S13085 S

D

30

3035

40

40

40

50

5050

60

H G

30

4030

40

50

60

40

5060

60

SW

24

30

32

32

32

41

41

50

T

8

108

121110121513121511101315181817

H1

9,5

1010

10,5

10,5

11

13

13,5

18,5

PS kV

5

55

5

10

10

5

10

10

BWS kV

0,75

1,000,75

1,00

1,50

1,50

1,00

1,50

1,50

F kN

3

4456

5

74

8108679

12

Z kN

6

878

11

11

11

13

13

1517

5,705,407,306,506,10

13,0012,1011,2016,5016,5013,8016,9017,6016,5016,5020,0024,1024,7032,3032,80

dimensions mm

MMMMMMMMMMMMMMMMMMMM

686688

10128

10128

1010121210121216

68

Insulators in doubled hexagonal designwith threaded steel inserts (9S 20 K zinc coated)

The supports described here are made of a glass-fibrereinforced unsaturated polyester resin. The special characteristic is a doubled hexagonal design. So a hexagonal area is fixed at the top as well as at the bottom of the insulator. Therefore it is quick and easy toinstall or remove the insulators even in confined spaces. This keeps installation costs down to a minimum.

Technical data of the materialSpecific densityFlexural strengthTensile strengthCompression strengthImpact strengthHeat distortion temperatureFlame resistanceIncandescence bar testGlow wire test @ 960 °CDielectric strengthTracking resistanceSpecific volume resistanceSurface resistanceWater absorptionLong Term/Operational Temperature

ISO 1183AISO 14125ISO 527-4ISO 604ISO 179ISO 75-2°UL 94IEC 707IEC 695-2-1IEC 243-1IEC 112IEC 93IEC 93ISO 62IEC 216

1,78 g/cm3

>150 N/mm2

>70 N/mm2

>150 kJ/m2

>50 N/mm2

>200°CLevel V0/3,0mmBH2/0mmpassed/3,0mm>15 kV/mmCTI 6001014 Ω x cm1013 Ω<50 mg+130 °C

Testing procedure of breaking strength

F = Rated load limit on upper support edgeZ = Tensile force

PS = Testing VoltageBWS = Max. AC operating Voltage

Properties were determinedon comression-mouldedspecimens according DIN EN14598

69

Insulators in cylindrical shapeand doubled hexagonal design

On request we manufacture also designswith grub screws in length acc. to your wishes on one or on both sides of the insulator.

doubled hexagonal design

Insulated feet for tanksadjustable in height with steel armatures

cylindrical shape

F = Rated load limit on upper support edgeZ = Tensile force

PS = Testing VoltageBWS = Max. AC operating Voltage

Remark: *Material glass-fibre reinforced epoxy resin instead of glass-fibre reinforced unsaturated polyester.

Remark: Load resistance of the armatures max. 5000 Kp


adjustableheight

dimensions mm

1564015641

connec-tion

Ø 6M 16

SW

2436

weightkg/piece

0,800,95

7575

--110110


weightkg/% piece

with steel armatures03067*1307913086

with brass armatures13087*13088*301501308913090

design

cylindricalcylindrical cylindrical

cylindrical cylindrical hexagonalhexagonalhexagonal

H G

253570

1820303040

D

253580

1520303040

SW

---

--

242432

---

--

9,59,5

10,5

H1T

77

22

5588

11

PS kV

55

16

1,51,5555

BWS kV

0,50,752

0,20,40,750,751

F kN

2,55

14

11,5336

Z kN

4,204,40

65,00

0,501,305,305,00

11,20

dimensions mm

MMM

MMMMM

88

16

4568

10

70

Heat shrinkable tubingMaterial: irradiated cross-linked polyolefincolour: black

Construction and applicationExtremely flexible thin walled heat shrinkable tubing.

Flame retardant and self-extinguishing. Well suited as insulation material for cables, leadings or cable connectors. All tubing are marked with printed UL- and CSA-numbers and therefore well suited for export-orderswhich require a certificate about the UL/CSA-registration.

