kapak 2019 ayr ayr 2 - Tersan Shipyard · The p˜pe workshop has 1.500 sqm closed area w˜th a...
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Transcript of kapak 2019 ayr ayr 2 - Tersan Shipyard · The p˜pe workshop has 1.500 sqm closed area w˜th a...
Tersan Shipyard Inc. belongs to Tersan group of companies providing services in four maritime sectors, i) new ship building, ii) ship repair, docking & conversion, iii) ship owning & operation and iv) ship agency services. Relatively young group’s , especially the shipbuilding and repair divisions have become one of the leading players in Turkey as well asin Europe. Tersan’s sustained success that is achieved by its experienced human resources, modern facilities, customer support and reliability guided the company to gain unique and challenging big orders.
The enthusiasm and marine culture that Tersan’s founders shared encouraged the group to
region in 1998, with this move the group extended its portfolio into ship repair, maintenance, overhaul and ship docking.Success in repairing and docking of around 50 to 70 ships per yearbrought rapid development to Tersan Group into the new ship building sector very soon.
In 2001 Tersan Group established their new building yard in the same region of Tuzla /
delivered in 2002 which is followed by a number of challenging new building projects until 2008. However the limited space in Tuzla region and the capacities of the current yard no
ships and handy - max commercial vessels, consequently Tersan decided to invest in a new
access to / from Istanbul.
While the repair yard remained in Tuzla, Istanbul still active, Tersan’s ship building division
also repair activities has begun. In 2019, Tersan started the operation of Aframax Size �oating dock which was also built by shipyard in Yalova Tersan’s new building & repair yard in Yalova is today, one of inital investment, the development of the yard is going on continuously meeting upcomingtechnologies and projects. Total number of workforce reaches up to 3000 depending on the workload of the projects.
Export Leader of ShipBuilding Sector inTurkey for the last 5 years.
Well Equipped in-house Mechanical Workshop with more than 120 workers.
More than 3 Drydocks up to 284x51 mtrs.Docking Draft up to 9 mtrsTotal 1500 mtrs repair berths up to 20 mtrs draft
650 permanent employed workers,total 3000 workers depend on workload . 7 closed workshops total 70.000 sqm
Total area Turkey .
300.000 sqm,
biggest in
Lifting capacity up to
4 Aframax Size VesselRepair Capacity atthe same time with Full Access.
SWL 550 tons.Average stock of about 20.000 tons
capacity with production up to 10 tons per day subjcet to location Steel .Pipe works in stainless steel.
100 nozzles blasting capacity at drydock & repair berths The daily grit blasting capacity
Total 10.000 sqm closed blasting &painting halls
Silicon Paint Application on hull &propellers
is around 10.000 sqm up to SA 2 standard
Surface Treatment
[email protected] [email protected]
The pipe workshop has 1.500 sqm closed area with a capacity up to 2.000 dia / day fabrication of steel,stainless and copper pipes for cargo, ballast, heating and hydraulic systems.
The workshop is capable of cold bending and high quality pipe fabrication with dedicated workers. Stainless steel and mild steel pipe works are manufactured.
The piping workshop has also good references on GRE/ GRVE pipes manufacturing and installation
Pipe & Outfitting Works
Cargo Tank Coating We are capable of performing Cargo tanks & ballast tanks re-coating projects with all reliable Paint Suppliers including Marine Line, Sigma Coatings etc.
