KARL MAYER DIGITAL FACTORY - Textile Association...

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Transcript of KARL MAYER DIGITAL FACTORY - Textile Association...

Page 1: KARL MAYER DIGITAL FACTORY - Textile Association (Indiatextileassociationindia.com/pdf/textile-4.0-2019/... · 2019. 3. 8. · KARL MAYER DIGITAL FACTORY The KARL MAYER Digital Factory
Page 2: KARL MAYER DIGITAL FACTORY - Textile Association (Indiatextileassociationindia.com/pdf/textile-4.0-2019/... · 2019. 3. 8. · KARL MAYER DIGITAL FACTORY The KARL MAYER Digital Factory

KARL MAYER DIGITAL FACTORY

The KARL MAYER Digital Factory is 100% part of

KARL MAYER but independent in its processes and

approaches. We are a SOFTWARE company

focused on the world of KARL MAYER’s customers.

The noticeable change is being introduced in all

sectors as a result of increasing digitization and

topics such as Industry 4.0 and Smart Factory. Our

goal is to support our customers to deal with this

change as professionally as possible.

To be in touch with the latest trends, we chose an

office in this technology and start-up hub in Frankfurt,

instead of locating to Obertshausen.

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THIS IS KM.ON

KARL MAYER chose KM.ON as the umbrella brand

which belongs to the KARL MAYER Digital Factory

and combines all software and digital activities of

KARL MAYER, except the system control software.

According to the self-image, KM.ON is the bold

pioneer in the textile industry and leads new ways

and opens revolutionizing new worlds in the textile

industry.

From a group perspective, KM.ON is the 4th business

unit of KARL MAYER and presented the first

solutions and the brand KM.ON at the ITMA ASIA

exhibition in Shanghai 2018.

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KM.ON ECOSYSTEM

It is very important for us to support our customers as

well as possible. And, of course, the change is

noticeable for us too, which is being introduced in all

sectors as a result of increasing digitization and

topics such as Industry 4.0.

To provide our customers with software and digital

solutions from all areas of their daily business

processes, we offer eight product categories for an

holistic approach, which can be used in the

individually customer’s needs.

k.ey

k.management

k.productionk.quality

k.maintenancek.innovation

k.partner k.service

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YOUR k.ey TO THE

DIGITAL WORLD

Using k.ey, our industrial computer, on which we have

developed a special software, we enable our

customers to the digital world. In the first step the

state of the connected machines with regard to

operating speed, productivity etc. can be monitored.

As of today, up to 30 KARL MAYER warp knitting

machines using KAMCOS 1 (built from 2012) and

KAMCOS 2, can be connected to the digital world of

KM.ON.

To increase possible opportunities, we are working

hard on integrating other KARL MAYER machines

and third party machines soon.

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k.management YOUR

MANUFACTURING MACHINES

Independent of time and place, the management is

always up-to-date. Key figures are clearly displayed

in a dashboard and provide perfect support for

planning and decision-making. There won’t be no

longer complex information procurements and non-

transparent processes in production and the lack of a

valid database for decision-making.

Reduce your decision-making

time by up to 80%

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k.production

Using k.production’s state-of-the-art software and

digital solutions, the operation of the KARL MAYER

machines is to be simplified. Sub-processes are

digitally supported and improved.

An intuitive and mobile logbook and production data

acquisition system will be set up, in which tickets can

also be created from entries. Thus, "data tags" for the

sensor data are generated immediately.

Increase your

production efficiency

up to 33%

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k.maintenance

In case of a technical machine problem,

k.maintenance solutions support the customer's

employees in quickly solving the problem and getting

in contact to the responsible contact persons -

internally and externally.

This means an immediate support to avoid idle

machines and consequently loss in sales and delays

in delivery.

Speed up your

maintenance time

up to 50%

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k.service

In order to achieve the highest possible machine

availability, customers often require support. From

the customer's point of view, both the procurement of

spare parts and the contact with the service

department will be simplified using k.service’

solutions.

Actually the k.service app includes "Check-Parts" and

"Scan-to-Order" functionalities. Further functions will

be added in the near future.

In the long-term, k.service will map all functions in

which the customers contact KARL MAYER for

support.

Half the machine down

time in case of an outage

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k.partner

In the fragmented textile value chain there are many

interfaces between the companies and the

communication can be very complex.

This is where k.partner products help to revolutionize

the process.

In the fast-moving world of fashion, keeping up with

the times and meeting the needs of end customers

quickly and in a targeted manner is child’s play using

k.partner solutions.

Benefit from special k.partner

conditions regarding material

purchasing and sales

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k.innovation

KM.ON’s k.innovation is revolutionizing the product

development process in the knitting industry.

In the fast-fashion world, innovation cycles are

becoming ever shorter. Our k.innovation solutions

support the customers in developing new products

and sharing know-how as well as experience.

At the ITMA 2019 an intuitive design tool, which helps

to shorten the time-to-market, and a collaboration

tool, which makes teamwork and communication

child's play, will be introduced.

Reduce your time to

market by up to 70%

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k.quality

k.quality includes solutions with which the best

possible product quality can be achieved

For this purpose, AI-based and autonomous

processes directly on the machine, will be possible in

the long term.

To eliminate cost- and personnel intensive challenges

regarding the production, k.quality solutions support

the customer to reduce personnel costs and improve

textile quality.

Reduce personnel costs at

constant quality by up to 20%

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ADAMOS

is acronym for ADAPTIVE MANUFACTURING

OPENS SOLUTIONS and a joint venture of the

largest and most important mechanical engineering

companies in Germany as well as SOFTWARE AG,

one of the largest German software companies.

KARL MAYER participates in ADAMOS through the

DIGITAL FACTORY.

The goal of ADAMOS is to be independent regarding

the data muddle and absolute security for the

customer’s data.

Storing data in the ADAMOS cloud is more secure

than leaving the data on the machine or backing it up

to its own servers (offline or online), because the

platform is operated and maintained by the

shareholders. No single company can achieve this

security. Even on a hard drive in the vault, the data is

not this secure.

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Software

and digital solutions

ADAMOS

Stakeholder

Corporate

Start-Up

Part of

KARL MAYER Group

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KARL MAYER Digital Factory GmbH

Carl-Benz-Straße 21

60386 Frankfurt am Main

Tel. +49 69 26 94 55 04

www.kmon.net

www.kmon.net

[email protected]