Heat shrinkable tubingMaterial: irradiated cross-linked polyolefincolour: transparent

Construction and applicationFlexible thin walled heat shrinkable tubing with a good

mechanical and chemical stability. Don’t tear also whenshrinking the material about objects with sharp edges. Thematerial offer so multifarious possibilities for application inthe industry as well as military field. Suitable for the insula-tion of busbars, cables, connectors or other power leadingparts.

specification

3008030081300823008330084300853008630087300883008930090300913009230093

mm

1,21,62,43,24,86,49,5

12,719,125,438,150,876,2

101,6

inch

3/641/163/321/83/161/43/81/2 3/411 1/2234

wall-thickness

0,400,430,510,510,510,640,640,640,760,891,021,141,271,40

300 m300 m150 m150 m60 m60 m60 m60 m60 m60 m60 m60 m60 m30 m

Inside-Ømax. mm

0,60,81,21,62,43,24,86,49,5

12,719,125,438,150,8

shrink-ratio: 2:1temperature resistance: -55° C up to +135° Cmin. shrink temperature: +115° Cnot self-extinguishingdielectric strength: 20 kV/mmtensile strength: 10,3 MPabreaking elasticity: 200 %specification: MIL and VGstandard colour: transparent


before shrinkinginside-Ø

after totalshrinking

quantityper spool

specification

300613006230063300643006530066300673006830069300703007230073

mm

1,21,62,43,24,86,49,5

12,719,125,438,150,8

inch

3/641/163/321/83/161/43/81/23/411 1/22

wall-thickness

0,400,430,510,510,510,640,640,640,760,891,021,14

300 m300 m150 m150 m60 m60 m60 m60 m60 m60 m60 m60 m

Inside-Ømax. mm

0,60,81,21,62,43,24,86,49,5

12,719,125,4

shrink-ratio: 2:1temperature resistance: -55° C up to +125° Cmin. shrink temperature: +90° Cflame retardant/self-extinguishingdielectric strength: 25 kV/mmtensile strength: 10,3 MPabreaking elasticity 200 %specification: UL and CSAstandard colour: black, other colours on request




quantityper spool

71


Construction and applicationFlexible thin walled heat shrinkable tubing with a good

mechanical and chemical stability. Don't tear also whenshrinking the material about objects with sharp edges. Easy to mark by printing the outside of the tubing. Therefore multifarious applications are given e.g. insulation of busbars, cables, connectors etc.

Heat shrinkable tubing for earthing applicationsMaterial: irradiated cross-linked polyolefinColour: yellow/green

Construction and applicationFlexible thin walled heat shrinkable tubing, flame retardant

and self-extinguishing. Well suited for a marking of earthingconnections. Caused by the special production process (dual-colour-extrusion) it is guaranteed that the material eitherdoesn’t fade nor it is possible to rub off the colour.

specification

3010030101301023010330104301053010630107301083010930110301113011230113

mm

1,21,62,43,24,86,49,5

12,719,125,438,150,876,2

101,6

inch

3/641/163/321/83/161/43/81/23/411 1/2234

wall-thickness

0,400,430,510,510,510,640,640,640,760,891,021,141,271,40

300 m300 m150 m150 m60 m60 m60 m60 m60 m60 m60 m60 m60 m30 m

Inside-Ømax. mm

0,60,81,21,62,43,24,86,49,5

12,719,125,438,150,8

shrink-ratio: 2:1temperature resistance: -55° C up to +135° Cmin. shrink temperature: +90° Cflame retardant/self-extinguishingdielectric strength: 20 kV/mmtensile strength: 10,3 MPabreaking elasticity: 200 %specification: MIL and ULstandard colour: black, other colours on request


before shrinkingInside-Ø


quantityper spool

specification

301823018330184301853018630187301883018930190301913019230193

mm

1,21,62,43,24,86,49,5

12,719,125,438,150,8

inch

3/641/163/321/83/161/43/81/23/411 1/22

wall-thickness

0,410,430,510,690,840,901,001,201,401,802,402,40

300 m300 m150 m150 m60 m60 m60 m60 m60 m60 m60 m60 m

Inside-Ømax. mm

0,60,81,21,62,43,24,86,49,5

12,719,125,4

shrink-ratio: 2:1temperature resistance: -55° C up to +135° Cmin. shrink temperature: +90° Cflame retardant/self-extinguishingdielectric strength: 20 kV/mmtensile strength: 10,3 MPabreaking elasticity: 100 %specification: MIL and ULstandard colour: yellow/green


before shrinkingInside-Ø


quantityper spool

72


Construction and applicationFlexible thin walled heat shrinkable tubing with high

shrink-ratio (4:1) and less longitudinal change (max. 5 %).Well suited for repair works, because only 5 dimensions are needed to cover a wide diameter range. Delivery in cut length of 0,9/1,2 m.

