JOY Ergonomics - Burgess-Limerickburgess-limerick.com/site/Seminar_Slides_2_files/langbridge.pdf ·...
Transcript of JOY Ergonomics - Burgess-Limerickburgess-limerick.com/site/Seminar_Slides_2_files/langbridge.pdf ·...
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 1
JOY Ergonomics
Matt LangbridgeProduct Manager13th July 2010
Bolting Solutions Continuous Miners Crushing & Conveying Entry Development Haulage Systems Longwall Systems
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 2
Agenda
1. Introduction to Joy Global Inc.
2. Key Ergonomic Considerations
3. Case Studies – Customer Involvement
• Miner Bolter
• Bolting Machines
4. Interaction – the process forward
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 3
Introduction to Joy Global Inc
CONTINENTALCONVEYOR
A Harnischfeger Industries Company
MiningSupplies
Fletcher, Sutcliffe& Wild
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 4
Introduction to Joy Global Inc
2010
Surface Mining Underground Mining
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 5
Introduction to Joy Global Inc
Australasia• Centre of Excellence for;
• Global Bolter Miners• Global Drills & Bolting Solutions
Americas• Centre of Excellence for;
• 12CM & 14CM Miners• Shuttle Cars• Shearers• Machine Controls FACEBOSS• Cutting & Chains• Reliability Engineering
South Africa• Centre of Excellence for;
• 12HM Series (Heavy Miners)
• 50Hz Shuttle Cars• ODC (Hard Rock)
Eurasia• Centre of Excellence for;
• AFC/BSL Drive Modules• AFC/BSL/PRS Structures• PRS Fluid Systems• PRS/AFC Control Systems
China• Global AFC Manufacture
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 6
Key Ergonomic Considerations
• Consultation with Users is key• No-one knows the application better• Sometimes users may not have been exposed to
alternative solutions – “you don’t know what you don’t know”
• Recognition that equipment is highly customised for specific applications
• An integral part of risk management• Use of specialists• No two applications end up being exactly the
same• What may be perfect for one may be poor for another
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 7
Joy Approaches to Ergonomics
• Have been heavily centred around specific markets• Customer consultation has been localised on
specific products• The most successful outcomes have been
achieved where high levels of interaction have been achieved during the engineering and build phases of a machine
• Joy’s Zero Harm strategy rolled out globally
• New process required… being implemented on new 12ED25 miner bolter
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 8
Current Miners – Case Study
12CM30 Miner Bolter• Comprehensive consultation during build of a
machine in NSW (2008-2009)• Increase in platform space on miner
• Improved potential to store items in the “best” locations
• Improved work area for 2 people to work together• Removal of trip hazards and loose hoses• Replacement of many hoses with hard pipes
• Improved maintainability, reduced risks• Ventilation ducting
• Cleaner air for operators to work in
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 9
Current Miners – Case Study
12CM30 Miner Bolter• Plough Gathering System
• Recognises that primary use of 12CM30 miner bolter is as a bolting machine which cuts
• Reorientation of drill rigs• Many configurations now in use, driven through
ergonomic reviews with numerous minesites• Anti fatigue non-slip flooring
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 10
Current Miners – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 11
Current Miners – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 12
Mobile Bolters – Case Study
Joy Bolting Machines• Highly Customised Product• Key to success is safe, ergonomic equipment• Involvement of operators in early assessments
has led to the best results• 3 Examples:
• Percussive Roofbolter• Rapid Face Bolter• 6 head Multibolter
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 13
Mobile Bolters – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 14
Mobile Bolters – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 15
Mobile Bolters – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 16
Mobile Bolters – Case Study
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 17
Longwall Ergonomic Innovations
• Improved lighting• Electrohydraulic Controls for BSL• Single Point Isolation Valves• Reduction of hoses and fittings - manifolding
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 18
• Many good things have been done…
• But there is room for so much more if approached in a methodical manner.
• A process has been developed for our newest miner-bolter to optimise the interactions and contributions – to maximises the potential for the safest and most ergonomic outcome
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 19
New Product Development – Case Study
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Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 20
New Product Development – Case Study
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Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 21
Ergonomics in New Product Development
• Being applied to introduction of 12ED25 into Australian market
• Elements of this process have been done before, but never as systematically
• Customers being engaged as development progresses, as part of development project (non-contractual)
…. Towards Zero Harm
Property of Joy Mining Machinery – Prepared for ACARP Ergonomics Seminar 2010 Joy Australasia : 14-Jul-10 22
THANK YOU FOR YOUR TIME TODAY