JOS-02-01 Rev5 - 2012E

JOINT OPERATIONS DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN ISSUED BY:

Sr. Design Engineer - FE APPROVED BY: Team Leader - FE Revision No. 5 January, 2012

DOCUMENT NO. : JOS-02-01 GENERAL SPECIFICATION of 18

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

PIPING - SELECTION & DESIGN

GENERAL SPECIFICATION

Team Leader, Facility Engineering is the Custodian of this specification and is a Controlled Document.

Comments, if any shall be addressed to the Custodian. Revision to this specification shall be done by the

Custodian only and JO Users / Contractors shall not make any changes to this document.





RECORD OF REVISION

Rev.3 This engineering specification is generally revised with additional details, piping classes; valve specifications etc. and supersede earlier specification ‘JOS-02-01 Rev.2’

Rev.4 Piping classes “AW2 & BW2” deleted (services covered under AW1 & BW1) and minor changes made generally in the specification. This engineering specification supersedes earlier specification ‘JOS-02-01 Rev.3’

Rev.5 Generally revised and in accordance with latest International Standards. This engineering specification supersedes earlier specification ‘JOS-02-01 Rev.4.





TABLE OF CONTENTS

1.0 SCOPE 6 2.0 APPLICABLE CODES, STANDARDS & SPECIFICATIONS 6 3.0 DEFINITIONS 6 4.0 PIPING DESIGN 6

4.1 Design Pressure & Design Temperature 7 4.2 Pressure/Temperature Ratings 7 4.3 Sizes and Minimum Wall Thickness 7 4.4 Flexibility analysis 7 4.5 Piping Supports 7 4.6 Expansion Joints and Flexible Connections 8 4.7 Vents and Drains 8 4.8 Thermal Relief Valves 8 4.9 Corrosion Allowances 8 4.10 Threaded Joints 9 4.11 Radiographic Testing (RT) 9 4.12 Post Weld Heat Treatment (PWHT) and Hardness 9

5.0 PIPING CLASSES 9 6.0 LINE NUMBERING SYSTEM 10 7.0 VALVE MATERIAL SPECIFICATION (VMS) 12 8.0 PRODUCED WATER / SOUR SERVICE REQUIREMENTS 12 9.0 TUBING SPECIFICATION (AT) 12 10.0 COMPONENT SPECIFICATIONS 13

10.1 Pipe 13 10.2 Flanges 13 10.3 Blinds 14 10.4 Fittings 14 10.5 Thermowells 15 10.6 Valves 15 10.7 Gaskets 16 10.8 Insulating Flange Kits 17

11.0 COATING AND PAINTING OF PIPING SYSTEM 17 11.1 Internal Coating of pipeline 17 11.2 External Coating and Wrapping of Underground Pipeline 17 11.3 Cathodic Protection 17 11.4 Road Crossings 17 11.5 Painting 18 11.6 Insulation 18





APPENDICES APPENDIX - A : LIST OF INTERNATIONAL CODES AND STANDARDS APPENDIX - B : PIPING MATERIAL SPECIFICATION (PMS)

ANNEXURE – 1 TO APPENDIX - B : SPECIFICATION FOR MATERIALS IN SOUR SERVICE

ANNEXURE – 2 TO APPENDIX - B : BRANCH CONNECTION CHART ANNEXURE – 3 TO APPENDIX - B : SPECIFICATION FOR REINFORCED THERMOSETTING

RESIN PIPE (RTRP)

ANNEXURE - 4 TO APPENDIX-B : TECHNICAL SPECIFICATION FOR PIPES

ANNEXURE - 5 TO APPENDIX-B : TECHNICAL SPECIFICATION FOR PIPE FITTINGS APPENDIX - C : TECHNICAL SPECIFICATION FOR VALVES

ANNEXURE – 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GATE VALVES ANNEXURE – 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GLOBE VALVES ANNEXURE – 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – CHECK VALVES ANNEXURE – 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BALL VALVES ANNEXURE – 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BUTTERFLY VALVES ANNEXURE – 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – NEEDLE VALVES





1.0 SCOPE

This specification covers the criteria for the selection and design of metallic and non-metallic piping system. All piping within the limits of the Wafra Oil fields Site shall comply with ASME B31.3 for normal fluid service. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. The sub-surface piping systems (the drilling casing) used in down-hole well construction is not covered under this specification.

2.0 APPLICABLE CODES, STANDARDS & SPECIFICATIONS

Work shall be executed in accordance with the latest edition and addenda of the following codes, standards and specifications:

2.1 JOINT OPERATIONS SPECIFICATIONS (JOS) / STANDARD DRAWINGS

JOS-00-01 : Plant Design Data JOS-02-04 : Insert Sleeves for internally Coated Carbon Steel Pipes JOS-02-05 : Internal Coating JO-STD-PA-001 to 013 : Standard Drawings – Piping Accessories

2.2 INDUSTRY STANDARDS & PRACTICES

Appendix-A lists the Codes, International Standards and Practices to be used with this

specification. 3.0 DEFINITIONS

• Sour Service: Services are categorized as “Sour” when the partial pressure of H2S exceeds 0.05 psi and falls under the Region 1,2 & 3 as defined in NACE MR 0175 / ISO 15156 (Clause 7.2) based on the partial pressure of hydrogen sulfide (H2S) and the in situ pH of the service medium.

• Produced / Sour Water Service: Produced Water Piping Classes cover corrosive or sour water, produced along with the oil and gas, containing approximately 50 ppm or more H2S. It also applies to all oil lines containing corrosive water with a BS&W greater than 5%.

• Sweet Hydrocarbons: Sweet hydrocarbons are defined as fluids with a low sulfur content operating below 0.05 psi (0.3 kPa) H2S partial pressure and do not fall under “Sour” category.

• Company: Company means the Joint Operations (Kuwait Gulf Oil Company –KGOC and Saudi Arabian Chevron Inc. – SAC) who is the owner of the facility and initiator of the Projects.

4.0 PIPING DESIGN

Piping system shall be designed based on the proven good engineering practices in order to achieve the best workable system with high value of safety, health and environment requirements and in accordance with applicable Company specifications and Industry codes & standards.





4.1 Design Pressure & Design Temperature Design Pressure and Temperature shall be as specified in JO Specification No. JOS-00-01.

4.2 Pressure / Temperature Ratings Pressure / Temperature rating shall be as per ASME B16.5 for sizes up to 24” NPS and ASME B16.47 Series A for above 24” NPS, unless otherwise stated.

4.3 Sizes and Minimum Wall Thickness 1) Pipe sizing should be done considering the maximum flow rate (design / upset

conditions), allowable pressure drop, pipe erosion, surge, presence of solids etc. The velocities as specified in JO Specification No. JOS-00-01 should be used for preliminary pipe sizing.

2) The velocities for sludge, slurry, erosive fluids etc. should be assessed on case to

case basis in consultation with Company. 3) Standard pipe sizes shall be used for the piping system including Package

equipment. Odd sizes shall be used only when it is necessary and shall have Company approval.

4) All piping component wall thicknesses specified in the individual line classes are

based on design considerations of pressure, temperature, allowances for corrosion, manufacturer’s tolerance and thread depth, in accordance with ASME B31.3.

5) Any additional thickness that may be required for such design conditions as thermal

loads due to restraints, hydraulic shocks or loads / forces from other causes, higher rate of corrosion due to low velocity / stagnant flow must be considered in the design of the piping system, and the wall thickness given in the Piping Material Specifications (PMS) should be increased accordingly.

4.4 Flexibility analysis

1) Piping systems shall be formally analyzed for flexibility and stresses developed in

accordance with ASME B31.3, using computer aided program, preferably Caesar-II (latest version) and results shall be made available to Company for review as required. Piping systems shall be adequately anchored / guided to avoid undue stresses, deflection, loads and vibrations.

2) Hydraulic and Surge analysis should be carried out for piping systems wherever

required or as specified in the project specification.

4.5 Piping Supports

All piping systems shall be designed with proper supports to account for deadweight / hydrotest loads and loads resulting from changes in line temperature due to operating and upset conditions in strict accordance with ASME B31.3 code.





4.6 Expansion Joints and Flexible Connections

The use of expansion joints and flexible connections shall be avoided wherever possible. Expansion joints and flexible connections shall only be installed where unavoidable, with the prior written approval of the Company.

4.7 Vents and Drains

1) Vents and drains shall be provided at all high and low points respectively. Vents and drains shall be ¾” size minimum, unless otherwise specified in the Piping and Instrumentation Diagram (P&IDs’). Higher size drains shall be required in consideration to the line size, hold up volume and service medium (slurry / suspended particles).

2) All process vents for operational requirements shall have isolation valves. Isolation

valves are not required for hydrostatic test vents (to be seal welded in Sour and hydrocarbon services). All drains shall have isolation valves.

4.8 Thermal Relief Valves

Thermal relief valves are required in liquid-full systems if the system can be blocked-in and subjected to heat input from the atmosphere or process. Thermal relief valves are not normally required for gas or multiphase pipelines. The standard thermal relief valve size for piping systems is ¾” x 1” with a minimum orifice area of 0.11 sq.in.

4.9 Corrosion Allowances

Corrosion allowance to be used is specified in the individual Piping Classes and is included in the wall thicknesses specified in the Tables. Adjusted corrosion allowance may be used in specific cases after engineering evaluation; however, in no case the adjusted allowance shall be less than 80% of the specified value or 0.0625” (1.6mm). Corrosion allowances specified in the line class tables are based on the following:-

Where corrosion allowance exceeds 1/4” or the service warrants, internal coating or metallurgy upgrade shall be considered.

Corrosion Rate (mils per year) Corrosion Allowance

Less than or equal to 3 mpy 1/16”

Above 3 mpy and upto 8 mpy 1/8”







4.10 Threaded Joints

Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 above. The pipe threads should be as per ASME B1.20.1.

4.11 Radiographic Testing (RT)

Radiography requirements are shown in each individual piping class. The ASME B31.3 interpretation of “Random Radiography” extent is as follows:

• 5% RT extent requires one radiograph on one in each 20 welds to cover the entire weld circumference.

• 10% RT extent requires one radiograph on one in each 10 welds to cover the entire weld circumference.

• 100% RT extent requires one radiograph on every weld to cover the entire weld circumference.

5% or 10 % of the welds shall mean that the production welds shall be randomly and independently selected throughout the fabrication period and fully examined. The welds shall be selected in consideration with equal distribution over all welders, type of welds welding procedure, pipe size, thickness, welding position, etc.

The failure of any weld under radiographic examination shall require an additional two (2) welds from the same welder to be radiography tested. Any subsequent failures shall be treated in accordance with Clause 341.3.4 of ASME B31.3.

4.12 Post Weld Heat Treatment (PWHT) and Hardness

As a minimum, PWHT shall be in accordance with the requirements of the governing code:

1) PWHT is required for pipe wall thickness in excess of 3/4" (>20mm), refer to paragraph 331 of the ASME B31.3 Code, Table 331.1.1.

2) PWHT is required for all carbon steel production as well as field welds which will be exposed to wet H2S (sour service), if WPS is qualified with PWHT. Procedure outlined in ASME B31.3, Para 331.1 shall be followed; however, the exceptions provided in Table 331.1.1, based on nominal wall thickness, are not permitted. The minimum PWHT temperature shall not be less than 1100 ºF (593 ºC).

3) Hardness testing shall be done on 10% of production welds in sour service as minimum and as specified in the piping class.

4) Heat treatment requirements for piping materials shall be established by the Welding Procedure Qualifications (WPQ).

5.0 PIPING CLASSES

Each piping specification is denoted by a unique one or two letter character followed by a serial number (in some cases):-





• The first letter denotes the Pressure Class:

A = 150# ANSI Class (except for AT) D = 900# ANSI Class

B = 300# ANSI Class E = 1500# ANSI Class

C = 600# ANSI Class F = 2500# ANSI Class

• The second letter, except for sweet hydrocarbons, designates service as follows:

S = Sour service (i.e. AS).

U = Utility (auxiliary) piping (i.e. AU).

M = Potable / Drinking Water (i.e. AM).

W = Produced Water or Oil Service with a BS&W greater than 5% (i.e. AW), (Internally coated).

T = Process and instrumentation impulse tubing (i.e. AT).

V = Chemicals, Lube/Seal Oil, Fire Fighting Foam, Instrument Air (i.e. AV)

• For Non-Metallic piping, the second letter shall be followed by a number to designate the material as illustrated below:

N1 = Non-Metallic, High Density Polyethylene (HDPE) i.e. AN1

N2 = Non-Metallic, Reinforced Thermosetting Resin Pipe (RTRP) i.e. AN2

The Piping Material Specifications (PMS) are provided as Appendix-B of this specification.

6.0 LINE NUMBERING SYSTEM

Each line shall be identified by a unique identification number. The line numbers shall be used on piping and instrumentation diagrams (P&IDs’), piping arrangement and orthographic drawings, isometrics, material takeoffs, line list, tie-in list, procurement documentation, radiographs, weld maps, quality control documentation, etc.

Line identification numbers shall be assigned according to the following system:

XX” - E - 001 - AS - PP - 38 - E

Line size

Service Symbol

Line Number

Piping Class

Type of Insulation or Tracing (If applicable)

Insulation Thickness in mm (If applicable)

Internal Coating Designation (If applicable)





Service Symbol

Insulation Code (If not required leave blank)

Internal Coating Designation (If not required leave blank)

Line numbers shall begin and end at each piece of major equipment, specification change or branch connections. Instrumentation bridles on vessels, towers and tanks shall be given a line number consistent with the design of the vessel.

AG Acid Gas HP High Pressure Steam

AM Amine IA Instrument Air

BF Boiler Feed Water LP Low Pressure Steam

BW Brackish Water M Process Chemical

CW Cooling Water N Nitrogen

D Drain O Oil

DS Drain Sewer FO Fuel Oil

DW Potable / Drinking Water LO Lube Oil

E Emulsion (Raw Oil + Water) P Process

F Flare Gas PW Produced Water

FG Fuel Gas UA Utility Air

FM Fire Fighting Foam FW Fresh Water

FFW Fire Fighting Water WI Water Injection

G Gas TW Treated Water

GL Glycol (Solvent) UW Utility Water

HM Heating Medium

CC Cold Conservation ET Electric Traced & Insulated

HC Heat Conservation ST Steam Traced & Insulated

PP Personal Protection GT Glycol Traced & Insulated

C Cement Lined

E Epoxy Coated

P High Density Polyethylene Lined

T Teflon Lined





7.0 VALVE MATERIAL SPECIFICATION (VMS)

Each valve shall be identified by a unique identification number indicated in the piping material specification. The details of the valve identification number and the Valve Material Specification (VMS) are attached herewith as Appendix-C. The valve tag numbers shall be used on all Piping and Instrumentation Diagrams (P&IDs), piping arrangement and orthographic drawings, isometrics, material take-off, procurement documentation, quality control documentation, etc.

8.0 PRODUCED WATER / SOUR SERVICE REQUIREMENTS

8.1. If the fluid meets the sour criteria, all pressure containing components shall be in strict

accordance with the latest revision of NACE Standard MR-0175 / ISO 15156. All materials in sour service shall meet the requirements as per the specification attached herewith as Annexure-1 to Appendix - B.

8.2. All valves shall be supplied with permanent stainless steel tags / name plate welded or

riveted to the body of the valve which clearly indicates the valve’s compliance with NACE Standard MR0175 / ISO 15156.

8.3. In sour service, no pressure containing component (pipe, valve or fitting) of copper, brass,

cast iron, ductile iron, nodular iron or any component containing rubber, bronze shall be used unless specifically accepted in the Pipe Specification.

8.4. All welding in sour service shall be carried out in accordance with the welding procedure

specifications supported by hardness testing (see item 4.12 (3) above). The Procedure Qualification Record (PQR) shall show hardness readings in the parent metal, heat-affected zone and the weld metal. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237).

8.5. Post Weld Heat Treatment (stress relieving) shall be conducted when required by the

governing Code, when noted in the piping material specification or when the welding procedure specification requires PWHT for hardness control.

8.6. All Carbon Steel lines in Emulsion (Raw Oil + Salt Water), Produced Water and Oil with

more than 5% BS & W Service shall be internally coated as per specification JOS-02-05. The minimum branch connection on internally coated piping shall be 2” NPS.

9.0 TUBING SPECIFICATION (AT)

9.1 Process and instrumentation impulse tubing shall be SS 316 (stainless steel) tubing, ferrules and fittings. Super Duplex SS pipes / tubes, fittings and valves shall be used for internally coated piping classes.

9.2 Refer to Piping Class “AU” for heat medium tracing tubing requirements.

9.3 Different manufacturers tubing fittings are not interchangeable. Tubing fittings purchases

shall be as per Piping Class AT.





10.0 COMPONENT SPECIFICATIONS All carbon steel pipes, valves, fittings and other components listed in piping specifications shall be purchased according to the following:

10.1 Pipe 10.1.1 The following substitutions of pipe material specifications are acceptable within all pipe

specifications:

• ASTM A106 Gr. B for API 5L Gr. B

• ASTM A53 Gr. B SMLS and API 5L Gr. B SMLS are mutually interchangeable.

(Inside diameter tolerance for coated pipes shall meet the requirements of coating / insert sleeves Vendors).

10.1.2 Spiral welded pipe shall be submerged arc butt welded to API 5L. Service shall be limited to normal water and for design temperatures not exceeding 203 ºF or 95 ºC.

10.1.3 All longitudinal or spiral welded pipes shall be hydrotested by the manufacturer. 100% of

welds shall be inspected by Ultrasonic / Electromagnetic testing. 10.1.4 Seamless or Long seam - submerged arc welded pipe (L-SAW) shall be used in Sour (wet

H2S service). Spiral welded and ERW (Electric Resistant Welded) pipes shall not be used in Sour and corrosive services. Carbon steel plate used for the welded pipe shall be HIC tested in accordance with NACE TM-0284.

10.1.5 Pipe tolerances shall be as per the respective material specification standard. Pipe

tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be as per insert sleeve manufacturer’s requirement and the same shall be considered while procurement of pipes for internal coating.

10.1.6 Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified

services, preferably underground in place of the respective Metallic piping class, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent coating) shall be considered, if used for above ground piping system. CPVC (Chlorinated Polyvinyl Chloride) and HDPE (High Density Polyethylene) material can be used for potable water service (preferably underground) with a laboratory seal or mark attesting to suitability for potable water.

10.1.7 Material Test Certificates (MTC) shall be submitted for Company approval, prior to

shipment. 10.2 Flanges

1) Flanges in piping systems shall be installed only to facilitate maintenance and

inspection and where construction or process conditions dictate.

2) Flanges size NPS ½” thru NPS 24” shall be as per ASME B16.5 and sizes NPS 26” & above shall conform to ASME B16.47 Series A.





3) Raised Face / Ring Type Joint Flanges shall be used. Flat faces shall be used in non-metallic or non-ductile materials (e.g. Bronze, HDPE, RTRP etc.).

4) The gasket contact face finish for raised face flanges shall be 125-250 AARH

(Arithmetical Average Roughness Height) in accordance with standard MSS SP-6. 5) Orifice flanges shall be weld neck type with a minimum rating of Class 300 and

minimum NPS 2” purchased in accordance with ASME B16.36 standard. Flange bore shall match the inside diameter of the attached pipe.

6) Flange taps and Jack screws shall be used to facilitate flange separation for

maintenance where orifice plate / blinds are provided.

7) Flanged connections with long exposed bolts for fixing wafer type valves should not be used in hydrocarbon service and in fire hazardous area.

10.3 Blinds

1) Figure 8 Blinds, Paddle Blinds and Ring spacers & Blinds shall be installed as stated in the Project specifications / as shown in the P&IDs.

2) Blinds shall be as per ASME B16.48 for sizes upto 24” and sizes above 24” shall be designed as per ASME 31.3.

3) Paddle blinds shall be used for sizes 4” and smaller. Figure 8 blinds shall normally be used for sizes from 6” to 12”. Blind & Ring Spacer shall be used for sizes above 12”, when the following conditions apply:-

a) Weight of the figure 8 blind makes it more difficult for handling (i.e. more than 50 Kg).

b) Limitations in piping arrangement such that the piping cannot be easily sprung

to accommodate the thickness of the blind.

10.4 Fittings

1) Steel Butt welded Fittings NPS 2” thru 48” shall conform to ASME B16.9. Steel Socket welded Fittings and Threaded Fittings NPS ½” thru 4” shall be as per ASME B16.11. Fittings include all components manufactured from pipe or bar stock such as nipples, reinforced branch connections, swages and plugs.

2) Long radius elbows shall be used for the piping system. Short radius elbows should be

used when it is necessary due to space limitations only upon approval from Company.

3) Miter bends may only be used in ASME rating class 150 and for sizes above 24” with the prior approval of the Company. Miter bends shall be designed in accordance with ASME B31.3.

4) Pipelines, designed with pigging facility shall have bends with minimum radius of 5D.

Factory made induction bends shall be as per ASME B16.49.





10.5 Thermowells Flanged thermowells shall normally be selected and installed as shown in the P&IDs. Line size shall be 4” NPS minimum and smaller sizes shall be enlarged accordingly. The size of the thermowell shall be 1-1/2”, 300# RF as minimum. 2” size thermowell shall be required on vessels, internally coated pipelines and for higher flange rating and wall thickness. Company shall be consulted for higher flange rating applications.

10.6 Valves Valves shall be provided as shown in the P&IDs’. 10.6.1 All valves shall meet, as minimum, requirements of ASME B16.34 standard, or as

modified by applicable API 600, API 602 or API 608 valve standards. Other valves may be used if valve designer provides the proof that pressure design is qualified as per ASME B31.3.

API SPEC 6D valves may be considered in lieu of ASME B16.34 valves or API 608, but lower maximum operating pressures as specified in API SPEC 6D shall be used. Ball valves and butterfly valves shall be of fire tested design as per API 607 / API 6FA. Valve Material Specifications for various valves (specified in the piping material classes) are provided in Appendix-C of this specification.

10.6.2 Limitations on Use of Soft-Sealed Valves

Soft-seated valves (such as ball valves and plug valves) shall be specified with pressure relief for body cavities to the upstream side, if cool liquids can warm, expand and build up pressure in the body cavity. The pressure relief shall be specified and installed to relieve to the upstream side of the valve unless otherwise specified.

The maximum design temperature limitations on soft seal material shall be as follows:-

Material Temperature Limit Material Temperature Limit

RTFE (Teflon) 4500 F (230º C) Buna-N 2500 F (120º C)

TFE (Teflon) 4000 F (200º C) Neoprene 2000 F (90º C)

PVDF (Viton-A) 4000 F (200º C) Nylon 1500 F (65º C) 10.6.3 Dual and single plate check valves per API 594 shall have soft seats when tight

shut-off is required and the design temperature is within the limit specified above. 10.6.4 Ball check and lift check valves shall be of the self-closing type (gravity or spring

assisted) and shall not depend on flow reversal to effect closure. 10.6.5 Swing check valves are preferred. Lift check valves shall not be used in services

subject to fouling, coking deposits, or erosion. Wafer type check valves shall not be used in hydrocarbon service and in fire hazardous area.





10.6.6 Threaded and socket welding end valves are only permitted for sizes NPS 1½” (DN 40) and smaller. Threads shall be per ASME B1.20.1. All threaded openings shall be plugged.

10.6.7 All valves NPS 2” and larger shall be flanged. 10.6.8 Butterfly Valves

a) Only fire tested valves per API 609, category B, with offset seat construction

shall be used in corrosive / toxic / flammable service with the following limitations:

• Both the preferred and non-preferred flow directions should meet the design pressure and temperature specified.

• Soft seated valves shall not be used as block valve to the atmosphere. In case of dead-end applications, use a blind flange at the end of the butterfly valve.

• Valves greater than NPS 4” shall not be used as the first block valve for the hold-up of large volumes of hydrocarbons.

• Use of high performance butterfly valves in hydrocarbon service shall be limited to a Maximum rating of 600#.

• Where butterfly valves are used adjacent to process equipment requiring depressurizing / removal for maintenance, the valves shall be of the flanged type.

• Body shall be of lug type design with tapped holes, unless otherwise double flanged type is specified. Wafer / Lug type butterfly valves shall not be used in hydrocarbon service and in fire hazardous area.

b) Butterfly valves, if specified with rubber lined bodies shall have the following features:

• The lining shall extend across the full flange face and shall have a minimum thickness of 0.250”.

• The wetted surface of valve bodies shall be fully lined.

• The rubber lining shall be 100% bonded to the body, flange and the metal seat insert, if any. The lining-to-flange and the metal seat bond shall be capable of withstanding a 160 PSI tensile load.

10.6.9 Gate Valves in Flare headers / Relief systems shall be installed with stem horizontal

to avoid blocking of the pipe due to falling of gate, detached from the stem.

10.7 Gaskets Gaskets shall be as specified in the piping classes. Gaskets, made from compressed asbestos fiber and manmade mineral fiber shall not be used.





10.8 Insulating Flange Kits 1) Electrical isolation shall be provided using insulating flange kits, specifically for the

purpose of cathodic protection isolation. Flanges and insulation kits shall meet the design requirements of the pipeline.

2) Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic

washers and two steel washers for each bolt. 3) Insulating gaskets for raised face or full face flanges should be 1/8” thk. Neoprene

coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides.

4) The resistance across the assembled flange shall be measured and shall be more than

1 mega ohm (106 ohm). 5) Insulated flanges shall be protected against ingress of dirt and moisture by the

application of flange protectors or protective tape, except when used in sour service conditions.

11.0 COATING AND PAINTING OF PIPING SYSTEM

11.1 Internal Coating of pipeline Where required by the piping class or as specified in the project specification, piping

system shall be internally coated as per Specification No. JOS-02-05. Prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system.

11.2 External Coating of Underground Pipeline Unless otherwise specified, all underground metallic piping shall have external coating as

per KOC Specification No. KOC-P-004. The appropriate external coating system for the buried pipelines shall be selected in consideration with the criticality of the pipeline, easy access to inspection, easy maintenance & repair etc. and shall have approval from Company.

11.3 Cathodic Protection

If specified in the project specification, cathodic protection system shall be provided for the underground metallic piping system as per KOC Specification KOC-L-015: External cathodic protection of underground steel pipelines & piping networks.

Sacrificial anode systems should be provided for localized protection for buried portions of the above ground piping system, such as buried pipe / pipe sleeves as per JO Standard Drawing No. JO-STD-001, 002 & 003. Proposal to use sacrificial anode systems shall require prior approval from Company. The minimum design life of the Sacrificial Anode system is 20 years.

11.4 Road Crossings

1) Pipelines and piping systems shall be protected by metallic sleeves at road crossings as per JO Standard Drawing No. JO-STD-PA-013.





2) Non metallic pipelines shall have protection by pipe sleeves at road crossings as per

JO adopted (KOC) Standard Drawing No. 55-04-77.

11.5 Painting 1) Unless otherwise specified, painting of the piping system shall be carried out as per

KOC Specification No. KOC-P-001: Painting and Coating of Metal Surfaces – New Construction.

2) Colour coding of piping shall be as per KOC Specification KOC-P-017: Colour coding

of Pipe work for identification of fluids and services. 3) In order to protect the insulated pipelines from corrosion under insulation (CUI), a

suitable painting system shall be applied in consultation with Company. 4) Except for the application of a prime coat for the protection of the pipes during

shipping, painting of the pipes is not permitted prior to hydrotesting.

11.6 Insulation 1) Unless otherwise specified, hot insulation of the piping system shall be carried out as

per KOC Specification No. 015-NH-1003: Thermal and Acoustic Insulation. 2) Cold insulation for piping systems including HVAC Chilled Water Piping shall use pre-

formed single matched half sections. In-situ moulded / dispensed foam materials may be used for flange / valve boxes. The following insulation materials shall be applied:-

• Polyurethane (PUR) / Polyisocyanurate (PIR) Foam as per ASTM C 591 Type II.

• UV curable GRP jacketing.

