K-MINE. Complex solution for mining companies
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Transcript of K-MINE. Complex solution for mining companies
GEOINFORMATION SYSTEM
K-MINE
COMPLEX SOLUTION FOR MINING COMPANIES
K-MINE Basic solutions for mining companies
K-MINE Corporative system of Mining Control
ModelingModeling
K-MINEK-MINE
Surveying complex
Geological complex
Mining planning:1.Long-term planning2.Routine planning (annual, quarterly, monthly)1.Operational planning (decade-daily and daily-shift)
Design:1.Design of open-pits and dumps elements2.Transport and general layout3.Service lines
Operational dispatching control of technological transport and systems of accurate positioning of drilling rigs
Open-end technological planning of main workshops
production
Final outlines definition
Drilling-and-blasting design
K-MINE Statistical processing of data, geometrical constructions
K-MINE Classical statistical analysis
Getting the patterns of data distribution, identification of hurricane samples, detection of input errors and logical errors, classical analysis of samples
K-MINE
Correlation analysis & creation graphs of accumulated frequency
Classical statistical analysis
Normal and logarithmically normal distribution graphs shaping (histogram of accumulated frequency and diagram of probability)
K-MINE
Analysis of values within sampling boreholes interpretation of downhole sampling
Statistical boreholes analysis
K-MINE Geological data interpretation, contouring
Shaping a system of vertical and horizontal sections
Countouring, selection of ore and nonore
intervals
K-MINE Frame modeling
Creating closed frame volumes automatically and
semi-automatically
Frame modeling. Logical operations
Logical subtraction, intersections or unions operations to obtain correct data
K-MINE Geostatistical analyses. Variograms
Identification of geological characteristics spatial variability
K-MINE
Definition of anisotropy and regularity of its distribution
Geostatistical analyses. Variograms
K-MINE Block modeling
Block model prototype Calculation of quality by “criging” method
(modifications), evaluation of calculations accuracy
Interpolations
Evaluation and estimation of reserves and resources
Reserves and quality calculation
K-MINE
Calculation and estimation of reserves and resources in various systems
Calculation of Deposit Reserves
Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)
Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)
JORCJORC
CRIRSCOCRIRSCO РК ООНРК ООН
SPE-PRMSSPE-PRMS
а) б) Клас запасів 111; а) – в області ГВК(ВНК); б) – в області ГК(НК)
в) г) Клас запасів 122 в) – в області ГВК(ВНК); г) – в області ГК(НК)
K-MINE
Deposits of ferruginous quartzite, rich iron ores, titanium, gold, uranium
Examples of Mineral Deposits:
K-MINE
Deposits of granite and construction raw materials, clay, kaolin, gabbro, etc.
Examples of Mineral Deposits:
K-MINE Creation of surfaces, e-maps, underground excavations and interstices models
K-MINE Creation of electronic topographic plans and maps:
DB of building
and construction semantics
DB of building
and construction semantics
Documents Documents registrationregistration
Log booksLog books
Reports on Reports on technical technical
examinationexamination
Information Information about object about object
ownerowner
Data unification on buildings and constructions into single base
K-MINE
Simultaneous work with raster-and-vector data, online maps creation
Electronic topographic plans and maps creation:
K-MINE
Creation of 3D online e-maps
Electronic topographic plans and maps creation:
K-MINE Data exchange with software packages
Data exchange with other systems (MGIS, GIS, SAPR)
K-MINE GEOLOGICAL-AND-SURVEYING MAINTENANCE
K-MINE Work structure of enterprise surveying service
Enterprise surveying service
Excavator site
Drilling site
Dump site
Slime equipment
Combine
Join service
Management
Chief surveyor, chief engineer, head of PTD, section foremen
K-MINE
Use of electronic tools of any type: SOKKIA, Dalta, Elta, TopCon, Leica (including GPS), Trimble, Nikon, etc.
Operational surveying support
Mine managementMine managementK-MINE
GPS-station (server)
SatellitesNAVSAT
(GLONASS)
GSM-GPRSequipment
GPS-receiver
Survey DB
Online survey data Online survey data processingprocessing
K-MINE Processing of laser scanning data
K-MINE Processing of remote sensing of the Earth using unmanned aircrafts
K-MINE
Cameral processing of survey data, solution of primal and inverse surveying tasks;
Stadia surveying; progression (hanging, open-ended, closed); trigonometric and technical levelling; direction orientation, etc.
