K-MINE. Complex solution for mining companies

66
GEOINFORMATION SYSTEM K-MINE COMPLEX SOLUTION FOR MINING COMPANIES

Transcript of K-MINE. Complex solution for mining companies

Page 1: K-MINE. Complex solution for mining companies

GEOINFORMATION SYSTEM

K-MINE

COMPLEX SOLUTION FOR MINING COMPANIES

Page 2: K-MINE. Complex solution for mining companies

K-MINE Basic solutions for mining companies

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K-MINE Corporative system of Mining Control

ModelingModeling

K-MINEK-MINE

Surveying complex

Geological complex

Mining planning:1.Long-term planning2.Routine planning (annual, quarterly, monthly)1.Operational planning (decade-daily and daily-shift)

Design:1.Design of open-pits and dumps elements2.Transport and general layout3.Service lines

Operational dispatching control of technological transport and systems of accurate positioning of drilling rigs

Open-end technological planning of main workshops

production

Final outlines definition

Drilling-and-blasting design

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K-MINE Statistical processing of data, geometrical constructions

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K-MINE Classical statistical analysis

Getting the patterns of data distribution, identification of hurricane samples, detection of input errors and logical errors, classical analysis of samples

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Correlation analysis & creation graphs of accumulated frequency

Classical statistical analysis

Normal and logarithmically normal distribution graphs shaping (histogram of accumulated frequency and diagram of probability)

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Analysis of values within sampling boreholes interpretation of downhole sampling

Statistical boreholes analysis

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K-MINE Geological data interpretation, contouring

Shaping a system of vertical and horizontal sections

Countouring, selection of ore and nonore

intervals

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K-MINE Frame modeling

Creating closed frame volumes automatically and

semi-automatically

Frame modeling. Logical operations

Logical subtraction, intersections or unions operations to obtain correct data

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K-MINE Geostatistical analyses. Variograms

Identification of geological characteristics spatial variability

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Definition of anisotropy and regularity of its distribution

Geostatistical analyses. Variograms

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K-MINE Block modeling

Block model prototype Calculation of quality by “criging” method

(modifications), evaluation of calculations accuracy

Interpolations

Evaluation and estimation of reserves and resources

Reserves and quality calculation

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Calculation and estimation of reserves and resources in various systems

Calculation of Deposit Reserves

Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)

Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)

JORCJORC

CRIRSCOCRIRSCO РК ООНРК ООН

SPE-PRMSSPE-PRMS

а) б) Клас запасів 111; а) – в області ГВК(ВНК); б) – в області ГК(НК)

в) г) Клас запасів 122 в) – в області ГВК(ВНК); г) – в області ГК(НК)

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K-MINE

Deposits of ferruginous quartzite, rich iron ores, titanium, gold, uranium

Examples of Mineral Deposits:

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Deposits of granite and construction raw materials, clay, kaolin, gabbro, etc.

Examples of Mineral Deposits:

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K-MINE Creation of surfaces, e-maps, underground excavations and interstices models

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K-MINE Creation of electronic topographic plans and maps:

DB of building

and construction semantics

DB of building

and construction semantics

Documents Documents registrationregistration

Log booksLog books

Reports on Reports on technical technical

examinationexamination

Information Information about object about object

ownerowner

Data unification on buildings and constructions into single base

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Simultaneous work with raster-and-vector data, online maps creation

Electronic topographic plans and maps creation:

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Creation of 3D online e-maps

Electronic topographic plans and maps creation:

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K-MINE Data exchange with software packages

Data exchange with other systems (MGIS, GIS, SAPR)

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K-MINE GEOLOGICAL-AND-SURVEYING MAINTENANCE

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K-MINE Work structure of enterprise surveying service

Enterprise surveying service

Excavator site

Drilling site

Dump site

Slime equipment

Combine

Join service

Management

Chief surveyor, chief engineer, head of PTD, section foremen

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K-MINE

Use of electronic tools of any type: SOKKIA, Dalta, Elta, TopCon, Leica (including GPS), Trimble, Nikon, etc.

Operational surveying support

Mine managementMine managementK-MINE

GPS-station (server)

SatellitesNAVSAT

(GLONASS)

GSM-GPRSequipment

GPS-receiver

Survey DB

Online survey data Online survey data processingprocessing

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K-MINE Processing of laser scanning data

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K-MINE Processing of remote sensing of the Earth using unmanned aircrafts

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Cameral processing of survey data, solution of primal and inverse surveying tasks;

Stadia surveying; progression (hanging, open-ended, closed); trigonometric and technical levelling; direction orientation, etc.