JOINT OPERATIONS

DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN ISSUED BY:

Sr. Design Engineer - FE APPROVED BY:

Team Leader - FE Revision No. 5 January, 2012

DOCUMENT NO. : JOS-02-01 APPENDIX - A

LIST OF INTERNATIONAL CODES AND STANDARDS Page 1 of 7



APPENDIX - A

LIST OF INTERNATIONAL CODES AND STANDARDS

JOINT OPERATIONS







TABLE OF CONTENTS

1.0 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

2.0 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

3.0 NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

4.0 AMERICAN PETROLEUM INSTITUTE (API) 5.0 MANUFACTURERS STANDARDIZATION SOCIETY (MSS)

6.0 BRITISH STANDARDS INSTITUTE (BSI)

7.0 COMPANY STANDARDS

JOINT OPERATIONS







1.0 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

Sl. # STD. No. TITLE 1 ASME B1.1 Unified Inch Screw Threads (UN and UNR Thread Form) 2 ASME B1.20.1 Pipe Threads, General Purpose 3 ASME B16. 5 Pipe Flanges and Flanged Fittings 4 ASME B16.9 Factory Made Wrought Buttwelding Fittings 5 ASME B16.10 Face-to-Face & End-to-End Dimensions of Valve 6 ASME B16.11 Forged Steel Fitting, Socket welding & Threaded 7 ASME B16.20 Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound

and Jacketed 8 ASME B16.21 Non-Metallic Flat Gaskets for Pipe Flanges 9 ASME B16.25 Buttwelding Ends 10 ASME B16.34 Valves - Flanged, Threaded and Welding End 11 ASME B16.36 Orifice Flanges 12 ASME B16.47 Large Dia. Steel Flanges NPS 26 thru NPS 60 13 ASME B16.48 Line Blanks 14 ASME B16.49 Factory made wrought steel butt-welding induction bends 15 ASME B18.2.1 Square, Hex, Heavy Hex, and Askew Head Bolts and Hex,

Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series)

16 ASME B18.2.2 Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

17 ASME B36.10M Welded and Seamless Wrought Steel Pipe (Dimensions) 18 ASME B36.19M Stainless Steel Pipe (Dimensions) 19 ASME B31.1 Power Piping 20 ASME B31.3 Process Piping 21 ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and

other Liquids 22 ASME B31.8 Gas Transmission and Distribution Piping System

2.0 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

Sl. # STD. No. TITLE 1 ASTM A53 Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-

Coated, Welded and Seamless 2 ASTM A105 Specification for Forgings, Carbon Steel, for Piping

Components 3 ASTM A106 Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service

JOINT OPERATIONS







Sl. # STD. No. TITLE 4 ASTM A123 Specification for Zinc (Hot Dip Galvanized) Coating on Iron &

Steel Products 5 ASTM A153 Standard Specification for Zinc Coating (Hot-Dip) on Iron and

Steel Hardware 6 ASTM A179 Standard Specification for Seamless Cold-Drawn Low-Carbon

Steel Heat-Exchanger and Condenser Tubes 7 ASTM A 182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and

Valves and Parts for High Temperature Service 8 ASTM A193 Specification for Alloy Steel and Stainless Steel Bolting

Materials for High-Temperature Service 9 ASTM A194 Specification for Carbon and Alloy Steel Nuts for Bolts for High-

Pressure or High Temperature Service, or Both 10 ASTM A216 Standard Specification for Steel Castings, Carbon, suitable for

Fusion Welding, for High-Temperature Service 11 ASTM A234 Specification for Piping Fittings of Wrought Carbon Steel and

Alloy Steel for Moderate and Elevated Temperatures 12 ASTM A269 Standard Specification for Seamless and Welded Austenitic

Stainless Steel Pipes 13 ASTM A307 Standard Specification for Carbon Steel Bolts and Studs 14 ASTM A312 Standard Specification for Seamless, Welded, and Heavily Cold

Worked Austenitic Stainless Steel Pipes 15 ASTM A320 Alloy Steel and Stainless Steel Bolting Materials for Low

Temperature Service 16 ASTM A351 Standard Specification for Castings, Austenitic, for Pressure-

Containing Parts 17 ASTM A403 Standard for Wrought Austenitic Stainless Steel Piping Fittings 18 ASTM A439 Standard Specification for Austenitic Ductile Iron Castings 19 ASTM A516 Specification for Pressure Vessel Plates, Carbon Steel, for

Moderate / Lower Temperature Service 20 ASTM A 564 Hot Rolled and Cold Finished Age-hardening Stainless Steel

Bars and Shapes 21 ASTM A578 Standard Specification for Straight-Beam Ultrasonic

Examination of Rolled Steel Plates for Special Applications 22 ASTM A671 Specification for Electric Fusion Welded Steel Pipe for

Atmospheric and Lower Temperatures 23 ASTM A733 Standard Specification for Welded and Seamless Carbon Steel

and Austenitic Stainless Steel Pipe Nipples 24 ASTM A789 Standard Specification for Seamless and Welded Ferritic /

Austenitic Stainless Steel Tubing for General Service 25 ASTM A790 Standard Specification for Seamless and Welded Ferritic /

Austenitic Stainless Steel Pipes

http://www.astm.org/Standards/A307.htm



JOINT OPERATIONS







Sl. # STD. No. TITLE 26 ASTM A815 Standard Specification for Wrought Ferritic, Ferritic/Austenitic,

and Martensitic Stainless Steel Piping Fittings 27 ASTM A890 Standard Specification for Castings, Iron-Chromium-Nickel-

Molybdenum Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application

28 ASTM B62 Composition Bronze or Ounce Metal Castings 29 ASTM B94 Standard Guide for Radiographic Examination 30 ASTM B139 Standard Specification for Phosphor Bronze Rod, Bar, and

Shapes 31 ASTM B148 Standard Specification for Aluminum-Bronze Sand Castings 32 ASTM C591 Standard Specification for Unfaced Preformed Rigid Cellular

Polyisocyanurate Thermal Insulation 33 ASTM E112 Standard Test Methods for Determining Average Grain Size 34 ASTM E140 Standard Hardness Conversion Tables 35 ASTM E165 Standard Test Method for Liquid Penetrant Examination 36 ASTM E262 Standard Method for Determining Thermal Neutron Reaction

and Fluence Rates by Radioactivation Techniques 37 ASTM E709 Standard Guide for Magnetic Particle Testing

3.0 NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

Sl. # STD. No. TITLE

1 NACE MR0175 / ISO 15156

Materials for use in H2S containing Environment in oil and gas production

2 NACE TM 0177 Laboratory testing of metals for resistance to sulfide stress cracking (SSC) and stress corrosion cracking in H2S environments

3 NACE TM 0284 Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking (HIC)

4 NACE RP 0472 Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments

4.0 AMERICAN PETROLEUM INSTITUTE (API)


1 API 594 Check Valves: Flanged, Lug, Wafer and Buttwelding

2 API 598 Valve Inspection and Testing

3 API 599 Steel and Ductile Iron Plug Valves

JOINT OPERATIONS








4 API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries

5 API 602 Compact Steel Gate Valves: Flanged, Threaded and Extended Body Ends

6 API 607 Testing of Valves – Fire Type Testing Requirements

7 API 608 Metal Ball Valves – Flanged, Threaded and Welding Ends

8 API 609 Butterfly Valves: Double flanged, Lug and Wafer Type

9 API 1104 Welding of Pipelines and Related Facilities

10 API 5L Specification for Line Pipe

11 API 5LW Recommended Practice for Transportation of Line Pipe on Barges and Marine Vessels

12 API 6A Specification for Wellhead and Christmas Tree Equipment

13 API 6D Specification for Pipeline Valves

14 API 6FA Specification for Fire Test for Valves

5.0 MANUFACTURERS STANDARDIZATION SOCIETY (MSS)

Sl. # STD. No. TITLE 1 MSS SP-6 Standard Finishes for Contact Faces of Pipe Flanges and

Connecting-End Flanges of Valves and Fittings 2 MSS SP-25 Standard Marking System for Valves and Fittings 3 MSS SP-53 Quality Standard for Steel Castings and Forgings for Valves,

Flanges and Fittings and Other Piping Components-Magnetic Particle Exam Method

4 MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges and Fittings and other Piping Components - Visual Method for Evaluation of Surface Irregularities

5 MSS SP-75 Specification for High-Test Wrought, Butt-Welding Fittings 6 MSS SP-83 Steel Pipe Union, Socketwelding and Threaded Ends 7 MSS SP-95 Swaged Nipples and Bull Plugs 8 MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings – Socket

Welding, Threaded and Buttwelding Ends 9 MSS SP-105 Instrument Valves for Code Applications

JOINT OPERATIONS







6.0 BRITISH STANDARDS INSTITUTE (BSI)

Sl. # STD. No. TITLE 1 BS EN ISO 1461 Specification for Hot Dip Galvanized Coatings on Fabricated Iron

and Steel Articles. 2 BS EN 10204 3.1B Material Certification and Identification

3 BS 1868 Steel Check Valves, Flanged and Buttwelding Ends

4 BS 1873 Steel Globe and Globe Stop and Check Valves, Flanged and Buttwelding Ends

5 BS 3396 Woven Glass Fiber Fabrics for Plastics Reinforcement

6 BS 381C Colours for Identification, Coding and Special Purposes

7.0 COMPANY STANDARDS

Company specifications and KOC Standards, as specified in JOS-02-01 shall be applicable. KOC Standards shall be used, wherever Company specifications are not available.



Team Leader - FE REVISION NO. 5 January, 2012

DOCUMENT NO. : JOS-02-01 (APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS) Page 1 of 69



APPENDIX - B

PIPING MATERIAL SPECIFICATION (PMS)







TABLE OF CONTENTS 1.0 INDEX OF PIPING CLASSES 2.0 ABBREVIATIONS 3.0 MATERIAL INDEX 4.0 PIPING CLASSES

ANNEXURE – 1 : SPECIFICATION FOR MATERIALS IN SOUR SERVICE ANNEXURE – 2 : BRANCH CONNECTION CHART

ANNEXURE – 3 : SPECIFICATION FOR REINFORCED THERMOSETTING

RESIN PIPE (RTRP)

ANNEXURE - 4 : TECHNICAL SPECIFICATION FOR PIPES

ANNEXURE - 5 : TECHNICAL SPECIFICATION FOR PIPE FITTINGS







1.0 INDEX OF PIPING CLASSES The following Index sheets present a brief tabular description of the basic limitations, such as service, temperature, corrosion allowance, etc. for each Piping Class.

NOTES:-

1. Corrosion Allowance (C.A.) for Stainless Steel is 0.0 mm. 2. Internal Coating is not applicable for Stainless Steel. 3. Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified services

in place of the respective metallic piping classes, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent) coating shall be considered, if used for above ground piping system.

4. Piping Class “AM” shall be used for aboveground services and should be avoided in

underground services. Piping Class “AN4” (High Density Polyethylene) or CPVC (Chlorinated Polyvinyl Chloride) material can be used for potable water service (underground) with a laboratory seal or mark, attesting to suitability for potable water. HDPE Piping shall be in accordance with KOC Std. KOC-MP-022 Part – 1 & 2.

5. Upper limit temperature of the piping class is limited by selected internal coating system.






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6 m

m)

1/8”

(3.1

75 m

m)

1/8”

(3.1

75 m

m)

(Not

e-1)

1/16

” (1.

6 m

m)

1/8”

(3.1

75 m

m)

1/8”

(3.1

75 m

m)

(Not

e-1)

PIPI

NG

C

LASS

D

DS

DW

Inte

rnal

ly C

oate

d

(Not

e-2)

E ES

EW

Inte

rnal

ly C

oate

d (N

ote-

2)







2.0 ABBREVIATIONS 2.1 General

2.2 Flanges and Fittings

2.3 Valves

2.4 Material Types

MTR Material Test Report MDMT Minimum Design Metal Temperature PWHT Post Weld Heat Treatment SMYS Specified Minimum Yield Strength MTC Material Test Certificate NDE Non Destructive Examination

FF Flat Faced SOL Sockolet Flg’d Flanged S/T Socket weld / Threaded LWN Long Welding Neck SW Socket weld RF Raised Face Thr’d Threaded RJ Ring Joint TOL Thredolet Scr’d Screwed WN Welding Neck SO Slip-on WOL Weldolet REDU Reducing ECC Eccentric TBE Threaded Both Ends TE Threaded End BF Blind Flange LJF Lap Joint Flange LR Long Radius SR Short Radius BE Bevel End

BB Bolted Bonnet VB Ball Valve BC Bolted Cover VC Check Valve CWP Cold Working Pressure VF Butterfly Valve F x F Female by Female VG Gate Valve FP Full Port VM Manifold Valve M x F Male by Female VN Needle Valve OS&Y Outside Screw and Yoke VO Globe Valve RP Reduced or Regular Port VP Plug Valve

TRIM Stem, Seat(s), Disc, Gate, Ball, Backseat Bushing, (wetted parts) WB Welded Bonnet

WOG Water, Oil, Gas Rating

CS Carbon Steel HF(S) Hard Faced (Stellite No. 6)

CS-IC Carbon Steel - Internally Coated PH Precipitation Hardened

CS-LT Carbon Steel - Low Temp. RTRP Reinforced Thermosetting Resin Pipe

ENC Electroless Nickel Coating SS Stainless Steel

FRP Fiber Reinforced Plastic TFE / PTFE Teflon

HDPE High Density Polyethylene 13Cr. 13% Chromium Stainless Steel







2.5 Piping

3.0 MATERIAL INDEX:

The following tables provide guidance for selection of piping classes for the different facilities.

TABLE-1: SUB-CENTERS (SC) AND FIELD AREA

TABLE-2: MAIN GATHERING CENTER (MGC)

TABLE-3: PRESSURE MAINTENANCE PLANT (PMP) TABLE-4: POWER GENERATION PLANT (PGP)

BW Butt Weld Ends SMLS Seamless EFW Electric Fusion Welded SAWL Submerged Arc Welded – L Seam ERW Electric Resistance Welded STD. Standard Wall Thickness NPS Nominal Pipe Size (in inches) TBE Threaded Both Ends NPT National Pipe Thread Taper TE Threaded End PBE Plain Both Ends WT Wall Thickness PE Plain End Wt. Weight Sch. Schedule (e.g., Sch. 80) XS Extra Strong HDPE High Density Polyethylene XXS Double Extra Strong

RTRP Reinforced Thermosetting Resin Pipe PVC Polyvinylchloride

GALV Galvanized







PIPI

NG

MA

TER

IAL

SEL

ECTI

ON

GU

IDE

TAB

LE -1

: SU

B-C

ENTE

RS

(SC

) AN

D F

IELD

AR

EA

REM

AR

KS

CO

ATI

NG

SY

STEM

“A”

CO

ATI

NG

SY

STEM

“A”

CO

ATI

NG

SY

STEM

“A”

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“A”

CO

ATI

NG

SY

STEM

“B”

PIPI

NG

CLA

SS

EOC

ENE

/ SF

BW

(NA

CE

)

BW

(NA

CE

)

BW

(NA

CE

)

AW

(NA

CE

)

AS

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

BW

/ B

W1

/ AW

(N

AC

E)

AS

(NA

CE

)

A

AN

1(H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

AU

AM

AN

4

AV

AW

1

AT

RA

TAW

I /

BU

RG

AN

B

W (N

AC

E)

BW

(NA

CE

)

BW

(NA

CE

)

BW

(NA

CE

)

AS

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

BW

/ B

W1

/ AW

(N

AC

E)

AS

(NA

CE

)

A

AN

1 (H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

AU

AM

AN

4

AV

AW

1

AT

SER

VIC

E

FLO

W L

INE

S

MA

NIF

OLD

S

EM

ULS

ION

(RA

W O

IL +

WA

TER

) TO

SEP

AR

ATO

RS

UP

TO

S/D

VA

LVE

EM

ULS

ION

(RA

W O

IL +

WA

TER

) TO

SEP

AR

ATO

RS

AFT

ER

S

/D V

ALV

E

SO

UR

GA

S TO

SC

RU

BBE

RS

EM

ULS

ION

(RA

W O

IL +

WA

TER

) TO

STO

RA

GE

TA

NK

S (F

RO

M 2

PH

ASE

SEPA

RAT

OR

S)

RA

W O

IL T

O S

TOR

AG

E TA

NKS

(FR

OM

3 P

HAS

E S

EPA

RA

TOR

S)

PR

OD

UC

ED

WA

TER

, DR

AIN

LIN

ES

(FR

OM

SE

PAR

ATO

RS

, G

AS

SC

RU

BBE

RS

, SK

IM T

AN

K, M

AN

IFO

LDS

)

CR

UD

E T

RU

NK

LIN

ES

(EM

ULS

ION

)

TRU

NK

LIN

ES (G

AS

), FU

EL

GA

S, F

LAR

E S

YSTE

M

FUE

L G

AS,

DIE

SE

L / F

UE

L O

IL, O

IL D

RAI

NS,

FLA

RE

SYS

TEM

(EX

SKIM

TA

NK,

RE

CO

VE

RE

D O

IL T

AN

K)

LOW

PR

ESS

UR

E (<

50

Psig

) CO

RR

OS

IVE

DR

AIN

S

UN

DE

R G

RO

UN

D S

ER

VIC

ES

- P

RO

DU

CE

D W

ATE

R, L

OW

P

RE

SSU

RE

GAS

, CO

RR

OSI

VE D

RA

IN L

INE

S (>

50 P

sig)

FIR

E W

ATE

R S

YSTE

M (U

ND

ER

GR

OU

ND

)

UTI

LITI

ES (

PLA

NT

AIR

/ N

ITR

OG

EN

, PU

RG

E G

AS

), H

VAC

P

IPIN

G

PO

TAB

LE W

ATE

R, S

AFE

TY S

HO

WE

R &

EYE

WA

SH

UN

DE

R G

RO

UN

D P

OTA

BLE

/ D

RIN

KIN

G W

ATE

R

CH

EM

ICA

LS (D

EM

ULS

IFIE

R, D

EFO

AM

ER

, SC

ALE

&

CO

RR

OS

ION

INH

IBIT

OR

S, O

XYG

EN

SC

AVE

NG

ER

), IN

STR

UM

EN

T A

IR, L

UB

E / S

EA

L O

IL, F

IRE

FIG

HTI

NG

FO

AM

CO

NC

EN

TRA

TE

BR

AC

KIS

H W

ATE

R, F

IRE

WA

TER

SYS

TEM

(AB

OVE

G

RO

UN

D)

PR

OC

ESS

/ IN

STR

UM

EN

TATI

ON

IMP

ULS

E T

UB

ING







PIPI

NG

MA

TER

IAL

SEL

ECTI

ON

GU

IDE

TAB

LE -

2 :

MA

IN G

ATH

ERIN

G C

ENTE

R (M

GC

)

REM

AR

KS

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

Coa

ting

(Sys

tem

–B

) sho

uld

be

cons

ider

ed o

n ca

se to

cas

e ba

sis,

if

serv

ice

war

rant

s. U

se “A

W” i

n su

ch c

ases

.

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“B”

PIPI

NG

CLA

SS

EOC

ENE

BW

/ A

W (N

AC

E)

AW

(NA

CE

)

BW

/ A

W (N

AC

E)

BW

/ A

W (N

AC

E)

AW

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

A /

B

A /

B

AS

(NA

CE

)

AN

1 (H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

A /

B

AM

AN

4 (H

DP

E)

AU

AV

AW

1

AW

1 / B

W1

AT

RA

TAW

I /

BU

RG

AN

B

W /

AW

(NA

CE

)

AW

(NA

CE

)

BW

/ A

W (N

AC

E)

BW

/ A

W (N

AC

E)

AW

(NA

CE

)

AW

(NA

CE

)

AW

(NA

CE

)

A /

B

A /

B

AS

(NA

CE

)

AN

1 (H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

A AM

AN

4 (H

DP

E)

AU

AV

AW

1

AW

1 / B

W1

AT

SER

VIC

E

TRU

NK

LIN

ES (E

MU

LSIO

N) F

RO

M S

.C. &

SU

G T

O M

AN

IFO

LDS

PR

OD

UC

ED

WA

TER

, DR

AIN

S FR

OM

EQ

UIP

ME

NT

FWK

O T

AN

KS

TO 1

st S

TAG

E D

EGA

SIN

G T

OW

ER

1st S

TAG

E H

2S D

EG

ASI

NG

TO

WE

R T

O H

EATE

RS

TH

RU

CH

AR

GE

P

UM

PS

HE

ATE

RS

TO D

ESA

LTE

RS

DE

SA

LTE

RS

TO

REB

OIL

ER

HE

ATE

RS

RE

BO

ILE

R T

O 2

nd S

TAG

E D

EG

ASIN

G T

OW

ER

DE

GAS

ING

TO

WE

R T

O S

HIP

PIN

G T

AN

KS

SH

IPP

ING

TA

NKS

TO

AC

T U

NIT

(OIL

)

SO

UR

FU

EL

GA

S, B

LAN

KETI

NG

GA

S, F

LAR

E S

YSTE

M

LOW

PR

ESS

UR

E (<

50

Psig

) CO

RR

OS

IVE

DR

AIN

S

UN

DE

R G

RO

UN

D S

ER

VIC

ES

- P

RO

DU

CE

D W

ATE

R, L

OW

P

RE

SSU

RE

GAS

, CO

RR

OSI

VE D

RA

IN L

INE

S (>

50 P

sig)

FIR

E W

ATE

R S

YSTE

M (U

ND

ER

GR

OU

ND

)

FUE

L G

AS,

DIE

SE

L / F

UE

L O

IL, O

IL D

RAI

N

PO

TAB

LE W

ATE

R, S

AFE

TY S

HO

WE

R &

EYE

WA

SH

UN

DE

R G

RO

UN

D P

OTA

BLE

/ D

RIN

KIN

G W

ATE

R

UTI

LITI

ES (

PLA

NT

AIR

/ N

ITR

OG

EN

, PU

RG

E G

AS

), H

VAC

PIP

ING

CH

EM

ICA

LS (D

EM

ULS

IFIE

R, D

EFO

AM

ER

, SC

ALE

& C

OR

RO

SIO

N

INH

IBIT

OR

S, O

XYG

EN

SC

AVE

NG

ER

), IN

STR

UM

EN

T AI

R, L

UB

E /

SEA

L O

IL, F

IRE

FIG

HTI

NG

FO

AM C

ON

CE

NTR

ATE

FIR

E W

ATE

R S

YSTE

M (A

BO

VE G

RO

UN

D)

BR

AC

KIS

H W

ATE

R

PR

OC

ESS

/ IN

STR

UM

EN

TATI

ON

IMP

ULS

E T

UB

ING







PIPI

NG

MA

TER

IAL

SEL

ECTI

ON

GU

IDE

TAB

LE -

3 :

PRES

SUR

E M

AIN

TEN

AN

CE

PLA

NT

(PM

P)

NO

TES

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

‘A’

CO

ATI

NG

SY

STEM

‘B’

CO

ATI

NG

SY

STEM

“B”

PIPI

NG

CLA

SS

AW

(NA

CE

)

AW

(NA

CE

)

EW

(NA

CE

)

AW

(NA

CE

)

AS

(NA

CE

)

AS

(NA

CE

)

AM

AN

4 (H

DP

E)

AU

AV

AN

1 (H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

AW

1

AT

SYST

EM

EFF

LUE

NT

WA

TER

FR

OM

SU

B-C

EN

TER

S &

MG

C, M

AN

IFO

LDS,

FE

ED

TA

NK

S, H

YD

RO

CY

CLO

NES

, BU

FFE

R V

ESSE

LS &

D

ISPO

SAL

WE

LLS

BO

OST

ER

PU

MP

S TO

WAT

ER

INJE

CTI

ON

PU

MPS

(SU

CTI

ON

H

EA

DE

R)

WA

TER

INJE

CTI

ON

PU

MP

S T

O B

UFF

ER

VE

SSE

LS &

PM

P W

ATE

R R

ING

MA

IN

OIL

RE

CO

VE

RY

SYS

TEM

RE

CO

VE

RE

D O

IL,

DIE

SE

L / F

UE

L O

IL /

OIL

DR

AIN

S

FLA

RE

SYS

TEM

(SO

UR

GAS

)

PO

TAB

LE W

ATE

R, S

AFE

TY S

HO

WE

R &

EYE

WA

SH

UN

DE

R G

RO

UN

D P

OTA

BLE

/ D

RIN

KIN

G W

ATE

R

UTI

LITI

ES (

PLA

NT

AIR

/ N

ITR

OG

EN

, PU

RG

E G

AS

), H

VAC

PIP

ING

CH

EM

ICA

LS (D

EM

ULS

IFIE

R, D

EFO

AM

ER

, SC

ALE

& C

OR

RO

SIO

N

INH

IBIT

OR

S, O

XYG

EN

SC

AVE

NG

ER

), IN

STR

UM

EN

T AI

R, L

UB

E /

SEA

L O

IL, F

IRE

FIG

HTI

NG

FO

AM C

ON

CE

NTR

ATE

LOW

PR

ESS

UR

E (<

50

Psig

) CO

RR

OS

IVE

DR

AIN

S

UN

DE

R G

RO

UN

D S

ER

VIC

ES

- P

RO

DU

CE

D W

ATE

R, L

OW

P

RE

SSU

RE

GAS

, CO

RR

OSI

VE D

RA

IN L

INE

S (>

50 P

sig)

FIR

E W

ATE

R S

YSTE

M (U

ND

ER

GR

OU

ND

)

FIR

E W

ATE

R S

YSTE

M (A

BO

VE G

RO

UN

D)

PR

OC

ESS

/ IN

STR

UM

EN

TATI

ON

IMP

ULS

E T

UB

ING







PIPI

NG

MA

TER

IAL

SEL

ECTI

ON

GU

IDE

TAB

LE -

4 :

POW

ER G

ENER

ATI

ON

PLA

NT

(PG

P)

NO

TES

CO

ATI

NG

SY

STEM

“B”

CO

ATI

NG

SY

STEM

“B”

PIPI

NG

CLA

SS

A /

B

AS

/ BS

(NA

CE

)

AS

(NA

CE

)

BS

(NA

CE

)

AW

(NA

CE

)

A

AS

(NA

CE

)

A AM

AN

4 (H

DP

E)

AV

AU

AN

1 (H

DP

E)

AN

2 (R

TRP

)

AN

3 (R

TRP

)

AW

1

AT

SYST

EM

FUE

L G

AS

(NO

N-S

OU

R)

FUE

L G

AS

(SO

UR

)

SO

UR

FU

EL

GA

S S

UPP

LY T

O G

AS

CO

MP

RE

SSO

R

FUE

L G

AS

FRO

M G

AS

CO

MP

RES

SO

R T

O G

AS T

UR

BIN

ES

OIL

Y W

ASTE

SYS

TEM

/ E

QU

IPM

EN

T D

RAI

NS

DIE

SEL

/ FU

EL

OIL

SYS

TEM

, OIL

DR

AIN

S

FLA

RE

SYS

TEM

GA

S C

OM

PR

ESS

OR

CO

OLA

NT

WA

TER

SY

STEM

PO

TAB

LE W

ATE

R, S

AFE

TY S

HO

WE

R &

EYE

WA

SH

UN

DE

R G

RO

UN

D P

OTA

BLE

/ D

RIN

KIN

G W

ATE

R

INS

TRU

ME

NT

AIR

, LU

BE

/ SE

AL

OIL

, FIR

E F

IGH

TIN

G F

OA

M

CO

NC

EN

TRA

TE

UTI

LITI

ES (

PLA

NT

AIR

/ N

ITR

OG

EN

, PU

RG

E G

AS

), H

VAC

PIP

ING

LOW

PR

ESS

UR

E (<

50

Psig

) CO

RR

OS

IVE

DR

AIN

S

LOW

PR

ESS

UR

E G

AS, C

OR

RO

SIV

E D

RA

IN L

INES

(>50

Psi

g)

FIR

E W

ATE

R S

YSTE

M (U

ND

ER

GR

OU

ND

)

BR

AC

KIS

H W

ATE

R, F

IRE

WA

TER

SYS

TEM

(AB

OVE

GR

OU

ND

)

PR

OC

ESS

/ IN

STR

UM

EN

TATI

ON

IMP

ULS

E T

UB

ING







4.0 PIPING CLASSES 4.1 Piping Class

Each piping class sheet lists the recommended piping components for that service by size, item code, short written description and applicable note reference. Service and pressure/temperature limitations are listed near the title box. Additional requirements for certain piping items can be found under the notes of Piping Classes.

All piping within the limits of the Wafra Oilfields site shall comply with ASME B31.3 for normal fluid service and piping classes has been developed accordingly. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair (SUG) lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. Piping classes shall be developed for code ASME B31.4 and ASME B31.8 as required.

4.2 General Notes:

1) Pipe thickness not covered in the piping classes shall be calculated to meet specific job requirements based on actual maximum design condition to economize on thickness. However, in such cases the thickness shall be calculated at not less than 80% of class rating, unless defined otherwise in the project specification.

2) Non-standard pipe sizes 1¼”, 2½”, 3½”, 5”, 18”, 22”, and 26”shall not be used

under these piping classes.

3) Pipe dimensions shall be in accordance with ASME B36.10 for wrought steel pipe and B36.19 for stainless steel pipe and respective ASTM Standard for non-ferrous and non-metallic pipes.

4) Pipe threads shall conform to ASME B1.20.1, except where otherwise specified. 5) Figure 8 spectacle blinds and spacer & blinds shall be as per ASME B16.48 upto

24” (150 to 1500#) and higher sizes shall be designed as per ASME B31.3. 6) Forged steel SW and threaded fittings shall be in accordance with ASME B16.11,

unless otherwise noted. MSS SP standards may be used for items not covered in ASME B16.11

7) Buttweld fittings shall be in accordance with ASME B16.9.

8) Long radius elbows shall be used for the piping system. Short radius elbows should

be used when it is necessary due to space limitations only upon approval from Company.

9) Miter bends and reducers, fabricated from pipe may only be used in ASME rating

class 150 and for sizes above 24” and shall have prior written approval from Company. 90o and 45o miter bends shall be 5 pieces and 3 pieces construction respectively. Miter bends shall have higher thickness than the pipe for the same design pressure and shall be designed in accordance with ASME B31.3.







10) Pipelines, designed with pigging facility shall have pipe bends with minimum radius of 5D and shall be as per applicable ASME Code. Factory made induction bends shall be as per ASME B16.49.

11) Non-metallic gaskets shall conform to ASME B16.21 (corresponding to ASME B16.5 upto 24” and ASME B16.47 Series A for sizes above 24”). Spiral wound gaskets and Ring Joint Gaskets shall conform to ASME B16.20. Octagonal ring gaskets shall be used for RJ joints (oval ring gaskets shall not be used).

12) All bolts shall conform to ASME B18.2.1, Nuts to ASME B18.2.2 and also reference to be made to ASME B16.5 for studs. Threads shall be to coarse thread series, ASME B1.1 with Class 2A allowances for bolts & studs, and Class 2B tolerance for nuts. Nuts shall be Hexagonal Heavy Series.

13) Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 of the General Specification JOS-02-01. The pipe threads should be as per ASME B1.20.1. Where a wall thickness is specified for threaded pipe in a piping class the thread allowance has been included.

14) Usage of unions shall be restricted to utility services such as potable water.

15) Threaded half / full couplings are permitted for use in sizes ½” to 1½” in hydro carbon service, downstream of a block valve.

16) Reducing Flanges are permitted for use in sizes ½” to 1½”.







PIPING CLASS A

PIPES SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION

½ to 2 Sch 80, SEAMLESS, PE API 5L Gr. BN PSL-2

3 to 6 Sch 40, SEAMLESS, BE API 5L Gr. BN PSL-2

8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. BN PSL-2

14 to 24 Sch STD, SEAM, BE API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

26 to 36 Sch STD, SEAM, BE API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

FITTINGS

ITEM SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION

900 ELBOW & 450 ELBOW

½ to 1½ Class 3000, SW, ASME B16.11 ASTM A105

2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB

3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB

8 to 12 Sch STD, SEAMLESS, BW ASME B16.9 ASTM A234 Gr. WPB

14 to 24 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W


EQUAL / REDUCING TEE







REDUCER (CONC / ECC)






CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A105






HALF / FULL COUPLING ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A105

CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A105

O’LET

½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A105

½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A105

2 to 36 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A105

SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, GLYCOL CLASS: 150

TEMPERATURE: -20 to 400°F (-29 0C to 204 0C) CODE: ASME B31.3 RATING: ASME B16.5

DESIGN PRESSURE: 285 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : No

C.A.: 0.0625” (1.6 mm) NDT: Visual, 10% of all buttwelds for each welder to be 100% Radiographed







PIPING CLASS A


PIPE NIPPLE

½ to 1½ Sch. 160, 100mm Long, TBE CUT FROM PIPE

½ to 1½ Sch. 160, 100mm Long, TE CUT FROM PIPE

½ to 1½ Sch. 80, 100mm Long, PE CUT FROM PIPE

SWAGE NIPPLE ½ to 1½ Sch 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95

ASTM A105 or A106 Gr. B

FLANGE

½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A105

2 to 24 Class 150, WNRF, Sch. to match pipe, ASME B16.5

ASTM A105

26 to 36 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A

ASTM A105

BLIND FLANGE ½ to 24 Class 150, RF, ASME B16.5 ASTM A105

26 to 36 Class 150, RF, ASME B16.47, SERIES A ASTM A105

UNION DO NOT USE

VALVES ITEM SIZE (INCH) DESCRIPTION VALVE ID NUMBER

BALL (Note-2) ½ to 1½ Class 300, SW VB-302

2 to 36 Class 150, RF VB-100

CHECK ½ to 1½ Class 800, SW VC-802

2 to 36 Class 150, RF VC-100

GATE ½ to 1½ Class 800, SW VG-802

2 to 36 Class 150, RF VG-100

GLOBE ½ to 1½ Class 800, SW VO-802

2 to 36 Class 150, RF VO-100

BUTTERFLY 3 and Above Class 150, RF VF-100

MISCELLANEOUS ITEM SIZE (INCH) RATING DESCRIPTION

BLIND (Paddle, Fig.8, spacer & Blind) Note-3 ½ to 36 Class 150, RF, ASME B16.48 A 105 / A516 Gr. 70

GASKET ½ to 36 Class 150, RF, ASME B16.20 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring

STUD BOLT w/2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H

ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A105, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A105

½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A105

NOTES 1. For design temperatures above 100°F the rated pressure shall be de-rated according to ASME B 16.5.

2. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility.

3. Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes.

4. For branch connections, refer Annexure-2 to Appendix-B of this specification.







PIPING CLASS AM SERVICE: POTABLE / DRINKING WATER, SAFETY SHOWER, FACE & EYE WASH PIPING CLASS: 150

TEMPERATURE : -20 to 100°F (-29 0C to 38 0C) CODE: ASME B31.3 RATING: ASME B16.5

DESIGN PRESSURE: 80 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : No

C.A.: 0.0625” (1.6 mm) NDT: Visual

PIPES (Note-1)

SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION ½ to 2 Sch 160, TBE, SMLS API 5L Gr. B PSL-2 (Hot Dip Galvanized) 3 to 4 Sch 80, TBE, SMLS API 5L Gr. B PSL-2 (Hot Dip Galvanized)

FITTINGS


CAP ½ to 4 Class 3000, SCRD, ASME B16.11 ASTM A105 ( Hot Dip Galvanized) COUPLING, STRT ½ to 4 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized) COUPLING, RED. ½ to 3 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized)

ELBOW 900 ½ to 4 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized)

ELBOW 450 ½ to 4 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized) FLANGE ½ to 4 Class 150, FF, SCRD, ASME B16.5 ASTM A105 (Hot Dip Galvanized) BLIND FLANGE ½ to 4 Class 150, FF, ASME B16.5 ASTM A105 (Hot Dip Galvanized)

NIPPLE ½ to 2 Sch 160, TBE, 4” long, TBE ASTM A733 (Hot Dip Galvanized) / CUT

FROM PIPE

3 to 4 Sch 80, 4” long, TBE ASTM A733 (Hot Dip Galvanized) / CUT FROM PIPE

PLUG ½ to 4 SQ.HEAD, SCRD, MSS SP-95 ASTM A105 (Hot Dip Galvanized) TEE, EQ ½ to 4 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized) TEE, RED ½ to 3 Class 3000, SCRD, ASME B16.11 ASTM A105 (Hot Dip Galvanized) UNION ½ to 3 Class 3000, SCRD, MSS SP-83 ASTM A105 (Hot Dip Galvanized)

VALVES ITEM SIZE (INCH) DESCRIPTION VALVE IDENTIFICATION NUMBER

CHECK ½ to 1½ Class 800, SCRD VC-861 2 to 4 Class 150, FF VC-165

GATE ½ to 1½ Class 800, SCRD VG-861 2 to 4 Class 150, FF VG-165

GLOBE ½ to 1½ Class 800, SCRD VO-861 2 to 4 Class 150, FF VO-165

MISCELLANEOUS ITEM SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION

BLIND (Paddle, Fig.8, spacer & Blind) ½ to 4 Class 150, FF, ASME B16.48 A 105 / A516 Gr. 70 (Hot Dip Galvanized)

GASKET 2 to 4 Class 150, FF, 1/16” Thick, ASME B16.21 Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket

STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot

Dip Galvanized) MACHINE BOLTS w/ 2 HEAVY HEX. NUTS - - ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES

1. For pipe greater than 4” NPS, use Line Class “AU”. Pipe spools and fittings to be hot dip galvanized as per ASTM A123 / BS EN ISO 1461 after pre-fabrication.








PIPING CLASS AN1 SERVICE: LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS (Note ‘ac’) CLASS: 150

TEMPERATURE : 32 to 140°F (0 0C to 60 0C) CODE: ASME B31.3 RATING : SDR-11 / 160 psi (Note ‘ad’)

DESIGN PRESSURE: 160 psig @ 73ºF / 80 psig @ 140ºF TEST PRESSURE : 225 psi (Note -‘au’) PWHT : Not Applicable

C.A.: Nil NDT: ASME B31.3 & JO Specs

PIPES SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION NOTES

1” to 24” SDR 11 / 160 psi, PE HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714

‘aq’, ‘ar’, ‘as’

HDPE FITTINGS (Notes ‘ab’, ‘an’, ‘aq’, ‘ar’)

ITEM SIZE (INCH) RATING CONN. MATERIAL SPECIFICATION NOTES

CAP 1” to 24” SDR 11 / 160 psi, PE HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined

COUPLING 1” to 24” SDR 11 / 160 psi, PE Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

ELBOW 45 1” to 24” SDR 11 / 160 psi, PE 45 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261


FLANGE (ADAPTER) 1” to 24” SDR 11 / 160 psi, PE, FF HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 ‘aj’

FLANGE, BLIND 1” to 24” 1” Thick, Class 150 FF HDPE, ASTM D3350, Class PE345444C Grade PE3408

to ASTM D3261 ‘at’

SADDLE (RED TEE) 1” to 24” SDR 11 / 160 psi, PE HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

REDUCER (CONC) 1” to 24” SDR 11 / 160 psi, PE HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261


TEE (FULL) 1” to 24” SDR 11 / 160 psi, PE Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261

TEE (REDUCED) 1” to 24” SDR 11 / 160 psi, PE Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261


BALL 1 to 1½ Class 300, SW VB-352

2 to 24 Class 150, FF VB-150 (WITH FLAT FACE)

CHECK 1 to 1½ Class 800, SW VC-852

2 to 24 Class 150, FF VC-150 (WITH FLAT FACE)

GATE 1 to 1½ Class 800, SW VG-852

2 to 24 Class 150, FF VG-150 (WITH FLAT FACE)

GLOBE 1 to 1½ Class 800, SW VO-852

2 to 24 Class 150, FF VO-150 (WITH FLAT FACE)

BUTTERFLY 3 and Above Class 150, FF VF-150 (WITH FLAT FACE)







PIPING CLASS AN1 MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) 1” to 24” Class 150, FF, ASME B16.48 A 105 / A516 Gr. 70 (Hot Dip Galvanized)

GASKET 1” to 24” Class 150, FF, 1/16” Thick, ASME B16.21 Steel reinforced elastomeric type, Shore Durometer 55 to 65

STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H

MACHINE BOLTS w/ 2 HEAVY HEX. NUTS - - ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES

Aa Bolting torque requirements shall be in accordance with gasket manufacturer’s recommendation.

Ab Not all components available from all manufacturers in size ranges shown.

Ac Do not use this line class for natural gas (methane) service. Consult manufacturer’s data for other service limitation (pneumatic etc.)

Ad The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%.

Ae HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions.

Af HDPE shall contain 2% to 3% carbon black for UV protection.

Ag Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec.

Ah Butterfly valves may require HDPE spacers on each side of valve to permit disc rotation.

Aj Flange adapters shall be provided with a serrated sealing surface.

Ak One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter.

Am Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods.

An All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable.

Ap SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturer’s recommendation.

Aq Class PE345444C is the minimum required cell classification. Higher classifications are acceptable.

As

ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material: Class

1. Density ( 0.941 to 0.955 g/cc) 3

2. Melt Index (< 0.15) 4 3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 < 160,000 psi ] 5

4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi] 4

5. Slow Crack Growth Resistance (PENT 10 hours ) 3

6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi] 4

7. Black color with 2% minimum Carbon Black for protection against UV degradation C

At For sizes > 6” NPS, use only where the pressure is none or low pressure applications

Au All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure.

Av Branch connections should be as per Manufacturer’s Standards.







PIPING CLASS AN2

SERVICE: UNDERGROUND SERVICES (PRODUCED WATER, EFFLUENT, OIL > 5% BS&W, LOW PRESSURE GAS, CORROSIVE WATER DRAINS FROM EQUIPMENT)

CLASS: 150

TEMPERATURE : 32 to 140°F (0 0C to 60 0C) STD: ASME B31.3 and ISO 14692 (1-4) RATING : Manufacturer Std.

DESIGN PRESSURE: 270 psig @ 100ºF TESTING : As per Annexure-3 to Appendix-B PWHT : Not Applicable

C.A.: Nil

PIPES

SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION

1 to 36 Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3. ASTM D2310 / D2996, Type 1, Grade 1, Class F

RTRP FITTINGS



1 to 36 Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

EQUAL / REDUCING TEE 1 to 36 Moulded (Non-Mitered), ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

REDUCER (CONC / ECC) 1 to 36 Moulded, ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

COUPLINGS 1 to 36 Moulded, ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

O’LET 1 to 1½ 1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female) ASTM D2310 / D2996, Type 1, Grade 1, Class F

FLANGE 1 to 36 FF, ASTM D4024, drilled to Class 150 ASME B16.5 ASTM D2310 / D2996, Type 1, Grade 1, Class F

BLIND FLANGE 1 to 36 Class 150, FF, ASME B16.5 ASTM A515 Gr.70 (Epoxy coated)

VALVES

ITEM SIZE (INCH) DESCRIPTION VALVE ID NUMBER

BALL 1 to 1½ Class 300, SW VB-352

2 to 36 Class 150, FF VB-150 (WITH FLAT FACE)

CHECK 1 to 1½ Class 800, SW VC-852


GATE 1 to 1½ Class 800, SW VG-852


GLOBE 1 to 1½ Class 800, SW VO-852











BLIND (Paddle, Fig.8, spacer & Blind) 1 to 36 Class 150, FF, ASME B16.48

ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized)

GASKET 1 to 36 1/8” thk., Class 150, FF, ASME B16.21 Steel reinforced elastomeric type, Shore Durometer 55 to 65

STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM


NOTES

1. Materials shall conform to Annexure-3 to Appendix-B of this specification.

2. Bolting torque requirements shall be in accordance with gasket manufacturer’s recommendation.

3. Branch connections should be as per Manufacturer’s Standards.







PIPING CLASS AN3

SERVICE: FIRE WATER SYSTEM (UNDERGROUND) CLASS: 150

TEMPERATURE : 32 to 140°F (0 0C to 60 0C) STD: ASME B31.3 and ISO 14692 (1-4) RATING : Manufacturer Std.

DESIGN PRESSURE: 270 psig @ 100 ºF TESTING : As per Annexure-3 to Appendix-B PWHT : Not Applicable

C.A.: Nil


1 to 24 Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3. ASTM D2310 / D2996, Type 1, Grade 1, Class F

RTRP FITTINGS



1 to 24 Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

EQUAL / REDUCING TEE 1 to 24 Moulded (Non-Mitered), ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

REDUCER (CONC / ECC) 1 to 24 Moulded, ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

COUPLINGS 1 to 24 Moulded, ASTM D5685 Type 1 ASTM D2310 / D2996, Type 1, Grade 1, Class F

O’LET 1 to 1½ 1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female) ASTM D2310 / D2996, Type 1, Grade 1, Class F

FLANGE 1 to 24 FF, ASTM D4024, drilled to Class 150 ASME B16.5 ASTM D2310 / D2996, Type 1, Grade 1, Class F

BLIND FLANGE 1 to 24 Class 150, FF, ASME B16.5 ASTM A515 Gr.70 (Epoxy coated)









MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) 1 to 24 Class 150, FF, ASME B16.48

ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized)

GASKET 1 to 24 1/8” thk., Class 150, FF, ASME B16.21 Steel reinforced elastomeric type, Shore Durometer 55 to 65









PIPING CLASS AN3 NOTES

1. Materials shall conform to Annexure-3 to Appendix-B of this specification.

2. Bolting torque requirements shall be in accordance with gasket manufacturer’s recommendation.

3. Branch connections should be as per Manufacturer’s Standards.







PIPING CLASS AN4 SERVICE: UNDERGROUND POTABLE / DRINKING WATER (Note ‘ac’) CLASS: 150

TEMPERATURE : 32 to 100°F (0 0C to 38 0C) CODE: ASME B31.3 RATING : SDR-11 / 160 psi (Note ‘ad’)

DESIGN PRESSURE: 160 psig @ 73ºF / 80 psig @ 140ºF TEST PRESSURE : 225 psi (Note -‘au’) PWHT : Not Applicable

C.A.: Nil NDT: ASME B31.3 & JO Specs

PIPES SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION NOTES

1” to 24” SDR 11 / 160 psi, PE HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714

‘aq’, ‘ar’, ‘as’

HDPE FITTINGS (Notes ‘ab’, ‘an’, ‘aq’, ‘ar’)

ITEM SIZE (INCH) RATING CONN. MATERIAL SPECIFICATION NOTES

CAP 1” to 24” SDR 11 / 160 psi, PE HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined

COUPLING 1” to 24” SDR 11 / 160 psi, PE Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261



FLANGE (ADAPTER) 1” to 24” SDR 11 / 160 psi, PE, FF HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 ‘aj’

FLANGE, BLIND 1” to 24” 1” Thick, Class 150 FF HDPE, ASTM D3350, Class PE345444C Grade PE3408

to ASTM D3261 ‘at’


REDUCER (CONC) 1” to 24” SDR 11 / 160 psi, PE HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261


TEE (FULL) 1” to 24” SDR 11 / 160 psi, PE Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261

TEE (REDUCED) 1” to 24” SDR 11 / 160 psi, PE Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261

VALVES

ITEM SIZE (INCH) DESCRIPTION VALVE IDENTIFICATION NUMBER

CHECK ½ to 1½ Class 800, SCRD VC-861

2 to 24 Class 150, FF VC-165

GATE ½ to 1½ Class 800, SCRD VG-861

2 to 24 Class 150, FF VG-165

GLOBE ½ to 1½ Class 800, SCRD VO-861

2 to 24 Class 150, FF VO-165









BLIND (Paddle, Fig.8, spacer & Blind) ½ to 24 Class 150, FF, ASME B16.48 A 105 / A516 Gr. 70 (Hot Dip Galvanized)

GASKET 2 to 24 Class 150, FF, 1/16” Thick, ASME B16.21 Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket

STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot

Dip Galvanized) MACHINE BOLTS w/ 2 HEAVY HEX. NUTS - - ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES

Aa Bolting torque requirements shall be in accordance with gasket manufacturer’s recommendation.

Ab Not all components available from all manufacturers in size ranges shown.

Ac Do not use this line class for natural gas (methane) service. Consult manufacturer’s data for other service limitation (pneumatic etc.)

Ad The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%.

Ae HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions.

Af HDPE shall contain 2% to 3% carbon black for UV protection.

Ag Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec.

Ah Not used

Aj Flange adapters shall be provided with a serrated sealing surface.

Ak One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter.

Am Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods.

An All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable.

Ap SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturer’s recommendation.

Aq Class PE345444C is the minimum required cell classification. Higher classifications are acceptable.

Ar All potable water piping shall be certified to NSF Standard 61 and shall be disinfected in accordance with AWWA C-651 or governing local regulations.

As

ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material: Class

1. Density ( 0.941 to 0.955 g/cc) 3

2. Melt Index (< 0.15) 4 3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 < 160,000 psi ] 5

4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi] 4

5. Slow Crack Growth Resistance (PENT 10 hours ) 3

6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi] 4

7. Black color with 2% minimum Carbon Black for protection against UV degradation C

At For sizes > 6” NPS, use only where the pressure is none or low pressure applications

Au All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure.

Av Branch connections should be as per Manufacturer’s Standards.







PIPING CLASS AS (NACE)

ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: SOUR HYDROCARBON LIQUIDS, VAPOUR, SOUR GAS, FLARE GAS, SCRUBBER

GAS, PILOT GAS CLASS: 150


DESIGN PRESSURE: 285 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3 / Note-2

C.A.: 0.125” (3.175 mm) NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey minimum 10% of all welds

PIPE


½ to 2 Sch 80, SEAMLESS, PE API 5L Gr. BNS PSL-2

3 to 6 Sch 40, SEAMLESS, BE API 5L Gr. BNS PSL-2

8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. BNS PSL-2

14 to 36 Sch STD, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

40 to 48 14.27 mm Thk., SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

FITTINGS






8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB


40 to 48 14.27 mm Thk., SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W














CAP





14 to 36 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB










PIPING CLASS AS (NACE)


O’LET




PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 80, PE, MSS SP-95 ASTM A105 or A106 Gr. B

FLANGE



ASTM A105


ASTM A105


26 to 48 Class 150, RF, ASME B16.47, SERIES A ASTM A105

UNION DO NOT USE


BALL (Note-3) ½ to 1½ Class 300, SW VB-312 2 to 48 Class 150, RF VB-110

CHECK ½ to 1½ Class 800, SW VC-812 2 to 48 Class 150, RF VC-110

GATE ½ to 1½ Class 800, SW VG-812 2 to 48 Class 150, RF VG-110

GLOBE ½ to 1½ Class 800, SW VO-812 2 to 48 Class 150, RF VO-110

BUTTERFLY 3” & Above Class 150, RF VF-110

MISCELLANEOUS

ITEM SIZE (INCH) RATING DESCRIPTION




ORIFICE FLANGES ½ to 48 Class 300, RF, ASME B16.36 ASTM A105, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160 (XS), Thrd, MSS SP-95 Bull, ASTM A105 ½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A105

NOTES 1. For design temperatures above 100°F the rated pressure shall be de-rated according to ASME B 16.5.

2. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT.



5. For branch connections, refer Annexure-2 of this specification.







PIPING CLASS AT SERVICE: PROCESS & INSTRUMENTATION IMPULSE TUBING CLASS: As specified

TEMPERATURE: -20 to 750 °F (-29 0C to 400 0C) CODE: N/A RATING: N/A

DESIGN PRESSURE: See tube rating below TEST PRESSURE: N/A PWHT: No

C.A.: Nil NDT: N/A

PROCESS TUBING SIZE

(INCH) ANSI RATING @ 38ºC (100ºF) DESCRIPTION MATERIAL DESCRIPTION

¼ to ½ O.D 900# ANSI (2220 psig) 0.049” wall, SMLS ASTM A269 TP 316 Stainless Steel, annealed

¼ to ½ O.D 1500# ANSI (3705 psig) 0.065” wall, SMLS ASTM A269 TP 316 Stainless Steel, annealed

PROCESS FITTINGS ITEM SIZE (INCH) DESCRIPTION MATERIAL DESCRIPTION

TUBE FITTINGS ¼ to ½ O.D SS Double ferrule compression Swagelok / Parker SS 316 (Stainless Steel)

INSTRUMENTATION TUBING SIZE (INCH) ANSI RATING @ 38ºC (100ºF) DESCRIPTION MATERIAL DESCRIPTION

½ O.D Upto 900# ANSI (2220 psig) 0.049” wall, SMLS ASTM A269 TP 316 Stainless Steel, annealed

INSTRUMENTATION FITTINGS

ITEM SIZE (INCH) DESCRIPTION MATERIAL DESCRIPTION

TUBE FITTINGS ½ O.D SS Double ferrule compression Swagelok / Parker SS 316 (Stainless Steel)


BALL ½” Class 300, SCRD VB-381 Note 2

CHECK ½” Class 800, SCRD VC-881 Note 2

NEEDLE (Gauge Valve) ¾” x ½” Class 6000, SCRD VN-6081 / VN-6011 Note 3

MANIFOLDS ½” Class 6000, SCRD, 2 or 5-Way type Body & Trim :– SS 316, Seat : 17-4 PH (SS)

NEEDLE (Regulating) ½” Class 6000, SCRD SS 316 (Whitey SS-31RF4 or Equal)

NOTES

1 For coated piping classes AW, AW1, BW, BW1, CW, DW & EW, Super Duplex SS steel tubing (to ASTM A 789 UNS-S32550) and fittings and valves shall be used. Materials (wetted parts) shall meet the requirements of NACE MR-0175 and Annexure-1 of this specification for the sour services.

2 Temperature limitations see Manufacturer’s data.

3 VN-6011 shall be used in sour service.

4 For branch connections, refer Annexure-2 of this specification.







PIPING CLASS AU

SERVICE: UTILITIES (PLANT AIR, NITROGEN, PURGE GAS), HVAC PIPING CLASS: 150


DESIGN PRESSURE: 150 psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : No.

C.A.: 0.0625” (1.6 mm) NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE


½ to 2 Sch 80, SEAMLESS, PE API 5L Gr. B, PSL-2

3 to 6 Sch 40, SEAMLESS, BE API 5L Gr. B, PSL-2

8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. B, PSL-2

14 to 24 Sch STD, SEAM, BE API 5L Gr. B, PSL-2 (EW - one L-Seam)

FITTINGS



















CAP








O’LET




PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch. 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95 ASTM A105 or A106 Gr. B

FLANGE ½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A105

2 to 24 Class 150, WNRF, Sch. to match pipe, ASME B16.5 ASTM A105







PIPING CLASS AU



UNION ½ to 1½ Class 3000, NPT, MSS SP-83 ASTM A105

UTILITY TUBING SIZE

(INCH) ANSI RATING @ 38ºC (100ºF) DESCRIPTION MATERIAL DESCRIPTION

¼ to ¾ O.D 150# ANSI (150 psig) 0.035” wall, SMLS ASTM A179, Electroplated Steel, annealed

¼ to ½ O.D 900# ANSI (2220 psig) 0.049”wall, SMLS ASTM A179, Electroplated Steel, annealed

UTILITY TUBE FITTINGS


TUBE FITTINGS ¼ to ¾ O.D SS Double ferrule compression Swagelok / Parker SS 316 (Stainless Steel)


BALL (Note 2) ½ to 1½ Class 300, SW VB-302

2 to 24 Class 150, RF VB-100


2 to 24 Class 150, RF VC-100


2 to 24 Class 150, RF VG-100


2 to 24 Class 150, RF VO-100


MISCELLANEOUS

ITEM SIZE (INCH) RATING DESCRIPTION





PLUG ½ to 1½ Sch 160 (XS), Thrd, MSS

SP-95 Bull, ASTM A105


NOTES

1. For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5.










PIPING CLASS AV SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN

SCAVENGER), LUBE / SEAL OIL, INSTRUMENT AIR, FIRE FIGHTING FOAM CONCENTRATE CLASS: 150


DESIGN PRESSURE: 195 psig @ 200ºF / 93 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : No

C.A.: Nil NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE SIZE (INCH) DESCRIPTION MATERIAL SPECIIFCATION

½ to 1½ Sch 40s, SMLS, PE ASTM A312 TP 304L

2 to 6 Sch 10s, SMLS, BE ASTM A312 TP 304L

8 to 16 Sch 10s, WLD, BE ASTM A312 TP 304L

FITTINGS



½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 F 304L

2 to 6 Sch 10s, SEAMLESS, BW, ASME B16.9 ASTM A403 WP 304L

8 to 16 Sch 10s, WLD, BW, ASME B16.9 ASTM A403 WP 304L - W









CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A182 F 304L



HALF / FULL COUPLING ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 F 304L

CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 F 304L

O’LET

½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A182 F 304L

½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A182 F 304L

2 to 16 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A182 F 304L

PIPE NIPPLE

½ to 1½ Sch. 40s, 100mm Long, TBE CUT FROM PIPE

½ to 1½ Sch. 40s, 100mm Long, TE CUT FROM PIPE

½ to 1½ Sch. 40s, 100mm Long, PE CUT FROM PIPE

SWAGE NIPPLE ½ to 1½ Sch 80, PE / TBE, MSS SP-95 ASTM A182 F 304L or ASTM A312 TP 304L

FLANGE ½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A182 F 304L


ASTM A182 F 304L

BLIND FLANGE ½ to 16 Class 150, RF, ASME B16.5 ASTM A182 F 304L

UNION ½ to 1½ Class 3000, NPT, MSS SP-83 ASTM A182 F 304L







PIPING CLASS AV LUBE / SEAL OIL TUBING

NPS ANSI RATING @ 38ºC (100ºF) DESCRIPTION MATERIAL DESCRIPTION

3/8” O.D ANSI 150 # (150 psig) 0.049” wall, SMLS ASTM A269 Gr. 316 Stainless Steel, annealed

1/ 2” OD ANSI 900# (2220 psig) 0.065” wall, SMLS ASTM A269 Gr. 316 Stainless Steel, annealed

LUBE / SEAL OIL FITTINGS





2 to 16 Class 150, RF VB-170


2 to 16 Class 150, RF VC-170


2 to 16 Class 150, RF VG-170


2 to 16 Class 150, RF VO-170


MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) Note 3 ½ to 16 Class 150, RF, ASME B16.48 A 182 Gr. 304L / A 240 TP 304L


STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B8 / ASTM A194 Gr. 8

ORIFICE FLANGES 2 to 16 Class 300, RF, ASME B16.36 A 182 Gr. F304L, Bored to suit ½” taps & jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 HEX HEAD, A 182 Gr. F304L

½ to 1½ Class 3000, MSS SP-95 HEX HEAD, A 182 Gr. F304L

NOTES











PIPING CLASS AW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1

SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT CLASS: 150


DESIGN PRESSURE: 270 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3 / Note - 8

C.A.: 0.125” (3.175 mm) NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds

PIPE SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION

½ to 2 Sch 40s, SEAMLESS, PE ASTM A 790 UNS - S31803

2 (Note-9) Sch 80, SEAMLESS, BE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

3 to 6 Sch 40, SEAMLESS, BE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

14 to 36 Sch STD, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS



½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51

2 Sch 40s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)

2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

14 to 36 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)














CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A 182 Gr. F51






HALF / FULL COUPLING ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51

CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51







PIPING CLASS AW (NACE)


O’LET

½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A 182 Gr. F51

½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A 182 Gr. F51

2 to 36 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A105 (INTERNALLY COATED)

PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 40s, PE, MSS SP-95 ASTM A 182 Gr. F51

FLANGE

½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A 182 Gr. F51

2 Class 150, WNRF, Sch. to match pipe, ASME B16.5

ASTM A 182 Gr. F51


ASTM A105 (INTERNALLY COATED)



BLIND FLANGE

½ to 2 Class 150, RF, ASME B16.5 ASTM A 182 Gr. F51

2 to 24 Class 150, RF, ASME B16.5 ASTM A105 (INTERNALLY COATED)

26 to 36 Class 150, RF, ASME B16.47, SERIES A ASTM A105 (INTERNALLY COATED)

UNION DO NOT USE



2 to 36 Class 150, RF VB-150


2 to 36 Class 150, RF VC-150


2 to 36 Class 150, RF VG-150


2 to 36 Class 150, RF VO-150


MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3

½ to 1½ Class 150, RF, ASME B16.48 ASTM A182 Gr. F51

2 to 36 Class 150, RF, ASME B16.48 ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET ½ to 36 Class 150, RF, ASME B16.20 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring

STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE

Coated)

ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A 182 Gr. F51

½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A 182 Gr. F51







PIPING CLASS AW (NACE) NOTES




4. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS.