specification

1306013061130621306313064

mm

25,438,150,876,2

101,6

inch

11 1/2234

wall-thickness

1,521,521,521,521,52

1,2 m1,2 m1,2 m0,9 m0,9 m

inside-Ømax. mm

6,69,5

12,719,125,4

shrink-ratio: 4:1temperature resistance: -55° C up to +135° Cmin. shrink temperature: +90° Cflame retardant/self-extinguishingdielectric strength: 20 kV/mmtensile strength: 10,3 MPabreaking elasticity: 200 %specification: MIL and ULstandard colour: black




cut-length

Heat shrinkable tubingMaterial: irradiated cross-linked polyolefinwith and without adhesive, colour: black

Construction and applicationFlexible medium walled heat shrinkable tubing as desired

with or without adhesive. Well suited for protecting and insu-lating of components inside of low voltage or outdoor appli-cations. The adhesive melts when shrinking the tube, so thatthe components are protected against moisture. Delivery in cut length of 1,2 m.Type A: without glue inside, Type B: with glue inside

specification

130663012215803158043012830129158061580815809

130681582115823130691582415825158261582815829

mmwall-

thickness

1,52,02,02,02,32,32,32,32,5

1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m

10,219,028,033,038,144,052,170,090,0

inside-Ømax. mm

3,85,69,5

10,212,714,018,225,530,0

shrink-ratio: 3:1temperature resistance: -55° C up to +125° Cmin. shrink temperature: +120° Cnot self-extinguishingdielectric strength: 20 kV/mmtensile strength: 14 MPabreaking elasticity: 300 %specification: -standard colour: black


Inside-Øbefore

shrinkingtype Btype A


cut-length

73

Dual wall heat shrinkable tubingwith adhesivecolour: black

Construction and applicationFlexible dual wall heat shrinkable tubing. Material of

the outer wall polyolefin and polyamide for the inner wall. The adhesive melts when shrinking the tube, so that com-ponents are protected against moisture. Delivery in cutlength of 1,2 m.

PVC insulating tubingcolour: greytemperature resistance: -20° C up to +90° C

specification

30195301963019730198301993020030201

mmwall-

thickness

1,001,001,001,401,752,252,50

1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m1,2 m

34,569

121924

inside-Ømax. mm

1,01,52,03,04,06,08,0

shrink-ratio: 3:1temperature resistance: -55° C up to +110° Cmin. shrink temperature: +120° Cflame retardant/self-extinguishingdielectric strength: 20 kV/mmtensile strength: 16 MPabreaking elasticity: 450 %specification: UL and MILstandard colour: black


inside-Øbefore

shrinking


cut-length

wall-thickness ca.

0,60,60,70,70,70,70,81111,21,21,21,2

lengthof the rolls

200 m100 m100 m100 m100 m50 m50 m50 m50 m50 m25 m25 m25 m25 m

inside-Ø

56789

101214161822242628

3035404550556065707580859095

100


wall-thickness ca.

111111111111111

lengthof the rolls

25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m

inside-Ø


dimensions mm

541405414254144541465414854150541545415854162541645416654172541765417854182

0,60,60,70,70,70,70,81,01,01,01,21,21,21,21,0

200 m200 m200 m200 m200 m100 m100 m100 m100 m100 m50 m50 m50 m50 m25 m

56789

10121416182224262830

35404550556065707580859095

100

dimensions mm

5419054192541945419554196541985419954200542025420454206542085421054211

1,01,01,01,01,01,01,01,01,01,01,01,01,01,0

25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m

74

PVC insulating tubingcolour: yellow/greentemperature resistance: -20° C up to +90° C

1309513096130971309813099

wall-thickness ca.

0,40,50,60,60,7

lengthof the rolls

50 m50 m25 m25 m25 m

inside-Ømax. mm

2468

10

12141620


dimensions mm

13100131011311813119

wall-thickness ca.

