Kabelmat, Máquinas para corte y enrollado de cables

Winding, Measuring & Warehouse Systems– conclusive solutions

A HELUKABEL company

Welcome to Kabelmat®

Kabelmat® Wickeltechnik GmbH‘s history goes back to

the sixties and for a long time, the company has been

among the market leaders for winding systems for the

cable and wire industry and/or processing. Customers

include manufacturers, retailers and processors of

cables and wires as well as fi tters, electrical installers,

machine construction companies and many more.

The product portfolio includes almost all devices and

machines for storage, winding and hanging of cables

and wires, steel cables, pipes, hoses and profi les. The

tasks completed worldwide by Kabelmat® products

include winding from and to drums, as well as from

drums to rings.

We are always pleased to show our products in our

exhibition room. You are warmly invited to visit our

facilities.

Please contact us. We would be pleased to help you

with your questions.

Storing - Measuring - Winding - Cutting

Warehouse systems

Measuring systems

Manual winding systems

Machine winding systems

Contents

Manual winding systems 04

MESSROL II 05 - 06

MESSROL I 07 - 08

RINGO 750 09

RINGFIX / SPULFIX 10 - 11

TROMBOI 500 / 800 / 1400 12 - 13

TROMBOI 7-10 / 9-14 14

TROMBOI 2003 15

TROMCAR 1000 / 1250 16

TROMTRAK 1250 17

TISCHROL I 18 - 19

TISCHROL II 20 - 21

Machine winding systems 22

MOTROL® 500 23 - 24

MOTROL® 800 Easy 25 - 26

MOTROL® 800 27 - 28

MOTROL® 1000 AUF 29 - 30

TROMTRAK 1600 31

TROMROL 2500 32

UMROL 1000 AUF 33 - 34

UMROL 1400 / 1600 / 2200 AUF 35 - 38

Measuring systems 39

MESSBOI 10 40

MESSBOI 25 - 30/012 41

MESSBOI 40 BAE / BVE 42 - 43

MESSBOI 40 Band 44 - 45

Warehouse systems 46

MATBOI® 450 / 650 47 - 48

SPULBOI® 49 - 50

LAGBOI® S 51

LAGROL® 52 - 54

Contact 55

Subject to change without notice

MANUAL WINDING SYSTEMS

TISCHROL IITOMTRAK 1250MESSROL I

MESSROL II

MESSROL I

RINGO 750

RINGFIX / SPULFIX

TROMBOI 500 / 800 / 1400

TROMBOI 7-10 / 9-14

TROMBOI 2003

TROMCAR 1000 / 1250

TROMTRAK 1250

TISCHROL I

TISCHROL II

�

MESSROL II

Rewinding system, manual

MESSROL II Part-no. 86001121Complete device consisting of: - Art.Nr. 8�100436 Basic frame- Art.Nr. 8�100437 travelling equipment - Art.Nr. 8�101211 RINGFIX 480 - Art.Nr. 8�100090 RAPID 4�0 SP

- Art.Nr. 8�100471 MESSBOI 10

MESSROL II Basice frame Part-no. 85100436Coiler head holder ø 20 mmL x W x H abt.1000 x 400 x 3�0 mmCoil weight max. 2� kgColour RAL �010, blueWeight abt. 14,� kg

MESSROL IIThis table-mounted device is suitable for bench working or mobile working due to its travelling equipment. MESSROL II is equipped with a traversing slide on which the length measuring unit MESSBOI 10 or MESSBOI 30/012 can be mounted and is also equipped with a holder for coiler heads, coiling winches or spool axles of a diamter up to 4�0 mm and for dispensing plates. This device is of modular design and offers the possibility of rewinding from: spool to spool, from coil to coil, from spool to coil as well as from coil to spool.

Continuation >

6

MESSROL II

RAPID 400 SP Part-no. 85100089Winding material-ø max. 400 mmWinding width 70 mmCore-ø 130 mmAxle-ø 20 mmCoil weight max. 1� kg

Colour zinc platedMaterial SteelWeight abt. 4,0 kg

RAPID 450 SP Part-no. 85100090Winding material-ø max. 4�0 mmWinding width 70 mmCore-ø 2�0 mmAxle-ø 20 mmCoil head max. 1� kg

Colour zinc platedMaterial SteelWeight abt. 4,� kg

SPULFIX 480 Part-no. 85100214Spool width 1�0 mmPlate-ø 480 mmAxle dimension ø 16 x 200 mmCentring piece-ø 2� - 80 mmSpool weight max. 2� kg

Colour: zinc platedWeight: abt. �,7 kg

MESSBOI 10 Part-no. 85100471Winding material-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 160 x 110 x 8� mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force constant due to spring pressureHousing PolystyrolColour white / blueWeight abt. 0,� kg

RINGFIX 480 Part-no. 85101211Dispensing plate incl. brake Coiler-ø max. 470 mmPlate-ø 480 mmHeight centring pins 2�0 mmCore adjusting range 140 - 320 mm

Coil weight max. 2� kgColour zinc platedWeight abt. 7,3 kg

MESSROL II inlet roller Part-no. 85100438for drum removalInlet roller ø �0 mmColour RAL �010, blueMaterial Steel

Weight abt. 3,4 kg

MESSROL II Part-no. 85100437travelling equipmentSteering rollers° brakableColour RAL �010, blueMaterial SteelWeight 4 x 3 kg

Length abt. 7�0 mmScope4 units with breakable steering rollers,prepared for assembly.

MESSBOI 30/012 Part-no. 8501000Winding material-ø 1 - 30 mmCalibration range 3 - 12 mmL x W x H abt. 130 x 130 x 320 mmCounter 9999,99 m with reset key Measuring accuracy +/- 2%

Measuring wheel AluminiumHousing Diecast aluminiumHandle non-slip rubber

Rewinding system, manual

7

MESSROL I

Coil and spool dispensing unit, manual

MESSROL I Part-no. 85100439Coiling winch max. 1000 mmCoiler head holder 30 mmTraversing width 2�0 mmL x W x H abt. 1200 x 710 x 910 mmWeight abt. �1 kg

Colour RAL �010, blueScope:steel profile frame, brakable steering rollers and traversing slide with holder for measu-ring unit

MESSBOI 40 BAE Part-no. 85100003Winding material-ø 1 - 40 mmDisplay 9999,99 mL x W x H abt. 310 x 30� x 30� mmWeight abt. 8,8 kgMaterial Steel/Stainless steel/Aluminium

Length measuring accuracy with inlet and outlet roller cages: +/- 0,� %

Roller cages (2 pcs) Part-no. 85100185for direct winding out of the storage rack Roller-ø 3� mmMaterial diameter 40 mmMaterial Housing steel, zink platedMaterial guiding rollers Stainless steel

Weight abt. 10 kg / pair

Roller cages (2 pcs) Part-no. 85100186for direct winding out of the storage rack Roller-ø outlet 3� mmRoller-ø inlet 80 mmMaterial diameter 40 mmWeight abt. 10 kg /pair

Material Housing Steel, zinc platedGuiding rollers inlet PlasticGuiding rollers outlet Stainless steel

MESSROL IThe new MESSROL generation is a flexible modular system for manual winding jobs. The flexibility of this system is made up by the different coil sizes, the measuring and cutting units with their various operational possiblility as well as by the different coiling winches. Lockable steering rollers allow its use in smaller drum stores. Of course, the MESSROL system is also suitable for direct winding out of drum storage racks, pay-off systems or drum pay-out devices. It guarantees easy and twisting-free winding with simultaneous length measuring.

Continuation >

8

MESSROL I

Ring- und Spulenaufwickler manuell

RAPID 670 ST Part-no. 85100465Coil-ø max. 670 mmCore adjusting range 2�0/400/�00 mm Coiling width 80 - 2�0 mmLoading capacity max. 80 kgAxle holder-ø 30 mm

Weight abt. 2� kgColour RAL 2004, orange

RAPID 850 ST Part-no. 85100466Coil-ø max. 8�0 mmCore adjus. range 2�0/3�0/4�0/��0/6�0mmWinding width 80 - 2�0 mmLoad capacity max. 80 kgAxle holder-ø 30 mm

Weight abt. 30 kgColour RAL 2004, orange

RAPID 1000 ST Part-no. 85100884Coil-ø max. 1000 mmCore adjus. range 2�0/3�0/4�0/��0/6�0mmWinding width 80 - 2�0 mmLoading capacity max. 80 kgAxle holder-ø 30 mm


RAPID 480 SL Part-no. 85100083Coil-ø max. 480 mmCore adjusting range 200 - 370 mmWinding width 20 - 2�0 mmLoading capacity max. 6� kgAxle holder-ø 30 mm


RAPID 600 SP Part-no. 85100091Coil-ø max. 600 mmCore-ø 300 mmCoil weight max. 2� kgAxle holder-ø 30 mmWeight abt. 7,8� kg

Colour zinc plated

Winding axle Part-no. 85100435Drum-ø max. 800 mmDrum-width max. �20 mmLoading capacity max. �0 kgAxle-ø 30 mmDriver-ø 2� mm

Driver distance 70 - 170 mmDrum bores ø �0 - 100 mmWeight abt. 8,4 kgColour zinc platedOther winding axles upon request!