5 Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturer’s instructions and guidelines.

6. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes.

7. NDT requirements to AW specification as above. All NDT on welding must be performed prior to internal coating.


9. Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch connections only.








PIPING CLASS AW1

SERVICE: NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

CLASS: 150


DESIGN PRESSURE: 270 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note-8

C.A.: 0.125” (3.175 mm) NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds





8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

14 to 36 Sch STD, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS





2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

















CAP















PIPING CLASS AW1


O’LET




PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 40s, PE, MSS SP-95 ASTM A 182 Gr. F51

FLANGE

½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A 182 Gr. F51


ASTM A 182 Gr. F51





BLIND FLANGE

½ to 2 Class 150, RF, ASME B16.5 ASTM A 182 Gr. F51



UNION DO NOT USE



2 to 36 Class 150, RF VB-120


2 to 36 Class 150, RF VC-120


2 to 36 Class 150, RF VG-120


2 to 36 Class 150, RF VO-120


MISCELLANEOUS






STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated)

ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A 182 Gr. F51

½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A 182 Gr. F51







PIPING CLASS AW1 NOTES







7. NDT requirements to AW1 specification as above. All NDT on welding must be performed prior to internal coating.

8. PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT.









PIPING CLASS B

SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS CLASS: 300


DESIGN PRESSURE: 740 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : As per ASME B31.3

C.A.: 0.0625” (1.6 mm) NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed




14 to 24 Sch 40, SEAM, BE API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

FITTINGS






14 to 24 Sch 40, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W










CAP







O’LET




PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 80, PE (Sch. 160 for Thrd), MSS SP-95 ASTM A105 or A106 Gr. B



ASTM A105


UNION DO NOT USE







PIPING CLASS B VALVES



2 to 24 Class 300, RF VB-300


2 to 24 Class 300, RF VC-300


2 to 24 Class 300, RF VG-300


2 to 24 Class 300, RF VO-300


MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 ½ to 24 Class 300, RF, ASME B16.48 ASTM A105 / A516 Gr. 70


STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated)




NOTES











PIPING CLASS BS (NACE)

ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1

SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS CLASS: 300


DESIGN PRESSURE:740 Psig @ 100ºF/ 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3 / NACE

C.A.: 0.125” (3.175 mm) NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey 10% min. of production welds

PIPE




14 to 24 Sch 40, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

FITTINGS
















CAP







O’LET




PIPE NIPPLE








UNION DO NOT USE







PIPING CLASS BS (NACE) VALVES


BALL ½ to 1½ Class 300, SW VB-312

2 to 24 Class 300, RF VB-310


2 to 24 Class 300, RF VC-310


2 to 24 Class 300, RF VG-310


2 to 24 Class 300, RF VO-310


MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 ½ to 24 Class 300, RF, ASME B16.48 ASTM A105 / A516 Gr. 70






NOTES 1. For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5.











PIPING CLASS BV SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN

SCAVENGER), LUBE / SEAL OIL CLASS: 300


DESIGN PRESSURE: 675 psig @ 200ºF / 93 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT : No

C.A.: Nil NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE SIZE (INCH) DESCRIPTION MATERIAL SPECIIFCATION

½ to 1½ Sch 40s, SMLS, PE ASTM A312 TP 304L

2 to 6 Sch 40s, SMLS, BE ASTM A312 TP 304L

8 to 12 Sch 40s, WLD, BE ASTM A312 TP 304L

FITTINGS





8 to 12 Sch 40s, WLD, BW, ASME B16.9 ASTM A403 WP 304L – W









CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A182 F 304L



HALF / FULL COUPLING ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 F 304L

CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 F 304L

O’LET

½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A182 F 304L

½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A182 F 304L

2 to 12 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A182 F 304L

PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 80, PE / TBE, MSS SP-95 ASTM A182 F 304L or ASTM A312 TP 304L

FLANGE ½ to 1½ Class 300, SWRF, ASME B16.5 ASTM A182 F 304L


ASTM A182 F 304L

BLIND FLANGE ½ to 12 Class 300, RF, ASME B16.5 ASTM A182 F 304L

UNION ½ to 1½ Class 3000, NPT, MSS SP-83 ASTM A182 F 304L







PIPING CLASS BV LUBE / SEAL OIL TUBING

NPS ANSI RATING @ 38ºC (100ºF) DESCRIPTION MATERIAL DESCRIPTION

3/8” O.D ANSI 150 # (150 psig) 0.049” wall, SMLS ASTM A269 Gr. 316 Stainless Steel, annealed

1/ 2” OD ANSI 900# (2220 psig) 0.065” wall, SMLS ASTM A269 Gr. 316 Stainless Steel, annealed

LUBE / SEAL OIL FITTINGS





2 to 12 Class 300, RF VB-370


2 to 12 Class 300, RF VC-370


2 to 12 Class 300, RF VG-370


2 to 12 Class 300, RF VO-370

MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) Note 3 ½ to 12 Class 300, RF, ASME B16.48 A 182 Gr. 304L / A 240 TP 304L


STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B8 / ASTM A194 Gr. 8

ORIFICE FLANGES 2 to 12 Class 300, RF, ASME B16.36 A 182 Gr. F304L, Bored to suit ½” taps & jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 HEX HEAD, A 182 Gr. F304L

½ to 1½ Class 3000, MSS SP-95 HEX HEAD, A 182 Gr. F304L

NOTES











PIPING CLASS BW (NACE)


SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT CLASS: 300

TEMPERATURE: -20 to 400°F (-29 0C to 204 0C) CODE: ASME B31.3 RATING : ASME B16.5

DESIGN PRESSURE: 740 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note 8 & 9

C.A.: 0.125” (3.175 mm) NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds

PIPES





14 to 24 Sch 40, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

26 to 30 Thk. to Calculate, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

32 to 36 Thk. to Calculate, SEAM, BE API 5L Gr. X-52MS, PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS



½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 Gr. F51 2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803) 2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 3 to 12 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 14 to 24 Sch 40, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)

26 to 30 Sch.to match pipe, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)

32 to 36 Sch.to match pipe, SEAM, BW, ASME B16.9 MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)


½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 Gr. F51 2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803) 2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 3 to 12 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 14 to 24 Sch 40, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)




2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803) 2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 3 to 12 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 14 to 24 Sch 40, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)



CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A182 Gr. F51 2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803) 2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 3 to 12 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED) 14 to 24 Sch 40, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)









PIPING CLASS BW (NACE)


HALF / FULL COUPLING ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 Gr. F51

CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 Gr. F51

O’ LET

½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A182 Gr. F51

½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A182 Gr. F51

2 Sch 80, WELDOLET, MSS SP-97 ASTM A105 (INTERNALLY COATED)

3 to 36 Thk. to match pipe, WELDOLET, MSS SP-97 ASTM A105 (INTERNALLY COATED)

PIPE NIPPLE




SWAGE NIPPLE ½ to 1½ Sch 80s, PE, MSS SP-95 ASTM A182 Gr. F51

FLANGE

½ to 1½ Class 300, SWRF, ASME B16.5 ASTM A182 Gr. F51


ASTM A 182 Gr. F51





BLIND FLANGE

½ to 2 Class 300, RF, ASME B16.5 ASTM A182 Gr. F51



UNION DO NOT USE



2 to 36 Class 300, RF VB-350


2 to 36 Class 300, RF VC-350


2 to 36 Class 300, RF VG-350


2 to 36 Class 300, RF VO-350


MISCELLANEOUS







Coated)

ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A182 Gr. F51

½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A182 Gr. F51







PIPING CLASS BW (NACE) NOTES







7. NDT requirements to BW specification as above. All NDT on welding must be performed prior to internal coating.

8. Welds in carbon steel piping exceeding 0.750” (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331.










PIPING CLASS BW1 (NACE)


SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT, BRACKISH WATER CLASS: 300


DESIGN PRESSURE: 500 Psig @ 100ºF / 38 0C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note 8 & 9

C.A.: 0.125” (3.175 mm) NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds





8 to 36 Sch 30, SEAM, BE API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS



½ to 1½ Class 3000, SW, ASME B16.11 ASTM A182 Gr. F51




8 to 36 Sch 30, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)








2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)




CAP

½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A182 Gr. F51







O’ LET





PIPE NIPPLE










PIPING CLASS BW1 (NACE)



FLANGE



ASTM A 182 Gr. F51





BLIND FLANGE

½ to 2 Class 300, RF, ASME B16.5 ASTM A182 Gr. F51



UNION DO NOT USE



2 to 36 Class 300, RF VB-350


2 to 36 Class 300, RF VC-350


2 to 36 Class 300, RF VG-350


2 to 36 Class 300, RF VO-350


MISCELLANEOUS







Coated)

ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A182 Gr. F51








PIPING CLASS BW1 (NACE) NOTES







7. NDT requirements to BW1 specification as above. All NDT on welding must be performed prior to internal coating.











PIPING CLASS C

SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER CLASS: 600

TEMPERATURE: -20 to 750°F (-29 0C to 400 0C) DESIGN CODE: ASME B31.3 RATING : ASME B16.5

DESIGN PRESSURE: 1480 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note 4

C.A.: 0.0625” (1.6 mm) NDT: Visual, 10% of all butt welds to be 100% radiographed

PIPE




14 to 24 Sch 80, SEAM, BE API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam)

FITTINGS






14 to 24 Sch 80, SEAM, BW, ASME B16.9 MSS SP-75 Gr. WPHY52-W










CAP







O’LET




PIPE NIPPLE








UNION DO NOT USE







PIPING CLASS C

VALVES



2 to 24 Class 600, RF VB-600


2 to 24 Class 600, RF VC-600


2 to 24 Class 600, RF VG-600


2 to 24 Class 600, RF VO-600

MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 1/2 to 24 Class 600, RF, ASME B16.48 ASTM A105 or A516 Gr. 70

GASKET 1/2 to 24 Class 600, RF, ASME B16.20 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring





NOTES












PIPING CLASS CS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR-0175 AND ANNEXURE-1

SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS CLASS: 600


DESIGN PRESSURE: 1480 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3 / NACE

C.A.: 0.125” (3.175 mm) NDT: Visual, 100% of all butt welds to be 100% radiographed, Hardness survey 10% min. of production welds




14 to 24 Sch 80, SEAM, BE API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)

FITTINGS
















CAP







O’LET




PIPE NIPPLE







ASTM A105


UNION DO NOT USE







PIPING CLASS CS (NACE) VALVES



2 to 24 Class 600, RF VB-610


2 to 24 Class 600, RF VC-610


2 to 24 Class 600, RF VG-610


2 to 24 Class 600, RF VO-610

MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 1/2 to 24 Class 600, RF, ASME B16.48 ASTM A105 or A516 Gr. 70

GASKET 1/2 to 24 Class 600, RF, ASME B16.20 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring

















PIPING CLASS CW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1

SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) CLASS: 600


DESIGN PRESSURE: 1480 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note 8 & 9

C.A.: 0.125” (3.175 mm) NDT: Visual, 100% of all buttwelds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES





14 to 24 Sch 80, SEAM, BE API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS







14 to 24 Sch 80, SEAM, BW, ASME B16.9 MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)












CAP








O’ LET





PIPE NIPPLE










PIPING CLASS CW (NACE)



FLANGE



ASTM A 182 Gr. F51



BLIND FLANGE ½ to 2 Class 600, RF, ASME B16.5 ASTM A182 Gr. F51


UNION DO NOT USE


BALL (Note 2) ½ to 1½ Class 600, SW VB-652 2 to 24 Class 600, RF VB-650

CHECK ½ to 1½ Class 800, SW VC-852 2 to 24 Class 600, RF VC-650

GATE ½ to 1½ Class 800, SW VG-852 2 to 24 Class 600, RF VG-650

GLOBE ½ to 1½ Class 800, SW VO-852 2 to 24 Class 600, RF VO-650


MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 ½ to 24 Class 600, RF, ASME B16.48 ASTM A182 Gr. F51



Coated) ORIFICE FLANGES 2 to 24 Class 600, RF, ASME B16.36 ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A182 Gr. F51 ½ to 1½ Class 3000, MSS SP-95 Hex Head, ASTM A182 Gr. F51







7. NDT requirements to CW specification as above. All NDT on welding must be performed prior to internal coating.











PIPING CLASS D

SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER CLASS: 900


DESIGN PRESSURE: 2220 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3

C.A.: 0.0625” (1.6 mm) NDT: Visual, 100% of all butt welds to be 100% radiographed.

PIPES




14 to 24 Sch 120, SEAM, BE API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam)

FITTINGS
















CAP







O’LET




PIPE NIPPLE





FLANGE ½ to 1½ Class 900, SWRJ, ASME B16.5 ASTM A105

2 to 24 Class 900, WNRJ, Sch. to match pipe, ASME B16.5

ASTM A105

BLIND FLANGE ½ to 24 Class 900, RJ, ASME B16.5 ASTM A105

UNION DO NOT USE







PIPING CLASS D VALVES



2 to 24 Class 900, RJ VB-904


2 to 24 Class 900, RJ VC-904


2 to 24 Class 900, RJ VG-904


2 to 24 Class 900, RJ VO-904

MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 ½ to 24 Class 900, RJ, ASME B16.48 ASTM A105 / A516 Gr. 70

GASKET ½ to 2 Class 1500, RJ, ASME B16.20 Octagonal Ring, Type “R”, Low Carbon Steel

3 to 24 Class 900, RJ, ASME B16.20 Octagonal Ring, Type “R”, Low Carbon Steel


ORIFICE FLANGES 2 to 24 Class 900, RJ, ASME B16.36 ASTM A105, Bored to suit ½” taps and jack bolts














PIPING CLASS DS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1



DESIGN PRESSURE: 2220 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3/ NACE





14 to 24 Sch 120, SEAM, BE API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)

FITTINGS
















CAP







O’LET




PIPE NIPPLE






2 to 24 Class 900, WNRJ, Sch. to match pipe, ASME B16.5 ASTM A105


UNION DO NOT USE







PIPING CLASS DS (NACE) VALVES



2 to 24 Class 900, RJ VB-914


2 to 24 Class 900, RJ VC-914


2 to 24 Class 900, RJ VG-914


2 to 24 Class 900, RJ VO-914

MISCELLANEOUS




3 to 24 Class 900, RJ, ASME B16.20 Octagonal Ring, Type “R”, Low Carbon Steel

















PIPING CLASS DW (NACE)


SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) CLASS: 900


DESIGN PRESSURE: 2220 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note 8 & 9






14 to 24 Sch 120, SEAM, BE API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS



















CAP








O’ LET





PIPE NIPPLE










PIPING CLASS DW (NACE)



FLANGE



ASTM A 182 Gr. F51



BLIND FLANGE ½ to 2 Class 900, RF, ASME B16.5 ASTM A182 Gr. F51


UNION DO NOT USE


BALL (Note 2) ½ to 1½ Class 1500, SW VB-1552 2 to 24 Class 900, RJ VB-954

CHECK ½ to 1½ Class 1500, SW VC-1552 2 to 24 Class 900, RJ VC-954

GATE ½ to 1½ Class 1500, SW VG-1552 2 to 24 Class 900, RJ VG-954

GLOBE ½ to 1½ Class 1500, SW VO-1552 2 to 24 Class 900, RJ VO-954

MISCELLANEOUS ITEM SIZE

(INCH) DESCRIPTION MATERIAL SPECIFICATION

BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 ½ to 24 Class 900, RJ, ASME B16.48 ASTM A182 Gr. F51

GASKET ½ to 24 Class 900, RJ, ASME B16.20 Octagonal Ring, Type “R”, Annealed, A182 Gr. F51 STUD BOLT w/ 2 HEAVY HEX. NUTS - - ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE

Coated) ORIFICE FLANGES 2 to 24 Class 900, RJ, ASME B16.36 ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch 160, Thrd, MSS SP-95 Bull, ASTM A182 Gr. F51 ½ to 1½ Class 6000, MSS SP-95 Hex Head, ASTM A182 Gr. F51







7. NDT requirements to DW specification as above. All NDT on welding must be performed prior to internal coating.











PIPING CLASS E

SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE CLASS: 1500 TEMPERATURE: -20 to 750°F (-29 0C to 400 0C) DESIGN CODE: ASME B31.3 RATING : ASME B16.5

DESIGN PRESSURE: 3705 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3

C.A.: 0.0625” (1.6 mm) NDT: Visual, 100% of all butt welds to be 100% radiographed.


½ to 4 Sch XXS, SEAMLESS, PE API 5L Gr. BN PSL-2

6 to 12 Thk. to calculate, SEAMLESS, BE API 5L X-52N, PSL-2

14 to 24 Thk. to calculate, SEAM, BE API 5L X-52M, PSL-2 (SAWL, one L-Seam)

FITTINGS




2 to 4 Sch XXS, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB

6 to 12 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 MSS SP-75 Gr. WPHY52

14 to 24 Sch.to match pipe, SEAM, BW, ASME B16.9 MSS SP-75 Gr. WPHY52-W










CAP







O’LET




PIPE NIPPLE

½ to 1½ Sch. XXS, 100mm Long, TBE CUT FROM PIPE

½ to 1½ Sch. XXS, 100mm Long, TE CUT FROM PIPE

½ to 1½ Sch. XXS, 100mm Long, PE CUT FROM PIPE

SWAGE NIPPLE ½ to 1½ Sch XXS, PE, MSS SP-95 ASTM A105 or A106 Gr. B



ASTM A105


UNION DO NOT USE







PIPING CLASS E

VALVES



2 to 24 Class 1500, RJ VB-1504


2 to 24 Class 1500, RJ VC-1504


2 to 24 Class 1500, RJ VG-1504


2 to 24 Class 1500, RJ VO-1504

MISCELLANEOUS






PLUG ½ to 1½ Sch XXS, Thrd, MSS SP-95 Bull, ASTM A105













PIPING CLASS ES (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1



DESIGN PRESSURE: 3705 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3/ NACE



½ to 4 Sch XXS, SEAMLESS, PE API 5L Gr. BNS PSL-2

6 to 12 Thk. to calculate, SEAMLESS, BE API 5L X-52NS , PSL-2

14 to 24 Thk. to calculate, SEAM, BE API 5L X-52MS , PSL-2 (SAWL, one L-Seam)

FITTINGS ITEM SIZE

(INCH) DESCRIPTION MATERIAL SPECIFICATION















CAP







O’LET ½ to 1½ Class 6000, SOCKOLET, ASME B16.11 ASTM A105 ½ to 1½ Class 6000, THREDOLET, ASME B16.11 ASTM A105 2 to 24 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A105

PIPE NIPPLE ½ to 1½ Sch. XXS, 100mm Long, TBE CUT FROM PIPE ½ to 1½ Sch. XXS, 100mm Long, TE CUT FROM PIPE ½ to 1½ Sch. XXS, 100mm Long, PE CUT FROM PIPE

SWAGE NIPPLE ½ to 1½ Sch XXS, PE, MSS SP-95 ASTM A105 or A106 Gr. B


2 to 24 Class 1500, WNRJ, Sch. to match pipe, ASME B16.5 ASTM A105

BLIND FLANGE ½ to 24 Class 1500, RJ, ASME B16.5 ASTM A105 UNION DO NOT USE







PIPING CLASS ES (NACE)



2 to 24 Class 1500, RJ VB-1514


2 to 24 Class 1500, RJ VC-1514


2 to 24 Class 1500, RJ VG-1514


2 to 24 Class 1500, RJ VO-1514

MISCELLANEOUS






PLUG ½ to 1½ Sch XXS, Thrd, MSS SP-95 Bull, ASTM A105













PIPING CLASS EW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1

SERVICE: PMP WATER RING MAIN & INJECTION WELLS CLASS: 1500


DESIGN PRESSURE: 3705 Psig @ 100ºF (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: ASME B31.3 / NACE


PIPES


½ to 2 Sch 80s, SEAMLESS, PE ASTM A 790 UNS-S31803

2 (Note-12) Sch XXS, SEAMLESS, PE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

3 to 4 Sch XXS, SEAMLESS, BE API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

6 to 12 Thk. to calculate, SEAMLESS, BE API 5L X-52NS , PSL-2 (INTERNALLY COATED)

14 to 24 Thk. to calculate, SEAM, BE API 5L X-52MS , PSL-2 (SAWL, one L-Seam) (INTERNALLY COATED)

FITTINGS





2 Sch XXS, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

3 to 4 Sch XXS, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

6 to 12 Sch. to match pipe, SEAMLESS, BW, ASME B16.9 MSS SP-75 Gr. WPHY52 (INTERNALLY COATED)

14 to 24 Sch. to match pipe, SEAM, BW, ASME B16.9 MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)














CAP














PIPING CLASS EW (NACE)



O’LET




PIPE NIPPLE

½ to 1½ Sch. XXS, 100mm Long, TBE CUT FROM PIPE

½ to 1½ Sch. XXS, 100mm Long, TE CUT FROM PIPE

½ to 1½ Sch. XXS, 100mm Long, PE CUT FROM PIPE

SWAGE NIPPLE ½ to 1½ Sch XXS, PE ASTM A 182 Gr. F51

FLANGE

½ to 1½ Class 1500, SWRJ, ASME B16.5 ASTM A 182 Gr. F51


ASTM A 182 Gr. F51

2 Class 1500, WNRJ, Sch. XXS, ASME B16.5 ASTM A105 (INTERNALLY COATED)



BLIND FLANGE ½ to 2 Class 1500, RJ, ASME B16.5 ASTM A 182 Gr. F51

2 to 24 Class 1500, RJ, ASME B16.5 ASTM A105 (INTERNALLY COATED)

UNION DO NOT USE



2 to 24 Class 1500, RJ VB-1554


2 to 24 Class 1500, RJ VC-1554


2 to 24 Class 1500, RJ VG-1554


2 to 24 Class 1500, RJ VO-1554

MISCELLANEOUS


BLIND (Paddle, Fig.8, spacer & Blind) – Note : 3

½ to 1½ Class 1500, RJ, ASME B16.48 ASTM A182 Gr. F51

2 to 24 Class 1500, RJ, ASME B16.48 ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET ½ to 24 Class 1500, RJ, ASME B16.20 Octagonal Ring, Type “R”, Annealed, ASTM A182 Gr. F51

STUD BOLT w/ 2 HEAVY HEX. NUTS - -

ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated)

ORIFICE FLANGES 2 to 24 Class 1500, RJ, ASME B16.36 ASTM A182 Gr. F51, Bored to suit ½” taps and jack bolts

PLUG ½ to 1½ Sch XXS, Thrd, MSS SP-95 Bull, ASTM A182 Gr. F51








PIPING CLASS EW (NACE) NOTES




4. All produced water service (EW) pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”).

5. Internal coating of pipe should be carried out on prefabricated pipe spools to the extent possible in order to limit field welding with internal sleeves / girth weld coating repair. Girth welds shall be protected as per JOS-02-04.

6. The minimum branch size on internally coated piping shall be 2” NPS. 7. Pipes and fittings shall be supplied with internal coating.


9. NDT requirements to EW specification as above. All NDT on welding must be performed prior to internal coating.





JOINT OPERATIONS




DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-B

SPECIFICATION FOR MATERIALS IN SOUR SERVICE Page 1 of 7



Annexure-1 to Appendix-B

SPECIFICATION FOR MATERIALS IN SOUR SERVICE

JOINT OPERATIONS







TABLE OF CONTENTS

1.0 GENERAL REQUIREMENTS FOR MATERIALS

2.0 REQUIREMENTS FOR CARBON STEEL PLATES

3.0 SEAMLESS CARBON STEEL AND FITTINGS

4.0 CARBON STEEL FORGINGS 5.0 CARBON STEEL CASTINGS 6.0 REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA) 7.0 WELDING PROCEDURE QUALIFICATION

JOINT OPERATIONS







1.0 GENERAL REQUIREMENTS FOR MATERIALS 1.1 Materials for use in sour service shall comply with the requirements of NACE MR0175 / ISO

15156 (latest edition) and as supplemented in the following paragraphs. The service conditions shall be defined and evaluated as per NACE MR0175 / ISO 15156 Part 1 Clause 6. Pre-qualified materials, resistant to SSC/SCC in the presence of sulphides may be selected according to NACE MR0175 / ISO 15156 Part 2 for Carbon and low alloy steels and NACE MR0175 / ISO 15156 Part 3 for Corrosion Resistant and other alloy materials. Materials that are not pre-qualified may be qualified based upon prior field experience (refer Part 1 Para 8.2), or by laboratory testing using simulated appropriate H2S service conditions (refer Part 1 Para 8.3).

1.2 Normally, for service conditions below 0.05 psi partial pressure of H2S, no special precautions

are required for carbon and low alloy steels. Above 0.05 psi partial pressure of H2S, materials listed in NACE MR0175 / ISO 15156 Part 2 A.2 are considered generally resistant to SSC in standard form, but this is supplemented by specific requirements for each material form in addition.

1.3 All raw materials shall be hardness tested. The primary basis for hardness testing shall be

Rockwell (HRC). Where equivalents between hardness scales are required, ASTM E 140 shall be used. Plates, pipes, fittings and flanges have a hardness not exceeding 22HRC (237 BHN), unless lower values are specified in the applicable material standard.

1.4 Test frequency shall be a minimum of one hardness test per heat treatment batch. Welds and

HAZ in all pressure vessels, equipment and piping in carbon steel shall have a hardness not exceeding 22HRC (237 BHN) maximum. The frequency of testing shall be as specified in the piping class.

1.5 Where the HIC testing of materials is required by this specification, then the following shall be

applied:

1) HIC tests in accordance with NACE TM0284 shall be conducted on three specimens from one coupon from every heat of steel produced by the continuous casting method or, two sets of three specimens shall be taken from opposite ends, from every heat of steel produced by the ingot method.

2) A coupon from the thinnest section used from each heat shall be tested in accordance

with Section 6 of NACE TM0284 using test solution “A”. Specimens may be taken at supplier’s option from plate per Section 5 of NACE TM0284 or per Section 4 from a “mother” pipe or a finished fitting (testing of longitudinal weld is not required). After testing, the specimens shall be cleaned, sectioned, examined and evaluated as provided by Section 7 of NACE TM0284. Individual and average values shall be reported (refer to Chapter 8.4 of the NACE Standard).

3) Acceptance criteria shall be as follows:

• Maximum individual crack length in any section not to exceed 5 mm • Crack Length Ratio (CLR) : not to exceed 15% • Crack Thickness Ratio (CTR) : not to exceed 5%

• Crack Sensitivity Ratio (CSR) : not to exceed 1.5%

JOINT OPERATIONS







• Above criteria shall apply to average ratios for 3 examined sections from one specimen.

1.6 Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR0175 / ISO 15156, Annexure B.

1.7 Materials may also be qualified by experience. There must be documentary evidence

that a particular material has performed satisfactorily for at least 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1, Section 8.2. All such evidence shall be reviewed and approved by Company before proceeding with use of the same material type for similar duties.

1.8 In order to be sure the correct information is available and considered at material

purchasing, the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156-3, Annexure C.

2.0 REQUIREMENTS FOR CARBON STEEL PLATES, WELDED PIPES & FITTINGS 2.1 Carbon steel plates shall be fully killed and fine grained and shall be produced by a low sulphur

and low phosphorus refining process. Grain size shall be 6 or finer as defined by ASTM E112. The steel shall be vacuum degassed or argon bubbled and the plates shall be supplied in the normalized or quenched and tempered condition. All welded pipes manufactured from plate shall be in hot formed condition. Cold formed pipes shall be subsequently heat treated to normalized condition.

• Inclusion Shape Control – The steel shall receive a Calcium treatment to modify the

shape of inclusions. • Chemical Composition – The chemical analysis shall be in accordance with the applicable

product standard with the following limitations:

Carbon < 0.21%

Manganese < 1.30%

Sulphur < 0.003%

Phosphorus < 0.015%

Vanadium < 0.08%

Titanium < 0.02%

Niobium < 0.03%

Nickel < 1.0%

Boron < 0.0005% (and shall not be deliberately added)

V + Ti + Nb < 0.5%

JOINT OPERATIONS







The Carbon Equivalent CE (IIW formula) shall not exceed 0.38% where CE is given by:

2.2 HIC tests in accordance with NACE TM0284 are required for all plate steels and starter plate for seam welded pipe and welded fittings. HIC testing is not required for plates which shall be fully clad.

2.3 Laboratory tests as per NACE MR0175 / ISO 15156 Part 2 Annexure B shall be applied for

materials not included in the listings within A.2. 2.4 Plates shall be non destructive examined using ultrasonic testing over 100% of the surface in

accordance with ASTM A578 on 4 inch grid spacing with level B as acceptance criteria. All indications shall be recorded as required by ASTM A578 Clause 6.

2.5 All items require hardness testing per NACE MR0175 / ISO 15156 as applicable. For equipment

such as pressure vessels, and equipment, additional or more stringent requirements may be required by the applicable Data Sheet.