0,80,80,80,8

lengthof the rolls

25 m25 m25 m25 m

inside-Ømax. mm


dimensions mm

Silicone insulating tubingnature colourtemperature resistance: -50° C up to +180° C

15890158911589215893158941589515896158971589813102131031310413105

wall-thickness ca.

0,40,40,50,60,60,70,70,70,80,81,01,01,0

lengthof the rolls

100 m100 m100 m100 m100 m100 m50 m50 m50 m25 m25 m25 m25 m

inside-Ømax. mm

2345678

101214182022

242628303540455055606570


dimensions mm

131061310713108131091311013111131121311313114131151311613117

wall-thickness ca.

1,01,01,01,01,01,01,01,01,01,01,01,0

lengthof the rolls

25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m25 m

inside-Ømax. mm


dimensions mm

75

Fire protection hoses

Fire protection sleevingfor high current cablesmade out of therm textile

Construction and applicationOur fire protection hoses consist of an inner sleeve fabri-

cated out of texturised and twined calcium-silicate yarns withan outer silicone cover. Caused by the thermical stability thematerial is well suited to protect cables and leadings as wellas hydraulic- or cooling water hoses inside of steel industrialplants, foundries or glass manufacturing plants. The hoses inthe diameter range of 75 mm up to 200 mm are mainly usedas additional protection hose for water cooled high currentcables inside of electric arc- or ladle furnaces. They protectsuch parts of the cables, needing an additional thermal pro-tection against radiated heat or liquid metal splashing andguarantee an extended lifetime of such cables. The colour inthe diameter range up to 60 mm is grey and from 75 mm upto 200 mm red. Please notice that we also deliver readyassembled high current cables directly equipped with fireprotection hoses acc. to the description on catalogue page 36.

Additionally to the delivery of our standardized fire pro-tection hoses it is possible to protect cables and leadingsagainst radiated heat and liquid metal splashing with pro-ducts made out of therm textile.

Technical dataConstruction• Special fire protection hose with an inner sleeve fabrica-

ted out of texturised and twined calcium-silicate yarnsand outer silicone cover in a grey coloured design respectively with a heat resistant, non inflammable inlayand outer silicone cover in red coloured design.

Inner sleeve• non inflammable• temperature resistance >+700° C

Silicone cover• hardly inflammable, self-extinguishing• temperature resistance

continuously up to circa +300° C shortly up to circa +500° C

This material is in accordance with DIN 4102 A1 non inflam-mable, free of asbestos and toxicologically harmless. Thematerials have a continuously temperature resistance up to +700° C and offer good insulating properties. It is fabricated out of texturised yarns without organic com-ponents. The products are finished by sewing the material toa sleeve with or without snap fastener system. So it is possi-ble to fix the material exactly to the dimension of the existedand to protected cables. The snap fastener system offers anafterward protection of the cables as well as a changing ofcables under the condition to reuse the heat protectionmaterial. We deliver fire protection materials and special componentscoordinated with your application. With pleasure our em-ployees assist your efforts in finding optimal solutions.

Part-No. technical data Part-No. technical data

inside-Ømm

colourgrey

dimensions

158311583215833158341583515836158371583815839158401584115842

lengthof the rolls

252525252525252525252525

101520222528303235405060

inside-Ømm

colourred

dimensions

15847158481584915850158511585215853

lengthof the rolls

15151520201020

75100125160170180200

76

Bimetallic sheets Bimetallic elements consist of copper plated aluminiumplates. Since the connection area of both metals is in themiddle, it is kept away from air and humidity. This material enables a secure contact and a corrosion pro-tected connection between copper and aluminium. Besidesbimetallic plates and spacers we can also supply cut-outswith and without drill holes especially for your specific appli-cation.

