KARL MAYER DIGITAL FACTORY - Textile Association...
Transcript of KARL MAYER DIGITAL FACTORY - Textile Association...
KARL MAYER DIGITAL FACTORY
The KARL MAYER Digital Factory is 100% part of
KARL MAYER but independent in its processes and
approaches. We are a SOFTWARE company
focused on the world of KARL MAYER’s customers.
The noticeable change is being introduced in all
sectors as a result of increasing digitization and
topics such as Industry 4.0 and Smart Factory. Our
goal is to support our customers to deal with this
change as professionally as possible.
To be in touch with the latest trends, we chose an
office in this technology and start-up hub in Frankfurt,
instead of locating to Obertshausen.
THIS IS KM.ON
KARL MAYER chose KM.ON as the umbrella brand
which belongs to the KARL MAYER Digital Factory
and combines all software and digital activities of
KARL MAYER, except the system control software.
According to the self-image, KM.ON is the bold
pioneer in the textile industry and leads new ways
and opens revolutionizing new worlds in the textile
industry.
From a group perspective, KM.ON is the 4th business
unit of KARL MAYER and presented the first
solutions and the brand KM.ON at the ITMA ASIA
exhibition in Shanghai 2018.
KM.ON ECOSYSTEM
It is very important for us to support our customers as
well as possible. And, of course, the change is
noticeable for us too, which is being introduced in all
sectors as a result of increasing digitization and
topics such as Industry 4.0.
To provide our customers with software and digital
solutions from all areas of their daily business
processes, we offer eight product categories for an
holistic approach, which can be used in the
individually customer’s needs.
k.ey
k.management
k.productionk.quality
k.maintenancek.innovation
k.partner k.service
YOUR k.ey TO THE
DIGITAL WORLD
Using k.ey, our industrial computer, on which we have
developed a special software, we enable our
customers to the digital world. In the first step the
state of the connected machines with regard to
operating speed, productivity etc. can be monitored.
As of today, up to 30 KARL MAYER warp knitting
machines using KAMCOS 1 (built from 2012) and
KAMCOS 2, can be connected to the digital world of
KM.ON.
To increase possible opportunities, we are working
hard on integrating other KARL MAYER machines
and third party machines soon.
k.management YOUR
MANUFACTURING MACHINES
Independent of time and place, the management is
always up-to-date. Key figures are clearly displayed
in a dashboard and provide perfect support for
planning and decision-making. There won’t be no
longer complex information procurements and non-
transparent processes in production and the lack of a
valid database for decision-making.
Reduce your decision-making
time by up to 80%
k.production
Using k.production’s state-of-the-art software and
digital solutions, the operation of the KARL MAYER
machines is to be simplified. Sub-processes are
digitally supported and improved.
An intuitive and mobile logbook and production data
acquisition system will be set up, in which tickets can
also be created from entries. Thus, "data tags" for the
sensor data are generated immediately.
Increase your
production efficiency
up to 33%
k.maintenance
In case of a technical machine problem,
k.maintenance solutions support the customer's
employees in quickly solving the problem and getting
in contact to the responsible contact persons -
internally and externally.
This means an immediate support to avoid idle
machines and consequently loss in sales and delays
in delivery.
Speed up your
maintenance time
up to 50%
k.service
In order to achieve the highest possible machine
availability, customers often require support. From
the customer's point of view, both the procurement of
spare parts and the contact with the service
department will be simplified using k.service’
solutions.
Actually the k.service app includes "Check-Parts" and
"Scan-to-Order" functionalities. Further functions will
be added in the near future.
In the long-term, k.service will map all functions in
which the customers contact KARL MAYER for
support.
Half the machine down
time in case of an outage
k.partner
In the fragmented textile value chain there are many
interfaces between the companies and the
communication can be very complex.
This is where k.partner products help to revolutionize
the process.
In the fast-moving world of fashion, keeping up with
the times and meeting the needs of end customers
quickly and in a targeted manner is child’s play using
k.partner solutions.
Benefit from special k.partner
conditions regarding material
purchasing and sales
k.innovation
KM.ON’s k.innovation is revolutionizing the product
development process in the knitting industry.
In the fast-fashion world, innovation cycles are
becoming ever shorter. Our k.innovation solutions
support the customers in developing new products
and sharing know-how as well as experience.
At the ITMA 2019 an intuitive design tool, which helps
to shorten the time-to-market, and a collaboration
tool, which makes teamwork and communication
child's play, will be introduced.
Reduce your time to
market by up to 70%
k.quality
k.quality includes solutions with which the best
possible product quality can be achieved
For this purpose, AI-based and autonomous
processes directly on the machine, will be possible in
the long term.
To eliminate cost- and personnel intensive challenges
regarding the production, k.quality solutions support
the customer to reduce personnel costs and improve
textile quality.
Reduce personnel costs at
constant quality by up to 20%
ADAMOS
is acronym for ADAPTIVE MANUFACTURING
OPENS SOLUTIONS and a joint venture of the
largest and most important mechanical engineering
companies in Germany as well as SOFTWARE AG,
one of the largest German software companies.
KARL MAYER participates in ADAMOS through the
DIGITAL FACTORY.
The goal of ADAMOS is to be independent regarding
the data muddle and absolute security for the
customer’s data.
Storing data in the ADAMOS cloud is more secure
than leaving the data on the machine or backing it up
to its own servers (offline or online), because the
platform is operated and maintained by the
shareholders. No single company can achieve this
security. Even on a hard drive in the vault, the data is
not this secure.
Software
and digital solutions
ADAMOS
Stakeholder
Corporate
Start-Up
Part of
KARL MAYER Group
KARL MAYER Digital Factory GmbH
Carl-Benz-Straße 21
60386 Frankfurt am Main
Tel. +49 69 26 94 55 04
www.kmon.net
www.kmon.net