Cameral processing of field survey data

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K-MINE Objects calculation by various methods, reporting

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K-MINE Updating and maintenance of enterprise e-maps and general layout

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K-MINE Rock mass control

Main tasks at survey and deformation observations of rock mass are:

control of observing station displacement according to survey results;parameters definition of pit wall slopes, areas, benches;spatial angles and lengths measurementdefinition of space figures gravity centers, calculation of space objects vector direction, figures coupling in space and other geometrical constructions;definition of prism parameters for areas and zones of possible pit walls and dumps deformations (solution of plane tasks by cross-sections totality).

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K-MINE Processing of initial geological testing data, quality calculation

Qualitative indices modeling in the block

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K-MINE Processing of initial geological testing data, quality calculation

Ore bodies modeling according to block boreholes testing results

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K-MINE Geological models completion at deposit exploitation

Correction of geological models according to exploitation testing results

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K-MINE Automated reporting using data of enterprise geological service work

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K-MINE DEFINITION OF OPTIMUM OPEN-PIT OUTLINES

Optimum open-pit building using various limiting conditions, angles of pit wall slopes and try-out parameters cost

Geological model preparation (quality, slopes angles ) Adjustment of try-out parameters by geological model types

Optimum open-pit building

Adjustment of embedded open-pit parameters

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Calendar of deposit development till 2020

Long-term planning of mining

2011 2012 2013

2015 2017 2019

2022

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K-MINE Planning of transport development systems

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Mining position building for the beginning and the end of the chosen period, preparation of annual program variants for printing in accordance with State Standards and Specifications

Routine planning for a year

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Calculation of extraction and capping volumes on horizons by various methods

Routine planning for a year

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K-MINE Routine planning of mining for a month

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Capacity planning in various ways: from axis deadlock stope railwayCapacity planning in various ways: from axis deadlock stope railway,, longitudinal longitudinal stope predetermined width from the edge, contour blown across the width or stope predetermined width from the edge, contour blown across the width or multiple stopemultiple stope

Routine planning of mining for a month

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K-MINE SYSTEM OF END-TO-END TECHNOLOGICAL PLANNING OF MAIN WORKSHOPS

Vo. + Vstock(Vstock.AUTO + Vstock.RW)Vo. + Vstock(Vstock.AUTO + Vstock.RW)

Vo., Vo.conv1-2-3, Vo.CF-1, Vo.CF-2, Vo.cf

Reports

Сentral database

Volumes distribution at Heavy CarsRail (ore, overburden) by days and

for a month

Volumes distributionby transport

units

Distributionof volumes

by transport units

Workshop 6 (Railworkshop)

Workshop 2 (Open-pit)Workshop5 (Autoworkshop)

Vo.auto

Vstock auto

(перегрука и отвалы)

Vo.ow(balance)

Vo.conv1

Vo.cf

Vo.conv1Vo.conv2

Vo.cf

Workshop 4 (CF-2)

DistributionVo.cf-2

Workshop3 (CF-1)

DistributionVo.cf-1

Vo.CF-1 Vo.CF-2Workshop 1 (CF)

DistributionV (Vo, Vstock.) by daysfor a month

Vр. ow

(balance)

Vo.RWVoverburden dumps

Vstock.перегр.

(balance)

Vstock,ore wareh

(balance)

Vo.CF-1.Vo.CF-2

Ore warehouse

(balance)

Vore cfVore cf

Vo.cf(shipping)

Vo.conv2

PEWenterprice

DocumentesОС-1, ОС-1А,

ОС-2, Ф8,А-12С,

EI workshops,Plans workshops

ets.

Vo.conv3Vo.conv3

Workshop 7 (Flotation

Factory)

Workshop 8

(aggloworkshop, PPP)

Example of technological planning system work

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K-MINE

Planning of excavation-loading equipment work

Planning of rock excavators work for open-pit is carried out on the basis of:

total volumes of rock excavation in pit-face;

park and technical condition of excavation equipment;

graphs of Service and Repairs(connection with Maintenance and repairs);

availability and condition of routes (roads) for rock removal;

graphs of restricted work (stages, supplementary works);

coordination of rock delivery volumes from open-pit with other workshops (crushing factory, transport workshops)

Open-pit equipment work planning

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Planning of transport equipment work