Bimetallic washers

Seal-contact-modules for high current transmission

Seal-contacts are constructed for high current trans-mission with busbars and plates (copper/copper, Alu/copperor Alu/Alu) in indoor as well as outdoor-installations. It is possible to connect unplated, unmachined and un-cleaned busbars or plates also in corrosive atmospheres (e.g. sulphur dioxide, salt laden air, chlorine etc.). The modu-les are suitable for bolted joints in busbars according to DIN.By using these elements the high current transmission ismade in hermetically sealed chambers, so that no oxidationor corrosion is possible. So you get low loss over a long timeof use. The torsion spinglouver of the multilam permits the

contact force as well as the electrical performance of thebusbar joint to remain constant even when the compressionforce drops to 50 % of its initial value. The torsion spinglou-ver of the multilam get through the oxydlayer of the busbar,so that a cleaning or coating of the contact areas is notnecessary. So screw connections with low loss and withoutany servicing over a long time of use are guaranteed.


for drill holeM

dimensions mm

132951329613297026750267602677026780267902680

d1

81012151822252835

d2

3,54,55,56,58,5

10,5131317

S

111111,5222

weight kg/%piece

0,020,030,050,070,090,180,680,440,66

34568

10121216

Remark: Continuous operating temperature up to +100° C,short circuit current 1 s = 20 kA.


lengthdescription

dimensions mm

0269602697 02698

width

13,3313,3313,33

thickness

1,41,41,4

404013,33

contact modulesupport modul longsupport modul short

Part-No.. technical data

length

dimensions mm

0267002671 0267202673

width

500

600

thickness

11,523

weightkg/sheet

4,707,009,35

16,80

2000

2000

77

Selecting and safety instructions by using our flexible and highly flexible braids, leadings, cables and ready assembled components

General adviceThe measurements and technical information written in this catalogue havebeen determined with greatest care and are updated continuously in our do-cumentation. We reserve us the right to make technical as well as changes of measurements, colours or formats after print. Our information especiallythe values for possible current-loads are not binding, they are only approximate values under optimized conditions. The relation betweenconductor cross-section and current-load fixed in national or internationalregulations are not cancelled through our information. Also it is necessaryto pay attention to the following facts. Only the values in our written order con-firmations are binding for us.

Demands to current transfer elementsAll components for current transfer must be selected under the condition thatby using the components in accordance with the regulations or requirementsno unacceptable risk are created for life and health of persons as well as adamaging of objects. To guarantee these demands it is absolutely necessaryto check and analyse possible risks, source of errors and rest risks even whenplanning or designing plants or products. All components for current transfermust be so calculated that they are sufficient dimensioned for all possible load(current as well as voltage) which can be occurred inside of the planed appli-cation. Particularly by existing limit conditions it is necessary to take the valuesof the current rates or voltages fixed in national or international regulations intoconsideration.

Values of influenceFollowing some short examinations of the fundamental facts, which have aninfluence of the construction of current transfer components. Please notice that it is important to consider and observe all facts togetherand not separately.

Selecting informationThe fundamental facts for selecting the right current transfer components arethe operating conditions and the outer influences. Operating conditions are the height of voltage and current, kinds of laying, the number of leadings orcables, the cooling possibilities, the safety devices etc. Outer influences arethe ambient temperature, the existence of corrosive or other chemical sub-stances, mechanical stress or special requirements concerning of the installa-tion situation, the existence and influence of steam, moisture or radiation (e. g. sunlight). All these facts must be taken into account when constructingor designing solutions for current transfer applications.

VoltageIt is necessary to protect and insulate the flexible leadings and current transfercomponents in coordination with the existing voltage of the application. The operation voltage of leadings or cables is defined in Volt by the valuesU0/U. It is the voltage which determines the construction and the electrical testprocedures of the leadings. Here is

U0 = Value of the permissible voltage between an external conductor and earth

U = Value of the permissible voltage between two external conductors of multicore or a system of single core leadings

According to the regulations of the VDE 0298 part 3 the operating voltage ofthe leadings must be identical with the operating voltage of the whole system,when working with AC-voltage. This regulation is binding for the value U0 aswell as for the value U. When working in a system with DC-voltage it is acc. to the VDE allowed to calculate with a maximum value of one and a half of theoperating voltage of the leadings. But we recommend to exceed the value notmore than 10 % continuously.