TERSAN SHIPYARD BWTS REFERENCES (As of February 2019)
NO NAME Paint Type Date Loa B DWT GRT BUILT CLASS OWNER/MANAGER COUNTRY1 BASAT Marine Line 2013 July 131,85 18,90 10.745 7.260 2008 BV Tersan Shipping Turkey2 LADY ASTRID Marine Line 2014 November 128,60 20,43 13.053 8.539 2009 ABS V Ships Asia Group Pte Ltd Singapore3 SWAN BALTIC Marine Line 2015 January 130,12 19,60 11.505 8.198 2008 NK Norstar Ship Management Pte Ltd Singapore4 SWAN BISCAY Marine Line 2015 January 130,12 19,60 11.505 8.198 2008 NK Norstar Ship Management Pte Ltd Singapore5 SICHEM NEW YORK Marine Line 2015 July 127,20 20,40 12.945 8.455 2007 GL V Ships UK Ltd UK6 SICHEM MELBOURNE Sigma 2015 August 127,20 20,40 12.936 8.455 2007 KR Selandia Ship Management India7 YAMUNA Sigma 2016 February 100,12 18,00 6.487 5.031 2010 ABS Transocean Singapore Pte Ltd Singapore8 ICDAS - 11 Marine Line 2016 March 149,95 23,20 19.984 13.097 2011 BV ICE Tanker Ship Management Turkey9 LILLO SWAN Marine Line 2016 May 99,10 15,00 4.696 3.300 2007 GL Uni-Tankers Denmark
10 NORTHSEA PIONEER Marine Line 2016 May 121,62 16,00 6.267 4.369 2009 BV Metmar Shipmanagement Turkey11 TOUR MARGAUX International 2016 May 113,64 17,50 8.674 5.499 1992 ABS V Ships France France12 CARIBE CRISTINA Marine Line 2016 September 116,50 20,00 11.262 7.687 2006 ABS ADK Maritime Pte Ltd Singapore13 AMAK SWAN Marine Line 2016 November 113,50 16,90 6.744 4.336 2001 BV Uni-Tankers Denmark14 TASING SWAN Marine Line 2017 April 129,75 19,60 11.319 7.232 2007 DNVGL Uni-Tankers Denmark15 CARIBE MARIA Marine Line 2017 May 116,50 20,00 11.299 7.687 2007 ABS Columbia Ship Management Cyprus16 ENDELO SWAN Marine Line 2017 May 99,90 15,00 4.672 3.219 2007 DNVGL Uni-Tankers Denmark17 ALANGOVA Marine Line 2017 August 125,14 20,00 12.090 7.246 2008 BV Tersan Shipping Turkey18 MANAS Marine Line 2017 September 131,84 18,90 10.744 7.260 2008 BV Tersan Shipping Turkey19 ALSIA SWAN Marine Line 2017 September 105,60 16,80 5.717 4.001 2009 BV Chemfleet Turkey20 HULIN Marine Line 2017 December 131,85 18,90 10.745 7.260 2008 BV Tersan Shipping Turkey21 FENNO SWAN Marine Line 2018 March 99,90 15,00 4.684 3.300 2008 BV Chemfleet Turkey22 BASAT Marine Line 2018 June 131,85 18,90 10.745 7.260 2008 BV Tersan Shipping Turkey23 LESSOW SWAN Marine Line 2018 July 119,60 16,90 6.974 4.752 2008 DNVGL Uni-Tankers Denmark24 ORATUULIA Marine Line 2018 October 107,34 15,80 6.090 3.999 2008 BV South End Tanker Management Netherlands25 ANHOUT SWAN Marine Line 2018 November 119,60 16,90 6.974 4.752 2008 DNVGL Uni-Tankers Denmark
Steel Works
[email protected] [email protected]
All welders and welding procedures certified by DNVGL
More than 500 certified welders
6.000 steel plate & profile stock area equipped with 16 tons crane
More than 20.000 tons steel stock with almost all kind of thickness and Steel Grades.
14.000 sqm steel workshop with 5 sets of CNC plasma cutting machines
9.000 sqm stainless steel & aluminium workshop
Up to 10 tons steel renewal capacity on ship repairs
Mechanical Workshop In Yalova premises, 4000 sqm closed workshop area is dedicated to mechanical works. The workshop has a wide range of machinery to handle mechanical repairs of engines, tailshafts, propellers, pumps, heatersboilers, CPP types, FPP types, azimuth types propulsion system overhauling, pv valve-safety valve overhauling,ultrasonic and chemical cleaning,stress relief-Formula 62, etc.
Tersan mechanical workshop has approved procedure from DNVGL for performing Propeller Repairs.
Propeller Repairs Tersan Mechanical workshop has approved procedure from DNVGL for performing Propeller repairs.