3.0 SEAMLESS CARBON STEEL PIPE AND FITTINGS 3.1 Pipe and fittings shall be fully killed and fine grained and shall be supplied in hot formed,

normalized, normalized and tempered or quenched and tempered finished condition. 3.2 The chemical analysis shall be in accordance with the applicable product standard with the

following limitations which shall be applied for product chemical composition:

• Carbon not to exceed : 0.18%

• Sulfur not to exceed : 0.010%

• Phosphorus not to exceed : 0.020%

• Carbon Equivalent CE (IIW formula) shall be 0.38% max.

3.3 Hardness limit shall be as per NACE MR0175 / ISO 15156. 3.4 HIC test is not required for seamless items. If specified in the data sheet, SSC test shall be

carried out for seamless / welded pipes. 3.5 Barred Tees Supplementary Requirement: Bars shall be welded in place with unalloyed low

hydrogen consumables. Attachment welds shall be MT examined after final heat treatment. Acceptance criteria for the welds shall be MSS SP-53 (Table 1).

3.6 Bolting for piping system flanged connections shall comply with ASTM A193 Gr. B7M, 550

N/mm2 min. Yield Strength and 22 HRC maximum hardness. Nuts shall comply with ASTM A194 Gr. 2HM (22 HRC max.).

3.7 Flange stud bolts shall be tightened with torque wrenches or bolt tensioned, so that installed

stress shall not be greater than 276 Mpa. (276 N/mm2).

CE C Mn Cr Mo V Ni Cu= + +

+ ++

+6 5 15

JOINT OPERATIONS







4.0 CARBON STEEL FORGINGS 4.1 Forgings shall be fully killed, fine grained and shall be supplied in the normalized condition. The

chemical analysis shall be in accordance with the applicable product standard and in addition the following limitations shall be applied for product chemical composition:





4.2 Hardness requirement shall be as per NACE MR0175 / ISO 15156. 4.3 HIC test is not required. 4.4 Details of weld repairs and weld repair procedures shall be submitted and shall be subject to

prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX.

5.0 CARBON STEEL CASTINGS 5.1 Casting shall be fully killed and shall be supplied in the normalized, normalized and tempered or

quench and tempered condition. 5.2 The chemical analysis shall be in accordance with the applicable product standard and in

addition the following limitations shall be applied for product chemical composition:





5.3 Hardness requirement shall be as per NACE MR0175 / ISO 15156. 5.4 HIC test is not required. 5.5 Details of weld repairs and weld repair procedures shall be submitted and shall be subject to

prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX.

6.0 REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA) 6.1 Stainless steels may be used in sour service but only under specific conditions as noted in

NACE MR-0175 / ISO 15156 Part 3. 6.2 NACE MR-0175 / ISO 15156, Annexure A, Table A.1 is a guide to the use of the materials

selection tables which cover Environmental Cracking Resistant CRA’s and other alloys.

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6.3 Austenitic stainless steels may only be used according to the limitations on service conditions shown in Table A.2 thru A.7 for specific components and equipment.

6.4 High alloy austenitic stainless are permitted according to the limitations given in Tables A.8 thru

A.11. 6.5 The permitted service conditions for use of Nickel based alloys, Ferritic, Martensitic and Duplex

Stainless steels and corrosion resistant materials are given in the subsequent to NACE MR0175 / ISO 15156, Tables A.4.

6.6 Stainless steels shall be in the solution annealed condition. Heat treatment shall be mandatory and procedures shall meet the requirements of NACE MR0175 / ISO 15156.

6.7 The use of cold worked stainless steels is subject to the limitations imposed by the NACE

MR0175 / ISO 15156.

6.8 Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR-0175/ISO 15156 Part 3 Annexure B.

6.9 Materials may also be qualified by experience. There must be documentary evidence that a

particular material has performed satisfactorily for atleast 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1 section 8.2. All Such evidence shall be reviewed by the Contractor before proceeding with use of the same material type for similar duties.

6.10 In order to be sure the correct information is available and considered at material purchasing,

the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156 Annexure C.

6.11 All materials shall be subject to hardness testing, and must be within the limit specified for the

particular material in NACE MR0175 / ISO 15156. 7.0 WELDING PROCEDURE QUALIFICATION 7.1 For fabricated items and equipment welding procedure specifications and qualifications shall be

required. Each welding procedure qualification shall be subject to hardness testing. The Vickers method using a 10 Kg load shall be used. Testing shall be carried out on a prepared and etched macro-section of the weld. A hardness traverse including the weld metal and heat affected zone (HAZ) shall be made near the welding joint.

7.2 The maximum permitted weldment hardness for carbon steel items shall be 22 HRC (237 BHN).

This requirement also applies for weld repairs to castings. 7.3 The maximum permitted weldment hardness for stainless and corrosion resistant steels shall be

as specified for the particular material in NACE MR0175 / ISO 15156.

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DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-B BRANCH CONNECTION CHART Page 1 of 6




BRANCH CONNECTION CHART

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TABLE OF CONTENTS

1.0 BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW & AW1) 2.0 BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW & BW1) 3.0 BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW) 4.0 NOTES

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1.0 BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW and AW1)

BR

AN

CH

SIZ

E

36 T

30 P T

24 P P T

20 P P P T

18 P P P RT T

16 P P P P RT T

14 P P P P B RT T

12 P P P P B B RT T

10 W W W W B B B RT T

8 W W W W B B B B RT T

6 W W W W B B B B B RT T

4 W W W W B B B B B B RT T

3 W W W W B B B B B B B RT T

2 W W W W W W W W W W W W RT T

1½ S S S S S S S S S S S S S RT T

1 S S S S S S S S S S S S S S RT T

¾ S S S S S S S S S S S S S S RT RT T

½ S S S S S S S S S S S S S S RT RT RT T

SIZE (Inch) 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

HEADER SIZE

B Branch Weld (Stub-in)

RT Reducing Tee

P Branch Weld with Reinforcing pad (Note-3)

S Sockolet

T Equal Tee

W Weldolet Note: For Piping Class “AM”, use reducing tees for sizes through 4”.

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2.0 BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW and BW1)

BR

AN

CH

SIZ

E

36 T

30 P T

24 P P T

20 P P P T

18 P P P RT T

16 P P P P RT T

14 P P P P B RT T

12 P P P P P P RT T

10 W W W W W W W RT T

8 W W W W W W W W RT T

6 W W W W W W W W W RT T

4 W W W W W W W W W W RT T

3 W W W W W W W W W W W RT T






SIZE (Inch) 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

HEADER SIZE


RT Reducing Tee


S Sockolet

T Equal Tee

W Weldolet

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3.0 BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW)

BR

AN

CH

SIZ

E

36 T

30 P T

24 P P T

20 P P P T

18 P P P RT T

16 P P P P RT T

14 P P P P B RT T

12 P P P P P P RT T

10 P P P P P P P RT T

8 P P P P P P P P RT T

6 W W W W W W W W W RT T

4 W W W W W W W W W W RT T

3 W W W W W W W W W W W RT T






SIZE (Inch) 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

HEADER SIZE


RT Reducing Tee


S Sockolet

T Equal Tee

W Weldolet

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4.0 NOTES:

1. The Branch Reinforcing Tables shown in this appendix specify the type of connection required between header and branch for 90o piping intersections by specifying. Branches at angles less than 45o require special design and should be avoided.

2. The tables show whether extra reinforcement should be used, e.g., Weldolet, Tee,

Sockolet, etc. and are cross referenced with the Piping Classes. 3. Reinforcing pad thickness, specified shall equal header pipe thickness as minimum.

Pad width equals ½ of the branch OD. 4. Reinforcement given in this table is based on pressure and temperature considerations

only. Reinforcement requirements for thermal stresses, vibration considerations etc., if any shall be reviewed on case to case basis.

5. For HDPE / RTRP Piping Material (Piping Classes AN1, AN2, AN3 & AN4), branch

connections should be in accordance with manufacturer standards / recommendations. 6. For Hot Tapping, heavy duty Split Tee shall be used, where Reducing Tee / Tee is

specified in the branch table.

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SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP) Page 1 of 15




SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

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TABLE OF CONTENTS

1.0 SCOPE 2.0 PRESSURE DESIGN

3.0 BASE MATERIALS 4.0 PIPING COMPONENTS AND JOINTING 5.0 PIPES 6.0 FITTINGS 7.0 FLANGES 8.0 INSPECTION AND TESTING 9.0 THIRD PARTY INSPECTION (TPI) 10.0 SHIPMENT 11.0 WARRANTY 12.0 REFERENCE STANDARDS ATTACHMENT-1: DATA SHEET FOR RTRP PIPES AND FITTINGS

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1.0 SCOPE

This specification defines Company requirements for the materials, properties, design, manufacture, inspection and testing of RTRP pipe & fittings for the services such as Produced Water, Effluent, Oil > 5% BS & W, corrosive water drains, underground fire fighting water etc. Engineering Design and Installation of RTRP Piping System shall be in accordance with KOC-MP-011 Part-2.

2.0 PRESSURE DESIGN 2.1 The RTRP piping system shall be designed, manufactured and installed in accordance with

ISO 14692 (Part 1 to 4).

2.2 All pipes, fittings and joints shall be designed to the maximum continuous pressure rating under the most severe combination of all loads due to the following:- • Primary Loads due to internal pressure or vacuum, weight of pipe & its content, soil

loads, buoyancy effects due to higher water table etc. • Secondary Loads, which are of self limiting nature such as restrained loads, thermal

expansion, surface heating, anchor loads etc. • Occasional loads (of short duration), typically loads due to installation, surge

pressure, hydrostatic test, wind, vibration etc.

2.3 The piping system shall consist of a three layered structure as described below:-

2.3.1 Inner Layer

Reinforced thermosetting epoxy resin rich smooth glass veil lining of minimum 0.5 mm thick.

2.3.2 Main structure – Epoxy resin with glass fiber reinforcement.

Made by filament winding process using glass fiber reinforced epoxy resin.

2.3.3 Outer layer / Top coat

Epoxy rich Reinforced outer layer for corrosion resistance. (Atmospheric temperature of 50°C experienced in Kuwait during summer shall be considered and UV protection (with a resin rich external layer, with a thickness of at least 0.5 mm) shall be provided accordingly, if RTRP Piping system is used for aboveground services).

2.3.4 Fire Resistance

For above ground installations in fire hazardous area, where improved fire resistance is required, the application of a fire retardant, intumescent coating (a passive fire protection coating which in the presence of fire expands to create an inner “char” layer) shall be provided.

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2.4 Thickness of Pipes / Fittings

2.4.1 The minimum thickness for the pipe & fittings including inner liner / outer top coat of pipes / fittings shall be the larger of the following a) or b):-

a) i) 3 mm for pipes upto 3” dia.

ii) 5 mm for pipes 4” & 6” dia.

iii) 6 mm for pipe dia. 8” & above

b) Thickness calculated as per ISO 14692 based on Vendors Nominal Pressure Rating.

2.4.2 Wall thickness (excluding internal lining and external coating) shall be based on a 6:1 safety factor in both hoop and axial directions, considering the maximum continuous design pressure in combination with loads referenced in 2.2 above and compared to pipe’s short term properties determined as per ASTM D1599 with unrestrained ends.

2.4.3 Special care shall be given to underground installations. The manufacturer

recommendations and AWWA C950 / M45 & ASTM D3839 recommended practices should be followed.

2.5 Hydrostatic Pressure Design Basis for Pipes / Fittings / Joining Systems: Vendor shall select the Hydrostatic Design Basis (HDB) for the selected piping system based on ASTM D2992 “Standard practice for obtaining Hydrostatic or Pressure Design Basis” for Fiber Glass Pipes and Fittings – Procedure ‘A’.

The Hydrostatic Design Basis Stress so obtained shall be multiplied by Service Design factor of 0.5 to obtain the Hydrostatic Design Stress (HDS).

Vendor’s Nominal Pressure Rating shall be as follows:

• Design pressure (270 psig) = < Vendors nominal pressure rating.

• Vendors nominal pressure rating = Pressure calculated for the piping system components / joining system using the Hydrostatic Design Stress

2.6 Stiffness

2.6.1 Pipe Stiffness

Pipe stiffness for each diameter shall be determined in accordance with ASTM D2412 at 5% deflection. There shall be no visual evidence (unaided eye) of cracking or crazing of the pipe barrel at the required deflection in a sample of the pipe barrel.

2.6.2 Beam Deflection

The apparent modulus of elasticity of the pipe shall be a minimum of 1.015 x 106 psi when tested as per ASTM D2925 at 90°C.

2.6.3 Impact Resistance

This test shall be made to measure the impact resistance of the RTR pipe and shall be as per ASTM D2444. Fittings shall be tested in the same manner except that the ball drops

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shall be one instead of four. The pipe or fitting shall not show any porosity or visual de-lamination when examined with an ultraviolet lamp and the unaided eye.

3.0 BASE MATERIALS 3.1 Epoxy Resin

Pipes, fittings and flanges shall be made from Aliphatic Amine Epoxy.

3.2 Glass-Fiber Reinforcement Fillers and Pigments 3.2.1 The glass fiber reinforcement shall be of the low alkali type (E-Glass) to BS 3396 or

equivalent and shall have a finish (coupling agent) which is compatible with the epoxy resin used. Fillers are not acceptable. Thixotropic additives added to the resin/curing agent mixture for viscosity control shall not exceed 2% by weight.

3.2.2 Glass content

The glass content of the qualified component should be within the range given below:-

Component type Glass content (by mass)

Filament wound pipe 70% to 82 %

Filament wound fittings 65 % to 75 %

Hand-lay up fittings 50 % to 65 % 3.2.3 Pigment when used shall not affect the performance of components.

3.3 Lining Materials

All pipes and fittings shall have a smooth uniform resin rich lining consisting of:

3.3.1 A surfacing tissue chemical resistant glass veil (C-glass).

3.3.2 The same resin used for the fabrication of the pipe and other fittings.

3.4 Adhesives

3.4.1 The adhesives used for adhesive bonding joints shall be of an epoxy type formulated to be resistant to the fluid handled and suitable for the service pressure and temperature. Such adhesives shall be of the type and quality normally specified and supplied by the Vendor.

3.4.2 The adhesive kit shall contain atleast epoxy resin and curing agent (separately in the recommend proportions) in addition to mixing stick, joint cleaner, sandpaper, brush and instruction sheet.

3.4.3 Each adhesive kit shall have both the packaging and expiration dates stamped in addition to an indication of the required storage conditions. The adhesive kit shelf life at 40°C shall not be less than six months from the date of shipment or 12 months from the date of production.

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3.5 Rubber Sealing Rings

The sealing rings for the spigot and socket connections shall be made of a rubber type resistant to the fluid to be handled and suitable for the service pressure and temperature. The Contractor / Vendor shall submit to the Company a certificate of the rubber seal indicating its suitability for the proposed applications.

3.6 Fixation Rod

The fixation rod for thrust-resistant spigot and socket joints with rubber sealing rings shall be made of flexible thermoplastic material suitable for the service conditions. The Contractor / Manufacturer shall submit to the Company a certificate for the fixation rod indicating its suitability for the proposed applications.

4.0 PIPING COMPONENTS AND JOINTING 4.1 Branch connections, bends, flanges, reducers, blanks and other components shall be

designed taking into considerations the requirement and limitation of Chapter VII of ASME B31.3.

4.2 The Contractor / Vendor shall provide design and stress calculations including but not limited to pressure calculations including possible surge, external loading, deflection, ring bending, combined loading, buckling, flexibility analysis etc. These calculations shall be submitted along with the basis of calculations for Company review and approval.

4.3 Joints shall be of restrained design, capable of withstanding longitudinal as well as circumferential (Hoop) forces.

4.4 Prefabricated piping systems may have adhesive-bonded joints (socket, bell & spigot) or hand-laminated butt and wrap joints or integral spigot and/or sockets for connections with rubber sealing rings. The butt and wrap joints shall be laminated over a length of atleast the pipe diameter on the outside surface, and if the diameter allows, also on the inside. The surfaces without a liner at the adhesive bonded connections exposed to the product shall be covered by the adhesive.

4.5 The Contractor, in consultation with the approved manufacturer, shall select the proper joining systems suitable for the pressure, temperature and service conditions considering the requirements as stated above. The joining systems are to be evaluated and shall have Company approval prior to use. Typical joining systems are:

a) Adhesive bonded joints such as a) matched taper bell and spigot, b) Socket joint, c) interface fit joint.

b) Mechanical joints such as thrust resistant with mechanical lock

c) Flanged joints

d) Butt and wrap joint

e) Threaded joint

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5.0 PIPES 5.1 Method of Manufacture

Fiberglass reinforced pipes shall be made by the filament winding process using glass fiber reinforced epoxy resin. The material designation as per ASTM D2310 shall be Type 1, Grade 1, Class F.

5.2 The RTRP pipe shall be homogeneous throughout and as uniform as commercially

practicable and acceptable in color, opacity and other physical properties. 5.3 The inside and outside surfaces of the RTRP pipe shall be free of sticky and tacky materials,

blisters and dents.

5.4 The RTRP pipe (internal and external) shall be free of all defects including de-laminations, cuts, cracks, resin starved areas, knit-lines, holes, blisters, voids, irregularities, foreign inclusion or other surface defects that are visible to the naked eye and that may affect the pipe integrity and performance. Visual inspection shall be determined in accordance with the requirements of ASTM D2563.

5.5 The RTRP pipe dimensions, wall thickness and ovality (if any) shall be determined in

accordance with the requirements of ASTM D3567.

5.6 The degree of cure of RTRP pipe shall be determined by differential scanning calorimetry (DSC) and the glass transition temperature shall not be less than 125°C when tested in accordance with ASTM D3418. Indentation hardness shall also be determined as a measure of degree of cure in accordance with the requirements of ASTM D2583.

5.7 Dimensions: Final outside Diameters of pipe shall match with steel - pipe equivalent (Table-3 of AWWA C

950). Thickness of pipe shall be calculated by Vendor as per pressure design basis. However, minimum thickness shall be as per Clause 2.4.

6.0 FITTINGS

6.1 Fittings shall be manufactured by filament winding process in accordance with the

requirement of ASTM D5685, TYPE 1. 6.2 Mitered RTRP fittings of standard angles I curvature are not acceptable, 6.3 The RTRP fittings shall meet the dimensional requirements as specified in ASTM D3567. 6.4 The RTRP fittings, coupling connections and adhesive shall sustain a short-time hydrostatic

pressure of at least four (4) times its static rated pressure for one (1) minute without visible weeping or leakage.

6.5 Fitting dimensions shall be as per Annexure H of ISO 14692-2 and bend radius shall be 1.5

times nominal dia.

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7.0 FLANGES

7.1 Flanges shall be machine made and shall meet the requirement of ASTM D4024.

7.2 All flange dimensions shall match with ANSI B16.5. 7.3 Flange faces shall have flat face, smooth finish.

7.4 Flanges shall have washer bearing surface. 8.0 INSPECTION AND TESTING 8.1 Pipes / fittings / components supplied as per this specification shall conform to the following

test requirements:

a) Design and qualification tests

b) Raw material tests

c) Production tests

8.2 Tests for design, qualification and base materials 8.2.1 Pipe and joining system with fitting

Manufacturer shall conduct the following tests as detailed below and submit the reports to Company for review / approval. Company may at its discretion either witness the tests by itself or by its authorized Third party Inspector (TPI). Long term hydrostatic strength as per ASTM D2992 shall be conducted on specimen consisting of both pipe and fittings joined together. RTRP PIPE: MANUFACTURER TO PROVIDE THE TEST VALUES OF THE SPECIFIED TESTS

Sr. No. RTRP Pipe Test Test Method

1 Long-Term Hydrostatic Strength; Static at 65°C (150° F) or higher. ASTM D2992 Procedure A

2 Maximum Hoop-Strength; psig ASTM D 2992

3 Thermal Coefficient of Expansion ASTM D 696

4. Axial Tensile Modulus of Elasticity ASTM D 2105

5 Parallel Plate Loading/Crush. Stiffness Factor at 5% pipe Deflection (For pipe with OD/thickness >20) ASTM D 2412

6 Ultimate Axial Tensile Strength ASTM D 2105

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Sr. No. RTRP Pipe Test Test Method

7 Testing Joint-Integrity under Internal Hydrostatic Pressure

As per approved Manufacturer’s specifications

8 Short-Time Hydraulic Failure Pressure of Plastic Pipe and Fittings. ASTM D 1599

9 Beam Bending Modulus to Determine Pipe Support Spacing at 23°C or at Maximum Rated Temperature.

ASTM D 2925

10 Impact Resistance Test on each size of pipe ISO 14692-2

8.2.2 Prototype tests for flanges as per ASTM D 4024. 8.2.3 Base materials testing

Manufacturer shall submit to Company, his standard quality control system for receiving, storage, inspection and application of base materials i.e. glass fiber, resin. Adapters etc.

8.2.4 Resin Vendor shall conduct the following test as a minimum:

Performance Tests for Material (Resin): Manufacturer to provide test values

Sr. No. Test Required Test Methods Test Values (Minimum)

1 Heat Deflection Temperature ASTM D648

See Note-1 below

2 Epoxy Content of Epoxy Resin ASTM D1652

3 Compressive properties of impregnated Glass fiber strands ASTM D695

4 Tensile Property of Glass fiber Strand / Roving

ASTM D2343

5 Viscosity of Epoxy Resin ASTM D445

6 Gel Time and Peak Exothermic ASTM WK8859

7 Moisture Contents ASTM D6980

Note-1: The Manufacturer shall carryout the required tests and determine the minimum values and submit the results to Company for review and approval.

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8.2.5 Glass Fiber All glass fibers shall be tested as per Clause 8.3.6 of ISO 14692-2. 8.3 Production Tests 8.3.1 General

All RTRP Pipes and Fittings including all components shall be inspected and examined for their workmanship in accordance with the requirements of ISO 14692-2, AWWA C950 & this Specification.

8.3.2 RTRP PIPE QUALITY CONTROL TEST.: REQUIREMENTS, TEST METHOD AND TEST FREQUENCY

Sr. No. Required Test Minimum Requirements Test Method Test Frequency

1 Workmanship & Visual Inspection

Each length of pipe shall be visually examined inside and outside for defects. Presence of defects shall render the pipe to be rejected.

API 15 LR Check each length of pipe.

2 Dimensions and Tolerances

Pipe length shall not vary more than 2.5% of length. The average reinforced wall thickness of the pipe shall not be less than the nominal reinforced wall thickness communicated by the Manufacturer. The minimum reinforced wall thickness of the RTRP pipe at any point shall not be less than 87 % of nominal reinforced wall thickness agreed and shall be within 12% of the standard thickness as specified in AWWA C950

Physical Inspection

and ASTM D3567 ISO 14692.2

Check one length of RTRP pipe out of every 100 lengths or one length out of each production run whichever is more frequent.

3 Hydrostatic Leak Test

On all pipes sizes. The pipe shall not fail, leak, or weep when tested at ambient temperature. The test shall be at 1.5 times of Nominal Pressure Rating

AWWA C950 ISO 14692.2

On each pipe of all sizes.

4 Stiffness Test The minimum pipe stiffness shall be determined at 5% deflection. The pipe shall exhibit without damage or structural failure the minimum stiffness.

ASTM D2412

AWWA C950

Test one length out of each 100 lengths or one length from each Production run whichever is more frequent

5 Hoop Tensile Strength Test

The: pipe shall meet or exceed the minimum hoop-tensile strength as required and tabulated in A WW A C950 for various pipe sizes and classes.

ASTM D 2290

ASTM D l599

ASTM D 638

Test one length out of 100 lengths or one length per production run whichever is more frequent for each class and size.

6 Axial Tensile Strength Test

The pipe shall meet or exceed the minimum axial tensile strength requirements as tabulated in A WWA C950.

ASTM D 638

ASTM D 2105

Test one length out of each 100 lengths or one length of each production run

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Sr. No. Required Test Minimum Requirements Test Method Test Frequency

whichever is more frequent for each class and size.

7 Short Time Hydraulic Failure (Burst) Pressure of Pipe and Fittings.

The pipe shall hold for one minute a minimum hydrostatic pressure of 4 times its calculated static operating pressure without failure i.e. the pipe shall not leak or weep or collapse when tested at ambient temperature.

ASTM D 1599 ISO 14692.2

One Test per lot or 1% of production run whichever is higher.

8 Degree of Cure The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum (T,) shall be not more than 5 0C (41 0F) below the minimum values as per clause 4.2 of API Spec 15 LR or the (T,) shall be greater than 95 0C (203 0F) or 30 0C (86 0F ) above the qualified temperature, in accordance with BS EN ISO 14692-1

ASTM D 3418 One test per production run for each resin system or 1% whichever is higher

9 Barcol Hardness

ASTM D 2583 ISO 14692.2

One test per production run

10 Glass content ISO 14692.2 1% of production 8.3.3 RTRP FITTINGS TEST: MINIMUM REQUIREMENTS. TEST METHOD AND TEST

FREQUENCY

Sr. No.

Required Test Minimum Requirements Test

Method Test Frequency

(See Note1) 1 Short Time

Hydraulic Failure Pressure of Plastic Pipe, Tubing and Fittings

The pressure shall be applied uniformly and continuously until the desired pressure is reached in a time not less than 60 seconds. The pipe shall not fail, leak, or weep when tested at ambient temperature.

ASTM D1599 ASTM D5685

One Test Per production run and at least 1 test in each configuration

2 Degree of Cure Test

The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum (T,) shall be not more than 5 0C (41 0F) below the minimum values as per clause 4.2 of API Spec 15 LR or the (T,) shall be greater than 95 0C (203 0F) or 30 0C (86 0F) above the qualified temperature, in accordance with BS EN ISO 14692-1. Upon fully curing the detachable material shall not be more than 3%,

API 15LR ASTM D

5685

One Test Per production run

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Sr. No.

Required Test Minimum Requirements Test

Method Test Frequency

(See Note1) 3 Hydrostatic

Test 1.5 times of Nominal pressure rating 5% of all fitting

8.3.4 Inspection and Test Plan (ITP)

Based on quality control requirements, the Manufacturer shall prepare an ITP and list down all verifications, inspection and testing activities in sequence for the RTRP piping systems installation, construction and testing.

8.4 Test Failure and Rejection 8.4.1 If RTRP materials, pipes, fittings and components after the test(s) fail to meet the minimum

requirements as specified in the relevant clauses of this specification, then that test may be repeated on two additional samples from the same lot. Each of the two samples shall conform to the requirements specified. If either of the two samples fails, then the lot shall be rejected by Company.

8.4.2 The RTRP pipe, fittings and components that show visible defects, cracks and other

injurious defects on inspection, or subsequent to acceptance at the, Company works or premises and prove to be defective upon installation shall be marked and shall be rejected.

9.0 THIRD PARTY INSPECTION (TPI) 9.1 If specified, the materials will be inspected by a Company appointed TPI during and on

completion of manufacture of ordered items.

9.2 TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items.

9.3 The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification.

Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

10.0 SHIPMENT All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004:

Packing, Marking and Documentation. Nesting smaller pipes inside larger pipes is not allowed. Pipe spools shall be packed by the Manufacturer/Contractor to avoid damage during transportation.

11.0 WARRANTY 11.1 The Vendor shall have full responsibility to manufacture, test and supply of all materials in

accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility.

