KAMENSK-URALSKY METALLURGICAL WOKS (KUMZ) · KAMENSK-URALSKY METALLURGICAL WOKS (KUMZ) KUMZ history...
Transcript of KAMENSK-URALSKY METALLURGICAL WOKS (KUMZ) · KAMENSK-URALSKY METALLURGICAL WOKS (KUMZ) KUMZ history...
KAMENSK-URALSKY
METALLURGICAL WOKS (KUMZ)
KUMZ history
May, 5th, year 1944 The Birth of the Plant Kamensk-Uralsky city, Sverdlovsk region
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KUMZ is composed of:• casting production• forging production• rolling-mill production• aircraft sheet and plate production
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Dynamics of KUMZ production
103 700
117 292
82 071
65 951
27 533
58 911
38 225
36 918
51 009
161 499
213 804
234 588
231 833
227 654
235 721
233 607
236 112
229 890
96 610
29 530
43 627
28 406
104 507
80 047
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tons
production, tons4
Aircraft industry
Transport
Military-industrial complex
Building
Oil and gas industry
Engineering industry and others
KUMZ product application
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JSC «ОАC» :
-«KnAAPO» J.S.Co. (Komsomolsk-on-Amur city)
-«Taganrog aircraft scientific-technical complex» J.S.Co.
- «Voronezh joint-stock aircraft company»J.S.Co.
- «Aviastar» C.J.S.Co.
- «Nizhny Novgorod aircraft company «Sokol» J.S.Co.
- «Russian aircraft corporation «MiG» J.S.Co.
- «Kazan aircraft association of S.P. Gorbunov» J.S.Co.
- «Irkutsk aircraft plant» J.S.Co.
-«NAPO of Chkalov» J.S.Co.
- «AVIAKOR – aircraft plant» J.S.Co.
- «Rostvertol» J.S.Co.
- «Ulan-Ude aircraft plant» J.S.Co.
- «Kazan helicopter plant» J.S.Co.
- «AAK Progress of N.I. Sazykin» J.S.Co.
KUMZ products:
Sheet
Plate
Forging
Profile
Rolled ring
АВИАПРОМ
Airbus
Boeing
Bombardier
Embraer
Goodrich
Snecma
Honeywell
CATIC6
Al-Li Alloys
Al-Li alloys are developed and still being developed by Russian Institution for Aviation Materials (VIAM). KUMZ is one of the three world companies, and unique in Russia, which produces AL-Li alloy semi-finished products.
Li content:
1.0% up to 2.4%
Advantages of Al-Li:
About 10% lighter than standard Al alloys Strength and fatigue characteristics Corrosion resistanceWeld ability
Applications of Al-Li:
Aviation and aerospace
Sheet: fuselage, plane wings, spacecraft fuel tanks
Extrusion: beams and critical parts in aircraftForgings: wheels and critical parts in aircraft
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In 1985 -1990 planes MIG-29М and MIG-29МК were created from Al-Li alloys with welding. The planes had 18% winning in weight, all weldingoperations were automatically made.