DIMENSION
RADIAL DRILL 1500 X 1500
PLANE DIMENSION
1000 X 2000
CNC LATHE MACHINE
DIAMETER TURNING LATHE
1800*3150
CK6160/2000
CNC LATHE MACHINE CKNC61100
K3TC/ 90 tonsCNC LATHE MACHINE
VERTICAL MACHINING CENTERS (VMC) & BOHRWERKS & MILLING MACHINES
DPS
RPMC
HUNK
KRAMATORSK 2000
1520*1860*2655
1800*1920*4200
2550*2700*15000
600
1000
1000
MACHINE NAME BRAND MODEL SPINDLE R.P.M X AXIS TRAVEL
Y AXIS TRAVEL Z AXIS TRAVEL TABLE SIZEmm
850 800 1700 X 800
HYDRAULIC BOHRWERK UNION
DPS 125 125 1760 1750 2500 1600 X 1900
VERT.MACHINING CENTERS MACO MV 1865 BT50 1600
1400 1150 X 1250
HYDRAULICBOHRWERK
COLLET & ENGELHARD BFf 115 115 5000 2500 1000 1800 X 2000
HYDRAULICBOHRWERK
VARNSDORF W 9A 90 1450
RADIAL DRILLL CSEPEL RF75/2000 1100 X 3200 SAWING MACHINES
MÅ -TEKS 1500
RADIAL DRILL VAUGA 2N532B 800 X 2200 PLUSSONIC MEGA 2000
PLUSSONIC MEGA 2000
WASHING & PLUSSONIC MACHINESBRAND MODEL DIMENSION MACHINE NAME BRAND MODEL
STANKCIMPORT 2M57
SCREW LATHE MACHINES ACROBAT HMS2 1200 X 1400SAWING 450 KESMAK KMY 450
CTOHKOCTOV İTE 7635 2350 X 1200 MACHINE NAME BRAND
MODEL
SNA800X5000MT
1100 X 2200
SAWING 280 KESMAK KMY 280
MODEL
2000 X 2000
420 420 254 X 1370
RADIAL DRILL & PLANE & SCREW LATHE MACHINES
1600 X 3500 WASHINGMACHINE
MILLING SMART SMART X6325 - 950
1120
2000
3000
14000
800
LATHE MACHINESBRAND
CIMUMES
ZMM SLIVEN
ZMM SLIVEN
ZMM SLIVEN
TN50
SMARC
CTOHKOCTOV İTE
C11 MT
CU500
CU500
50/2000
SS6250/2000
1H65-10
MACHINE NAME
LATHE MACHINE MICMCIMUMES SNA
LATHE MACHINEZMM CU 500
LATHE MACHINEZMM SLIVEN C11 MT
LATHE MACHINETOS
LATHE MACHINEZMM CU 500
RUSSIANLATHE MACHINE
LATHE MACHINE SMARC
SWING DIAMETER (mm)
600
500
500
250
250
1000
1800
600
1000
CENTRE DISTANCE(mm)
6000
300
300
300
125
125
10000
3150
TURNING DIAMETEROVER BED (mm)
820
600
600
600
250
250
1100
1800
DIMENSION OF THE MACHINES(mm)
450*1000*7000
300*1000*4600
1700*1000*4000
1700*1000*4000
1700*1000*3500
1700*1000*3500
1700*1000*13500
1700*1200*7500
[email protected] [email protected]
Tersan Mechanical workshop has Manufacturer Certificate from DNVGL for remetalling procedure of stern tube bearings
White Metal Bearings Chrome Liner & Seal Housing Tersan Mechanical workshop can produce di�erent size of chrome liners and seal housings. In workshop there are plenty of stock chrome liners with di�erent sizes
Form code: AM 1462a Revision: 2016-12 www.dnvgl.com Page 1 of 2
© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
APPROVAL OF MANUFACTURERCERTIFICATE
Certificate No:AMMM00001TU
This is to certify:That
Tersan Tersanecilik Sanayi ve Ticaret A.S. Yalova, Turkey
is an approved manufacturer ofWhite Metal Lining
in accordance withDNV GL rules for classification – ShipsCustomer specification TL-BKM-269-04 Rev.04
and the following particulars:Process Re-metaling procedure of bushLining materials Tin-based white metalRemarks Approval issued as a voluntary class service,
see page 2Manufacturer(s) approved by this certificate is/are accepted to deliver according to DNV GL, DNV and GL rules. Materials to be applied to DNV GL classed object shall fulfill the material requirements in the applicable DNV GL class rules.