Current loadThe cross-section of a conductor should be so selected that its allowed current load and the permissible maximum continuous current load of theapplication should be identical or greater. Additionally you have to take thepermissible heat resistance of the used insulation material and the possiblevoltage drops into your account. Some fundamental facts which have influenceof the dimensioning of electrical conductors are therefore:

• Kind of laying and number of the conductors• Voltage drop and electrical losses• Ambient temperature• Insulation material and thermal stress• Cooling possibilities• Frequency of the current (when > 50 Hz)• Consequences of electrical waves etc.

Such influences must be compensated by the consideration of necessaryreducing factors. Additionally all thermical influences must be taken intoaccount, so that it is not possible to hinder a thermical radiation and a dangerof fire is excluded.

Mechanical stressAlso it is necessary to calculate the risks of a possible mechanical stress. Fundamental values can be created by a tensile-, pressure-, torsion- and bending stress or other facts created by the handling, transport or installation.Electrical elements which are particularly subjects of mechanical stress or flexible components which have to realize movements must be selected verycarefully and well suited to the application. With pleasure our employees assistyour efforts in finding optimized solutions.

Coordination of components to the different applicationsWhen selecting flexible leadings, cables or components it is necessary to payattention to the application, the installation, the ambient conditions and to allrisks arising out of these facts. So a consideration of the following facts isimportant too:

• Avoidance of a possible mechanical or electrical influence between borderedpower systems

• Thermical radiation as well as chemical or physical influences of the conduc-tor, the insulation or other bordered materials

• Examination of possible influences or reactions between bordered materialsand the conductor with his insulation

• Examination of the fixing and the fixing materials concerning possible dama-ges e.g. caused by the dynamic strength in case of short circuit situations.

78

Table of the current-load for non insulated copperbraids or round stranded copper cables

Conversion table for usual US-American and British units of measurement

Formula for the identification of the conductor cross-section of flexiblebraids, leadings and cables

Remark: All information about current-load are approximate values in consideration of the cables heat for single laying of air cooled cables and ambient temperature +35° C and a conductor heat of circa +70° C. The temperature of the conductor is in dependant on the ambient temperature, the installation, the cooling etc. so that our information onlyapproximate values under optimized conditions.

Remark: The units of measurement in the United States are written in AWG-No. (AWG = American Wire Gauge). These numbers are identical with the British B&S-No. (BS = Brown & Sharp). The units of measurement for the bigger conductor cross-sections are made in MCM (circular Mils). 1 MCM = 1000 circ. Mils = 0,5067 mm2.

technical information

cross-sectionmm2

current-load

11,52,5468

18 A21 A30 A40 A55 A70 A

cross-sectionmm2

current-load

101625355070

85 A120 A150 A195 A250 A300 A

95120150185240300

360 A420 A480 A570 A670 A780 A

400500625750850

1000

950 A1100 A1300 A1450 A1550 A1800 A

cross-section mm2

current-load cross-section mm2

current-load

AWG-No.

cross-section mm2

comparable metric cross-section mm2

29

0,0646-

30

0,05030,05

28

0,0804-

27

0,01020,1

26

0,1280,14

25

0,163-

24

0,2050,2

23

0,2590,25

22

0,325-

21

0,412-

20

0,5190,5

19

0,653-

AWG-No.

cross-section mm2


17

1,041

18

0,8230,75

16

1,31-

15

1,651,5

14

2,08-

13

2,632,5

12

3,31-

11

4,15-

10

5,27-

9

6,626

8

8,35-

7

10,610

AWG-No.

cross-section mm2


5

16,816

6

13,3-

4

21,2-

3

26,725

2

33,635

1

42,4-

0

53,450

2/0

67,570

3/0

85,095

4/0

107,2120

AWG-No./MCM

cross-section mm2


300

152150

250

127120

350

178185

400

203200

500

254240

600

304300

750

380400

1000

507500

F = x nd2 x π

4F = conductor cross-section in mm2

d = diameter of the wireπ = 3,14n = number of the wires

79

Comparison table of the new material indications acc. to DIN EN 13599 and following no. to the older indications to DIN 1751/1791 resp. DIN 40500