Cameral processing of field survey data
K-MINE Objects calculation by various methods, reporting
K-MINE Updating and maintenance of enterprise e-maps and general layout
K-MINE Rock mass control
Main tasks at survey and deformation observations of rock mass are:
control of observing station displacement according to survey results;parameters definition of pit wall slopes, areas, benches;spatial angles and lengths measurementdefinition of space figures gravity centers, calculation of space objects vector direction, figures coupling in space and other geometrical constructions;definition of prism parameters for areas and zones of possible pit walls and dumps deformations (solution of plane tasks by cross-sections totality).
K-MINE Processing of initial geological testing data, quality calculation
Qualitative indices modeling in the block
K-MINE Processing of initial geological testing data, quality calculation
Ore bodies modeling according to block boreholes testing results
K-MINE Geological models completion at deposit exploitation
Correction of geological models according to exploitation testing results
K-MINE Automated reporting using data of enterprise geological service work
K-MINE DEFINITION OF OPTIMUM OPEN-PIT OUTLINES
Optimum open-pit building using various limiting conditions, angles of pit wall slopes and try-out parameters cost
Geological model preparation (quality, slopes angles ) Adjustment of try-out parameters by geological model types
Optimum open-pit building
Adjustment of embedded open-pit parameters
K-MINE
Calendar of deposit development till 2020
Long-term planning of mining
2011 2012 2013
2015 2017 2019
2022
K-MINE Planning of transport development systems
K-MINE
Mining position building for the beginning and the end of the chosen period, preparation of annual program variants for printing in accordance with State Standards and Specifications
Routine planning for a year
K-MINE
Calculation of extraction and capping volumes on horizons by various methods
Routine planning for a year
K-MINE Routine planning of mining for a month
K-MINE
Capacity planning in various ways: from axis deadlock stope railwayCapacity planning in various ways: from axis deadlock stope railway,, longitudinal longitudinal stope predetermined width from the edge, contour blown across the width or stope predetermined width from the edge, contour blown across the width or multiple stopemultiple stope
Routine planning of mining for a month
K-MINE SYSTEM OF END-TO-END TECHNOLOGICAL PLANNING OF MAIN WORKSHOPS
Vo. + Vstock(Vstock.AUTO + Vstock.RW)Vo. + Vstock(Vstock.AUTO + Vstock.RW)
Vo., Vo.conv1-2-3, Vo.CF-1, Vo.CF-2, Vo.cf
Reports
Сentral database
Volumes distribution at Heavy CarsRail (ore, overburden) by days and
for a month
Volumes distributionby transport
units
Distributionof volumes
by transport units
Workshop 6 (Railworkshop)
Workshop 2 (Open-pit)Workshop5 (Autoworkshop)
Vo.auto
Vstock auto
(перегрука и отвалы)
Vo.ow(balance)
Vo.conv1
Vo.cf
Vo.conv1Vo.conv2
Vo.cf
Workshop 4 (CF-2)
DistributionVo.cf-2
Workshop3 (CF-1)
DistributionVo.cf-1
Vo.CF-1 Vo.CF-2Workshop 1 (CF)
DistributionV (Vo, Vstock.) by daysfor a month
Vр. ow
(balance)
Vo.RWVoverburden dumps
Vstock.перегр.
(balance)
Vstock,ore wareh
(balance)
Vo.CF-1.Vo.CF-2
Ore warehouse
(balance)
Vore cfVore cf
Vo.cf(shipping)
Vo.conv2
PEWenterprice
DocumentesОС-1, ОС-1А,
ОС-2, Ф8,А-12С,
EI workshops,Plans workshops
ets.
Vo.conv3Vo.conv3
Workshop 7 (Flotation
Factory)
Workshop 8
(aggloworkshop, PPP)
Example of technological planning system work
K-MINE
Planning of excavation-loading equipment work
Planning of rock excavators work for open-pit is carried out on the basis of:
total volumes of rock excavation in pit-face;
park and technical condition of excavation equipment;
graphs of Service and Repairs(connection with Maintenance and repairs);
availability and condition of routes (roads) for rock removal;
graphs of restricted work (stages, supplementary works);
coordination of rock delivery volumes from open-pit with other workshops (crushing factory, transport workshops)
Open-pit equipment work planning
K-MINE
Planning of transport equipment work
Planning of transport work is performed on the basis of:
total loading volumes;
total unloading volumes;
availability and conditions of routes (automobile and railway roads);
park and technical condition of transport equipment (dump trucks, locomotives, dump cars);
graphs of Service and Repairs(connection with Maintenance and repairs);
total volumes of minerals processing and possibility of barren rock acceptance for reloading and dumps
Planning of transport work
K-MINE
Planning of crushing-and-sorting complexes work
Crushing-and-sorting complexes
Planning of work is performed on the basis of:
total volumes of raw materials processing for a month;
availability and condition of crushing and sorting equipment;
graphs of Service and Repairs (connection with Maintenance and repairs);
graphs of restricted works in open-pit and at crushing factory;
graphs of raw materials delivery at crushing and ore-processing factories;
work mode of dressing equipment;
use of various dressing schemes.