MATIS® 25M mountable Part-no. 85100163Material-ø max. 2� mmWeight abt. 4,9 kgColour plastic coating yellow

MATIS® 35M add-on version Part-no. 85100162Material-ø max. 3� mmWeight abt. 3,9 kgColour plastic coating yellow

RAPID 800 SL Part-no. 85100174Coil-ø max. 800 mmCore adjusting range 300- ��0 mmWinding width 20 - 2�0 mmLoading capacity max. 80 kgAxle holder-ø 30 mm


9

RINGO 7�0

Pay-off system for coils

RINGO Pay-off system preferrably used on building site

Technical Data; Winding material-ø: max. 720 mmSupport-ø: 7�0 mmHeight folding pole: 300 mmFolding cone-ø: 1�0 - 3�0 mmCoil weight: max. 30 kgColour: RAL 7043, grey / RAL 3000, redDimensions: ø 160 x 1100 mmWeight: 8,� kgPart-no. 85102213

Practical carrier bag for RINGO:

Carrier bag RINGO 750 Part-no. 85102214

10

RINGFIX / SPULFIX

Pay-off systems spools / coils, manual

RINGFIX bench-type Part-no. 85100210Pay-out height, adjustable 1�0 mmL x W x H abt.: �20 x �20 x 120 mmDispensing plate ø 480 - ø 800 mmColour RAL �010, blueWeight 4,� kg

RINGFIX mobile Part-no. 85100208Pay-out height, adjustable 8�0 - 10�0 mmL x W abt.1100 x 1100 mm Dispensing plate ø 480 - ø 800 mmColour RAL �010, blueWeight 29 kg

RINGFIX stationary Part-no. 85100209Pay-out height, adjustable 760 - 1100 mmL x W abt. 1100 x 1100 mmDispensing plate ø 480 - ø 800 mmColour RAL �010, blueWeight 24 kg

Holder Part-no. 85100269for MESSBOI 10 H up to plate ø of 6�0Colour zinc coatedL x W x H abt. 160 x 80 x 2�0 mmWeight abt. 1 kg

Holder Part-no. 85100569 for MESSBOI 10 H up to plate ø of 800Colour zinc coatedL x W x H abt. 160 x 80 x 300 mmWeight abt.1,1 kg

RINGFIXHeavy and large coils rest with their dead weight, centrally tensioned, on the dispensing plate from which the material can be pulled-off non-twistingly and simultaneously cut-to-length. The dispensing plates are exchangeable according to the coil dimensions. The winding material is payed-off steadily due to the adjustable brake.

11

RINGFIX / SPULFIX

Pay-off systems spools / coils, manual

SPULFIX 480 Part-no. 85100214Spool width 1�0 mmPlate-ø 480 mmCore pin dimensions ø 16 x 200 mmCentring piece for bore-ø 2� - 80 mmSpool weight max. 2� kg

Colour zinc coatedWeight abt. �,7 kg

MESSBOI 10 H Part-no. 85100203Winding material-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 2�� x 110 x 14� mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force constant due to spring pressureHousing PolystyrolColour white / blueWeight abt. 0,� kg

SPULFIX 300 Part-no. 85100007Spool outer-ø max. 290 mmSpool height max. 1�0 mmCentring piece for bores-ø 2� -80 mmCore pin ø 16 x 200 mmColour RAL 703�, light grey

SPULFIX 450 Part-no. 85100475Spool outer-ø max. 440 mmSpool height max. 1�0 mmCentring piece for bores-ø 2� -80 mmCore pin ø 16 x 200 mmColour RAL 703�, light grey

RINGFIX 300 Part-no. 85100004Spool-ø max. 290 mmHeight centring pin 110 mmCore adjusting range 90 - 200 mmCoil weight max. 10 kgColour RAL 703�, light grey

RINGFIX 450 Part-no. 85100005Spool-ø max. 440 mmHeight centring pin 110 mmCore adjusting range 1�0 - 2�0 mmCoil weight max. 12 kgColour RAL 703�, light grey

RINGFIX 800 Part-no. 85101213Dispensing plate incl. brake Coil-ø max. 790 mmPlate-ø 800 mmHeight centring pin 2�0 mmCore adjusting range 280 - 660 mm

Coil weight max. 2� kgColour zinc coatedWeight abt. 18,3 kg

RINGFIX 650 Part-no. 85101212Dispensing plate incl. brake Coil-ø max. 640 mmPlate-ø 6�0 mmHeight centring pin 2�0 mmCore adjusting range 180 - �00 mm

Coil weight max. 2� kgColour zinc coatedWeight abt. 11,� kg

RINGFIX 480 Part-no. 85101211Dispensing plate incl. brake Coil-ø max. 470 mmPlate-ø 480 mmHeight 2�0 mmCore adjusting range 140 - 320 mm

Coil weight max. 2� kgColour zinc coated Weight abt. 7,3 kg

RINGFIX 480 Part-no. 85100006Bench-type, dispensing plate incl. brake Spool-ø max. 470 mmPlate-ø 480 mmHeight centring pin 2�0 mmCore adjusting range 140 - 320 mm

Spool weight max. 2� kgColour: Plate zinc coated Cross stand RAL �010, blueWeight abt. 11,� kg

12

TROMBOI �00 / 800 / 1400

Pay-off system drums, manual

TROMBOI 500 TROMBOI 500 Steering Rollers

- Solid construction- Handles with edge protection- Pay-out rollers adjustable for drum ø 1�0-700 mm- Loading ramp- Sturdy welded steel construction - Plastic coated surface - Speacially suitable for one-way drums- Ball bearing axles

Part-no. 85100910Part-no. 85100911Pay-off for drums of up to 700 mm diameter and for a weight of 140 kg.

Drum-ø 1�0 - 700 mmDrum width max. �20 mmDrum weight max. 140 kgL x W x H �60 x �30 x 10� mmColour RAL �010, blueWeight 8 kg

Weight indications are only valid for non-continuous pay-off with undamaged drums.

13

TROMBOI �00 / 800 / 1400


TROMBOI 800 Part-no. 85100009

Pay-off for drums of up to ø 1000 mm and drum weight up to �00 kg

Drum-ø 400 - 1000 mmDrum width max. �80 mmDrum weight max. �00 kgL x W x H 700 x 700 x 140 mmColour zinc platedLateral guiding rollers 2 pcs., ball-bearingPay-out rollers 2 pcs., double ball-bearingWeight 21 kg

TROMBOI 1400 Part-no. 85100010

Pay-off for drums of up to ø 1800 mm and drum weight up to 1�00 kg

Drum-ø �00 - 1800 mmDrum width variableDrum weight max. 1�00 kgL x W x H (2x) 700 x 2�0 x 160 mmColour zinc platedLateral guiding rollers 2 pcs., ball-bearingPay-out rollers 4 pcs., double ball-bearingWeight 2�,1 kg (pair)

Weight indications are only valid for non-continuous pay-off with undamaged drums.

14

TROMBOI 7-10 / 9-14


TROMBOI 7-10 Part-no. 85005031

Pay-off for drums of ø up to 1000 mm and drum weight up to 1000 kg, incl. axle and conesDrum-ø 700 - 1000 mmDrum axle ø 34 x 840 mmDrum weight max. 1000 kgL x W abt. �60 x 240 mmHeight adjustable 4�0 - 600 mmColour RAL �010, blueWeight (without axle and cones) abt. 22,� kg / pair

TROMBOI 9-14 Part-no. 85005041

Pay-off for drums of ø up to 1400 mm and drum weight up to 1700 kg, incl. axle and conesDrum-ø 900 - 1400 mmDrum axle ø 60 x 1140 mmDrum weight max. 1700 kgL x W abt. 900 x 2�0 mmHeight adjustable �90 - 840 mmColour RAL �010, blueWeight (without axle and cones) abt. 41,� kg / pair

Additional:ø 34 x L840 mm loading capacity max. 1000 kg part-no. 8�008010 suitable for TROMBOI 7-10 and TROMBOI 9-14ø 34 x L1140 mm loading capacity max. 700 kg part-no. 8�008020 suitable for TROMBOI 7-10 and TROMBOI 9-14ø 60 x L1140 mm loading capacity max. 1700 kg part-no. 8�008030 suitable for TROMBOI 9-14ø 60 x L1340 mm loading capacity max. 2000 kg part-no. 8�008040 suitable for TROMBOI 9-14

1�

TROMBOI 2003


TROMBOI 2003 Pay-off with manual hydraulic pump for drums of up to ø 2000 mm and drum weight of 4000 kg

These pay-off devices stand out due to their solid welded construction. The range of application extents from winding good processing on building sites over cable installation to the storage and shipping area. The sturdy axle holders have to be inserted and locked in a height suitable for the workable drum dimension. The drum axle has to be pushed through the drum. After having been rolled into the axle holder the drum has to be lifted by means of the manual hydraulic pump. Drum is lowered via the bleed screw.