Table for the weight of copper busbars

material indication

DIN EN 13599 - 13602 DIN 1751: 1973 - 06, DIN 1791: 1973 - 06, DIN 40500: 1980 - 04a

symbol

Cu-ETP1Cu-ETPCu-FRHCCu-OFCuAg0,10CuAg0,10PCuAg0,10(OF)Cu-PHCCu-HCP

material-number

CW003ACW004ACW005ACW008ACW013ACW016ACW019ACW020ACW021A

-E-Cu58E-Cu58OF-CuCuAg0,1CuAg0,1P

-SE-Cub

SE-Cuc

-2.00652.00652.00402.12032.1191

-2.0070b

2.0070c

symbol material-number

a With regard to the non listed materials in our table, contained in the older norms take a lookat DIN EN 1652:1998-03. An overall view about materials and products is contained in DIN V 17900:1999-03.

b If the conductivity is min 58 m/Ω x m2 and the contend of copper has a min. value of 99,95 % by using of P for deoxidation.

c If the contend of copper has a min. value of 99,95 % by using P for deoxidation.

widthmm 2 3 4 5 6 8 10 15 20 25

weight per meter in kg/thickness mm

101214152025303540455060708090

100110120130140150160200

0,1800,2200,2500,2700,3600,4500,5400,6300,7100.8000.8901,0701,2501,4301,6001,7801,9602,1302,3102,4902,6702,8503,560

0,2700,3200,3800,4000,5400,6700,8000,9301,0701,2001,3401,6001,8702,1402,4102,6702,9403,2003,4903,7404,0004,2705,240

0,3600,4300,5000,5400,7200,8901,0701,2501,4301,6101,7802,1402,5002,8503,2103,5603,9204,2704,6304,9805,3405,7007,120

0,4500,5400,6300,6700,8901,1201,3301,5601,7802,0002,2202,6703,1103,5604,0004,4504,9005,2405,7806,2206,6707,1208,900

0,5400,6400,7500,8101,0701,3401,6101,8702,1402,4102,6703,2103,7404,2804,8105,3405,8806,4006,9407,4708,0108,550

10,640

0,7200,8601,0001,0701,4301,7802,1402,5002,8503,2103,5604,2804,9805,6906,4007,1907,8408,5509,2509,960

10,46011,74014,380

0,8901,0701,2501,3401,7802,2302,6703,1203,5604,0004,4505,3406,2307,1208,0108,9009,800

10,68011,57012,46013,35014,40017,800

---

2,0202,7003,3704,0504,7205,4006,0806,7508,1009,450

10,80012,15013,50014,85016,20017,55018,90020,25021,60027,000

----

3,6004,5005,4006,3007,2008,1009,000

10,80012,60014,40016,20018,00019,80021,60023,40025,20027,00028,80036,000

-----

5,5606,7007,8508,960

10,09011,20013,50015,70017,92020,16022,30024,64026,90029,92031,36033,60035,80044,800

80

Table for the current load of copper busbars acc. to DIN 43671

Material indications for copper busbars

Remark: Continuous currents for busbars Cu-ETP/E-Cu according to the DIN regulations for rectangular bars in interior systemsat +35° C air temperature and + 65° C bar temperature and vertical bar position, bar packages with spaces like the barthickness respectively minimum 50 mm by laying of 4 busbars or when working with AC-current with a main distance of > 0,8 x main conductor distance (measured middle to middle of the bars). Values for a changed ambient temperatureand reducing factors for changed applications are contained in the DIN 43671.

