Kanban Shelving - BiGDUG

1

Guide to Assembly & Usage

Shelving is safe when used responsibly. If in doubt, contact the supplier.

If you have any missing components please take note of the part name and contact your supplier.

Kanban ShelvingInformationIf in doubt, contact the supplier

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Read this guide thoroughly before commencing assembly and retain for future reference






Tools required







Warning









Before commencing assembly, unpack carefully and check that all components ordered are included






Tools required







Warning









Tools – Large rubber mallet






Tools required







Warning









Assess for floor fixing. Tall narrow bays may require this to ensure stability






Tools required







Warning









We recommend products over 2000mm high are fixed to the wall where possible






Tools required







Warning









Dispose of packaging materials responsibly






Tools required







Warning









Build on a suitable level floor, which is strong enough to support the load and allow adequate working space






Tools required







Warning









WarningRules for the safe use of shelving:






Tools required







Warning









Assembly should be undertaken by a minimum of two competent people






Tools required







Warning









Never climb on the structure or stand on the shelving






Tools required







Warning









Do not lean or support ladders, steps, or other objects against shelving






Tools required







Warning









Ensure these instructions are retained for reference and that users are aware of the rules for safe use






Tools required







Warning









Take care during assembly and in use, particularly when lifting or stretching and when using tools






Tools required







Warning









Wear appropriate safety clothing – protective gloves and footwear are recommended






Tools required







Warning














Tools required







Warning









CautionDuring assembly, ensure to:

Do not use in damp or wet conditions






Tools required







Warning









Load heavy items on the lower shelves and lighter items on the higher shelves






Tools required







Warning









Always use safety steps to reach high shelves






Tools required







Warning









Ensure that the maximum load carrying capacities are not exceeded






Tools required







Warning









Please refer to the loading information supplied for details






Tools required







Warning










Loading information

Kanban ShelvingFor any other layouts, please refer to your supplier for detailed loading capacities

Shelf load capacitiesMaximum permitted shelf capacities are based on UDL†. Please note that the bay capacity may limit the maximum load per shelf:

IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER†UDL = Uniformly Distributed Load

Kanban Shelving

Shelf width mm Capacity per shelf

915 80kg

Maximum load per bay Kanban Shelving

Up to 1980mm high 560kg

Capacities are common for all standard shelf depths.

COMPONENT CHECK LISTComponent Quantity

A Upright 4

B Side Beams4

C Front & Back Beams 2 per level

D Chipboard - 610mm Deep2

E Chipboard - 652mm Deep 1 per sloping level

F Plastic Feet 4

CA

B

F

D

E

2 Note: Illustrations not to scale

Assembly - Kanban Shelving

11The bay is now complete and ready to use.

9

4

1 2 3Add plastic feet F to the base of all four uprights A .

Using rubber mallet, connect two uprights A together at the top and bottom two keyholes using side beams B . Repeat for other side of bay to create two side frames.

Join the two side frames together using four front and back beams C at the same heights as the side beams B .

Add 610 mm deep chipboard D to create the top and bottom shelves.

Repeat steps 5 to 8 to add remaining front and back beams C .

10Add 652mm deep chipboard E on top of

each front and back beam to create sloping levels.

5 Ensuring the beam C is the correct way round, by having the lip on the beam sticking out at the bottom as picture…

12 Boxes can now be loaded onto the bay from the rear of the shelving and picked from the front.

6…add front and back beam C to front of the frame at the desired height to suit the boxes being used. Knock into place using a rubber mallet.

A

B

F

C

8…add front and back beam C to rear of the frame 4 keyholes higher than the front beam.

C

E

AB

D

AA

C

C

A

C

C

7 Ensuring the beam C is the correct way round, by having the lip on the beam sticking out at the top as picture (opposite way as the front beam)…

C

Rear Uprights

Front Uprights

C

B

Kanban Shelving - BiGDUG

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