Part-no. 85005091Drum-ø 710 - 2000 mmDrum axle with adjusting rings ø 76 x 1700 mmDrum weight max. 4000 kgL x W x H abt. 670 x 300 x 1310 mmColour RAL �010, blueWeight (incl. axles and cones) abt. 132 kg /pair

Additional cones ø 34 x L840 mm loading capacity max. 1000 kg ø 34 x L1140 mm loading capacity max. 700 kg ø 60 x L1140 mm loading capacity max. 1700 kg ø 60 x L1340 mm loading capacity max. 2000 kg

16

TROMCAR 1000

TROMCAR 12�0

TROMCAR 1000 / 12�0


TROMCAR 1000 Part-no. 85006002

Drum-ø: �00 - 1000 mmDrum axle incl. cones: ø 34 x 840 mmDrum weight: max. 1000 kgDrum width: max. 710 mmL x W x H: abt. 1600 x 1040 x 770 mm Colour: RAL �010, blueWeight: abt. �0 kg2 transport wheels and 2 supports

TROMCAR 1250 Part-no. 85006003

Drum-ø �00 - 12�0 mmDrum axle incl. cones: ø 34 x 1140 mmDrum weight: max. 700 kgDrum width: max. 1000 mmL x W x H: abt. 1600 x 1360 x 830 mm Colour: RAL �010, blueWeight: abt. �2 kg3 transport wheels

TROMCAR 1000 / 1250Our robust cable drum lifters are specially suitable for internal transportation of cable drums. Hereby, drums are lifted and loaded via leverage. The movable TROMCAR is equipped with lift stirrup also serving as transportation handle and with large wheels. The range of application of these pay-off devices extents from drum stores over building site area to electrical instal-lation departments - everywhere an indispensable help.

Accessories for TROMCAR 1000 / 12�0Roller cages TROMCAR (to install the measuring unit to TROMCAR) Part-no. 8�100�40MESSBOI 30/012 Part-no. 8�001000

17

TROMTRAK 12�0


TROMTRAK 1250

The TROMTRAK 12�0 is used for the feed of all kinds of winding materials. Its special advantages are the double- supported axles as well as the adjustable brake which ensures steady material pay-out. Application: as supplement for kabelmat® cut-to-length, dismantling or stripping machines. Being equipped with lockable steering rollers, the device can also be used for transportation of storage area to the processing line.

Part-no. 85100011

Drum-ø: 630 - 12�0 mmDrum-ø incl. cones: 3� mmDrum weight: max. 1000 kgDrum width: max. 890 mmL x W x H: abt. 8�0 x 1290 x 730 mm Colour: RAL �010, blueWeight: abt. �8 kg

18

TISCHROL I

Winding systems for spools and coils, manual

TISCHROL IThe main feature of this easily operable manual winding device is its economic transmission ratio of 1:3.TISCHROL I can be used as mobile or as stationary device and is suitable for spool of an outer diameter of up to 290 mm. This is why it is the ideal winder for installers, for cable stores and for cable pre-assemblers.

19

TISCHROL I

Winding systems for spools and coils, manual

TISCHROL 1:1 Part-no. 85100433Transmission ratio 1:1Axle holder 20 mm Dimension base plate to centerline 2�0 mmCoiler head max. 4�0 mmWeight abt. 2,6 kg

Colour RAL �010, blueL x W x H abt. 100 x 270 x 32� mmSupply Support, base plate and hand crank

RAPID 400 Part-no. 85100089Winding material-ø max. 400 mmCoil width 70 mmCore-ø 130 mmAxle holder-ø 20 mmCoil weight max. 1� kg

Colour zinc platedMaterial steelWeight abt. 4 kg

RAPID 450 Part-no. 85100090Winding material-ø max. 4�0 mmCoil width 70 mmCore-ø 2�0 mmAxle holder-ø 20 mmCoil weight max. 1� kg

Colour zinc platedMaterial steelWeight abt. 4,� kg

Spool winding axle Part-no. 85100100Spool-ø 300 mmAxle holder-ø 20 mmAxle length 200 mmAxle-ø 16 mmLoading capacity max. 10 kg

Spool width max. 1�0 mmSpool bores 2� - 80 mmColour RAL 703�, light greyWeight abt. 1,� kgSpecial axle length upon request!

TISCHROL 1:3 Part-no. 85100434Transmission ratio 1:3Axle holder 20 mm Dimension base plate to centerline 2�0 mmCoiler head max. 4�0 mmWeight abt. 3,8 kg

Colour RAL �010, blueL x W x H abt. 100 x 270 x 29� mmSupply Support, base plate and hand crank

TISCHROL I complete device Part-no. 85100012Transmission ratio 1:3Axle holder 20 mm Spool weight max. 10 kgSpool plate-ø 310 mm

Axle ø 16 x 200 mmColour: Support RAL �010, blue Plate RAL 703�, light greyL x W x H abt. 300 x 44� x 410 mmSupply Support, base plate, hand crank Plate with axle and cone

20

TISCHROL II

Winding systems for spools and coils manual

TISCHROL 1000 Part-no. 85100180Coiler head-ø max. 1000 mmCoiler head holder-ø 30 mmTransmission ratio 1 : 1L x W x H abt. 4�0 x 330 x �80 mmWeight abt. 20 kg

Colour RAL �010, blue SupplySupport and base plate without accessories

TISCHROL II-H Part-no. 86003049Coiler head-ø max. 1000 mmCoiler head holder-ø 30 mmTransmission ratio 1 : 1L x W x H abt. 4�0 x 330 x 106� mmWeight abt. 26 kg

Colour RAL �010, blue

SupplySupport and base plate without accessories

TISCHROL Holder Part-no. 85100542for MESSBOI 10 or MESSBOI 30/012A roller cage for MESSBOI 30/012 can be used for better guiding L x W x H 630 x 36� x 360 mm

Roller cage Part-no. 85100541Weight 3,� kg

MESSBOI 10 Part-no. 85100471Winding material-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 160 x 110 x 8� mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force: constant due to spring pressure Housing PolystyrolColour white / blueWeight abt. 0,� kg

TISCHROL IITISCHROL is a flexible modular system for manual winding jobs. Flexibility of this system is made up by the different coil sizes as well as by the different coiling winches.

Example:MESSBOI 30/012

21

TISCHROL II

Winding systems for spools and coils manual

RAPID 670 ST Part-no. 85100465Coil-ø max. 670 mmCore adjusting range 2�0/400/�00 mmWinding width 80 - 2�0 mmLoading capacity max. 80 kgAxle-ø 30 mm


RAPID 850 ST Part-no. 85100466Coil-ø max. 8�0 mmCore adjusting range 2�0/3�0/4�0/��0/6�0mmWinding width 80 - 2�0 mmLoading capacity max. 80 kgAxle-ø 30 mm


RAPID 1000 ST Part-no. 85100884Coil-ø max. 1000 mmCore adjusting range 2�0/3�0/4�0/��0/6�0mmWinding width 80 - 2�0 mmLoading capacity max. 80 kg

Axle-ø 30 mmWeight abt. 3� kgColour RAL 2004, orange

RAPID 480 SL Part-no. 85100083Coil-ø max. 480 mmCore adjusting range 200 - 370 mmWinding width 20 - 2�0 mmLoading capacity max. 6� kgAxle-ø 30 mm


RAPID 600 SP Part-no. 85100091Coil-ø max. 600 mmCore-ø 300 mmCoil weight max. 2� kgAxle-ø 30 mmWeight abt. 7,8� kg

Colour zinc plated

Coiling axle Part-no. 85100435Drum-ø max. 800 mmDrum-width max. �20 mmLoading capacity max. �0 kgAxle-ø 30 mmDriver 2� mm

Driver distance 70 - 170 mmDrum bores ø �0 - 100 mmWeight abt. 8,4 kgColour zinc plated

MESSBOI 30/012 Part-no. 85001000MESSBOI 30/012 calibrated Part-no.

85001010Winding material-ø 1 - 30 mmL x W x H abt. 120 x 130 x 28� mmCounter 9999,99 m with reset key

Measuring accuracy +/- 2%Measuring wheel aluminiumCalibration range 3 - 12 mmHousing diecast aluminium Colour RAL �010, blueWeight abt. 2,2 kg

RAPID 800 SL Part-no. 85100174Coil-ø max. 800 mmCore adjusting range 300- ��0 mmWinding width 20 - 2�0 mmLoading capacity max. 80 kgAxle-ø 30 mm


MACHINE WINDING SYSTEMS

MOTROL® 1000 AUFRINGROL 300 / 400 / 560

MOTROL® 500

MOTROL® 800 Easy

MOTROL® 800

MOTROL® 1000 AUF

TROMTRAK 1600

TROMROL 2500

UMROL 1000 AUF

UMROL 1400 / 1600 / 2200 AUF

23

Pic. 1

Pic. 2 Pic. 3 Pic. 4

MOTROL® �00

Coil- and Spoolwinder

MOTROL® 500

This motor driven coil and spool winder enables to wind materials such as cables, tubes, hoses, steel cables, plastic profiles etc. onto coils or empty spools and to simultaneous-ly carry out length measuring and cutting. Standard drives: - winding speed 140 rpm - winding speed 280 rpm - special speed on request

Technical data:

Coiler head diameter: max. �00 mmMaterial diamter: 2 - 2� mmTraversing width incl. winding head: 280 mmTraversing width incl. spool / drum: 3�0 mmInlet hight: abt. 1100 mmPass-through direction: right to leftL x W x H: abt. 1�00 x 800 x 1600 mmColour: RAL �01�, skyblueWeight machine (without accessories ) abt. 160 kg

Pic. 1 MOTROL �00® Pic. 2 folding winding headPic. 3 spool winding axle Pic. 4 coiler head RAPID 480-SLDETAILS SEE NEXT PAGE

24

MOTROL® �00


MOTROL® 500 Coil- and Spoolwinder Basic equipment:

- Steel profile frames as desk-type model. - Designed for installation of 4 feets with steering rollers- Manually operated traversing slide designed for accessories such as length measuring units, cutting units and guide rollers- The unit is driven by gear motor via toothed belt- Speed control is continuously ajdustable, allowing a smooth starting - The control cabinet including all control and driving units is installed in the machine frame - The control panel with emergency stop button is ergonomically integrated in the base frame- The winder is designed for winding heads, coiler heads or spool axles with 30 mm

Recommended equipment:

- Protection cover with window for MOTROL® �00 (required for CE)

- Roller cages before and behind the length measuring unit, with adjustable ball-bearing rollers made of stainless steel, requested for calibration of measuring units

- MESSBOI 40 BVE Length measuring unit with preselection counter for winding material with outer diameter of up to 40 mm - Measuring accuracy +/- 0,� % - Calibratable for round cables till line speed 200 m/min - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

- Manual, pneumatic oder hydraulic operated cutting system for cutting the winding material

- Automatic traversing, consisting of gear motor with speed controller. Traversing can be moved to any position via joystick within the setting mode what is important for the starting position of the winding drive. The motion reversing points can be saved during machine downtime but also during winding operation via reference keys. The traversing lead can be adjusted infinitely via rotary potentiometer even during the winding operation. The traversing speed automatically adapts to the winding speed (synchronization). The complete traversing drive can be disengaged for manual traversing.

- Coiler head RAPID 480 SL for coil winding. To be plugged into the coiler head acceptance. Infinitely and centrally adjustable winding core diameter. With three binding slots and three winding core segments. Coil diameter of winding material: up to 480 mm Core adjusting range: 200 - 370 mm Coiling width: 20 - 2�0 mm

- Spool winding axle to be plugged into the coiler head acceptance.

For other addional equipment, please do not hesitate to contact us!

2�

MOTROL® 800-Easy


Pic. 1

Pic. 2 Pic. 4Pic. 3

MOTROL® 800-EasyThis motor driven coil and spool winding machine is suit-able for winding material such as cables, pipes, hoses, steel cables, plastic profiles, etc. onto empty coils or spools and simultaneously cutting them to length.

Standard drive- winding speed 70 rpm

Pict. 1: MOTROL 800-Easy with opened protective cover Pict. 2: folding coiling winchPict. 3: spool winding axle Pict. 4: Example of a traversing unit

Technical details

Coiler head diameter max. 800 mmProcessing range 1 - 40 mmTraversing width 300 mmInlet height abt. 1080 mmDirection of material flow from the right to the leftCoil and spool weight (incl. coiler head) max. 1�0 kgL x W x H (with closed cover) abt. 1800 x 800 x 1400 mmL x W x H (with open cover) abt. 1800 x 800 x 2000 mmColour Machine RAL 700� mouse greyColour protective cover RAL 703� light greyWeight machine (without accessories) abt. 230 kg

DETAILS SEE NEXT PAGE

26

MOTROL® �00


Example of a standard version of the machine:

MOTROL® 800-Easy Coil- and Spoolwinder Basic equipment:

- Self-supporting and torsionally resistant basic maschine with two lockable steering rollers and two fixed rollers.- Direction of travel right-angled to winding direction.- Winding drive by means of geared motor via chain. - Infinitely adjustable working speed control allowing a smooth start - The winder is prepared for the installation of coiling winches, coiler heads or spool axles with 30 mm. - Manually operable traversing slide, prepared for the integration of additional equipment such as length measuring units and material cutters as well as roller guides.- Switch cabinet integrated in the machine frame.- Operating panel with emergency stop is ergonomically integrated into the base frame.

- Selectable safety equipment: - Protective cover folding upwards for MOTROL® 800-Easy (Color RAL 703� grey, required for CE) - Roller cages before and behind the length measuring unit, with adjustable ball bearing rollers made of stainless steel. These rollers are required for calibration of the measuring units.

- MESSBOI 40-BVE Length measuring with pre-selection counter for winding material up to 40 mm outer diameter. - Measuring accuracy +/- 0.� % - Calibratable for round cable till line speed 200 m/min - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.


- Manually, operated cutting system for cutting the winding material.

- Coiler head RAPID 850 ST for coil winding. To be plugged into the coiler head acceptance. Windingcore adjustable in steps With 6 binding slots and 6 winding core segments. Coil diameter up to 800 mm

- Spool winding axle to plug into the spooler plate.

More extra attachment on request

27

MOTROL® 800


Pic. 1

Pic. 2 Pic. 4Pic. 3

MOTROL® 800

This motor driven coil and spool winding machine is suitable for winding material such as cables, pipes, hoses, steel cables, plastic profiles, etc. onto empty coils or spools and simultaneously cutting them to length.

Standard drives- winding speed 9� rpm- winding speed 170 rpm - special speed on request

Pict. 1: MOTROL 800 with opened protective cover Pict. 2: folding coiling winchPict. 3: spool winding axle Pict. 4: Example of a traversing unit

Technical details

Coiler head diameter max. 800 mmProcessing range 1 - 40 mmTraversing width 400 mmInlet height abt. 1140 mmDirection of material flow from the right to the leftCoil and spool weight (incl. coiler head) max. 1�0 kgL x W x H (with closed cover) abt. 1900 x 1000 x 1400 mmL x W x H (with open cover) abt. 1900 x 1000 x 20�0 mmColour RAL �010 blueWeight machine (without accessories) abt. 260 kg


28

MOTROL® 800


Example of a standard version of the machine:

MOTROL® 800 Coil- and Spoolwinder Basic equipment:

- Self-supporting and torsionally resistant basic maschine with two lockable steering rollers and two fixed rollers.- Direction of travel right-angled to winding direction.- Winding drive by means of geared motor via chain and safety clutch. - Infinitely adjustable working speed control allowing a smooth start - The winder is prepared for the installation of coiling winches, coiler heads or spool axles with 30 mm. - Manually operable traversing slide, prepared for the integration of additional equipment such as length measuring units and material cutters as well as roller guides.- Switch cabinet integrated in the machine frame.- Operating panel with emergency stop is ergonomically integrated into the base frame.


- Selectable safety equipment: - Protective cover folding upwards for MOTROL® 800 (Color RAL 703� grey, required for CE) - Protective cover to be slided sidewards for MOTROL® 800 (Color RAL 703� grey, required for CE) - Roller cages before and behind the length measuring unit, with adjustable ball bearing rollers made of stainless steel. These rollers are required for calibration of the measuring units.

- MESSBOI 40-BVE Length measuring with pre-selection counter for winding material up to 40 mm outer diameter. - Measuring accuracy +/- 0.� % - Calibratable for round cable till line speed 200 m/min - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

- Manually, pneumatically or hydraulically operated cutting system for cutting the winding material.

- Automatic traversing , consisting of a geared motor with speed controller. Traversing can be moved to any position via joystick within the setting mode. This is very important for the starting position of the winding drive. The motion rever sing points can be saved during machine downtime but also during winding operation via reference keys. The traversing lead can be adjusted infinitely via rotary potentiometer even during the winding operation. The traversing speed automatically adapts to the winding speed (synchronization). The complete traversing drive can be disengaged for manual traversing. Traversing lead range 2 - 40 mm Traversing width 400 mm

- Coiler head RAPID 800 SL for coil winding. To be plugged into the coiler head acceptance. Infinitely and centrally adjustable winding core diameter. With four binding slots and four winding core segments. Coil diameter up to 800 mm

- Spool winding axle to plug into the spooler plate.


29

Coil- and Drumwinder

MOTROL® 1000 AUF

Pic. 1


MOTROL® 1000 AUFWith this motor driven coiling machine winding goods such as cables, hoses, tubes, steel cables, plastic profile, etc. can be coiled or wound on empty bobbins and empty drums and they can simultaneously be cut to length. The winded spools resp. drums can be removed with a lift-type device (Pic.3)

Standard drives: - winding speed 7� r/min - winding speed 130 r/min- special speeds on request

Technical details:Coiler head diameter: max. 1000 mmDrum diameter: 400 - 1000 mm (DIN46391)Drum width: 120 - 710 mmDrum weight with drum axle: max. 3�0 kgTraversing width: 6�0 mmL x W x H: approximate 2200 x 1400 x 14�0/24�0 mmColour: RAL �01� sky blueWeight machine: max. 600 kg

Pic. 1 MOTROL® 1000 with closed cover + coiler headPic. 2 MOTROL® 1000 with open cover + coiler headPic. 3 Lift-type device for drums with an empty drumPic. 4 MOTROL® 1000 with open cover + drum


30

MOTROL® 1000 AUF

Coil- and Drumwinder

Example for a standard version of the machine:

MOTROL® 1000 AUF Coil- and Drumwinder Basic equipment:

- Basic construction as self-supporting, distortion-free weldment with two guide pulley with brakes and two fixed rollers- Direction of travel at right angle with winding direction.- Drive by means of geared motor via chain.- Infinitely adjustable speed control with soft start.- Manually operable traversing slide, prepared for the integration of additional equipment like length measuring units and cutters as well as roller guides.- Switch cabinet with all control and drive devices is integrated into the machine frame.- Operating panel with emergency stop is ergonomically integrated into the base frame.- The winder is prepared for conical acceptance of coiling winches, coiler heads or bobbin axles.