Issued at Hamburg on 2017-12-18 for DNV GL
Thorsten Lohmann
This Certificate is valid until 2020-12-17. DNV GL local station: Istanbul
Approval Engineer: Christian Wildhagen
Head of Section
[email protected] [email protected]
TailshaftsTersan workshop can handle any kind of rudder repairs and can produce rudders as per approved drawings by class societies
Mechanical workshop is able to lift tailshafts up to 14 mtrs and 2,0mtrs diameter. Lifting capacity of lathemachine is 90 tons. Shipyard also have raw material to produce tailshafts.
Rudders
[email protected]@tersan.com.tr
The workshop can perform CPP , Azimuth, Schottel, Cycloidal type propulsion system overhaulings with experienced workshop team.
With more than 120 experienced workers, the workshop can perform all kind of mechanical repairs.Mechanical RepairsPropulsion System Overhaulings
[email protected] [email protected]
Coolers & HeatersThe workshop has good experience on boilers overhauling and retubing with class approve materials. Tersan workshop has ultrasonic and chemical cleaning equipment for heaters and coolers.Boilers
Electrical maintenance works are performed by our own electricians and services from reliable workshopsfor repairs and reconditioning of motors,alternators and converters.For electronic parts, we are in good cooperation with authorized services and reliable workshops.Voltage/ frekans converter providing supply voltage 440V 60 Hz
BWTS
Electrical Maintanence
NO NAME VESSEL TYPE Name of BWTS BWTS Capacity SIGAS INGRIDCHARLTON
123456789
TASING SWAN OCEANIC OCV -IMR SAYAN POLARIS NABUCCO HANS A BAKKA NYKSUND ENDELO SWAN
LNG Tanker MiuraAlfa Laval - Pure Ballast SystemAlfa Laval - Pure Ballast SystemHavyard MMCHyde MarineAlfa Laval - Pure Ballast System
Alfa Laval - Pure Ballast SystemAlfa Laval - Pure Ballast SystemAlfa Laval - Pure Ballast SystemAlfa Laval - Pure Ballast SystemAlfa Laval - Pure Ballast System
Hyde MarineWartsila - Aquarius
LNG Tanker Chemical Tanker OCV - IMRPSV
Chemical Tanker Fishing Vessel General Cargo Chemical Tanker
250cbm/h250cbm/h250cbm/h
250cbm/h300cbm/h300cbm/h300cbm/h300cbm/h300cbm/h
150cbm/h150cbm/h
150cbm/h1000cbm/h
LILLO SWAN LESSOW SWAN
10111213
UNITAR TRADE NAVIGATOR
Chemical Tanker Chemical Tanker Asp-Bit Tanker General Cargo
TERSAN SHIPYARD BWTS REFERENCES (As of February 2019)
In line with our previous experiences on ballast water treatment systems; we provide fastest solutions for installationPre-fabrication of pipesFlexible solutions in situHigh quality material & workmanship
[email protected] [email protected]
Conversion ProjectsWith the advantage of presence of Repair and New-Building departments together, and having most modern facilities in the region; Tersan is always the best destination for complicated conversionprojects like Livestock Carriers, Asphalt Bitumen Tankers, Cement Carriers, LNG vessels etc.
HSE
Safety Always! HSE Department employs more than 50 personnels which include specilaists , engineers and certified controllers.
ENVIRONMENTAL MANAGER
HSE MANAGER MEDICAL DOCTOR
HSE FOREMAN HSE SPECIALIST
FOREMANHSE-FIRE SAFETY PERSONNELS
HSE-FIRE SAFETY PERSONNELS
HSE SPECIALIST HSE TECNICIAN PARAMEDIC
EMERGENCY MEDICALTECNICIAN
NIGHT-TIMEEMERGENCY MEDICALTECNICIAN
HSE SPECIALIST/EDUCATOR
HSE COORDINATOR
Tersan has experienced and well equipped piping workshop for GRE/GRVE pipes prefabricationand installation on board.
First Scrubber System (Wartsila Hybrid) Installation in Turkey done by Tersan Shipyard in 2016.