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11.2 Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

12.0 REFERENCE STANDARDS

KOC-MP-011 Part-2 RTRP Pipe & Fittings - Engineering Design and Installation 12.1 Product Standards

ASME B16.5 Steel Pipe Flanges and Flanged Fittings ASME B31.3 Chemical Plant and Petroleum Refinery Piping ISO 7370 Glass Fiber Reinforced Thermosetting Plastics (GRP) Pipes and

Fittings ISO 14692 (Part 1 to 4) Glass Reinforced Plastics Piping AWWA C950 Standard for Fiber-Reinforced Thermosetting Resin Pressure Pipe API Spec 15LR Specification for low pressure fiberglass line pipe and fittings MIL-STD-105E Sampling Procedures and Tables for Inspection BS 3396 Woven glass fiber fabrics for plastics reinforcement ASTM D1694 Specification for Threads for Reinforced Thermosetting Resin Pipe ASTM D2310 Classification for Machine-made Reinforced Thermosetting Resin

Pipe ASTM D2517 Reinforced Epoxy Resin Gas Pressure Pipe and Fittings ASTM D2563 Recommended Practice for Classifying Visual Defects in Glass-

Reinforced Plastic Laminate Parts ASTM D2583 Standard Test Method for Indentation Hardness of Rigid Plastics by

Means of a Barcol Impressor ASTM D2996 Standard Specification for Filament Wound Reinforced

Thermosetting Resin Pipe ASTM D2997 Specification for Centrifugally Cast Reinforced Thermosetting Resin

Pipe ASTM D3517 Standard Specification for "Fiberglass" (Glass-Fiber-Reinforced

Thermosetting-Resin) Pressure Pipe ASTM D3567 Practice for Determining Dimensions of Reinforced Thermosetting

Resin Pipe and Fittings ASTM D3839 Practice for Underground Installation of Flexible Reinforced

Thermosetting Resin Pipe and Reinforced Plastic Mortar Pipe

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ASTM D4024 Specification for Thermosetting Resin Flange ASTM D4161 Specification for Bell and Spigot Reinforced Thermosetting Resin

Pipe Joints Using Flexible Elastomeric Seals ASTM D4163 Specification for Reinforced Thermosetting Resin Pressure Pipe

ASTM D5685 Standard Specification for "Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pressure Pipe Fittings

ASTM F477 Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe

12.2 Test Methods

ASTM C581 Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass Fiber Reinforced Structures Intended for Liquid Service

ASTM D570 Test for Water Absorption of Plastics

ASTM D638 Test for Tensile Properties of Plastics ASTM D648 Standard Test Method for Deflection Temperature of Plastics under

Flexural Load in the Edgewise Position ASTM D695 Test for Compressive Properties of Rigid Plastics ASTM D696 Test for Coefficient of Linear Thermal Expansion of Plastics ASTM D1598 Test Method for Time-to Failure of Plastic Pipe under Constant

Internal Pressure ASTM D1599 Test Method for Short-Time, Hydraulic Failure Pressure of Plastic

Pipe, Tubing & Fittings ASTM D1652 Standard Test Method for Epoxy Content of Epoxy Resins ASTM D2105 Test Method for Longitudinal Tensile Properties of Reinforced

Thermosetting Plastic Pipe & Tube ASTM D2143 Test Method for Cyclic Pressure Strength of Reinforced

Thermosetting Plastic Pipe ASTM D2343 Standard Test Method for Tensile Properties of Glass Fiber Strands,

Yarns, and roving Used in Reinforced Plastics ASTM D2412 Test Method for External Loading Properties of Plastic Pipe by

Parallel Plate Loading ASTM D2444 Test Method for determination of the Impact Resistance of

Thermoplastic Pipe and Fittings ASTM D2583 Indentation Hardness of Rigid Plastics by means of a Barcol

JOINT OPERATIONS







impresser ASTM D2584 Ignition Loss of Cured Reinforced Resins ASTM D2924 Test Methods for External Pressure Resistance of Reinforced

Thermosetting Pipe ASTM D2925 Beam Deflection of Reinforced Thermosetting Plastic Pipe under

Full Bore Flow ASTM D2992 Method for Obtaining Hydrostatic Design Basis for Reinforced

Thermosetting Resin Pipe and Fittings ASTM D3418 Test for Transition Temperature of Polymers by Thermal Analysis ASTM D3681 Test Method for Chemical Resistance of Reinforced Thermoset

Resin Pipe in a Deflection Condition

ASTM D5365 Standard Test Method for Long-Term Ring Bending Strain of Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pipe

ASTM D6980 Test Method for Determination of Moisture in Plastics by Loss in Weight

ASTM WK8859 Standard Test Method for Gel Time and Peak Exothermic

Temperature of Reacting Thermosetting Resins ASTM WK14652 Standard Test Method for Kinematic Viscosity of Transparent and

Opaque Liquids

ATTACHMENT-1


ISSUED BY:

Sr. Design Engineer - FE

1 FIRE WATER (BRACKISH)

2 Yes Details: Nil

3 Normal ______ Psig Max. ______ Psig

4 Normal ______ Deg.F

5 Normal ______ Max. ______

6 Yes No

7 _______________

8 _______________

9 _______________

10 Yes No

11 _______________

12 _______________

13 ______ cP / ______

14 ______

15 _______________

16 _______________

17

18 ______ Psig

19 ______ Psig

20 Buried, ___ /__ ft

21 ______ Deg.F

22 Other:-

23

24 Yes No

25 Yes

26 Yes

27

28

29

30

30

31

32

33

34

35

36

37

38

39

40

TES

TIN

G

41

42

43

44

45

1

2

3

Total dissolved solids

Aliphatic Amine Epoxy

Joint Type for Pipes & Fittings (Note-3)

Low alkali type (E-glass) to BS 3396 or equivalent

Chemical resistant glass veil (C-veil) *

(Threaded / Mech. Key lock / Butt & Wrap / Adhesive bonded) *

Glass fiber reinforcement

Lining

mg/L

Filament Wound

3 layers

Reinforced thermosetting epoxy resin rich smooth glass veil lining (minimum 0.5 mm thick).

Glass fiber reinforced epoxy resin

Epoxy rich reinforced for corrosion protection

Not RequiredRequired

RTRP Pipes & Fittings shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-3 to Appendix-B.

Inspection and testing

Type

PRODUCED WATER OIL > 5% BS&W

Design & Engineering by Manufacturer Required Not Required

DES

IGN

Material Specification

DESERT, DUSTY, HUMIDITY : 5 % to 100%

ASCE-07 / None

Electrical Conductivity Requirement No

Fire Resistance Requirement

MA

TER

IALS 3) Outer layer / Top coat

Flanges (Note-2)

PRO

CES

S D

ATA

Operating Temperature Min. / Max. _____ / _____ Deg.F

Flow

ppm

Chloride content

Total suspended solids

H2S Concentration

pH

Slug Flow

Formation water salinity

Operating Pressure

mg/L

___________________

CO2 Concentration

Viscosity / Sp. Gravity

2) Main Structure

Fittings

Above Ground

Oil content in water, if any

ppm

Piping system Depth (Min./Max.):

Sour Service

SUBJECT: PIPING - SELECTION & DESIGN

Marking

Pipe Construction

JO Specification

1) Inner Layer

Moulded to ASTM D5685 Type 1

Other jointing details (Note-3) *

JOINT OPERATIONS

DOCUMENT: ENGINEERING SPECIFICATIONAPPROVED BY:

Team Leader - FE

DATA SHEET FOR REINFORCED THERMOSETTING RESIN (RTRP) PIPES AND FITTINGS

ppm

DOCUMENT NO. : Attachment - 1 to Annexure-3 to APPENDIX-B, JOS-02-01

ppm

Service

Service Requirement

NO

TES

Field Supervision / Support by Manufacturer Required Not Required

Joining type shall have approval from Company.

January, 2012

Annexure-3 to Appendix-B of JOS-02-01

ppm

ISO 14692

ASTM D2310, Type 1, Grade 1, Class F

Design Pressure (External)

ASME B31.3 /

OTH

ERS

Third Party Inspection

Warranty

As per Annexure-3 to Appendix-B of JOS-02-01


Epoxy Resin

Flat Face (ASTM D4024)

No

Revision No. 5


* - to be provided / confirmed by Vendor.

Wind / Seismic Design

Atmosphere

Design / Construction Standard

Design Pressure (Internal)

Design Temperature

UV Protection

JOINT OPERATIONS


Sr. Design Engineer - FE APPROVED BY: Team Leader - FE REVISION NO. 5 January, 2012

DOCUMENT NO. : JOS-02-01 Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES Page 1 of 10



ANNEXURE - 4 TO APPENDIX - B

TECHNICAL SPECIFICATION FOR PIPES

JOINT OPERATIONS






TABLE OF CONTENTS

1.0 SCOPE

2.0 DOCUMENTATION AND SUBMITTALS

3.0 PROCESS OF MANUFACTURE AND MATERIAL

4.0 MATERIAL REQUIREMENTS

5.0 SOUR SERVICE REQUIREMENTS

6.0 MILL HYDROSTATIC TEST

7.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE

8.0 INSPECTION

9.0 WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS

10.0 COATING OF PIPE

11.0 MARKING, PAINTING AND COLOUR CODING

12.0 STORAGE, HANDLING AND SHIPPING

13.0 THIRD PARTY INSPECTION (TPI)

14.0 WARRANTY

ATTACHMENT – 1 : DATA SHEET FOR STEEL PIPES (WITH GUIDELINES)

JOINT OPERATIONS






1.0 SCOPE This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipes as per the specified material specifications and applicable industry standards.

2.0 DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1 Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval.

(MTCs’ shall mention JO’s Purchase Order no., JDE Item Number and quantity. MTCs’ shall have clear statement “compliance to NACE MR0175” meeting the requirements as per Clause 5.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a “Hold Point” and shall proceed only upon approval by Company / TPI. 2.2 Final dossiers shall include the following:-

• 3 sets of Inspection test report (duly signed & stamped by TPI)

• Material Test Certificates (MTC) approved by Company and Mill Tally sheets.

• Certificate of compliance with purchase order and specifications.

• Concessions, if any accepted by Company.

Note: - Vendor shall forward a copy of release note, MTC, Mill Tally sheets and packing list (duly signed and stamped by TPI, if applicable) to Company Ware House, while delivering the pipes to facilitate receiving inspection.

3.0 PROCESS OF MANUFACTURE AND MATERIAL

Steel shall be made from oxygen converters or by electric furnace. Steel made by acid Bessemer process shall not be acceptable.

3.1 Seamless pipe 3.1.1 Pipe shall be made by Seamless process in accordance with the applicable material standard.

Continuous casting method is preferred compared to ingot steels. 3.1.2 Steel shall be fully killed and made to fine grain practice for improved toughness. Vacuum

degassed steel shall be used for pipe wall thickness above 20mm (¾ inch). 3.1.3 The pipes shall not be cold expanded. 3.1.4 Pipes shall be supplied in normalized condition. 3.2 Welded Pipe

JOINT OPERATIONS






3.2.1 Submerged Arc Welded (SAW) Pipe shall be made by automatic fusion submerged arc welding (SAW) process involving deposition of filler metal, single seam with a minimum of one pass on the outside and a minimum of one pass on the inside. Double seam and spiral welded pipes shall not be acceptable. Continuous casting method is preferred compared to ingot steels. Cold expansion shall not exceed 1.5% of the pipe circumference.

3.2.2 Electric Fusion Welded (EFW) Pipe shall be made by automatic electric process involving

deposition of filler metal. The joints shall be double-welded, full-penetration welds made in accordance with manufacturer’s procedure.

3.2.3 Electric Resistance Welded (ERW) Pipes are not acceptable, unless otherwise specified in the

purchase requisition. If specified, pipes shall be manufactured by high frequency electric welding either, electric induction welding (HFIW) or electric resistance welding (HFRW) process.

3.2.4 Pipe shall be supplied in heat treated condition (normalized condition) and shall meet the

microstructure requirements, specified under Clause 4.4.3 (5). 3.2.5 Steel shall be fully killed and made to fine grain practice for improved toughness. 3.2.6 Both sides of the slab shall be hot scarfed. All surfaces of the slab shall then be visually

inspected for defects. After rolling, the slab edges shall be sheared or machined to remove a width equal to at least twice the plate thickness from each edge. Each plate shall then be visually and ultrasonically examined in accordance with API 5L (Annexure-K) to ensure freedom from defects and unacceptable lamination or inclusion clusters. The edges of the plate shall be machined to give the appropriate weld bevels, and the plate then rolled into a tubular shape.

3.2.7 The surface to be welded shall be free from mill scale, or oil which could interfere with the weld

quality. 3.2.8 Jointer welds shall not be acceptable. Threaded coupling is not applicable. 4.0 MATERIAL REQUIREMENTS 4.1 The manufacturer shall furnish material test certificates and chemical analysis report giving the

heat analysis of each heat of steel used in the manufacture of pipe. This report shall also list the pipe numbers of those pipes made from the heat of steel, for final certification and shipment.

4.2 The manufacturer shall furnish the results of product analysis. The full analysis shall be carried

out on the first pipe rolled from each heat. Where more than 50 pipes (seamless) are rolled from one heat, another full product analysis shall be carried out every 50 pipes.

For welded pipes, the analysis shall be carried out on the first coil / strip rolled from each heat. Where more than 50 coils / strips are rolled from one heat, another full product analysis shall be carried out every 50 coils / strips. As a minimum, product analysis shall be made on each pipe subject to tensile testing and results shall be reported together on the mill certificate for correlation.

4.3 The product chemical requirements shall be as per the applicable material specification

standards, unless otherwise specified.

JOINT OPERATIONS






The Carbon Equivalent CE (IIW formula) shall not exceed 0.43% where CE is given by:

Note: When the pipe ordered for sour service, additional limitations on the above equation shall be

necessary. (See Clause 5.0 hereunder). 4.4 Mechanical Properties

Mechanical properties shall be as per the applicable material specification and standards:- 4.4.1 Tensile Tests: Transverse tensile test and longitudinal tensile tests shall be carried out on the

first pipe from each heat. Where more than 50 pipes are made from one heat, another set of tests shall be carried out every 50 pipes. Tensile testing procedure, specimens and acceptance criteria shall be as per applicable material specification and standards.

4.4.2 Hardness Testing shall be carried out as per API 5L / NACE MR-0175. It shall be required for gas lines, sour and submarine service. Maximum hardness shall not exceed Rockwell C Hardness scale 22 HRC (237 BHN) for sour service and shall satisfy NACE MR-0175 limits.

4.4.3 Welded Pipes The following tests, in addition to the above shall be carried out for welded pipes:-

1) Flattening tests, with weld at 90°, shall continue to 1/3rd original outside diameter

without cracks or breaks occurring in the pipe or weld. 2) Weld tensile tests shall apply regardless of diameter. Strip specimens shall be used for

longitudinal tests.

3) Fracture Toughness Tests: Charpy V-notch impact testing shall be required for the weld and HAZ. Three transverse specimens representing one test shall be taken from one length of pipe from each inspection lot of 100 lengths per heat produced. An inspection lot shall consist of pipe that is made to the same size and same specified wall thickness by the same process and under the same manufacturing conditions. Fracture Testing shall be normally required for gas lines, sour and submarine service.

4) A full length ultrasonic inspection of the weld seam of each pipe is also required per

API 5L.

5) Weld Microstructure Test: The weld seam shall be tested for homogeneity for sizes upto 12” - 1 No. per 200 lengths and for sizes above 12” – 1 No. per 100 lengths and at least one pipe from each heat. The transverse specimen shall be polished to metallographic quality and etched to provide grain boundary contrast.

The specimen shall be examined at a magnification sufficient to easily measure grain size per ASTM E112.

• The weld seam microstructure shall not contain any untempered martensite.

• The weld seam microstructure shall not contain any inclusion.

CE C Mn Cr Mo V Ni Cu= + +

+ ++

+6 5 15

JOINT OPERATIONS






• The grain size of the weld seam area and the parent metal shall be determined per ASTM E 112. Weld seam grain size shall not exceed parent metal grain size by more than two grain size units.

6) Macrographic Examination: At the commencement of each production shift or change of pipe size during a production shift, a section from one completed longitudinal weld for each welding line shall be prepared for examination to check proper fusion of the joint and the workmanship.

7) Hardness Testing shall be carried out on parent metal, weld and HAZ.

4.4.4 Galvanized pipes shall be coated with zinc by hot dip process conforming to ASTM A123 / ASTM A153.

4.4.5 All austenitic stainless steel pipes shall be supplied in solution annealed condition.

4.4.6 Ferrite control is required on deposited weld metal, when welding or weld repair is involved for any austenitic stainless steel pipe. Ferrite content shall be limited to the range of 3 to 10%.

Ferrite test shall be conducted on 5% of the lengths on each lot, consisting of one test within 6 inches of each end of pipe and one test in the middle of the pipe.

4.4.7 The Product Specification Level shall be PSL 2 for API 5L.

5.0 SOUR SERVICE REQUIREMENTS If sour service is specified, pipes shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01, NACE MR0175 / ISO 15156 and API 5L (Annexure-H). Pipes intended for sour gas applications shall additionally be resistant to ductile fracture propagation and satisfy the requirements of API 5L (Annexure-G).

6.0 MILL HYDROSTATIC TEST 6.1 For all sizes and grades, each length of pipe shall be subjected to mill hydrostatic test at a

pressure not less than the pressure as per API 5L, with fiber stress as 90% of specified minimum yield strength. Alternate hydrostatic test pressure, if required shall be specified.

For all sizes hydrostatic test pressure shall be held for not less than 10 seconds.

6.2 Verification of Tests:

Each test record shall be marked with the number of the pipe to which it refers. Any pipe which leaks or bursts during tests shall be retained for thorough investigation in presence of Company Representative / TPI.

7.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE 7.1 Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material

specification and standard.

7.2 If specified, specific pipe end tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be required to meet the requirements of the coating application. If end tolerance requirements are specified for coated pipe in the data sheet, pipe ends must be “plug gauged” with a “Go & No Go” gauge or snap gauge to ensure that the pipes are within the tolerance limits, required by the insert sleeve manufacturer.

7.3 Beveled ends shall be as per ASME B16.25. Pipe with screwed ends shall have NPT external taper pipe threads and couplings conforming to ASME B1.20.1.

7.4 All pipes shall be supplied in the range of 38 feet to 40 feet length, unless otherwise specified.

JOINT OPERATIONS






7.5 Total length supplied per item on an order shall not deviate from that specified in the respective material specification standard.

7.6 Jointers shall not be supplied.

8.0 INSPECTION 8.1 Manufacturer shall furnish all applicable test certificates as per material specification standard

and this specification, and in relation to manufacturing procedure and tally sheets (pipe number list).

8.2 Non-Destructive Inspection of seamless / welded pipe shall be carried out per API 5L,

Annexure-E for non-sour service or Annexure-K for sour service. Ultrasonic examination shall be preferred, and it shall be carried out after completion of manufacture and hydrostatic test. If ultrasonic equipment is unable to detect transverse defects, quenched and tempered pipe shall also be examined by an electromagnetic technique.

8.3 Wet Magnetic Particle Inspection shall be employed per API 5L to inspect imperfections, such

as Laminations in the weld bevel or longitudinal defects. Any imperfection detected in the weld bevel shall be cause for re-beveling.

8.4 The full circumference of the pipe ends shall be ultrasonically inspected using compression

wave for lamination and using shear wave for other defects, for a distance of at least 25mm (1 inch). Lamination exceeding 12mm (1/2 inch) in diameter or extending into the face of the bevel shall not be acceptable, and cracks of any detectable size shall not be acceptable.

8.5 Repair by welding is not permitted on the parent metal. Welding repair of welded pipe shall be

as per the respective material specification standard. Repair procedure and report shall be submitted.


Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order.

10.0 COATING OF PIPE 10.1 Internal Coating: If specified, pipes shall be internally coated as per Specification No. JOS-02-05 and

prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system.

10.2 External Coating: If specified, pipes shall be externally coated as per Specification No. KOC-P-004.

JOINT OPERATIONS






11.0 MARKING, PAINTING AND COLOUR CODING 11.1 Marking:

In addition to the marking specified in the respective material specification, P.O. No., JDE Item Number and as specified in the purchase order, each pipe length shall be marked with API Monogram wherever applicable. Marking shall be by paint stenciled only. Manufacturer shall also ensure marking of pipe numbers on both ends to verify pipe traceability with the reports. The word "NACE MR0175 (SOUR SERVICE)” shall be included in the pipe marking for sour service application. Each Internally coated pipe length shall be clearly marked on the outside surface “INTERNALLY EPOXY COATED" and “DO NOT WELD OR BEND” in 1” high x ¾” wide letters.

11.2 Painting:

External surfaces of the pipes shall be given anti rust coating for protection during transit and storage.

11.3 Colour coding for identification: 11.3.1 The colours used to designate the material type of the pipes shall be as below:-

Sl # PIPE MATERIAL COLOUR COLOUR CODE No. (PER BS 381C)

1. Carbon Steel (NACE MR0175) Ruby 542

2. Carbon Steel (Non NACE) Golden Yellow 356

3. Austenitic Stainless Steel Grass Green 218

4. Ferritic Stainless Steel Light Orange 557

5. Austenitic / Ferritic (Duplex) Stainless Steel Strong Blue 107

11.3.2 Each length of pipe or tubing 38 mm (1.5 in.) NPS or smaller shall be marked with 25 mm wide

circumferential bands spaced approximately 1 m apart with a band 75 mm from each end (as shown in Figure-1).

11.3.3 Each length of pipe 50 mm (2 in.) NPS or larger shall be marked with a 25 mm wide

circumferential stripe 50 mm from each end or weld bevel (as shown in Figure-2). 12.0 STORAGE, HANDLING AND SHIPPING 12.1 All handling and storage shall be done with care to avoid any mechanical damage or corrosion

to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation.

JOINT OPERATIONS






12.2 All piping shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H2S ambient and rough handling during transportation and offloading.

12.3 Both ends of the pipe shall be protected with the following material:-

Plain end : Plastic cap

Internally coated : Plastic cap

Bevel end : Wood, Metal or Plastic cover (securely attached)

Threaded end : Metal or plastic threaded cap (Galvanized for Galv. Pipe)

12.4 Piping shall not be subjected to excessive bending, deflection and / or impacts during lifting and handling operations.

12.5 Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI.


If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 8.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

14.0 WARRANTY

The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility.

Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

JOINT OPERATIONS






COLOUR CODING / MARKING DETAILS ON PIPES

FIGURE-1

(PIPES NPS 38 mm (1.5”) and Less)

FIGURE-2

(PIPES NPS 50 mm (2") and Larger)

ATTACHMENT-1


ISSUED BY:


1 A106 API 5L A 790 A312

2 Gr. B Gr. ___ (PSL2) Gr. _________ TP _____

3 SMLS SAW WLD

4 Sch / WT :

5 12m (40 Ft) Double Random

Others :

6 A106 API 5L A 790 A312

7 Plain Bevel (30°+5°/-0°) Threaded Other

8 Plastic cap Wood / Metal / Plastic Cover

Metal / Plastic / threaded Cover

Other

10 Normalized Normalized & Tempered

Quenched & Tempered Other

11 A106 API 5L A 790 A312

12 SOUR NON SOUR OTHERS

13 Required Not Required

14 SYSTEM-A SYSTEM-B Other

15


17 Not Required

18


20


22

23

a)

b) Required Not Required

c) Required Not Required

d)

e)

24

25



28

29

1

2 Austenitic stainless steel pipes shall be supplied in solution annealed condition.

This Annexure-4 to Appendix-B of JOS-02-01 JOS-02-05 : Internal Coating

Weld tensile test

Ferrite Control test

Additional requirements

Flattening test

ASTM A999 (For SS Pipes)

Pipe ends Magnetic particle inspection, MPT

JOINT OPERATIONS

KOC-P-004 Part ___

DOCUMENT: ENGINEERING SPECIFICATION

APPROVED BY:

Team Leader - FE

DATA SHEET FOR STEEL PIPES

Acceptable, as permitted in standard Not acceptable, if Tolerance > 1% O.D

Product Analysis (Chemical Composition)

Out of Roundness

TEST

ING

Fracture toughness test (CVN Impact test for weld, HAZ)

Inspection & Testing shall be carried out as per this specification.

Product Analysis

Hardness test

Transverse tensile test

Mill Hydrostatic test (Alternative test pressure : ________)

Dimensions / Tolerances check

Guided Bend test

End Protection

Heat Treatment (Note-2)

CO

ATI

NG

Hot Dip Galvanization

Prefabrication required

Inside Dia. Tolerance requirement

External Coating specification

Internal Coating system

Internal Coating

External Coating

As per this specification


MA

TER

IAL

DES

CR

IPTI

ON

Material Specification Standard

Material Grade

Service requirement

Pipe Size & Sch. (WT)

Length

Tolerances

End Finish


As per API 5L (Annexure-K)

ASTM A530 (For CS & Alloy Pipes)

Ultrasonic test of pipe ends

Other Specification / Standard

Annexure-1 to Appendix-B of JOS-02-01

Hydrogen Induced Cracking (HIC) Test

Non-Destructive Test, NDT

DWT testing of pipe body

Radiography inspection of pipe ends

External coating test as per KOC-P-004

Internal coating test as per JOS-02-05

End tolerances check

Warranty

Additional requirements for Sour Service:

External painting (anti rust)

Sulfide Stress Cracking (SSC) Test


Colour coding

NO

TES

Pipes shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-4 to Appendix-B.

Size: ____

SOU

R S

ERVI

CE

OTH

ERS Third Party Inspection

Marking

Inspection as per Table-18, API 5L

Non-Destructive Test, NDT

Visual Inspection

Manufacturing process

Product Chemistry (Clause 4.0)

Required (As per JOS-02-05)


Internal Coating Specification

_________

January, 2012

JOS-02-05 (Internal Coatings)

____________

DOCUMENT NO. : Attachment - 1 to Annexure-4 to APPENDIX-B, JOS-02-01

KOC-P-004 Part No.________

As per API 5L (Annexure-H) As per API 5L (Annexure-G)

5Revision No.

Macrographic examination

Weld microstructure test

Full length ultrasonic inspection

ATTACHMENT-1


ISSUED BY:


1

2

3

4

5

6

7

8

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

"Not acceptable more than 1% O.D" for pipes to be internally coated

Specify coating requirement as per the selected piping class.

HIC Test is required for welded pipes. SSC test is not generally required, if Carbon Equivalent (CE) is maintained. API 5L Annexure-G is applicable for pipes in Sour Gas service

Required for underground piping

For API 5L pipes specify Table-18 (CVN impact test for weld / HAZ is required). Other tests as required.

Ferrite control test is required for Austenitic SS welded pipes.

External Coating

As per selected piping class and Annexure-4 to Appendix-B.

Coating test to be specified for internal / external coated pipes.

System A or B and specify coating product (Refer to Appendix-1 of JOS-02-05)

Specify JOS-02-05

Prefabrication may be required for coating system A (shop coated pipe)

Specific ID tolerance is required, if insert sleeves used for girth weld protection.

As per respective material standard and Annexure-4 to Appendix-B."Sour" to be specified for wet H2S service (as per selected piping class). Other service requirements, if any to be specified by the user.


January, 2012

Tolerances is as per respective material standard. Specific tolerance requirements (for insert sleeve application) to be specified in Sl. # 17. As per selected piping class

Revision No.

SOU

RO

THER

S

Please refer to Annexure-4 to Appendix-B.

Required , unless otherwise specific other requirements, like ext. coating.

Required, in general for reasonably large quantities

Please refer to Annexure-4 to Appendix-B.

Additional requirements for Sour Service: Please refer to Annexure-4 to Appendix-B.

Marking

External painting (anti rust)

Colour coding

Product Chemistry

Manufacturing process as per selected piping class. Seamless is acceptable in place of welded pipes.

Material specification standard as per selected piping class. API 5L should preferably be used.Material grade as per selected piping class. PSL 2 shall be specified for all hydrocarbon liquid, gas, emulsion, corrosive water, steam services.

Size as per project requirement and Sch (WT) as per selected piping class.

Double random (40 Ft.) to be specified for large quantities.

Refer to Annexure-4 to Appendix-BEnd Protection

Heat Treatment As per respective material standard. Austenitic SS- in solution annealed condition. Additional heat treatment to be specified by user as required.


Please refer to Annexure-4 to Appendix-B.Warranty

ASTM A530 (For CS & Alloy Pipes)

Other Specification / StandardAnnexure-1 to Appendix-B of JOS-02-01 (if sour service) KOC-P-004

Annexure-4 to Appendix-B of JOS-02-01 (yes, as integral part of the data sheet) JOS-02-05 : Internal Coating (if internally coated)

ASTM A999 (For SS Pipes)

MA

TER

IAL

DES

CR

IPTI

ON

Material Specification Standard

Material Grade

Service requirement

Pipe Size & Sch. (WT)

Length

Tolerances

End Finish

Manufacturing process

JOINT OPERATIONS

Specify KOC-P-004 (Coating system to be selected by the User as required)


APPROVED BY:

Team Leader - FE

Prefabrication required

Inside Dia. Tolerance requirement

External Coating specification

Coating system

5

DOCUMENT NO. : Attachment-1 to Annexure-4 to APPENDIX-B, JOS-02-01

DATA SHEET FOR PIPES (USER GUIDELINES) -NOT TO BE ISSUED TO THE VENDOR

TEST

ING

Inspection & Testing: Please refer to Annexure-4 to Appendix-B.

CO

ATI

NG

Hot Dip Galvanization

Internal Coating

Coating Specification

Out of Roundness

JOINT OPERATIONS





TECHNICAL SPECIFICATION FOR PIPE FITTINGS Page 1 of 10



ANNEXURE - 5 TO APPENDIX - B

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

JOINT OPERATIONS







TABLE OF CONTENTS

1.0 SCOPE

2.0 DOCUMENTATION AND SUBMITTALS

3.0 BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS

4.0 FLANGES 5.0 GASKETS 6.0 BOLTS AND NUTS 7.0 MATERIAL REQUIREMENTS 8.0 SOUR SERVICE REQUIREMENTS 9.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE 10.0 INSPECTION 11.0 WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS 12.0 COATING 13.0 MARKING, PAINTING AND COLOUR CODING 14.0 STORAGE, HANDLING AND SHIPPING 15.0 THIRD PARTY INSPECTION (TPI) 16.0 WARRANTY

JOINT OPERATIONS







1.0 SCOPE This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipe fittings, gaskets and bolts & nuts as per the specified material specifications and applicable industry standards.

2.0 DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1 Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval.

(MTCs’ shall mention JO’s Purchase Order no., JDE Item Number and quantity. MTCs’ shall have clear statement “compliance to NACE MR0175” meeting the requirements as per Clause 8.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a “Hold Point” and shall proceed only upon approval by Company / TPI.

2.2 Final dossiers shall include the following:-

• 3 sets of Inspection test report (duly signed & stamped by TPI), if applicable.

• Material Test Certificates (MTC) approved by Company and Mill Tally sheets.

• Certificate of compliance with purchase order and specifications.

• Concessions, if any accepted by Company. Note: - Vendor shall forward a copy of release note, MTC and packing list (duly signed and stamped by

TPI) to Company Ware House, while delivering the pipe fittings to facilitate receiving inspection.

3.0 BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS 3.1 Pipe fittings shall conform to the material specification and the purchase order. 3.2 Unless otherwise mentioned, outside diameters and wall thickness of butt weld fittings shall be

in accordance with ASME B36.10 and ASME B36.19 as applicable. 3.3 Socket weld and threaded fittings shall be of forged construction in accordance with ASME

B16.11 except unions, which shall be in accordance with MSS-SP83. Swaged Nipples & Bull Plugs shall be in accordance with MSS SP-95.