1

I

continous current in AAC up to 60 Hz

coatednumber of busbars

width x thicknessmm

material uncoatednumber of busbars


uncoatednumber of busbars

DC/AC up to 16 2/3 Hz

121515202020202525303030404040505060608080

100100120160200

xxxxxxxxxxxxxxxxxxxxxxxxxx

223235

103535

1035

105

105

105

105

10101010

E-Cu F30/Cu-ETP4/4 hard

123148187189237319497287384337447676435573850697

1020826

11801070150013001810211027003290

2

II

202240316302394560924470662544760

1200692952

147011401720133019601680241020102850328041304970

3

III

228261381313454728

1320525869593944

1670725

1140200013302320151026101830317021503720427053606430

4

II II

258020102950231032902830393033004530513063207490

50→ →

1

I

108128162162204274427245327285379573366482715583852688985885

124010801490174022202690

2

II

182212282264348500825412586476672

1060600836

1290994

1510115017201450211017302480286035904310

3

III

216247361298431690

1180498795564896

1480690

1090177012602040144023001750279020503260374046805610

4

II II

228019202600221029002720345031903980450055306540

50→ →

1

I

123148187189237320499287384337448683436576865703

1050836

12301090159013401940230030103720

2

II

202240316302394562932470664546766

1230696966

153011701830137021301770273021603310390050606220

3

III

233267387321463729

1300536841608950

1630748

1160200013702360158027201990342023804100478061307460

4

IIII

206035802570449030805310626080109730

1

I

108128162162204274428245327286380579367484728588875696

1020902

131011101600189024703040

2

II

182212282266348502832414590478676

1080604848

135010201610119018701530238018102890339044005390

3

III

220252365303437687

1210506794575897

1520708

1100188013002220150025701890324022703900456058607150

4

IIII

197033902460428029605150601071109390

indication

E-Cu F20E-Cu F25E-Cu F30E-Cu F37

Cu-ETP softCu-ETP med.hardCu-ETP 4/4 hardCu-ETP very hard

tensile strengthmin. N/mm2

conductivityby +20° C

in Siemens

200250300360

57565655

0,017540,017860,017860,01818

8,98,98,98,9

specific resistanceby +20° C

Ω x mm2

m

densitykg/dm3

81

Table for the current load of aluminium busbarsacc. to DIN 43670

Material indications for aluminium busbars

Remark: Continuous currents for aluminium busbars according to the DIN regulations for rectangular bars in interior systems at +35° C air temperature and +65° C bar temperature and vertical bar position, bar packages with spaces like the barthickness respectively minimum 50 mm by laying of 4 busbars or when working with AC-current with a main distance of > 0,8 x main conductor distance (measured middle to middle of the bars). Values for a changed ambient temperatureand reducing factors for changed applications are contained in the DIN 43670.

1

I

continous current in AAC up to 60 Hz


width x thicknessmm

material uncoatednumber of busbars

coated number of busbars

uncoated number of busbars

DC/AC up to 16 2/3 Hz

121515202020202525303030404040505060608080

100100100120120160160200200

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

223235

103535

1035

105

105

105

105

1015101510151015

E-Al F13

E-Al-F10

E-Al F6,5

97118148150188254393228305267356536346456677556815655951851

1220105014801800173020902220267027103230

2

II

160190252240312446730372526432606956550762

1180916

14001070161013602000165023902910275033203470414041804950

3

III

178204300245357570

1060412656465739

1340569898

1650105019401190220014602660173031103730354042404390523052306240

4

II II

2190158025401820287022503460266040204490456050405610612066607190

50→ →

1

I

84100126127159214331190255222295445285376557455667533774688983846

11901450139016801780213021602580

2

II

142166222206272392643322460372526832470658

1030786

1210910

139011501720139020502500236028502960354035604230

3

III

168193283232337537942390619441699

1200540851

1460995

17101130194014002380166027903220320036504000451047905370

4

II II

1900152022101750248021802990258034703880393043504820527057106190

50→ →

1

I

97118148150188254393228305268356538346457682558824658966858

1250106015401930183022802380296029603660

2

II

160190252240312446733372528432608964552766

1200924

14401080168013902150171026303380309039504010509049406250

3

III

183210305252364576

1020422663477749

1280586915

1570108018501240213015502670187032304330377050204820637058807740

4

IIII

1

I

84100126127159214331191255222296447285376561456674536787694

1010858

12401560146018301900237023502920

2

II

142166222206272392646322460372528839470662

1040794

1250924

145011801840145022502900265033903420436042105350

3

III

171197286237342539943396622449703

1180552862

1460102017301170200014702520178030604070358047404590604056207370

4

IIII

1530265019203340232040505400473062806060800074009750

161028102010352024204250571049406610630083807680

10160

indication

E-Al F6,5/7E-Al F8E-Al F10

EN-AW 1350 AEN-AW 1350 AEN-AW 1350 A

tensile strengthmin. N/mm2

conductivityby + 20° Cin Siemens

65/7080100

34 - 3534 - 3533 - 34

0,02780,02860,0286

2,72,72,7

specific resistanceby + 20° C

Ω x mm2

m

densitykg/dm3

82

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Katalog 2 GB 190215 final - t3.lappcdn.com...Transformer connectors with expansion part...

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