Planning of transport work is performed on the basis of:

total loading volumes;

total unloading volumes;

availability and conditions of routes (automobile and railway roads);

park and technical condition of transport equipment (dump trucks, locomotives, dump cars);

graphs of Service and Repairs(connection with Maintenance and repairs);

total volumes of minerals processing and possibility of barren rock acceptance for reloading and dumps

Planning of transport work

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K-MINE

Planning of crushing-and-sorting complexes work

Crushing-and-sorting complexes

Planning of work is performed on the basis of:

total volumes of raw materials processing for a month;

availability and condition of crushing and sorting equipment;

graphs of Service and Repairs (connection with Maintenance and repairs);

graphs of restricted works in open-pit and at crushing factory;

graphs of raw materials delivery at crushing and ore-processing factories;

work mode of dressing equipment;

use of various dressing schemes.

Software contains apparatus of quick “re-planning” taking into account all related stages (open-pit, dressing factories), changes in equipment work (repairs, productivity, technology) and other factors.

There is an apparatus of quick “re-planning” taking into account changes of equipment work mode (repairs, productivity, technology) and other factors in planning software for ore-processing factory.

Planning of crushing-and-sorting and ore-processing factories work

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K-MINE Operational planning:

Crushing factory

1 N

Ore re-loading

Ore warehouse

1 N…

1 N

1

Pit-face

Conveyer paths

N…

N Excavator No.Motor transport freight trafficRailway road freight trafficConveyer freight traffic

N Excavator No.

Motor transport freight trafficRailway road freight trafficConveyer freight traffic

Overburden re-loading

Overburden warehouse

1 … N

1 N…

1 N…

Pit-face

Dumps

1 N…

Preparation of initial data for decade-daily and daily-shift planning

Эз1

Эз1

Эз1

Эп

1

Эп

1

Эв

1

Эз1

Эс1

Эс1ДО

Ф

Эв1

Эв

1

Эв1

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K-MINE

Use of program modules, which allow performing correction of daily and shift tasks to provide planned volume and qualitative indices for longer time interval (week, decade, month) on the basis of data of previous periods;

Preparation of week-daily graphs, shift tasks and work orders for loading-transportation complex;

Integration with systems of dispatching control Integration with systems of dispatching control to to provide planned indices of equipment work by analysis of actual work data.

Correction of planned indices Correction of planned indices of equipment work for weekly-daily, daily and shift intervals at actual data deviation from the plan higher than limits as well as incidents.

Main work types for system of operational planning

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K-MINE System of operational planning for technological equipment

Module of railway planning creation of weekly-daily graphs;creation of shift work orders;definition of required number of dump-cars and locomotives to perform functional program; definition of optimal routes for each locomotive;

Module of railway dispatching control

control of technological process parameters after each event in the system (total volume of transportation, run length, weight control); control of transportation at loading points (pit-faces, re-loadings, warehouses) and discharge points (dumps, warehouses); control of equipment (planned stoppage, unplanned stoppage, lack of electricity, waiting in the queue, etc.); control of route passing (stations, weight, etc.); analysis of transportation and equipment work on user’s request.

Functional department of the open-pit

Railway dispatcher Shift tasks and orders transfer to module of

dispatching control

Operator of station N

Operator of station 1

Shift operator

DB of location control system:Data transfer on current location, electricity consumption, weight and run control on-line using satellite navigation tools

DB of dispatching control system:

Shift tasks, work orders, event log

Initial data:Lij – transportation distance from i pit-face to j discharge point

Vi –digging volume of i excavator

Vj –discharge volume of j discharge point

Qi – productivity of i excavator

Nсам – total park of locomotives (rotators and dump-cars)

Graph of equipment maintenance and repair of railway transport and excavatorsScheme of line development

Эп1

LOADING (pit-face, re-loading, warehouse)

DISCHARGE (dump,dam, warehouse)

Эп1

Эп1

Эв1

Эв1Эв1

ДОФ

Preparation of operational plan for loading complex work on railway and motor transport

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K-MINE Examples of open-pit and dump elements design

Design of bench, communication, roads, construction elements

Design of transport communicationsDesign of ramps

Design of ramps (multi-variant) Design of ramp systems (routes)

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K-MINE

Design of bench, communication, road, construction elements

Design solutions of various complexity

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K-MINE Examples of development design for the enterprise of minerals excavation and processing

Внешний отвалS=236 га; V=50-55 млн. м3

Рекультивированная площадь S=523 га

ПромплощадкаS=76 га

Карьер в отработанном виде S=224 га

ХвостохранилищеS=400 га; V=55-60 млн. м3

ДамбаS=37,5 га; V=3,8 млн. м3

Карьер известняков S=242 га

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K-MINE System of operational planning using satellite navigation tools