3.4 Seamless fittings are acceptable in place of welded fittings. 3.5 Welded fittings shall have single longitudinal seam with one inner and one outer seam welding

with filler metal at the neutral axis. Welding shall be made by automatic welding only. 3.6 Welded Tees shall not be fabricated (stub-in) type. 3.7 Elbows shall be long radius, unless otherwise specified. 3.8 All welded fittings shall be normalized & 100% radiographed by X-Ray on all welds made.

JOINT OPERATIONS







3.9 Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT

external taper pipe threads conforming to ASME B1.20.1. 4.0 FLANGES 4.1 Flanges shall be of forged construction and supplied in accordance with ASME B16.5 for sizes

upto 24” and ASME B16.47 Series A for sizes above 24”. 4.2 Unless otherwise specified, Flange face shall have 125 - 250 AARH finish. The finish shall have

a circular lay, either concentric or phonographic. Radial tool marks across seating surface are not acceptable.

4.3 Orifice Flanges: 4.3.1 Orifice flanges shall be supplied in set (consisting of two flanges) with tapping. 4.3.2 Jack screws shall be supplied, but without gaskets, bolts & nuts. 4.3.3 Orifice flanges shall be in accordance with ASME B16.36. Pressure tap connections in classes

900# and higher shall be ¾”. The tap shall be threaded (NPT) unless otherwise specified. 4.4 Ring joint grooves shall have flat bottom groove for octagonal ring gasket use. 4.5 Blinds

Blinds shall be as per ASME B16.48 for sizes upto 24” and sizes above 24” shall be designed as per ASME B31.3.

4.6 Insulating Kit

Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic washers and two steel washers for each bolt. Insulating gaskets for raised face or full face flanges should be 1/8” thk. Neoprene coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides.

Insulated flanges should be assembled and tested at shop and test certificates shall be submitted. A voltage of 1500 volt DC shall be applied across the flange assembly for one minute without causing breakdown of the insulation or flash over. Subsequently the resistance across the assembled flange shall be measured and shall be more than 1 mega ohm (106 ohm).

5.0 GASKETS 5.1 The dimensions and tolerance for non metallic flat type gaskets shall be as per ASME B16.21

and ASME B16.20 for spiral wound and ring joint gaskets. Unless specified otherwise, gaskets shall be suitable for flanges as per ASME B16.5 for sizes upto 24” and ASME B16.47 Series A for sizes above 24”.

5.2 The non metallic gaskets component of spiral wound gaskets shall not contain asbestos or

asbestos fibre. Gaskets containing asbestos / asbestos fibre in any form are not acceptable.

JOINT OPERATIONS







5.3 Spiral wound gaskets shall be provided with C.S. outer ring.

5.4 Stainless Steel inner ring shall be provided for the following, unless specified otherwise.

• For gasket rating 900# & above.

• For sizes 26” & above.

5.5 The material for spiral wound and ring joint gaskets shall comply with NACE MR0175 / ISO 15156, when it is intended for sour hydrocarbon service.

5.6 Ring joint gaskets shall be octagonal type (oval ring gaskets are not acceptable). The hardness

of ring joint gaskets should be less than the hardness of flange (preferably 15 BHN lees). 6.0 BOLTS AND NUTS 6.1 All bolting shall be as per ANSI B18.2.1 for studs, m/c bolts and jack screws and ANSI B18.2.2

for nuts.

6.2 Threads shall be unified (UNC up to 1" dia. and 8UN for above 1" dia.) as per ANSI B1.1 with class 2A fit for studs, m/c bolts and jack screws and class 2B fit for nuts.

6.3 Stud bolts shall be threaded full length with two heavy hexagonal nuts. Length tolerance shall

be in accordance with the requirement of Table F2 of Annexure-F of ANSI B 16.5. 6.4 The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made

by the hot forged process and stamped as per respective material specification.

6.5 Heads of jack screws and m/c bolts shall be heavy hexagonal type. Jack screw end shall be rounded.

6.6 Bolts/Nuts of grade B7M/2HM shall be 100% Hardness tested as per supplementary

requirement S3 of ASTM A193. 7.0 MATERIAL REQUIREMENTS 7.1 The manufacturer shall furnish material test certificates, chemical analysis, and mechanical

properties of each heat of steel used in accordance with the relevant material standard. Heat treatment requirements shall be as per the material specification and standard, unless otherwise specified.

7.2 Galvanized material shall be coated with zinc by hot dip process conforming to ASTM A123 /

ASTM A153. 7.3 All austenitic stainless steel fittings shall be supplied in solution annealed condition. 7.4 Ferrite control is required on deposited weld metal, when welding is involved for any austenitic

stainless steel fittings. Ferrite content shall be limited to the range of 3 to 10%. Ferrite test shall be conducted on 5% of the fittings or 1 No. minimum whichever is greater.

JOINT OPERATIONS







8.0 SOUR SERVICE REQUIREMENTS If sour service is specified, all materials shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01 and NACE MR0175 / ISO 15156.

9.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE 9.1 Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material

specification and standard. 9.2 Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT

external taper pipe threads conforming to ASME B1.20.1. 10.0 INSPECTION 10.1 The process of manufacture, heat treatment, chemical and mechanical requirements and

marking for all materials shall be in accordance with material specification standard and this specification. Additional testing requirements, if any shall be as specified in the purchase requisition.

Test reports shall be supplied for all mandatory tests as per the relevant material specifications. Material test certificate shall also be furnished. (Heat Analysis, Product Analysis and Mechanical Requirement).

10.2 Repair by welding is not permitted either on the parent metal or on the welded fitting. Welding

repair of welded pipe fitting shall be as per the respective material specification standard. Repair procedure and report shall be submitted.


Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order and data sheet.

12.0 COATING 12.1 Internal Coating: If specified, pipe fittings shall be internally coated as per Specification No. JOS-02-05 and

prefabrication may be required prior to coating, depending upon the selected coating system. 12.2 External Coating: If specified, pipe fittings shall be externally coated as per Specification No. KOC-P-004.

JOINT OPERATIONS







13.0 MARKING, PAINTING AND COLOUR CODING 13.1 Marking:

1) Marking shall be as specified in the respective material specification and the purchase

order. Marking shall be by paint stenciled for buttwelded fittings and by dot indenting / etching for forged fittings and metallic gaskets.

2) Manufacturer shall also ensure marking of pipe fittings to verify pipe traceability with the reports.

3) The word "NACE MR0175 (SOUR SERVICE)” shall be included for sour service

application. 4) Each Internally coated pipe fitting shall be clearly marked on the outside surface

“INTERNALLY EPOXY COATED". 13.2 Painting:

External surfaces of the pipe fittings shall be given anti rust coating for protection during transit and storage.

13.3 Colour coding for identification: 13.3.1 The colours used to designate the material type of the pipe fittings shall be as below:-

Sl # PIPE MATERIAL COLOUR COLOUR CODE No. (PER BS 381C)

1. Carbon Steel (NACE MR0175) Ruby 542

2. Carbon Steel (Non NACE) Golden Yellow 356

3. Austenitic Stainless Steel Grass Green 218

4. Ferritic Stainless Steel Light Orange 557

5. Austenitic / Ferritic (Duplex) Stainless Steel Strong Blue 107

13.3.2 Each pipe fitting 100 mm (4 in.) NPS or smaller, shall be marked at two locations on the surface

180o apart with two circular spots of not less than 15 mm in diameter(as shown in Figure-1). 13.3.3 Each flange, spectacle blind, line blind & spacer shall be marked on the outside edge full width,

in two opposite locations. Each mark shall be at least 50 mm long except that on small flanges and blinds this length may be reduced as necessary to avoid permanent markings (as shown in Figure-2).

13.3.4 Blinds with handles may have their handle colour coded instead of the edge provided that the

colour coding stripe completely encircles the handle.

JOINT OPERATIONS







14.0 STORAGE, HANDLING AND SHIPPING 14.1 All handling and storage shall be done with care to avoid any mechanical damage or corrosion

to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation.

14.2 All pipe fittings shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H2S ambient and rough handling during transportation and offloading.

14.3 Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI.


If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

16.0 WARRANTY

The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility.

Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

JOINT OPERATIONS







COLOUR CODING / MARKING DETAILS ON PIPE FITTINGS

Pipe Fittings NPS 100 mm (4") and Smaller

Pipe Fittings NPS 150 mm (6") and Larger

JOINT OPERATIONS







FIGURE-1 COLOUR CODING I MARKING DETAILS ON

FLANGES, SPECTACLE BLINDS, LINE BLINDS AND SPACERS

FIGURE-2




DOCUMENT NO. : JOS-02-01 (APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES Page 1 of 13



APPENDIX - C

TECHNICAL SPECIFICATION FOR VALVES







TABLE OF CONTENTS

1.0 SCOPE 2.0 DOCUMENTATION AND SUBMITTALS 3.0 DESIGN AND CONSTRUCTION 4.0 OPERATION

5.0 MATERIAL 6.0 INSPECTION AND TESTING 7.0 THIRD PARTY INSPECTION (TPI) 8.0 WARRANTY ANNEXURES:

ANNEXURE – 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GATE VALVES ANNEXURE – 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GLOBE VALVES ANNEXURE – 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – CHECK VALVES ANNEXURE – 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BALL VALVES ANNEXURE – 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BUTTERFLY VALVES ANNEXURE – 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – NEEDLE VALVES







VALVE IDENTIFICATION NUMBERING SYSTEM

The valve tag numbers shall be according to the following numbering system:

Example: VG - 6 0 1

VALVE TYPE VB = Ball VC = Check VF = Butterfly VG = Gate VO = Globe VN = Needle / Gauge END CONNECTIONS 0 = RF RATING 1 = Screwed FxF 2 = SW 0 = Not used 3 = Screwed MxF 4 = RJ 1 = 150 Class 5 = FF 3 = 300 Class 6 = BW 6 = 600 Class 8 = 800 Class 9 = 900 Class 15 = 1500 Class 25 = 2500 Class (Not used) 60 = 6000 Class

0 Sweet 1 Sour 2 Sweet Corrosive Service 3 Sour Low Temperature Service 4 Cryogenic Service 5 Produced Water Service or oil at

greater than 5% BS&W 6 Drinking / Potable water service 7 Chemicals, Seal/lube oil 8 Impulse Tubing

VALVE SPECIFICATION







VALVE SCHEDULE

Sl. No.

Piping Class

Rating / Temp. Size (Inch)

Type

Ball Check Gate Globe Butterfly Needle

1 A 150# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-302 VC-802 VG-802 VO-802 - -

2 to 36 VB-100 VC-100 VG-100 VO-100 VF-100 -

2 AM 150# /

-20 to 100 (oF)

1/2 to 1-1/2 - VC-861 VG-861 VO-861 - -

2 to 4 - VC-165 VG-165 VO-165 - -

3 AN1 32 to 140 (oF) 1 to 1-1/2 VB-352 VC-852 VG-852 VO-852 - -

2 to 24 VB-150 VC-150 VG-150 VO-150 VF-150 -

4 AN2 32 to 140 (oF) 1 to 1-1/2 VB-352 VC-852 VG-852 VO-852 - -

2 to 36 VB-150 VC-150 VG-150 VO-150 VF-150 -

5 AN3 32 to 140 (oF) 1/2 to 1-1/2 - VC-822 VG-822 VO-822 - -

2 to 24 - VC-120 VG-120 VO-120 VF-120 -

6 AN4 32 to 100 (oF) 1 to 1-1/2 - VC-861 VG-861 VO-861 - -

2 to 24 - VC-165 VG-165 VO-165 - -

7 AS 150# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-312 VC-812 VG-812 VO-812 -

2 to 48 VB-110 VC-110 VG-110 VO-110 VF-110 -

8 AT -20 to 750 (oF) - VB-381 VC-881 - - - VN-6011

- - - - - - VN-6081

9 AU 150# /

-20 to 200 (oF)

1/2 to 1-1/2 VB-302 VC-802 VG-802 VO-802 - -

2 to 24 VB-100 VC-100 VG-100 VO-100 VF-100 -

10 AV 150# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-372 VC-872 VG-872 VO-872 - -

2 to16 VB-170 VC-170 VG-170 VO-170 VF-170 -

11 AW 150# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-352 VC-852 VG-852 VO-852 - -

2 to 36 VB-150 VC-150 VG-150 VO-150 VF-150 -







Sl. No.

Piping Class


Type


12 AW1 150# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-322 VC-822 VG-822 VO-822 - -

2 to 36 VB-120 VC-120 VG-120 VO-120 VF-120 -

13 AW2 DELETED

14 B 300# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-302 VC-802 VG-802 VO-802 - -

2 to 24 VB-300 VC-300 VG-300 VO-300 VF-300 -

15 BS 300# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-312 VC-812 VG-812 VO-812 -

2 to 24 VB-310 VC-310 VG-310 VO-310 VF-310 -

16 BV 300# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-372 VC-872 VG-872 VO-872 - -

2 to12 VB-370 VC-370 VG-370 VO-370 - -

17 BW 300# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-352 VC-852 VG-852 VO-852 - -

2 to 36 VB-350 VC-350 VG-350 VO-350 VF-350 -

18 BW1 300# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-352 VC-852 VG-852 VO-852 - -

2 to 36 VB-350 VC-350 VG-350 VO-350 VF-350 -

19 BW2 DELETED

20 C 600# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-602 VC-802 VG-802 VO-802 - -

2 to 24 VB-600 VC-600 VG-600 VO-600 - -

21 CS 600# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-612 VC-812 VG-812 VO-812 - -

2 to 24 VB-610 VC-610 VG-610 VO-610 - -

22 CW 600# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-652 VC-852 VG-852 VO-852 - -

2 to 24 VB-650 VC-650 VG-650 VO-650 VF-650 -

23 D 900# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-1502 VC-1502 VG-1502 VO-1502 - -

2 to 24 VB-904 VC-904 VG-904 VO-904 - -







Sl. No.

Piping Class


Type


24 DS 900# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-1512 VC-1512 VG-1512 VO-1512 - -

2 to 24 VB-914 VC-914 VG-914 VO-914 - -

25 DW 900# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-1552 VC-1552 VG-1552 VO-1552 - -

2 to 24 VB-954 VC-954 VG-954 VO-954 - -

26 E 1500# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-1502 VC-1502 VG-1502 VO-1502 - -

2 to 24 VB-1504 VC-1504 VG-1504 VO-1504 - -

27 ES 1500# /

-20 to 750 (oF)

1/2 to 1-1/2 VB-1512 VC-1512 VG-1512 VO-1512 - -

2 to 24 VB-1514 VC-1514 VG-1514 VO-1514 - -

28 EW 1500# /

-20 to 400 (oF)

1/2 to 1-1/2 VB-1552 VC-1552 VG-1552 VO-1552 - -

2 to 24 VB-1554 VC-1554 VG-1554 VO-1554 - -







1.0 SCOPE This technical specification supplements the attached Valve Material Specifications (VMS) sheets and defines the minimum requirements for design, manufacture, inspection, testing and supply of Ball, Gate, Check, Globe, Butterfly and Needle Valves for various applications in the Company.

2.0 DOCUMENTATION AND SUBMITTALS The following documents / drawings shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1 Vendor shall submit the following along with the offer:- 2.1.1 Manufacturer’s complete descriptive and illustrative catalogue / literature. 2.1.2 Arrangement & cross sectional drawings, clearly showing the dimensions, cross sectional details and material specification of all parts. 2.1.3 Drawings for valves with accessories like gear operator, hydraulic / pneumatic operator, motor,

extension bonnet, extended stems with stands, bypass etc. giving major salient dimensions. 2.1.4 One copy of the valve specification sheets signed as “Accepted” by the manufacturer with any

deviations marked up clearly. Data, if any to be furnished by Vendor shall be clearly marked up in the data sheet.

2.1.5 If the valve is regretted or has no deviation, the manufacturer shall write clearly on valve

specification sheets as “Regret” or “No Deviation”. 2.1.6 If there is any deviation from this specification, the same shall be listed clausewise. The offer is likely to be rejected, if the above specified documents are not submitted along with the offer. 2.2 The following documents shall be submitted after placement of the purchase order:- 2.2.1 Drawings mentioned in clauses 2.1.2 & 2.1.3 before start of manufacture. 2.2.2 Production schedule and Inspection and Test Plan (ITP) for Company approval. 2.2.3 Test report for all tests as per the applicable code and this specification. Test reports shall also

be furnished for any supplementary tests as required. 2.2.4 Positive Material Identification (PMI) and Material test certificates (physical properties,

chemical composition & heat treatment report) of the pressure containing parts shall be furnished for the valves for design / constructional features.

3.0 DESIGN AND CONSTRUCTION 3.1 Valve shall be designed, manufactured, tested, inspected and marked as per the

manufacturing standards, design codes and standards (latest editions) indicated in the respective valve material specification sheets.







3.2 Body shall be Bolted Bonnet design upto class 600 and pressure seal bonnet for class 900 & above. Exposed bonnet design shall be used for steam service.

3.3 Unless otherwise specified, the wedge type should be as follows:-

Note: Plain solid wedge can be substituted by flexible solid wedge, if supported by manufacturer’s standard and approved by Company.

3.4 All flanged valves shall have flanges integral with the valve body. Flange face finish shall be

normally specified in the valve specification sheet as serrated finish, 125 to 250 AARH etc. 3.5 All Gate and Globe Valves shall be provided with back seats. The back seats shall be stellited

(No.6). Stelliting / hard facing by deposition shall be minimum 1.6 mm. 3.6 Renewable seat rings are preferred and shall be properly secured to prevent loosening during

service. Integral seat rings are acceptable for sizes upto 1½”. 3.7 Gland packing shall be renewable with valve on stream. 3.8 Wedges / Discs and seat rings of valves, size 1½” & below shall be solid (forged). 3.9 Unless specified otherwise, all check valves 3" & above (except in 900#, 1500# & 2500#

rating) shall have a drain boss at location "G" (Refer Fig.No. 1 of ASME B16.34). A tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per ASME B1.20.1 (Taper) NPT. Provision for auxiliary connections shall be as specified in the purchase specification

3.10 For heavy valves, provisions shall be available for lifting by way of lugs, eye bolts and other

such standard devices. 3.11 Valves, sizes 1½” and below shall be of forged construction. Forged or cast valves are

acceptable for higher sizes. Fabricated valves shall have written approval from Company. 3.12 Socket welded end connections are specified in the valve material specification sheets for

sizes 1-1/2” and below, however, one end socket welded and one end threaded valves may be used, wherever required for instrument hook-up.

3.13 Bypass arrangement fitted with Globe Valve should be considered for Gate Valves as below:-

RATING VALVE SIZE WEDGE TYPE All Rating Sizes 3” and below Solid wedge ASME Class 150 & 300 Sizes 4” and above Flexible wedge

ASME Class 600 & above All sizes Solid wedge

ASME Class 150 On sizes 26” and above











3.14 Vendor shall supply the bypass valve duly tested and fitted to the main valve. Bypass valve shall be globe valve.

The sizes shall be as under:

On main valve < 3” : 1/2" or more

On main valve > 4" but < 10" : 3/4" or more

On main valve > 10'' : 1" or more

3.15 Valves with bypass shall have the direction of flow marked on the main valve. Bypass attachment to the main valve body shall not be screwed. All fillet welds for bypass installation shall be 100% examined by DP/MP test.

3.16 Valve stems shall be forged or machined from forged / rolled bar.

3.17 Valve body / bonnet shall be forged / cast as specified. Forgings are acceptable in place of casting but not vice-versa.

3.18 Valves under “SOUR” category shall meet the requirements of NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification.

3.19 Ball / Plug / Butterfly Valves:

1) As a prequalification, fire test as per API 607 / API 6FA / BS 6755 Part-2 shall be carried out on prototype soft seated ball, plug & butterfly valves. Fire test certificate shall be submitted, duly certified by an authorized third party inspection agency.

2) Soft seated ball, plug & butterfly valves shall be supplied with antistatic devices. 3) Soft seated BW / SW end ball valves shall have a 100 mm long seamless pipe nipple

welded to each end of the valve. Nipples are to be welded prior to assembling Teflon seats / seals.

4) The ball of ball valve shall not protrude outside the end flanges of valve. 5) Ball, plug and butterfly valves, even with wrench or lever operators shall have "Open"

position indicators with limit stops. 6) Generally, Ball valves should be “Full Bore” type. Body style may be split type / sealed

(welded) body for smaller sizes. 7) Ball valves shall be of floating ball / trunnion mounted type as per following:

ASME Class 150 Sizes 8” and below Floating Ball Sizes 10” and above Trunnion mounted

ASME Class 300 Sizes 4” and below Floating Ball Sizes 6” and above Trunnion mounted

ASME Class 600 & above

Sizes 1½ ” and below Floating Ball Sizes 2” and above Trunnion mounted







4.0 OPERATION: 4.1 Generally the valves are hand wheel or lever operated. Gear operation shall be provided as

under:-

4.2 For Gate and Globe Valves, Gear operators shall be totally enclosed bevel gear in grease

case with grease nipples / plugs.

4.3 For Ball and Butterfly Valves, Gear operators shall be totally enclosed helical worm gear or combination of helical worm and spur gear grease case with grease nipples / plugs.

5.0 MATERIAL 5.1 Material specification for the main parts is specified in the respective Valve Material

Specification (Annexure-1 to 6). The manufacturer shall list the material specifications for all valve parts.

5.2 Materials shall comply with NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification for valves under “Sour” service, as specified in the valve material specification.

5.3 Material of construction of yoke shall be equivalent to body / bonnet material as minimum. 5.4 Spring material should be Inconel X-750 minimum. 5.5 Materials for internal retaining components shall be of a material equivalent to that of the stem

material. 6.0 INSPECTION AND TESTING

The Vendor is responsible for full compliance with all requirements of this specification, the purchase description, and applicable codes and standards. The Third Party Inspector (TPI) monitors the Vendor’s compliance with all requirements. Valve testing shall be in accordance with API 598 / BS EN ISO 10497 & 12266 / API SPEC 6D and API 607 as applicable.

VALVE TYPE RATING SIZE (REQUIRE GEAR OPERATOR)

Gate & Globe Valve

ASME Class 150 12” and above



ASME Class 900 & above 4” and above

Ball Valve

ASME Class 150 & 300 6” and above


ASME Class 900 & above 3” and above

Butterfly Valve ASME Class 150 14” and above








6.1 Extend of Inspection 6.1.1 The extent of inspection of valves specified here under are minimum requirement and every

valve shall be inspected by the Vendor and subjected to all the mandatory tests and checks called in the respective codes & this specification.

6.1.2 Positive Material Identification (PMI) of all sizes, pressure rating and materials (Alloy Steel

including Stainless Steel valves) shall be performed and report submitted to Company. 6.1.3 Material test and certificates for all critical components (i.e. body, bonnet, stem, ball / disc /

gate / wedge, seat rings, gland, studs & nuts, gasket, hand wheel etc.) of the valve shall be furnished by the manufacturer.

6.1.4 Valves required for sour service shall have hardness testing as per NACE MR0175. 6.1.5 All ring joint grooves shall be examined by PT (Liquid Penetrant Examination) to ASTM E165. 6.1.6 All gates / discs / wedge and seat rings where chrome or hardening material is overlaid, shall

also be examined by PT. There shall be no indications in the contact areas. 6.1.7 Though the extent of inspection shall be as under, exact extent with hold points shall be

decided by Company and recorded in the form of Inspection Test Plan (ITP). The ITP shall be submitted by Vendor and approved by Company.

6.1.7.1 Forged Valves:

• Visual and dimensional inspection as per MSS SP-55.

• Review of material test certificates.

• Mandatory or supplementary test.

• Review of fire testing certificates, if specified.

• Pressure test as per API 598 or other applicable standards.

6.1.7.2 Cast Steel Valves:

• Visual and dimensional inspection as per MSS SP-55.

• Review of material test certificates.

• NDE & other Mandatory or supplementary test.

• Review of fire testing certificates, if specified.

• Pressure test as per API 598 or other applicable standards.

• Functional tests for Actuated valves.

6.2 Radiography of Cast Valves:

Valve castings shall undergo radiographic examination as specified below.







Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure-B. However for areas of casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose details of areas to be radiographed in line with ASME B16.34.

6.3 Shipment:

All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation.

6.3.1 Coatings shall be as per API 600 or relevant industry standards. 6.3.2 The threaded ends shall be protected with plastic plugs. End flanges shall be fully blanked to

protect the gasket surfaces and valve internals with wood / metal / plastic. The protective cover shall be securely attached to the valve ends by bolting or suitable friction locking devices. Valves shall be packed with the disc/gate in closed position. Stems shall be effectively sealed against the ingress of dirt and moisture. Ball valves shall be packed with valve in open position.

6.3.3 Valves shall be packed individually or collectively in wooden boxes or crates in a manner that

will prevent shifting within the package. 6.3.4 A copy of packing list shall be included in each box/crate. Each valve shall be clearly identified

in the packing list with proper marking. 6.3.5 One copy of test certificates and Release Note issued by TPI shall also be furnished along

with the valves. 7.0 THIRD PARTY INSPECTION (TPI)

If specified, the valves will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 6.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items.

SIZE RATING No. OF VALVES

24” and below ASME Class 150

5% of Valves or 1 No. minimum (Whichever is greater)

26” and above 100% of Valves

16” and below ASME Class 300

5% of Valves or 1 No. minimum (Whichever is greater)

20” and above 100% of Valves

All sizes ASME Class 600 & above 100% of Valves







The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards, data sheets and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

8.0 WARRANTY

The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility. Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.



Team Leader - FE REV NO. 5 January, 2012

DOCUMENT NO. : JOS-02-01 Annexure-1 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) - GATE VALVES



ANNEXURE – 1 TO APPENDIX - C

VALVE MATERIAL SPECIFICATION (VMS)

GATE VALVES


JOINT OPERATIONS

ISSUED BY: APPROVED BY:Sr. Design Engineer - FE Team Leader - FE

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Material, Body

Bypass connections

CARBON STEEL, ASTM A216 Gr. WCB

A182 Gr. F6a

API TRIM No. 8

TEST

ING

OTH

ERS

Material, Stem

Material, Wedge (Note-2)

Material spec, Body seats

Material spec, nut(s)

Gear / Hand wheel Operated

Material spec, Yoke sleeve

Inspection and Testing

Material spec, bolt(s)

DES

IGN

Material, gasket spwnd, filler

Material, packing

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

Flange Facing

Construction, Body

Face to Face dimensions

Design specification

Finish, flange facing

EXPANDED GRAPHITE

ASME B16.10

A182 Gr. F6a / 13% Cr.

A182 Gr. F6a, STELLITE 6

BOLTED BONNET

Ni RESIST TO A439 TYPE D2

125-250 AARH

API 600, API SPEC 6D / ASME B16.34

VALVE MATERIAL SPECIFICATION (VMS)GATE VALVES

RENEWABLE

REFER CLAUSE 3.13 of APPENDIX-C

ONE PIECE SOLID / FLEXIBLE

OS & Y (RISING STEM)

RAISED FACE

Type of Back seat

Type of Wedge (Note-3)

Type of Stem


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

SUBJECT: PIPING-SELECTION & DESIGN

Valve Identification No. VG-100

5 January, 2012REVISION No.

AS SPECIFIED IN THE PURCHASE REQUISITION

Service

Service requirement

Pressure designation

SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING

NIL

ASME CL 150 #

INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A

BOLTED BONNET, OS & Y GATE VALVE

End connections


GEN

ERA

L 2 " to 36"

Temperature Range (Deg.F) -20 to 400

Atmosphere DESERT, DUSTY, HUMIDITY : 5 % to 100%

Size Range

JO Piping Class A & AU

Locking device

Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


NO

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.

Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24".

REFER CLAUSE 6.0 OF APPENDIX-C

Fire Testing

Refer Clause 3.3 of Appendix-C.

NO

TES

Port opening FULL PORT

Normal painting, shipping YES

SS 316, GRAPHITE FILLER

ASTM A193 GRADE B7


ASTM A194 GRADE 2H


JOINT OPERATIONS


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ASTM A193 GRADE B7M


ASTM A194 GRADE 2HM

2 " to 48"


ASME B16.10

125-250 AARH

SOUR HYDROCARBON LIQUID, VAPOUR & GAS


Fire Testing


NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

ASME CL 150 #


Locking device

NO




BRAIDED GRAPHITE WITH CORROSION INHIBITOR


VG-110




BOLTED BONNET


AS

5 January, 2012



Valve Identification No.

REVISION No.

Material, Stem



MA

TER

IAL

SPEC

IFIC

ATI

ON

End connections

Type of Back seat


Construction, Body

Flange Facing




DES

IGN

Service requirement

Service

JO Piping Class

Size Range

GEN

ERA

L

Material, packing

Port opening

Material, Trim

Material, Body


Type of Stem

Material, Wedge (Note-2)

Atmosphere




A182 Gr. F316 / 13% Cr.

RENEWABLE

FULL PORT




NO

TES

API Trim No. 12


REFER CLAUSE 6.0 OF APPENDIX-CInspection and Testing




TEST

ING

OTH

ERS

Refer Clause 3.3 of Appendix-C

RAISED FACE


Bypass connections

A 182 Gr. F316, STELLITE 6


A182 Gr. F316


JOINT OPERATIONS


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12

3 Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Material spec, Body seats A182 Gr. F51, STELLITE 6

ASTM A194 GRADE 8M


NO

Locking device AS SPECIFIED IN THE PURCHASE REQUISITION



Normal painting, shipping

DUPLEX SS, GRAPHITE FILLER

ASTM A193 GRADE B8M


PAINTING : NO

GEN

ERA

L

2 " to 36"



Size Range

JO Piping Class AW1 & AN3

ASME CL 150 #

BOLTED BONNET

End connections


Service

Service requirement


Construction, Body

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM





5 January, 2012


REVISION No.