Software contains apparatus of quick “re-planning” taking into account all related stages (open-pit, dressing factories), changes in equipment work (repairs, productivity, technology) and other factors.
There is an apparatus of quick “re-planning” taking into account changes of equipment work mode (repairs, productivity, technology) and other factors in planning software for ore-processing factory.
Planning of crushing-and-sorting and ore-processing factories work
K-MINE Operational planning:
Crushing factory
1 N
Ore re-loading
Ore warehouse
…
1 N…
1 N
1
…
Pit-face
Conveyer paths
N…
N Excavator No.Motor transport freight trafficRailway road freight trafficConveyer freight traffic
N Excavator No.
Motor transport freight trafficRailway road freight trafficConveyer freight traffic
Overburden re-loading
Overburden warehouse
1 … N
1 N…
1 N…
Pit-face
Dumps
1 N…
Preparation of initial data for decade-daily and daily-shift planning
Эз1
Эз1
Эз1
Эп
1
Эп
1
Эв
1
Эз1
Эс1
Эс1ДО
Ф
Эв1
Эв
1
Эв1
K-MINE
Use of program modules, which allow performing correction of daily and shift tasks to provide planned volume and qualitative indices for longer time interval (week, decade, month) on the basis of data of previous periods;
Preparation of week-daily graphs, shift tasks and work orders for loading-transportation complex;
Integration with systems of dispatching control Integration with systems of dispatching control to to provide planned indices of equipment work by analysis of actual work data.
Correction of planned indices Correction of planned indices of equipment work for weekly-daily, daily and shift intervals at actual data deviation from the plan higher than limits as well as incidents.
Main work types for system of operational planning
K-MINE System of operational planning for technological equipment
Module of railway planning creation of weekly-daily graphs;creation of shift work orders;definition of required number of dump-cars and locomotives to perform functional program; definition of optimal routes for each locomotive;
Module of railway dispatching control
control of technological process parameters after each event in the system (total volume of transportation, run length, weight control); control of transportation at loading points (pit-faces, re-loadings, warehouses) and discharge points (dumps, warehouses); control of equipment (planned stoppage, unplanned stoppage, lack of electricity, waiting in the queue, etc.); control of route passing (stations, weight, etc.); analysis of transportation and equipment work on user’s request.
Functional department of the open-pit
Railway dispatcher Shift tasks and orders transfer to module of
dispatching control
Operator of station N
Operator of station 1
Shift operator
DB of location control system:Data transfer on current location, electricity consumption, weight and run control on-line using satellite navigation tools
DB of dispatching control system:
Shift tasks, work orders, event log
Initial data:Lij – transportation distance from i pit-face to j discharge point
Vi –digging volume of i excavator
Vj –discharge volume of j discharge point
Qi – productivity of i excavator
Nсам – total park of locomotives (rotators and dump-cars)
Graph of equipment maintenance and repair of railway transport and excavatorsScheme of line development
…
Эп1
LOADING (pit-face, re-loading, warehouse)
DISCHARGE (dump,dam, warehouse)
Эп1
Эп1
Эв1
Эв1Эв1
ДОФ
Preparation of operational plan for loading complex work on railway and motor transport
K-MINE Examples of open-pit and dump elements design
Design of bench, communication, roads, construction elements
Design of transport communicationsDesign of ramps
Design of ramps (multi-variant) Design of ramp systems (routes)
K-MINE
Design of bench, communication, road, construction elements
Design solutions of various complexity
K-MINE Examples of development design for the enterprise of minerals excavation and processing
Внешний отвалS=236 га; V=50-55 млн. м3
Рекультивированная площадь S=523 га
ПромплощадкаS=76 га
Карьер в отработанном виде S=224 га
ХвостохранилищеS=400 га; V=55-60 млн. м3
ДамбаS=37,5 га; V=3,8 млн. м3
Карьер известняков S=242 га
K-MINE System of operational planning using satellite navigation tools
SatellitesNAVSAT
GSM-GPRSequipment,
wireless
K-MINEGPS-station (server) АS MTC, Wenco,
IMG, VIST-GROUP, MODULAR, Mine Star
DBK-MINE
DBK-MINE
K-MINE Exchange of supplementary information