Additional equipment:

- Protection cover for MOTROL® 1000 (Colour RAL 703� light grey, required for CE)

- Roller cages with adjustable ball bearing, rollers made of stainless steel. These rollers are required for calibration of the measuring units.

- MESSBOI 40 BVE Length measuring unit with preselection counter for winding material up to 40 mm outer dia. - Measuring accuracy (with additional inlet and outlet rollers) +/- 0,� % - Calibratable for round cable till lines speed 200 m/min - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

- Manual, pneumatic or hydraulic operated cutting system for cutting the winding material.

- Automatic traversing, consisting of a geared motor with speed controller. Traversing can be moved to any position via joystick within the setting mode. This is very important for the starting position of the winding drive. The motion reversing points can be saved during machine downtime but also during winding operation via reference keys. The traversing lead can be adjusted infinitely via rotary potentiometer even during the winding operation. The traversing speed automatically adapts to the winding speed (synchronization). The complete traversing drive can be disengaged for manual traversing. Traversing lead range: 2 - 40 mm Traversing with 6�0 mm

- Coiler head RAPID 800 for coil winding. To be plugged into the coiler head acceptance. Infinitely and centrally adjustable winding core diameter. With four binding slots and four winding core segments. Coil diameter: up to 800 mm Core adjusting range: 300 - ��0 mm Coiling width: 20 - 2�0 mm

- Drum axle for drums and spools

- Lift-type device for drums Moveable device for lifting and lowering of full and empty drums at the flange from the floor.


31

TROMTRAK 1600

Axle unwinders for drums

TROMTRAK 1600 Electrohydraulic Pay-off

Basic equipment- Stationary steel profile frame- Electrohydraulic pump with manual reset - Two axles for the receipt of cable drums - Two cones for centering the cable drums on the axle - Electrical supply via CEE-plug

Technical Data:

Drum diameter �00 - 1600 mmDrum weight max. 3000 kgDrum axle no.1 ø 34 x 1340 mmDrum axle no.2 ø 60 x 1340 mmElectrical supply 230 V / 400 V Mains frequency �0 HzL x W x H abt. 1600 x 178� x 1160 mmWeight abt. 400 kgColour RAL �010, blue

Hydraulic unit with flow control valve

Drum axle with cone in-stalled in the machine

32

TROMROL 2�00

Axle unwinders for drums

TROMROL 2500TROMROL drum unwinders can be used as stand-alone machine or as machines integrated in a complete production line. Basic equipment:• Steel profile frame with two fixed rollers and two brakable steering rollers • Drum axle brackets adjustable in height via hydraulic cylinder by means of hand pump or via electrohydraulic device by push of a button.

TROMROL 2500 Part-no. 85100861Drum ø 400 - 2�00 mmas per DIN 46391 and KTGDrum width max. 14�0 mmDrum weight max. �000 kgL x W x H abt. 17�0 x 2130 x 1900 mm

Colour RAL �010, blue

Weight abt. �00 kg

TROMROL 2500 electrohydraulic: Part-no. 85100863Drum ø 400 - 2�00 mmaccording to DIN 46391 and KTGDrum width max. 14�0 mmDrum height max. �000 kgL x W x H abt. 17�0 x 2130 x 1900 mm

Colour RAL �010, blueWeight abt. �00 kgElectrical connection 230 V / 400 V Mains frequency �0 HzElectrical connection via CEE-connector

Accessories for TROMROL 2500

Drum axle up to 5000 kg Part-no. 85100862This drum axle is equipped with plain bearing and is hot-dip galvanized. Disk brake with brake caliper. Brake force via star wheel. Axle ø 70 mmAxle material thickness 10 mmAxle loading �000 kgWeight abt. 38 kgMaterial Steel

Drum axle up to 1200 kg Part-no. 86001128This aluminium drum axle is equipped with plain bearing. Disk brake with brake caliper. Brake force adjustable by star wheel.

Axle ø 6� mmAxle loading 1200 kgMaterial aluminiumWeight abt. 2� kg

33

UMROL 1000 AUF

Pintle unwinders for coils and drums

Pic. 1


UMROL 1000 AUFThis motor driven coil and drum unwinders are suitable for winding goods, such as cables, tubes, hoses, steel ropes, plastic profiles etc. onto coils, spools or drums and, simulta-neously, measuring and cutting-to-length.

Standard drive: - Winding drive 70 rpm - Winding drive 130 rpm - For special drives please contact us.

Pic.1: UMROL 1000 Pic.2: Traversing unit with print head device for INKJETPic.3: Electronic data processing Pic.4: Winding drive

Technical DataDrum diameter 400 - 1000 mm (DIN46391)Drum width 120 - 710 mmDrum weight max. 600 kgInlet height of winding material 1230 mmTraversing width 760 mmTorque 240 NmPass-through direction from the left to the rightL x W x H abt. 213� x 1770 x 224� mm Colour RAL �01�, blueWeight machine abt. 700 kg


Example with coiler head

34

UMROL 1000 AUF

Pintle unwinders for coils and drums

UMROL 1000 AUF Pintle unwinder for drums Basic equipment:

- Steel profile frame with two brakable steering rollers and two fixed rollers or stationary design: to be screwed on the ground- Grips for moving the machine - Manually operated traversing slide provided for the installation of additional devices such as length measuring devices, material cutters as well as an automatic traversing unit - Easy-to-handle and convenient drum loading with pintle arms driven by electric motor- The functions lifting/lowering and tightening/releasing of the pintles are activated by push of a button- Different cones for drum core drilling are insertable - Holding fixture for coiler heads (quick-change system) - The control panel with emergency switch is integrated in the base frame - Additional control panel for moving and positioning of the pintle arms and emergency stop function - Winding drive via geared motor with infinitely variable speed control and smooth starting of the machine - Right-left handed rotation of the winding drive within the jogger operation mode


- Protective door for UMROL (Colour 900� mat black and RAL 1003 signal yellow, required for CE)

- Roller cages before and after the length measuring device with adjustable ball beared rollers made of stainless steel requested for the calibration of the measuring devices - MESSBOI 40 BVE length measuring device with pre-selection counter for winding material with an outer diameter of up to 40 mm. - Measuring accuracy (with inlet and oulet roller cages) +/- 0,� % - Calibratable for round cable line speed up to 200 m/min - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

- Manually, pneumatically or hydraulically operated cutting device for cutting the winding material

- Automatic traversing consisting of geared motor with rotation speed controller. Traversing can be moved to any position via joystick within the set-up mode. This is important for the starting position of the winding drive. The motion reversing points can be stored by means of reference keys during standstill of the machine but also during winding operation. Traversing speed adapts automatically to the winding speed (synchronization). The complete traversing drive can be unlatched for manual traversing.

- Coiler head RAPID 800 SL for coil winding, insertable into the coiler head acceptance, centrally and infinitely adjustable winding core diameter, with four binding slots and four winding core segments, Coiler diameter of winding material: up to 800 mm; Core adjusting range: 300 - ��0 mm; Coiling width: 20 - 2�0 mm

- Adapter for coiler head RAPID 800 SL, for quick and easy mounting of the coiler head to a kabelmat® UMROL rewinder.

- frictionally engaged drum driver, with sleeve for easy loading of the drum without carrier bolts. Consisting of two carriers for both pintle arms; cylindric drum loading

For any further equipment please do not hesitate to contact us!

3�

UMROL 1400 / 1600 / 2200 AUF

Pintle pay-off for coils and drums

Example with coiler

Example with drum

UMROL 1400 / 1600 / 2200 AUF

This motor driven pintle winder is suitable for winding goods, such as cables, hoses, steel ropes etc. onto coils or empty drums and, simultaneously, measuring and cutting them to length by making use of adequate accessories.

Upon opening the protective door the empty drum is rolled to the place of loading in order to be wound. By push of a button, the previously opened pintle arms are first moved together and then to the appropriate height for take-over. The pintles clamp the drum. Then the drums are lifted to win-ding position where they can be rotated forwards or back-wards manually at the operating desk. Prior to the automatic winding of the material its cutting length is adjusted on the keyboard of the kabelmat pre-selection counter ME 40.

The pre-selected length is wound during automatic winding operation and the drive stops also automatically as soon as the requested length is reached. Smooth start and stop of the drive according to the adjusted ramps. Additional creep speed function in the pre-selection counter to be adjusted once. Upon cutting and fixing the end of the winding materi-al, the ready wound drum is lowered by push of a button, rolled out of the machine and taken away.