With advantage of well established shipyard, Tersan can provide full access for 2 Scrubber Retrofit project up to Aframax Size vessels.
Scrubber
Certificates
Tersan Shipyard has certificates for ISO 9001, ISO 14001, OHSAS 18001. In addition, Tersan has been granted by DNVGL, RMRS for construction of ships, welding of hull structures and pipelines.
ProductionCoordinator
Mechanical Engineer
Design Technician
DockMaster
PlanningEngineer
Organization Chart For Repair ProjectRepair Division Manager
ProductionManager
PlanningManager
MarketingDepartment
PaintForeman
PipingForeman
SteelForeman
Vessel Superintendent
Quality Control
Safety Foreman
SafetyOfficer
HSE Coordinator
Form code: AM 1462a Revision: 2016-12 www.dnvgl.com Page 1 of 2
© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
APPROVAL OF MANUFACTURERCERTIFICATE
Certificate No:AMMM00001TU
This is to certify:That
Tersan Tersanecilik Sanayi ve Ticaret A.S. Yalova, Turkey
is an approved manufacturer ofWhite Metal Lining
in accordance withDNV GL rules for classification – ShipsCustomer specification TL-BKM-269-04 Rev.04
and the following particulars:Process Re-metaling procedure of bushLining materials Tin-based white metalRemarks Approval issued as a voluntary class service,
see page 2Manufacturer(s) approved by this certificate is/are accepted to deliver according to DNV GL, DNV and GL rules. Materials to be applied to DNV GL classed object shall fulfill the material requirements in the applicable DNV GL class rules.
Issued at Hamburg on 2017-12-18 for DNV GL
Thorsten Lohmann
This Certificate is valid until 2020-12-17. DNV GL local station: Istanbul
Approval Engineer: Christian Wildhagen
Head of Section
Form code: AM 1461a Revision: 2015-06 www.dnvgl.com Page 1 of 2© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
APPROVAL OF MANUFACTURERCERTIFICATE
Certificate No:AMT000001J
This is to certify:That the Manufacturer
Tersan Tersanecilik San. ve Tic. A.S. Tavsanli Altinova, Turkey
is approved for theManufacture of Welded Pressure Vessels, Class I & II
The approval is granted on condition thatDNV GL rules for classification – Ships
are complied with in all respect
Manufacturer(s) approved by this certificate is/are accepted to deliver according to DNV GL, DNV and GL rules.
This Certificate is valid until 2020-04-12.
Issued at Høvik on 2016-04-13for DNV GL
Marianne Spæren Marveng
DNV GL local station: Istanbul
Approval Engineer: Zeinab Sharifi
Head of Section
This Certificate is subject to terms and conditions overleaf. Any significant change in production facilities and methods may render this Certificate invalid.
Form code: WELD 201 Revision: 2016-06 www.dnvgl.com Page 1 of 1© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
WELDING WORKSHOP APPROVAL CERTIFICATE
Certificate No:WWA00000DK
This is to certify:That
Tersan Tersanecilik Sanayi ve Ticaret A.S. Aci Cesme MevkiiBogazici Cd. No:28, Tavsanli/AltinovaYalova, Turkey
is approved forWelding
in accordance withDNV GL rules for classification – Ships
has been approved for the following range of applicationsHull StructuresHull EquipmentPressure VesselsPipelinesMachinery Components
and the following particularsManufacturer(s) approved by this certificate are accepted to deliver according to DNV GL, DNV and GL Rules.