Control of MTC equipment location at plan implementation analysis
K-MINE
Boreholes drillingBoreholes drilling
Boreholes loadingBoreholes loading
Block blastingBlock blasting Break-downBreak-down
DRILLING-AND-BLASTING DESING
K-MINE Automated system of drilling-and-blasting design on the basis of K-MINE
К-MINEDrilling-and-blasting
К-MINEDrilling-and-blasting
Preparation of drilling site Drilling
Loading, commutation,
blasting
Rock mass, pillar
Rock mass, pillar
Rock mass, break-downRock mass, break-down
DB of drilling-and-blasting
module
DB of drilling-and-blasting
module
Choosing place for drilling block
placement
Choosing place for drilling block
placement
Lines design and boreholes placement
Lines design and boreholes placement
Drilling project
Survey of actual boreholes location, receiving data of
drilling specific power intensity, calculation of
strength properties
Survey of actual boreholes location, receiving data of
drilling specific power intensity, calculation of
strength properties
Design of commutation schemes, charge
calculation
Design of commutation schemes, charge
calculation
Blasting project
Project of large blast Control of
blasting quality
Break-down modeling
K-MINE Drilling-and-blasting design
Full cycle of drilling-and-blasting design (drilling and blasting projects, charge calculation)
K-MINE
Optimization of drilling and blasting on the basis of blasted rock quality analysis and drilling parameters control
Drilling-and-blasting design
K-MINE
SatellitesNAVSAT
(GLONASS)
GSM-GPRSequipment,
wireless, Wi-Fi
K-MINE GPS-station (server)
DB of drilling-and-blasting-
module
DB of drilling-and-blasting-
module
System of pinpoint positioning
K-MINE Control of specific power intensity parameters
Controlled parameters for specific power intensity definition:
borehole number;depth of borehole placing;current drilling depth;drilling speed;axial pressure on instrument;speed of drilling instrument rotation;slope angle of drilling column;loading of drilling instrument spinner;stress of drilling instrument spinner;pressure in spinner hydrosystem;pressure in hydrosystem of axial pressure; compressor pressure;current data;current time;drilling time.Components:
1.onboard computer;2.GPS/GLONASS receiver;3.GPS/GLONASS receiver;4.machine operator monitor;5.block of drilling rig parameters indication;6.antenna of broadband wireless access.
K-MINE
Geological data transfer to ACS MTC
Exchange of supplementary information
K-MINE Receiving data from drilling equipment
Direct work with drilling rigs DB
Adjustment of receiving data parameters from drilling equipment, modeling of strength properties of rock using actual drilling data , drilling-and-blasting design taking into account strength properties of rock
K-MINE
Blast visualization, blast modeling within time interval
Preparation of single blast project
Control of mining-transport and drilling equipment withdrawal into safe zones when blasting
K-MINE ELECTRONIC GENERAL LAYOUT
Preparation and creation of electronic maps on the basis of existent graphical information (maps,map-cases, data of aerial survey and space survey, electronic data)
K-MINE
Information from Electronic general layout can be used for:
–enterprise infrastructure development planning;
–technical audit, inventory, certification and account of industrial infrastructure objects;
–planning of planned-preventive works and development of damage elimination plans;
–engineering calculations and functioning mode modeling of engineering infrastructure objects;
–pre-project analysis and modeling, development of engineering infrastructure;
–increase of informational support of decision-making in emergency situations;
–solutions on cadastre development and enterprise land use;
–organization of capital construction control work choosing optimal place for new buildings;
–increase of safety level at confidential information use.
ELECTRONIC GENERAL LAYOUT
K-MINE
Control of emergency areas of communications (pipelines, communication lines, etc.)
ELECTRONIC GENERAL LAYOUT: TASKS
Preparation and creation of plans of emergency elimination and personnel withdrawal
K-MINE
Optimization of routes to fire hydrants during building or construction inflammation taking into account operational conditions of fire fittings
ELECTRONIC GENERAL LAYOUT: TASKS
Creation of possible cable damage zones at excavations
K-MINE Certificate of Quality ISO 9001:2009