DETAILS SEE NEXT PAGES

36

UMROL 1400 / 1600 / 2200 AUF


UMROL 1400 / 1600 / 2200 AUF Pintle unwinder for drums

Basic equipment:

- Steel profile frame with two brakable steering rollers and two fixed rollers or stationary design to anchor to the floor - Grips for moving the machine - Manually operated traversing slide provided for the installation of additional devices such as length measuring devices, material cutters as well as an automatic traversing unit - Easy-to-handle and convenient drum loading with hydraulically operated pintle arms - The functions lifting/lowering and tightening/releasing of the pintles are activated by push of a button- Holding fixture for coiler heads (quick-change system) - Easily operatable control desk with emergency switch, provided for the installation of a length measuring unit - Additional control panel for operation of the hydraulic functions, the positioning of the pintle arms and emergency stop function - Winding drive: working speed and power selectable - Right-left handed rotation of the winding drive within the jogger operation mode - Without lateral protection, without protective cover (protective fencing either provided by client or to be ordered as additional equipment)

Cable brake Central guide rollers on telescopic rail

Centrally adjustable guide rollers Precise cable traversing

37

UMROL 1400 / 1600 / 2200 AUF


Accessories

- Protective door for UMROL (available as collapsible door or as cover, requested for CE)

- Winding drives: see overleaf

- Roller cages in front of and after the length measuring device with adjustable ball beared rollers of stainless steel. These are necessary for the calibration of the measuring devices.

- MESSBOI 80-BVE Length measuring device with pre-selection counter for winding material with an outer diamter of up to 80 mm or MESSBOI 100-BVE Length measuring device with pre-selection counter for winding material with an outer diameter of up to 100 mm - Measuring accuracy (with inlet and outlet roller cages) +/- 0,� % - Calibratable for round cable line speed up to 2�0 m/min (MESSBOI 80), 1�0 m/min bei (MESSBOI 100) - Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

Manually, pneumatically or hydraulically operated cutting device for cutting the winding material - Automatic traversing consisting of geared motor with rotation speed controller. Traversing can be moved to any position via joystick within the set-up mode. This is important for the starting position of the winding drive. The motion reversing points can be stored by means of reference keys during standstill of the machine but also during winding operation. The traversing grade is continuously adjustable via rotary potentiometer even during winding operation. The traversing speed adapts automatically to the winding speed (synchronization). The complete traversing drive can be unlatched for manual traversing.

- Coiler head RAPID 800 SL for coil winding, insertable into the coiler head acceptance, centrally and infinitely adjustable winding core diameter, with four binding slots and four winding core segments, Coiler diameter of winding material: up to 800 mm; Core adjusting range: 300 - ��0 mm; Coiling width: 20 - 2�0 mm

- Adaptor for coiler head RAPID 800 SL, for quick and easy mounting of the coiler head to a kabelmat® UMROL rewinder.

- Frictionally engaged drum driver, with sleeve for easy loading of the drum without carrier bolts. Consisting of two carriers for both pintle arms; cylindric drum loading - Travelling drive for mobile use with control pole slided mounted

38

UMROL 1400 / 1600 / 2200 AUF


Drum sizes as per DIN 46391/4639� and KTG --- All sizes without engagement!!

Technical Data

UMROL Type 1400 1600 (1800) 2200

Drum-ø mm 630 - 1400 630 - 1600 (710 - 1800) 710 - 2200

Drum width mm 120 - 1060 120 - 1180 120 - 1700

Drum weight kg 2000 3000 6000

Traversing width mm 1090 1200 1700

Winding speed rpm 7� / 130 60 / 110 40 / 60

Torque Nm 4�0 870 1�00

Motor power kW 4 / 7,� �,� / 11 7,� / 11

Dimensions of the machine

Length mm 2930 3200 (3400) 3960

Width mm 2290 2360 29�0

Height mm 2300 2300 2300

Weight kg 20�0 2400 2800

MOTROL® �00

Ring- und Spulenwickelmaschine

Abb. 3 Abb. 4

MEASURING SYSTEMS

MESSBOI 40 BeltMESSBOI M40/025 BAEMESSBOI 30

MESSBOI 10

MESSBOI 25 - 30/012

MESSBOI 40 BAE / BVE

MESSBOI 40 Band

40

MESSBOI 10

Length measuring unit

MESSBOI 10 Part-no. 85100471Winding good-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 160 x 110 x 8� mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force constant due to spring pressure Housng PolystyrolColour weight/blueWeight: abt. 0,� kg

MESSBOI 10 B Part-no. 85100543Winding good-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 260 x 110 x 140 mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force constant due to spring pressureHousing PolystyrolColour weight / blueWeight abt. 0,7 kg

MESSBOI 10 FLA Part-no. 85100443flat cable up to 1� mm Strength 100 mm widthL x W x H abt. 160 x 210 x 120 mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 %

Measuring force: constant due to spring pressureHousing PolystyrolWeight abt. 0,7� kg

MESSBOI 10 HT Part-no. 85100442Winding good-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 2�0 x 110 x 2�0 mmCounter 9999,99 m with reset keyMeasuring accuray +/- 2 %

Measuring force constant due to spring pressureHousing PolystyrolWeight abt. 1 kg

Length measuring unitsThe only way to avoid material loss is to avoid measuring tolerances.This is what we have set as our goal. Our efforts resulted in the family of length measuring units: simple design, easy operation and due to the possibility of calibration absolutely within the required tolerances. The calibration mentioned is a german calibration approval for round cables.

Attention:We the MESSBOI 10 / MESSBOI 10-B / MESSBOI 10-HT also calibrated! The measuring accuracy for this measuring units is +/- 0,5 %

41

MESSBOI 2� - 30/012


MESSBOI 25 Part-no. 86000292

Winding good-ø 1 - 1� mmCalibration range noneL x W x H abt. 160 x 12� x 90 mmCounter 9999,99 m reset keyMeasuring accuracy +/- 2%Measuring force constant due to spring pressureHousing PolystyrolColour brown / beigeWeight abt. 0,� kg

MESSBOI 30/012 Part-no. 85001000MESSBOI 30/012 calibrated Part-no. 85001010

Winding good-ø 1 - 30 mmL x W x H abt. 130 x 130 x 320 mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2%Measuring wheel aluminiumCalibration range 3 - 12 mmHousing diecast aluminiumColour RAL �010, blueWeight abt. 2,2 kg

MESSBOI 25 - MESSBOI 30/012

The MESSBOI 2� is also suitable for flat cable due to its wide cable conduit.The MESSBOI 30/012 is very vaiable as it can be used stationary as well as mobile. Simply loosen the screws and remove the measuring unit from its base.

Note: The calibration of the MESSBOI 30/012 approval is a German approval for round cables!!

42

MESSBOI 40 BAE


MESSBOI 40 BAE Part-no. 85100003Winding good-ø 1 - 40 mmCalibration range 2 - 2� mmL x W x H abt. 320 x 370 x 270 mmCounter 9999,99 m with reset keyMeasuring wheel circuit 0,� m

Measuring accuracy class of accuracy IIIwith roller cages +/- 0,� %Material steel / stainless steel / aluminiumWeight abt. 10 kg

Roller cages (2 pcs.) Part-no. 85100185for dispensing from a dispensing system roller-ø 3� mmMaterial thickness 40 mmMaterial housing steel, zinc plated Material guiding rollers stainless steel


Roller cages (2 pcs.) Part-no. 85100186for dispensing from a rackRoller-ø inlet bottom 3� mmRoller-ø inlet top side 80 mmRoller-ø outlet bottom / top side 3� mmMaterial thickness 40 mm

Housing steel, zinc platedGuiding rollers iinlet top side plasticGuiding rollers iinlet bottom stainless steelGuiding rollers outlet stainless steelWeight abt. 9 kg / pair

Calibration Part-no. 146For MESSBOI 40 BAE,calibration range 2 - 2� mm:

MESSBOI 40 BAEMeasuring unit for winding goods up to an outer diameter of 40 mm with mechanical counter. Depending on the application we offer various versions to customer specification. These measuring units consist of a solid carcass equipped with guide rollers to which the measuring device is mounted. Measuring scanning by means of measuring wheel. Calibration approval for sheathed round cables with additional inlet and outlet. If requested, also available with stainless steel-counter roller for the measuring of steel ropes.

Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

43

MESSBOI 40 BVE


MESSBOI 40 BVE Part no. 85100455with 2 potential free contacts for prestop and shut-off mechanismWinding good-ø 1 - 40 mmCalibration range 2 - 2� mmMeasuring wheel circuit 0,� m

Measuring repeat accuracywith roller cages +/- 0,� %Speed max. 3�0 m / minSpeed as per calibration approval max. 200 m / min

Roller cages (2 pcs.) Part-no. 85100185for dispensing from a dispensing system Roller-ø 3� mmMaterial thickness 40 mmMaterial casing steel, zinc platedMaterial guiding rollers stainless steel


Roller cages (2 pcs.) Part-no. 85100186for dispensing from a rack Roller-ø inlet bottom side 3� mmRoller-ø inlet top side 80 mmRollen-ø outlet bottom / top side 3� mmMaterial thickness 40 mm

Housing Steel, zinc platedGuiding rollers inlet bottom side plasticGuiding rollers iinlet bottom stainless steelGuiding rollers outlet stainless steelWeight abt. 9 kg / pair

Calibration Part-no. 242For MESSBOI 40 BVE, calibration range 2 - 2� mm:

MESSBOI 40 BVEMeasuring unit for winding goods up to an outer diameter of 40 mm with digital counter. Depending on the application we offer various versions with customer specific options. These measuring units consist of a solid carcass equipped with guide rollers to which the measuring device is mounted. Measuring scanning by means of measuring wheel. Calibration approval for sheathed round cables with additional inlet and outlet. If requested, also available with stainless steel-counter roller for the measuring of steel ropes!

Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

44

Pic. 1

Pic. 2

MESSBOI 40 Belt


MESSBOI 40 Belt

Our belt measuring unit MESSBOI 40 is used for all various types of winding material such as cables, tubes, hoses and ropes in order to measure its length. It is suitable for highest possible measuring accuracy as well as for very small measuring tole-rances. Chassis consits of a stainless steel housing, in which par-ticularly the sensitive components are protected against external influences at best. Material scanning is executed by two measu-ring crawlers. The upper part can be removed by means of a toggle joint and adjusts itself to the material thickness due to its own weight. The material length is indicated by a rotary pulse encoder which is mounted at the lower measuring crawler. The actual length as well as its set value is indicated by an electric pre-selection counter. Of course, also this MESSBOI is approved for calibration and can be used for material handling being subject to calibration if being equipped with additional inlet and outlet roller cages.

Technical Data

Material diameter 1 - 40 mmCalibration 2 - 2� mmMeasuring wheel 0,� mMeasuring accuracy +/- 0,� %(with additional inlet and outlet roller cages)Length without calibration accessories abt. �00 mmWidth abt. 300 mmHeight abt. �00 mmLength with calibration accessories abt. 1400 mmHeight with tripod stand adjustable1320 - 1620 mmSpeed max. 600 m / minSpeed calibration approval max. 200 m / min

Pic.1 MESSBOI 40 belt with housing and tripod stand Pic.2 MESSBOI 40 belt installed in a machine with roller cages and straightening element

4�

MESSBOI 40 Belt


MESSBOI 40 Belt Length measuring unit for winding goods up to an outer diameter of 40 mm

Basic equipment:- one set of inlet and outlet rollers with adjustable width- two flanges for assembly of rotary pulse encoders (type RI �8)- pre-selection of length and signal only by additional equipment: pre-selection counter or machine control sytem

Additional equipment:

- Rotary pulse encoders with flange RI58 500Imp/per turn with two conduits A+B, 24VDC with connecting cable � m Consult us about your special applications.

- Stainless steel housing for MESSBOI 40 Belt, Chassis consits of a stainless steel housing in which particularly the sensitive components are protected against exter nal influences at best. The upper part of the measuring crawl can be removed by a toggle joint which adjusts itself. Relief for pre-selection counter and signal lamp prepared.

- Pneumatic locking device for locking the measuring wheel in the requested height MESSBOI 40-Belt

- Pre-selection counter ME 40 Band integrated into the operating panel of the machine pre-selection counter kabelmat - ME 40 with membrane keyboard. Two potential free electrical contacts for drive of rapid or creep speed function of an adjustable winding drive or a signal lamp. The counter is equipped with membra ne key board. Monitoring of the calibration speed by means of signal lamp. Calibration range of the length measuring units with kabelmat pre-selection counter and rotary pulse encoder with additional inlet and outlet roller cages. Any other counter upon request.

- Total length counter integrated in ME40

- Counter for number of pieces integrated in ME 40

- Pre-set counter for number of pieces integrated in ME 40 one winding drive is switched-off when the pre-selected number is reached

- Diameter recognition mounted on the MESSBOI to determine the diameter of winding good - Roller cages Ø 35 mm, inlet and outlet roller cages for calibration of the length measuring unit, including adjustable stainless steel ball bearings. Each roller cage equipped with a roller pair in horizontal and vertical direction. Roller cages are connected by steel rails and are mounted at the length measuring unit. These cages are approved for calibration of the MESSBOI 40-Belt. For other roller cages do not hesitate to contact us.

- Tripod stand for installing the MESSBOI 40 Belt on the floor

- Pedestal for installing the MESSBOI 40 Belt on a desk

- Calibration approval of MESSBOI 40 Belt for round cables of a diameter of 2 - 2� mm. Conformity certification of the length measuring device is approved by German Authorities for a period of two years from date of delivery, valid in Europe.

Other accessories upon request!

WAREHOUSE SYSTEMS

SPULBOI®LAGBOI® S

MATBOI® 450 / 650

SPULBOI®

LAGBOI® S

LAGROL®

47

MATBOI® 4�0 / 6�0

Dispensing and storing systems

MATBOI® Complete system Part-no. 85100670consisting of:1 pcs. storage rack no. 8�1001�22 pcs. dispensing shelf unit 4�0 no. 8�1001�93 pcs. dispensing shelf unit 300 no. 8�1001�7

1 pcs. dispensing shelf unit 200 no. 8�1001��

MATBOI® 450 Part-no. 85100152H x W x D abt. 1�40 x 1030 x 480 mmLoading capacity max. 200 kgColour RAL �010, blueWeight abt. 17,6� kg

Profile rail Part.-no. 85100201to be mounted to wall L x W x H abt. 980 x 30 x 13 mmWeight abt. 0,6� kgColour RAL �010, blue

Dispensing unit 200 Part-no. 85100155Winding material-ø max. 190 mmPlate-ø 200 mmHeight, centring pins 110 mmCore adjusting range 80 - 1�0 mmCoil weight max. 8 kg

Weight abt. 8,6 kgColour: plate RAL 703�, light grey shelf RAL �010, blueL x W x H abt. 1000 x 22� x 240 mm

MATBOI®

This storing system is mainly used in workshops or production areas. It allows clearly ordered storing, entangling-free pulling-off and cutting-to-length according to demand. Since this system is available as mobile or stationary version it offers a large variety of appli-cations. Twisting-free material dispensing, simultaneous measuring and cutting-to-length of winding material such as cables, hoses or profiles wound on commercial coils is possible. Clearly ordered storage, ready for dispensing is guaranteed. Note: Only suitable for manual dispensing!


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MATBOI® 4�0 / 6�0

Dispensing and storing systems

MATBOI® 650 Part-no. 85100905H x W x D abt. 1�40 x 1030 x 710 mmLoading capacity max. 200 kgColour RAL �010, blueWeight abt. 18,8� kg

Dispensing plate 650 Part-no. 85101207Winding material-ø max. 640 mmPlate-ø 6�0 mmHeight, centring pins 2�0 mmCore adjusting range 180 - �00 mmCoil weight max. 2� kg

Colour: plate zinc plated support RAL �010, blueWeight abt. 11,6 kgNote:Only suitable for storing rack no. 8�100090�

Dispensing plate 480 Part-no. 85101206Winding material-ø max. 470 mmPlate-ø 480 mmHeight, centring pins 2�0 mmCore adjusting range 140 - 320 mmCoil weight max. 2� kg

Colour: plate zinc plated support RAL �010, blueWeight abt. 7,3 kgNote:Only suitable for storing rack no. 8�100090�

Accessory for MATBOI® 450 / 650MESSBOI 10 H Part-no. 85100203Winding material-ø 1 - 1� mmCalibration range 1 - 10 mmL x W x H abt. 1�0 x 110 x 90 mmCounter 9999,99 m with reset key

Measuring accuracy +/- 2 %Measuring force constant due to spring pressureHousing PolystyrolColour white / blueWeight abt. 0,� kg

Dispensing unit 450 Part-no. 85100159Winding material-ø max. 440 mmPlate-ø 4�0 mmHeight, centring pins 110 mmCore adjusting range 1�0 - 2�0 mmCoil weight max. 12 kg

Weight abt. 10,2 kgColour: plate RAL 703�, light grey shelf RAL �010, blueL x W x H abt. 1000 x 460 x 240 mm

Dispensing unit 300 Part-no. 85100157Winding material-ø max. 290 mmPlate-ø 300 mmHeight, centring pins 110 mmCore adjusting range 90 - 180 mmCoil weight max. 10 kg

Weight abt. 9,2 kgColour: plate RAL 703�, light grey shelf RAL �010, blueL x W x H abt. 1000 x 32� x 240 mm

Accessory for MATBOI® 450 / 650MATIS® 10 Part-no. 85100161Especially formed cutter for easy cut with isolated handles.Weight abt. 0,1 kgCable-ø max. 10 mm

Dispensing unit V-300-5-R Part-no. 85100410Winding material-ø 300 mmHeight, centring pins 110 mmCore adjusting range 100 - 220 mmCoil weight max. � kg

Colour RAL �010, blueHook-dispension rail with patented axle-free spool holders.