Al-Li Alloys
Results: 18% winning in weight, which gives:
- increased fuel reserve- larder range of action - increase in the number of arms
automated welding process > 80% improved maintainability, including
in the field conditions
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Strategic partners:
Russian Railways
Siemens
VASO
UVZ
RusPromAvto
DMZ (Demihovo)
Incat
Austal
Brush Electrical Machines
Samsung Heavy Industries
Alstom
TRANSPORT
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Customers:
Kurganmashzavod
Rosoboronexport
Zvyozdochka
Sevmashpredpriyatiye
Raytheon
McDonnel Douglas
Westland Helicopters
Sikorsky
MIC and Nuclear Power Engineering
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Customers:
ZiD
Tochmash
Proposal for the construction of Rolling Complex with capacity of 165 900 tons per year
№Title
Investment, in million of
roubles 1 Stage №1 Cold rolling mill construction 12 5262 Stage №2 Hot rolling mill construction 9 469
Total project: 21 995
Total project investments are: 21 995 million Russian roubles Net present value (NPV) –1 724 million Russian roublesInternal rate of return (IRR) – 14,1 %Payback period (PP) – 8,4 years
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Project «Rolling Complex Construction»Stage 1 «Cold rolling mill construction»
№ Title Expectant Doers Realization period Output, tn
1 Design woks (5%) Russian design institutes
2011 - 2013 35 0002 Equipment (70%)
Companies - tenderers: 1. SMS SIEMAG – Germany,2. SIEMENS VAI – Great Britain,3. Achenbach – Germany,4. Uralmash – Russia
3 Construction works (25%) Russian construction plants
Investments for the 1st Stage of the Project – 12 526 million roubles
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№ Title Expectant Doers Realization period Output, tn
1 Design woks (5%) Russian design institutes
2011 - 2015 130 9002 Equipment (70%)
Companies - tenderers: 1. SMS SIEMAG – Germany,2. SIEMENS VAI - Great Britain,3. Achenbach – Germany,4. DANIELI - Italy
3 Construction works (25%) Russian construction plants
Investments for the 2nd Stage of the Project –9 469 million roubles
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Project «Rolling Complex Construction»Stage 2 «Hot rolling mill construction»
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General lay-out of the Rolling Complex
Drill pipes
Public catering
Woodworking
Dispensary
Warehouse
Extrusion production
Rolling production
Forging production
Forging production
Casting production
Extrusion production
Extrusion production (carrying-out to shop 40)
Stocks
Stocks
Railway workshop
Printing office
Laboratory
Rolled-and-welded products
Tool workshop
Construction workshop
Building profiles
Secondary alloys workshop
Project «Chkalovsky»(realized in December, 2007)
Auto transport workshop
Repairs
Flammable liquid warehouse
Cleanings
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“Demidovskiy” plant
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Layout of the Rolling Complex
1st Stage 2nd Stage15
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Experience in performing Investment projects2005 Start-up construction of new factory “Chkalovsky”, Ltd., for aircraft plate production
Output – 22 300 tons annually,Investment - 90 million $,
2007 The factory is commissioned (December, 12th, 2007)
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Experience in performing Investment projectsAlso the next major projects were successfully realized:
2006 г. Two new casting machines with the production capacity of 30,000 tn for aircraft production were constructed. Investments in 2006 year - 1 334 million roubles
2007 г. Commissioned:
• furnace for coils annealing in an inert atmosphere
• homogenizing furnace for ingots
• unit for quenching forgings for aircraft industry
• thick bars cutting section
• new highway around KUMZ for shipment of goods by road
Total investment – 742 million roubles.
2008 г. Hot rolling mill was modernized, and a new billet cutting line was started-up .
Investments – 1 050 million roubles
2009 г. Melting-and-casting unit with capacity of 60, 000 tn, as well as ingot heating furnace were constructed and prepared for the commissioning. Investments - 252 million roubles.
2010 г. Modernization of vertical press with capacity of 30 000 tn and horizontal press with capacity of 12 000 tn is planned. Planned investments – 800 million roubles
KAMENSK-URALSKY METALLURGICAL WORKS IS
THE BEST OBJECT FOR INVESTMENTS
• The Plant is the main enterprise for the Russian aircraft construction.• KUMZ is the basic enterprise for the research activities of Russian Institution
for Aviation Materials. The Plant maintains close ties with other scientificinstitutes.
• The continuity of generations is maintained at the plant, and this allows todevelop new products in short time despite the outdated equipment.
• During the last 5 years the Plant performed a number of projects relating toboth the upgrading of equipment and the construction of a new production.
• The Plant runs a Program of strategic development adopted for 2006 – 2015years.
• KUMZ products are certified by Boeing, Airbus, Bombardier, Siemens anddelivered both in Russia and in the majority of world markets practically on allcontinents.
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