SatellitesNAVSAT

GSM-GPRSequipment,

wireless

K-MINEGPS-station (server) АS MTC, Wenco,

IMG, VIST-GROUP, MODULAR, Mine Star

DBK-MINE

DBK-MINE

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K-MINE Exchange of supplementary information

Control of MTC equipment location at plan implementation analysis

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K-MINE

Boreholes drillingBoreholes drilling

Boreholes loadingBoreholes loading

Block blastingBlock blasting Break-downBreak-down

DRILLING-AND-BLASTING DESING

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K-MINE Automated system of drilling-and-blasting design on the basis of K-MINE

К-MINEDrilling-and-blasting

К-MINEDrilling-and-blasting

Preparation of drilling site Drilling

Loading, commutation,

blasting

Rock mass, pillar

Rock mass, pillar

Rock mass, break-downRock mass, break-down

DB of drilling-and-blasting

module

DB of drilling-and-blasting

module

Choosing place for drilling block

placement

Choosing place for drilling block

placement

Lines design and boreholes placement

Lines design and boreholes placement

Drilling project

Survey of actual boreholes location, receiving data of

drilling specific power intensity, calculation of

strength properties

Survey of actual boreholes location, receiving data of

drilling specific power intensity, calculation of

strength properties

Design of commutation schemes, charge

calculation

Design of commutation schemes, charge

calculation

Blasting project

Project of large blast Control of

blasting quality

Break-down modeling

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K-MINE Drilling-and-blasting design

Full cycle of drilling-and-blasting design (drilling and blasting projects, charge calculation)

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Optimization of drilling and blasting on the basis of blasted rock quality analysis and drilling parameters control

Drilling-and-blasting design

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SatellitesNAVSAT

(GLONASS)

GSM-GPRSequipment,

wireless, Wi-Fi

K-MINE GPS-station (server)

DB of drilling-and-blasting-

module

DB of drilling-and-blasting-

module

System of pinpoint positioning

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K-MINE Control of specific power intensity parameters

Controlled parameters for specific power intensity definition:

borehole number;depth of borehole placing;current drilling depth;drilling speed;axial pressure on instrument;speed of drilling instrument rotation;slope angle of drilling column;loading of drilling instrument spinner;stress of drilling instrument spinner;pressure in spinner hydrosystem;pressure in hydrosystem of axial pressure; compressor pressure;current data;current time;drilling time.Components:

1.onboard computer;2.GPS/GLONASS receiver;3.GPS/GLONASS receiver;4.machine operator monitor;5.block of drilling rig parameters indication;6.antenna of broadband wireless access.

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K-MINE

Geological data transfer to ACS MTC

Exchange of supplementary information

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K-MINE Receiving data from drilling equipment

Direct work with drilling rigs DB

Adjustment of receiving data parameters from drilling equipment, modeling of strength properties of rock using actual drilling data , drilling-and-blasting design taking into account strength properties of rock

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K-MINE

Blast visualization, blast modeling within time interval

Preparation of single blast project

Control of mining-transport and drilling equipment withdrawal into safe zones when blasting

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K-MINE ELECTRONIC GENERAL LAYOUT

Preparation and creation of electronic maps on the basis of existent graphical information (maps,map-cases, data of aerial survey and space survey, electronic data)

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K-MINE

Information from Electronic general layout can be used for:

–enterprise infrastructure development planning;

–technical audit, inventory, certification and account of industrial infrastructure objects;

–planning of planned-preventive works and development of damage elimination plans;

–engineering calculations and functioning mode modeling of engineering infrastructure objects;

–pre-project analysis and modeling, development of engineering infrastructure;

–increase of informational support of decision-making in emergency situations;

–solutions on cadastre development and enterprise land use;

–organization of capital construction control work choosing optimal place for new buildings;

–increase of safety level at confidential information use.

ELECTRONIC GENERAL LAYOUT

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K-MINE

Control of emergency areas of communications (pipelines, communication lines, etc.)

ELECTRONIC GENERAL LAYOUT: TASKS

Preparation and creation of plans of emergency elimination and personnel withdrawal

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K-MINE

Optimization of routes to fire hydrants during building or construction inflammation taking into account operational conditions of fire fittings

ELECTRONIC GENERAL LAYOUT: TASKS

Creation of possible cable damage zones at excavations

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K-MINE Certificate of Quality ISO 9001:2009