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SPULBOI®Pay-off and storing systems

Storage rack Part-no. 85100152H x W x D abt. 1�40 x 1030 x 480 mmLoading capacity max. 200 kgColour RAL �010, blueWeight abt. 17,6� kg

Profile rail Part-no. 85100201for wall mounting L x W x H abt. 980 x 30 x 13 mmColour RAL �010, blueWeight abt. 0,6� kg

Dispensing shelf unit 200-4-S Part-no. 86003004Plate-ø 200 mmSpool-ø 190 mmCore pin-ø 16 x 200 mmCentring piece for bore-ø 2�-80 mm

Spool weight max. 8 kgColour: shelf RAL �010, blue plate RAL 703�, greyWith reel-off brake mounted on shelf and holding fixture for MESSBOI 10 H

Dispensing shelf unit 300-3-S Part-no. 86003011Plate-ø 300 mmSpool-ø 290 mmCore pin-ø 16 x 200 mmCentring piece for bore-ø 2�-80 mm

Spool weight max. 8 kgColour: shelf RAL �010, blue plate RAL 703�, greyWith reel-off brake mounted on shelf and holding fixture for MESSBOI 10 H

SPULBOI®

The SPULBOI® storing system is mainly used in work shops, shops or production area. It allows clearly ordered storing, twisting-free material payout from the spools and cutting-to-length according to demand. The special advantage of some of these racks is the individual storing of each spool which allows quick and comfortable exchange of the single spools. Due to the individual suspension each spool is slightly braked and the spool stopps immediately upon material payout in order to avoid uncontrolled reeling-off after dispensing. Attention: only suitable for manual pay-off!

Figure to dispensing unit:No. 86003080 and No. 86003081


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SPULBOI®Pay-off and storing systems

Empty spool 200-50-80 Part-no. 85015840Spool-ø 200 mmCore-ø �0 mm Spool width 80 mmBore-ø 18,� mmSpool loading capacity max. � kg

Empty spool 150-50-80 Part-no. 85015850Spool-ø 1�0 mmCore-ø �0 mm Spool width 80 mmBore-ø 18,� mmSpool loading capacity max. 4 kg

Empty spool 310-150-75 Part-no. 85100404Spool-ø 310 mmCore-ø 1�0 mm Spool width 7� mmBore-ø 30 mmSpool loading capacity max. � kg

Colour black

Dispensing unit Part-no. 86003080with 4 individually stored axles Spool-ø max. 310 mmSpool width max. 21� mmAxle-ø 10 mmColour RAL �010, blue

Dispensing unit Part-no. 86003081with � individually stored axles Spool-ø max. 310 mmSpool width max. 167 mmAxle-ø 10 mmColour RAL �010, blue

Crossbar channel Part.-no. 85100552equipped with 30 reverse-lock wire guides. The channel includes horizontal extention slides and can be mounted to rack or wall for centralized material dispensing.For spools up to ø of 310 mm.

MESSBOI 10 LS Part-no. 85100441Winding material-ø 1 - 1� mmCounter 9999,99 m with reset keyMeasuring accuracy +/- 2 % Measuring force constant due to spring pressure

Dispensing unit V-310-7-S Part-no. 85100407Dispensing unit loaded with 7 spoolsSpool-ø 310 mmCore-ø 1�0 mmSpool width 7� mmColour RAL �010, blue

Hook dispension rail with patented axle-free coil holders. Coils are suspended and remo-vable individually.

Dispensing unit 200-7-S Part-no. 85100539Dispensing unit for 7 spoolsfor LAPP-Spools ø 200 x 80 mmor ø 1�0 x 80 mmSpool width 80 mmCore-ø �0 mm

Spool loading capacity max. �kgColour RAL �010, blueHook dispension rail with patented axle-free coil holders. Coils are suspended and remo-vable individually.

Dispensing unit 450-2-S Part-no. 86003010Plate-ø 4�0 mmSpool-ø 440 mmCore pin-ø 16 x 200 mmCentring piece-ø 2�-80 mmSpool weight max. 8 kg

Colour: shelf RAL �010, blue plate RAL 703�, grey

With reel-off brake mounted on shelf and holding fixture for MESSBOI 10 H

SPULBOI® 200 Part-no. 85001620for max. 18 spools: ø 200, width 80 mm Axle-ø 18 mmDead weight abt. �,� kgMaterial SteelUseable axle length 6 x 260 mm

Colour RAL �010, blueL x W x H abt. 620 x 16� x 620 mm

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LAGBOI® S

Cable drum storage and dispensing system

LAGBOI® S

The LAGBOI® S consists of pre-assembled modules (frame and crossbars) and can easily be assembled to a solid, clearly orde-red, space-saving and very useful storage and dispensing rack.

Note:This system is not suitable for motor driven material pay-out!

Example:for drums acc. to KTG-system, DIN 46391

8 x ø 600 mm drums or 6 x ø 800 mm drums or 4 x ø 1000 mm drums

Technical Data:Drumø: max. 1000 mmL x W x H: approx. 1740 x 980 x 3000 mmLoading capacity: max. 3000 kgWeight: approx. 13� kgColour: RAL �010, bluePart-no. 85007400

Technical Data - Drum axle:Axle ø 34 x 840 mm incl. centring cones and clamping screwsPart-no. 85008010

Technical Data - Travelling equipment:Steering rollers: 2 pcs.Fixed rollers: 2 pcs.Drawbar: 1 pcs.Loading capacity: max. 2200 kgPart-no. 85007451

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LAGROL®


Extract from the patent specification:“Axle holder for the material drum with a bearing shell for the bearing of one end of the drum axle, whereby the bearing shell is lined with a material which has on the bearing surface facing to the axle an elevation which is subject to elastic deformation and the edges of which are rounded. Thus load controlled braking of the material drum during pay-off is achieved and unwanted coa-sting down of the material drum is avoided. Handling and safety are, moreover, considerably improved by an additional rollout saf-tey device, an inclined roll-in ramp and as dislodging safety device.In case of ready-to-pay-off-storing of cable drums it must be made sure that the drums are accepted safely and cannot dislodge due to a rotary movement or due to unbalance during pay-off.

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LAGROL®


• DIN EN 292: Saftey of machines

• UVV 1,0: “General provisions“ (VBG1)

• UVV 10,0: „Powered working equipment“ (VBG �)

• ZH 1/428: „Guidelines for storage equipment and devices”

• Directive for machinery 89/392 EWG and 91/368 EWG

• Regulations of workplaces

• GS test certificate 93�01�

• Certificate of conformity issued by TÜV (German technical inspection agency) available for charge

This drum storage and pay-off rack is ideal for the use in a production line along with the motorized take-ups such as UMROL, MOTROL or AUTOCUT. The solid construction with special and patened axle and / or drum holders and the fact that take-up and storage system are well-suited to each other make this system ideal for the above mentioned range of application.Following rules and regulations have been observed:

Continuation >

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LAGROL®


Frame 2200 mm 8�300073Frame 2�00 mm 8�300074Frame 2700 mm 8�30007�Frame 3000 mm 8�300076Frame 3300 mm 8�300077Frame 3600 mm 8�300078Frame 3800 mm 8�300079Frame 4100 mm 8�300080Frame 4400 mm 8�300081Frame 4700 mm 8�300082Frame �200 mm 8�300083Frame ��00 mm 8�300084Frame �800 mm 8�30008�Frame 6000 mm 8�300086

Further frames upon request!!

Crossbar 870 mm up to ø 1000 mm 8�300090Crossbar 1170 mm up to ø 1400 mm 8�300091Crossbar 1370 mm up to ø 1600 mm 8�300092Crossbar 1�70 mm up to ø 2000 mm 8�300093

Special widths for crossbars on request!!

Necessary crossbars:Height 2200-3300mm, 1 frontside, 2 rear side, load capacity per section 3000 kgHeight 3600-4100mm, 2 frontside, 2 rear side,load capacity per section 3000 kgHeight 4400-�200mm, 2 frontside, 3 rear side,load capacity per section 4000 kgHeight ��00-6000mm, 2 frontside, 4 rear side, load capacity per section �200 kg

Floor anchors (4 pcs. per frame) 8�300097Collision guard (2 pcs. per rack) 8�300099

Pair of axle holders LAGROL-10�0-2000kg standard 8�300100

From a height of 2500 mm and for automatic winding up we recommend:Pair of axle holders LAGROL-10�0-2000kg braked 8�300101

Drum axle with two centering cones

ø 34 - 840 mm lg 1000 kg 8� 008 010ø 34 - 1140 mm lg 700 kg 8� 008 020ø 60 - 1140 mm lg 1700 kg 8� 008 030ø 60 - 1340 mm lg 2000 kg 8� 008 040

Special axle diameters upon request!!

Description Part-no.Each LAGROL® shelf section consists of two frames in a certain height, the required crossbars offering a certain sections loading capacity as well as of axles and axle holders. For each further shelf section only one further frame is required. All these single components may be combined.

Example for a drum storage rack with 3 sections and height of

337� mm for drums with an outer diameter of up to 1400 mmconsiting of:

Frame 337� mm 8� 100 482 4 pcs.Crossbars 1170 mm 8� 100 493 9 pcs.Floor anchors 8� 100 478 16 pcs.Axle holders 8� 100 496 9 pairAxles 1600 kg 8� 008 030 3 pcs.Axles 700 kg 8� 008 020 6 pcs.

Axle with cones

Pair of axle holders braked (Nr. 8�300101)

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Kabelmat, Máquinas para corte y enrollado de cables

Technology

Transcript of Kabelmat, Máquinas para corte y enrollado de cables