Welding supervisor: Onur Kosar
Deputy welding supervisor: Soner Toprak
Issued at Hamburg on 2016-10-11 for DNV GL
Thorsten Lohmann
This Certificate is valid until 2019-06-30. DNV GL local station: Istanbul
Approval Engineer: Gordon Stieb
Head of Section
Tersan Shipyard-Tuzla
• In Operation for ship repair since 1998• Average 50 ship repairs in a year• Every type of steel repair or conversion.• Slop/sludge removal and tank cleaning• High pressure water jet cleaning up to 800 bar• Grit blasting • Tank coating with dehumidifiers, vacuum removers• Propeller / shaft repairs with certification• Manufacturing of stern tube bearings and shaft bushes• Boiler repairs• Engine and turbocharger overhaul and repair• All Electrical Works.• DNVGL & RMRS Certifications
Technical InformationAbout The ShipyardAreas and Capacities
Floating Dock No:1
Lifting Capacity : 6.500 Tons Length Maximum : 130 mBreadth outer : 30,50 mBreadth inner : 22,50 m Winch Capacity : 2x5 TonsShipyard Total Area : 10.000 sqm
Workshop
Lathe : 1 unit Welding Machine : 60 unitsRadial Drilling Machine : 1 unitSawing machine : 1 unitOverhead Crane : 2x10 Tons
Lifting Equipment
Mobile Winches : 10 TonsForklift : 7 Tons &1,5 Tons
RepairReferences
Types of Ships Repaired; Chemical Tanker, Ro-Ro Ship, Ferry, General Cargo, Reefer, Tug Boat, LPG, Container, Cement Carrier, Livestock Carrier,Passenger Vessel,O�sore Supply Vessel
New BuildingReferences
New building projects including O�shore Supply Vessels, Fishing Vessels, Ferries, Chemical Tankers, Tugboats and complex tailor made state-of-art projects.
Accomodation & Superintendent O�ice
EleganceResort Hotel
- Lavishlystocked Mini Bars - Two-linetelephone- Electronic drapes - Express checkout- Poshbathroomswith a thirdtelephone
- Soakingtubwithseparateshower- Lighted make-upmirror - FreeBreakfast
Tavşanlı / Altınova / YALOVAwww.eleganceresort.com.tr
40°42'51" N - 29°27'25" E
RamadaHotel
· 24-Hour Reception Desk · 24-Hour Room Service · Airport Shuttle ·B anquet Facilities ·C ar Rental Desk ·C oncierge · C urrency Exchange
·D aily Housekeeping · D ry Cleaning Services ·E levators·F itness Center ·F ree Breakfast Bu�et ·F ree Parking·L aundry Services ·L uggage Hold ·Meeting Room
·M ultilingual Sta� ·Restaurant ·Sauna ·S pa ·T our/Ticket Assistance·V alet Parking ·W edding Services ·W eddings & Events ·W iFi Available
www.ramadahotelyalova.com
Divan AsiaHotel
Yalova
-30 m2 (330 sq. ft.) -1 Queen-size or 2 singlebeds-Pillowmenu - Ventilation and central heating and cooling system
-Complimentary Internet access-Laptop size electronic in-room safe with charging station
-Flatscreen LCD television -Satellite TV and movie channels-Full bath, includingtub -Telephone in thebathroom
-Hairdryer -Complimentarytea and co�ee maker -Mini barwww.divan.com.tr
A unique hotel located in the sea shore city of Yalova surrounded by natural forest and parks with a easy acces to major cities.
·Non-Smoking Hotel ·Business Center·Fitness Center ·Meeting Rooms ·Free Parking
HotelEner Old Castle
Direct dialtelephone, mini bar, safe, LCD screen TV.(satellite), airconditioning, bathroom (wc, shower, hairdr yer,
compactroomsandsuitesshockmassagecabin, bathrobes) areavailable. Our hotel has 45 roomsand 90 bedcapacity is
available. OurRoomTypes- 1 KingSuit - 6 Suit - 37 piecesStandardRoom
- 1 Disability rooms are available.
www.oldcastlehotel.com
Hilton Garden Inn
Hotel TuzlaIstanbul Park
www.tuzlaaparthotel.com
-Luxury 1+1 apar tments.-1200 dgital sattelite channels on the �at screen T V-Our free wireless internet service.-The mini-refrigerator,-Stove and full kitchen utensils found in our open-plan kitchens.
Fast Ferry
Fast Ferry
Fast Ferry
Elegance Hotel (Yalova)
Ramada Hotel (Yalova)
Istanbul Park Hotel (Tuzla)
Divan Asia Hotel (Pendik)
Ener Old Castle Hotel
Hilton Garden Inn (Yalova)
Providing superintendents
an o�ice equipped with wi-fi, printer,
freezer, airconditioning,
local telephone etc.”
Company References
40° 41’ 51.4”N 29°27’26.0”E
www.