Nil

DUPLEX SS, ASTM A 890 Gr. 4A

A182 Gr. F51

INTEGRAL FLANGES, RF, ASME B16.5


RENEWABLE




DES

IGN


Material, packing BRAIDED GRAPHITE WITH CORROSION INHIBITOR

ASME B16.10

A182 Gr. F51 / DUPLEX SS (UNS 31803)


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


OTH

ERS

Material, Stem

Material, Wedge




NO

TES

DUPLEX SS (UNS 31803)




Fire Testing


TEST

ING

Finish, flange facing 125-250 AARH

Material, Body


Bypass connections

Type of Back seat


Type of Stem

Flange Facing RAISED FACE (FLAT FACE FOR PIPING CLASS AN3)


JOINT OPERATIONS


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3


Material, Body


Bypass connections

Type of Back seat


Type of Stem

Flange Facing RAISED FACE (FLAT FACE FOR PIPING CLASSES AN1 & AN2)

NO

TES





Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge




DES

IGN



ASME B16.10



MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim




A182 Gr. F51



RENEWABLE








5 January, 2012


REVISION No.

AW, AN1 & AN2

ASME CL 150 #

BOLTED BONNET

End connections


Service

Service requirement


Construction, Body

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS

GEN

ERA

L 2 " to 36"



Size Range

JO Piping Class




ASTM A193 GRADE B8M




ASTM A194 GRADE 8M


NO



PAINTING : NO


JOINT OPERATIONS


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SCRD or UNION BONNET

A182 Gr. F6a


STAINLESS STEEL, ASTM A351 GR. CF8Material, Body


FLAT FACE

125-250 AARH

FULL PORT

Normal painting, shipping PAINTING : NO

Material, Trim

Type of Wedge

Type of Stem

Flange Facing

INSIDE SCREW, RISING STEM

ASTM A193 GRADE B8

Fire Testing NO


NO

TES

API TRIM No. 8




HAND WHEEL

ASTM A194 GRADE 8

TEST

ING

OTH

ERS

Material, Stem

Material, Wedge







DES

IGN


Material, packing EXPANDED GRAPHITE

ASME B16.10

A182 Gr. F6a / 13% Cr.

A182 Gr. F6a

Port opening

MA

TER

IAL

SPEC

IFIC

ATI

ON

End connections





5REVISION No. January, 2012

Construction, Body

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING

NIL


RENEWABLE


SCRD or UNION BONNET, GATE VALVE

Type of Back seat

Service requirement




INTEGRAL FLANGES, FF, ASME B16.5

ASME CL 150 #


GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class AM, AN4

Service


JOINT OPERATIONS


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34

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1

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3


Material, Body


Bypass connections

Type of Back seat


Type of Stem

Flange Facing RAISED FACE

NO

TES

API Trim No. 12




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge



Gear / Hand Wheel Operated

DES

IGN



ASME B16.10

A182 Gr. F316 / SS316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


NIL

STAINLESS STEEL, ASTM A351 GR. CF8M

A182 Gr. F316



RENEWABLE








5 January, 2012


REVISION No.

AV

ASME CL 150 #

BOLTED BONNET

End connections


Service

Service requirement


Construction, Body

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE

GEN

ERA

L 2 " to 16"



Size Range

JO Piping Class




Material spec, Body seats A 182 Gr. F316, STELLITE 6

NO

ASTM A193 GRADE B8M


ASTM A194 GRADE 8M





PAINTING : NO


JOINT OPERATIONS

ISSUED BY: APPROVED BY:Sr. Design Engineer - FE

FE

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125-250 AARH

Material, Body


NO

ASTM A193 GRADE B7


ASTM A194 GRADE 2H

FULL PORT

YES



Bypass connections

Type of Back seat


Type of Stem

Flange Facing


Port opening

NO

TES

API TRIM No. 8




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge





DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


NIL


A182 Gr. F6a



RENEWABLE




RAISED FACE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-

C



5 January, 2012


REVISION No.

B

ASME CL 300 #

BOLTED BONNET

End connections


Service

Service requirement


Construction, Body

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class



Material spec, Yoke sleeve Ni RESIST TO A439 TYPE D2



JOINT OPERATIONS


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Material, Body

NO

ASTM A193 GRADE B7M


ASTM A194 GRADE 2HM

Bypass connections

Locking device


Type of Back seat


Type of Stem

Flange Facing

NO

TES

API Trim No. 12


REFER CLAUSE 6.0 OF APPENDIX-CInspection and TestingTEST

ING

OTH

ERS

Material, Stem

Material, Wedge



DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316


Port opening

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

RENEWABLE




FULL PORT


RAISED FACE





5 January, 2012


REVISION No.

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS


ASME CL 300 #

BOLTED BONNET

End connections





Service requirement






Fire Testing


Construction, Body

A182 Gr. F316

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class BS

Service



YES






JOINT OPERATIONS


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33

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2

3

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER


ASTM A194 GRADE 8M


NO



ASTM A193 GRADE B8M







A182 Gr. F51


GEN

ERA

L

2 " to 36"



Size Range

JO Piping Class BW & BW1

End connections


Service

Service requirement


Construction, Body



C



5 January, 2012


REVISION No.

BOLTED BONNET, OS & Y, GATE VALVE

RENEWABLE




ASME CL 300 #

BOLTED BONNET

RAISED FACE

DES

IGN



ASME B16.10


A182 Gr. F51, STELLITE 6

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge




Locking device

NO

TES





Fire Testing


PAINTING : NO


Material, Body


Bypass connections

Type of Back seat


Type of Stem

Flange Facing

FLANGED, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A


JOINT OPERATIONS


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DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VG-370JO Piping Class BV

Size Range 2 " to 12"

Service CHEMICALS, LUBE / SEAL OIL

Service requirement NIL



DES

IGN


Design specification API 600, API SPEC 6D / ASME B16.34

End connections INTEGRAL FLANGES, RF, ASME B16.5

Face to Face dimensions ASME B16.10

Pressure designation ASME CL 300 #

Construction, Body BOLTED BONNET

Type of Back seat RENEWABLE

Type of Wedge (Note-2) ONE PIECE SOLID / FLEXIBLE

Type of Stem OS & Y (RISING STEM)

A182 Gr. F316

Material, Wedge




A182 Gr. F316 / SS316


Bypass connections REFER CLAUSE 3.13 of APPENDIX-C

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body STAINLESS STEEL, ASTM A351 GR. CF8M

Material, Trim API Trim No. 12

Material, Stem



Material, gasket spwnd, filler SS 316, GRAPHITE FILLER

Material spec, bolt(s) ASTM A193 GRADE B8M

Material spec, nut(s) ASTM A194 GRADE 8M



PAINTING : NOOTH

ERS

Gear / Hand Wheel Operated REFER CLAUSE 4.0 OF APPENDIX-C



Third Party Inspection AS SPECIFIED IN THE PURCHASE REQUISITION

TEST

ING Fire Testing NO

Inspection and Testing REFER CLAUSE 6.0 OF APPENDIX-C

NO

TES



JOINT OPERATIONS


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YES


GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class C

ASME CL 600 #

BOLTED BONNET

End connections


Service

Service requirement


Construction, Body

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER





5 January, 2012


REVISION No.

NIL


A182 Gr. F6a



RENEWABLE




RAISED FACE

DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.

13% Cr., STELLITE 6

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


OTH

ERS

Material, Stem

Material, Wedge




NO

TES

API TRIM No. 8




Fire Testing


TEST

ING


Bypass connections

Type of Back seat


Type of Stem

Flange Facing


Port opening


125-250 AARH

Material, Body


NO

ASTM A193 GRADE B7


ASTM A194 GRADE 2H

FULL PORT



JOINT OPERATIONS


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NO

YES

ASTM A193 GRADE B7M




A182 Gr. F316



ASTM A194 GRADE 2HM



Material, Body


End connections





RENEWABLE

125-250 AARH

RAISED FACE

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class

Service requirement

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS



ASME CL 600 #

CS

Service






5 January, 2012


REVISION No.

DES

IGN


ASME B16.10

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim



OTH

ERS

Material, Stem

Material, Wedge





Locking device

NO

TES

API Trim No. 12




Fire Testing


TEST

ING




Bypass connections

Type of Back seat


Type of Stem

Flange Facing



JOINT OPERATIONS


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32 SHIPPING : YES

33

34

35

1

2

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5 January, 2012


C


REVISION No.

GEN

ERA

L

Valve Identification No. VG-650JO Piping Class CW


ServiceSOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

Service requirement NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B



DES

IGN

BOLTED BONNET, OS & Y, GATE VALVE


End connections FLANGED, RF, ASME B16.5







A182 Gr. F51

Material, Wedge







MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body DUPLEX SS, ASTM A 890 Gr. 4A

Material, Trim DUPLEX SS (UNS 31803)

Material, Stem



Material, gasket spwnd, filler DUPLEX SS, GRAPHITE FILLER





PAINTING : NOOTH

ERS

Gear / Hand wheel Operated REFER CLAUSE 4.0 OF APPENDIX-C




TEST

ING Fire Testing NO


NO

TES



JOINT OPERATIONS


Page 14 of 28

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2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

1

2

Type of Wedge

Type of Stem

NO

TES

API TRIM No. 8




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge





Locking device

DES

IGN



MANUFACTURER STD.

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34

NO

ASTM A193 GRADE B7

HAND WHEEL

INTEGRAL







5 January, 2012


REVISION No.

SOCKET WELD



ASME CL 800 #

End connections

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement

SWEET HYDROCARBON / UTILITIES / GLYCOL / STEAM / STEAM CONDENSATE / BOILER FEED WATER, HVAC PIPING

A, AU, B & C

Service

NIL





Type of Back seat


Construction, Body

SOLID


BOLTED BONNET

ASTM A194 GRADE 2H

Port opening STANDARD BORE (AS PER API 602, TABLE 3)


CARBON STEEL, ASTM A105

A182 Gr. F6a

Material, Body


JOINT OPERATIONS


Page 15 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

1

2


NO

ASTM A193 GRADE B7M

HAND WHEEL

ASTM A194 GRADE 2HM



JO Piping Class AS, BS & CS

Service






A182 Gr. F316

INTEGRAL

End connections


GEN

ERA

L 1/2 " to 1-1/2"



Size Range

Service requirement


Construction, Body

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GASNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

SOCKET WELD


ASME CL 800 #





5 January, 2012


REVISION No.

DES

IGN



MANUFACTURER STD.

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34

OTH

ERS

Material, Stem

Material, Wedge





Locking device

NO

TES

API Trim No. 12




Fire Testing


TEST

ING

Material, Body


Type of Back seat

Type of Wedge

Type of Stem

SOLID


BOLTED BONNET


JOINT OPERATIONS


Page 16 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

NO

ASTM A193 GRADE B8M (PTFE COATED)

HAND WHEEL

ASTM A194 GRADE 8M (PTFE COATED)


GEN

ERA

L

1/2 " to 1-1/2"



Size Range

AW1 & AN3

Service

Service requirement

API 602 / ASME B16.34




STANDARD BORE (AS PER API 602, TABLE 3)


DUPLEX SS, ASTM A 182 Gr. F51

Type of Back seat INTEGRAL

JO Piping Class

Construction, Body

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEMNil

SOCKET WELD


ASME CL 800 #

End connections


BOLTED BONNET





5 January, 2012


REVISION No.

DES

IGN



MANUFACTURER STD.



MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

SOLID

OTH

ERS

Material, Stem

Material, Wedge




NO

TES





Fire Testing


TEST

ING

Type of Wedge

Type of Stem

Port opening

Material, Body

A182 Gr. F51






JOINT OPERATIONS


Page 17 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

A182 Gr. F51




AS SPECIFIED IN THE PURCHASE REQUISITIONThird Party Inspection

Fire Testing


Type of Wedge

Type of Stem

Port opening

Material, Body

NO

TES



REFER CLAUSE 6.0 OF APPENDIX-CInspection and TestingTEST

ING

OTH

ERS

Material, Stem

Material, Wedge




DES

IGN



MANUFACTURER STD.



MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

SOLID





5 January, 2012


REVISION No.

JO Piping Class

Construction, Body

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTION


SOCKET WELD


ASME CL 800 #

End connections


BOLTED BONNET

API 602 / ASME B16.34







Type of Back seat INTEGRAL

GEN

ERA

L

1/2 " to 1-1/2"



Size Range

AW, BW, BW1, CW, AN1 & AN2

Service

Service requirement

NO

ASTM A193 GRADE B8M

HAND WHEEL

ASTM A194 GRADE 8M



JOINT OPERATIONS


Page 18 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

ASTM A194 GRADE 8



STAINLESS STEEL, ASTM A351 GR. CF8

A182 Gr. F6a








Type of Back seat


Construction, Body

NO

HAND WHEEL

SCRD or UNION BONNET, GATE VALVE

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement




Valve Identification No. VG-861AM, AN4

REVISION No.

API 602 / ASME B16.34

5 January, 2012


SCRD or UNION BONNET

SCREWED ENDSEnd connections

Service

ASME CL 800 #

NIL

Locking devise

DES

IGN



MANUFACTURER STD.

A182 Gr. F6a / 13% Cr.

INTEGRAL

Material, Stem

Material, Wedge



Material, Body

Type of Wedge

Type of Stem

Material, Trim

Fire Testing

SOLID



MA

TER

IAL

SPEC

IFIC

ATI

ON



ASTM A193 GRADE B8

TEST

ING

OTH

ERS

PAINTING : NO

NO

TES

API TRIM No. 8







JOINT OPERATIONS


Page 19 of 28

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

ASTM A194 GRADE 8



STAINLESS STEEL, A182 Gr. F304L

A182 Gr. F316

Material, Body


AV, BV

Service




Style


Type of Back seat


Construction, Body

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATENIL

SOCKET WELD



ASME CL 800 #

End connections





5 January, 2012


REVISION No.

SOLID


BOLTED BONNET

NO

ASTM A193 GRADE B8

HAND WHEEL

INTEGRAL



PAINTING : NO

DES

IGN



MANUFACTURER STD.

A182 Gr. F316 / SS316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34

TEST

ING

OTH

ERS

Material, Stem

Material, Wedge





Locking devise

Type of Wedge

Type of Stem

NO

TES

API Trim No. 12




Fire Testing


JOINT OPERATIONS


Page 20 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3


NO

ASTM A193 GRADE B7


ASTM A194 GRADE 2H

YES




Bypass connections

Type of Back seat


Type of Stem

Flange Facing

Port opening

NO

TES

API TRIM No. 8




Fire Testing


TEST

ING


FULL PORT

OTH

ERS

Material, Stem

Material, Wedge





Locking devise

Material, Body

RING JOINT

DES

IGN


ASME B16.10

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim


JO Piping Class

NIL


A182 Gr. F6a

INTEGRAL FLANGES, RJ, ASME B16.5

PRESSURE SEAL BONNET, OS & Y GATE VALVE

RENEWABLE






C



5 January, 2012


REVISION No.

D

ASME CL 900 #

PRESSURE SEAL BONNET

End connections


Service

Service requirement


Construction, Body

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER


GEN

ERA

L 2 " to 24"



Size Range


JOINT OPERATIONS


Page 21 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3

Material, Trim

ASTM A193 GRADE B7M



Type of Back seat


Type of Stem

Flange Facing RING JOINT

NO

TES

API Trim No. 12




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge





Locking devise

DES

IGN


ASME B16.10

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON

API 600, API SPEC 6D / ASME B16.34Design specification

Material, Body

JO Piping Class



A182 Gr. F316



RENEWABLE








5 January, 2012


REVISION No.

DS

ASME CL 900 #


End connections


Service

Service requirement


Construction, Body


GEN

ERA

L 2 " to 24"



Size Range

Refer Clause 3.3 of Appendix-CVendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

ASTM A194 GRADE 2HM




NO


Bypass connections


JOINT OPERATIONS


Page 22 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

32 SHIPPING : YES

33

34

35

1

2

3


5 January, 2012


C


REVISION No.

GEN

ERA

L

Valve Identification No. VG-954JO Piping Class DW


ServiceSOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)




DES

IGN



End connections INTEGRAL FLANGES, RJ, ASME B16.5







A182 Gr. F51

Material, Wedge







MA

TER

IAL

SPEC

IFIC

ATI

ON



Material, Stem








PAINTING : NOOTH

ERS





TEST

ING Fire Testing NO


NO

TES



JOINT OPERATIONS


Page 23 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

1

2

NO

Gear / Hand Wheel Operated HAND WHEEL



ASTM A194 GRADE 2H






A182 Gr. F6a

Material, Body





Type of Wedge

Type of Stem

Construction, Body

SOLID


INTEGRAL

End connections SOCKET WELD


API 602 / ASME B16.34

Service

NILGEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement





Valve Identification No. VG-1502D, E

5 January, 2012


REVISION No.

DES

IGN



MANUFACTURER STD.

A182 Gr. F6a / 13% Cr.

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

Type of Back seat


NO

TES

API TRIM No. 8



OTH

ERS

Material, Stem

Material, Wedge






ASME CL 1500 #

TEST

ING


Locking devise

ASTM A193 GRADE B7Material spec, bolt(s)

Fire Testing


JOINT OPERATIONS


Page 24 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3


5 January, 2012


C


REVISION No.

GEN

ERA

L

Valve Identification No. VG-1504JO Piping Class E


Service SWEET HYDROCARBON, STEAM / STEAM CONDENSATE




DES

IGN






Construction, Body PRESSURE SEAL BONNET







MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body CARBON STEEL, ASTM A216 Gr. WCB

Material, Trim API TRIM No. 8

Material, Stem A182 Gr. F6a

Material, Wedge A182 Gr. F6a / 13% Cr.

Material spec, Body seats A182 Gr. F6a, STELLITE 6



Material spec, bolt(s) ASTM A193 GRADE B7

Material spec, nut(s) ASTM A194 GRADE 2H

OTH

ERS


Locking devise AS SPECIFIED IN THE PURCHASE REQUISITION



TEST

ING Fire Testing NO


NO

TES





JOINT OPERATIONS


Page 25 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

1

2

Type of Wedge

Type of Stem

NO

TES

API Trim No. 12




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Wedge





Locking devise

DES

IGN



MANUFACTURER STD.

A182 Gr. F316 / SS316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34

NO

ASTM A193 GRADE B7M

HAND WHEEL

INTEGRAL







5 January, 2012


REVISION No.

SOCKET WELD



ASME CL 1500 #

End connections

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement


DS, ES

Service






Type of Back seat


Construction, Body

SOLID



ASTM A194 GRADE 2HM




A182 Gr. F316

Material, Body


JOINT OPERATIONS


Page 26 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VG-1514JO Piping Class ES


Service SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS




DES

IGN






Construction, Body PRESSURE SEAL BONNET







MA

TER

IAL

SPEC

IFIC

ATI

ON



Material, Stem A182 Gr. F316

Material, Wedge A182 Gr. F316 / SS 316





Material spec, nut(s) ASTM A194 GRADE 2HM

OTH

ERS


Locking devise AS SPECIFIED IN THE PURCHASE REQUISITION



TEST

ING Fire Testing NO


NO

TES





JOINT OPERATIONS


Page 27 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

NO

Gear / Hand Wheel Operated HAND WHEEL



ASTM A194 GRADE 8M






A182 Gr. F51

Material, Body



PAINTING : NO



Type of Wedge

Type of Stem

Construction, Body

SOLID


INTEGRAL

End connections SOCKET WELD



Service


GEN

ERA

L

1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)




Valve Identification No. VG-1552DW, EW

5 January, 2012


REVISION No.

DES

IGN



MANUFACTURER STD.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

Type of Back seat


NO

TES




OTH

ERS

Material, Stem

Material, Wedge






ASME CL 1500 #

TEST

ING


Locking devise

ASTM A193 GRADE B8MMaterial spec, bolt(s)

Fire Testing


JOINT OPERATIONS


Page 28 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33 SHIPPING : YES

34

35

36

1

2

3

Material, Body

NO

ASTM A193 GRADE B8M


ASTM A194 GRADE 8M




A182 Gr. F51


Bypass connections

Type of Back seat


Type of Stem


NO

TES





Fire Testing

TEST

ING


OTH

ERS

Material, Stem

Material, Wedge






Locking devise

DES

IGN



ASME B16.10



Port opening

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim



RENEWABLE




FULL PORT






5 January, 2012


REVISION No.

Service requirement


Construction, Body

PMP WATER RING MAIN & INJECTION WELLS


ASME CL 1500 #


End connections



GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class EW

Service




PAINTING : NO





VALVE MATERIAL SPECIFICATION (VMS) - GLOBE VALVES




VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES


JOINT OPERATIONS


Page 1 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3




NO

ASTM A193 GRADE B7


GEN

ERA

L 2 " to 36"



Size Range


Service

ASME CL 150 #

End connections



Service requirement

BOLTED BONNET, OS & Y GLOBE VALVE

5 January, 2012


SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING

NIL


REVISION No.

RENEWABLE

BALL / PLUG

Pressure Designation

Construction, Body BOLTED BONNET, STRAIGHT PATTERN




Valve Identification No. VO-100

DES

IGN

Type of Stem


Flange Facing

Type of Back seat

Type of Discs


FULL

API 600, API SPEC 6D / ASME B16.34 / BS 1873


ASME B16.10

A182 Gr. F6a / 13% Cr.


Port opening

RAISED FACE

125-250 AARH

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

OTH

ERS

Material, Stem

Material, Disc (Note-2)




Material, Body

NO

TES

API TRIM No. 8




Fire Testing

TEST

ING




ASTM A194 GRADE 2H


A182 Gr. F6a

Ni RESIST TO A439 TYPE D2Material spec, Yoke sleeve


JOINT OPERATIONS


Page 2 of 28

1

2

3 2 " to 48"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

1

2

3

REVISION No.

OTH

ERS

Material, Body


Material, Disc (Note-2)


Flange Facing

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON

Type of Discs

Port opening

A182 Gr. F316


125-250 AARH

RAISED FACE

FULL

Material, Trim

BALL / PLUG

API Trim No. 12

NO

TES




TEST

ING


NO

Material, Stem

Type of Stem




RENEWABLE




Construction, Body

ASME B16.10


Type of Back seat





5 January, 2012

DES

IGN


AS

ASME CL 150 #

BOLTED BONNET, STRAIGHT PATTERN

End connections


Service

Service requirement

JO Piping Class

GEN

ERA

L



Size Range




ASTM A193 GRADE B7M


ASTM A194 GRADE 2HM

Fire Testing






Material, packing






JOINT OPERATIONS


Page 3 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

1

2


Material, Body


Type of Back seat

Type of Discs

Type of Stem

Flange Facing RAISED FACE (FLAT FACE FOR PIPING CLASS AN3)

NO

TES




Fire Testing

Material spec, bolt(s)MA

TER

IAL

SPEC

IFIC

ATI

ON

PAINTING : NO

Material, Trim

TEST

ING

OTH

ERS

Material, Stem

Material, Disc




NO

ASTM A193 GRADE B8M


DES

IGN



ASME B16.10



Nil


A182 Gr. F51



RENEWABLE

BALL / PLUG







5 January, 2012


REVISION No.

AW1 & AN3

ASME CL 150 #


End connections


Service

Service requirement


Construction, Body

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEMG

ENER

AL

2 " to 36"



Size Range

JO Piping Class


Port opening FULL






ASTM A194 GRADE 8M


JOINT OPERATIONS


Page 4 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

1

2

PAINTING : NO


Port opening FULL






GEN

ERA

L 2 " to 36"



Size Range

JO Piping Class AW, AN1 & AN2

ASME CL 150 #


End connections


Service

Service requirement


Construction, Body






5 January, 2012


REVISION No.

ASTM A194 GRADE 8M



A182 Gr. F51



RENEWABLE

BALL / PLUG


NO

ASTM A193 GRADE B8M


DES

IGN



ASME B16.10



TEST

ING

OTH

ERS

Material, Stem

Material, Disc




NO

TES




Fire Testing


TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


Material, Body


Type of Back seat

Type of Discs

Type of Stem




JOINT OPERATIONS


Page 5 of 28

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30 SHIPPING : YES

31

32

33

1

2

GEN

ERA

L 2 " to 24"



Size Range

AM, AN4

ASME CL 150 #

SCRD or UNION BONNET, STRAIGHT PATTERN

End connections


Service

Service requirement


Construction, Body







5 January, 2012


REVISION No.

JO Piping Class

NIL


A182 Gr. F6a


SCRD or UNION BONNET, GLOBE VALVE

RENEWABLE

BALL / PLUG


STANDARD

DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.

A182 Gr. F6a

Port opening

MA

TER

IAL

SPEC

IFIC

ATI

ON


TEST

ING

OTH

ERS

Material, Stem

Material, Disc





NO

TES

API TRIM No. 8




Material, Trim

Fire Testing


Type of Back seat

Type of Discs

Type of Stem

Flange Facing

125-250 AARH

Material, Body


FLAT FACE

ASTM A193 GRADE B8


ASTM A194 GRADE 8



NO


PAINTING : NO


JOINT OPERATIONS


Page 6 of 28

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31 SHIPPING : YES

32

33

34

1

2

PAINTING : NO


Port opening FULL






GEN

ERA

L 2 " to 16"



Size Range

JO Piping Classs AV

ASME CL 150 #


End connections


Service

Service requirement


Construction, Body






5 January, 2012


REVISION No.

ASTM A194 GRADE 8M

NIL


A182 Gr. F316



RENEWABLE

BALL / PLUG


NO

ASTM A193 GRADE B8M


DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316


TEST

ING

OTH

ERS

Material, Stem

Material, Disc




NO

TES

API Trim No. 12



Fire Testing


TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


Material, Body


Type of Back seat

Type of Discs

Type of Stem




JOINT OPERATIONS


Page 7 of 28

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1

2


GEN

ERA

L 2 " to 24"



Size Range

B

ASME CL 300 #


End connections


Service

Service requirement


Construction, Body

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS, BRACKISH WATER





5 January, 2012


REVISION No.

JO Piping Class

NIL


A182 Gr. F6a



RENEWABLE

BALL / PLUG


RAISED FACE

FULL

ASME B16.10

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

DES

IGN

Flange Facing


Material, Body


Port opening



125-250 AARH


Type of Back seat

Type of Discs

Type of Stem

TEST

ING

OTH

ERS

Material, Stem

Material, Disc






NO

TES

API TRIM No. 8



Fire Testing



NO

ASTM A193 GRADE B7


ASTM A194 GRADE 2H




JOINT OPERATIONS


Page 8 of 28

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Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Port opening FULL





GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class BS

ASME CL 300 #


End connections


Service

Service requirement


Construction, Body






5 January, 2012


REVISION No.

ASTM A194 GRADE 2HM



A182 Gr. F316



RENEWABLE

BALL / PLUG


NO

ASTM A193 GRADE B7M


DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316


TEST

ING

OTH

ERS

Material, Stem

Material, Disc




NO

TES

API Trim No. 12



Fire Testing


TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


Material, Body


Type of Back seat

Type of Discs

Type of Stem




JOINT OPERATIONS


Page 9 of 28

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29

30

31 SHIPPING : YES

32

33

34

1

2

Type of Stem



Material, Body

Flange Facing

NO

TES





Fire Testing

TEST

ING

PAINTING : NO

OTH

ERS

Material, Wedge






TER

IAL

SPEC

IFIC

ATI

ON

Material, Stem

DES

IGN



ASME B16.10



Material, Trim


Port opening



A182 Gr. F51



RENEWABLE

BALL / PLUG


FULL

RAISED FACE





5 January, 2012


REVISION No.

BW & BW1


End connections


Service

Service requirement


Construction, Body



GEN

ERA

L 2 " to 36"



Size Range

JO Piping Class

ASME CL 300 #




NO

ASTM A193 GRADE B8M


ASTM A194 GRADE 8M

Type of Back seat

Type of Discs


JOINT OPERATIONS


Page 10 of 28

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29

30

31 SHIPPING : YES

32

33

34

1

2

PAINTING : NO

NO

TES Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.



TEST

ING Fire Testing NO




OTH

ERS Gear / Hand wheel Operated REFER CLAUSE 4.0 OF APPENDIX-C



MA

TER

IAL

SPEC

IFIC

ATI

ON








Material, Disc A182 Gr. F316 / SS 316




Port opening FULL

Material, Body


Type of Discs BALL / PLUG






NIL



DES

IGN


Design specification API 600, API SPEC 6D / ASME B16.34 / BS 1873

End connections

GEN

ERA

L

Valve Identification No. VO-370JO Piping Classs BV



Service requirement


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 11 of 28

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30

31

32

33

34

1

2


Port opening


Type of Back seat

Type of Discs

Type of Stem

125-250 AARH

Material, Body

Flange Facing


NO

TES

API TRIM No. 8




Fire Testing

TEST

ING

OTH

ERS

Material, Stem

Material, Disc







DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim



A182 Gr. F6a



RENEWABLE

BALL / PLUG


RAISED FACE

FULL

ASME CL 600 #





5 January, 2012


REVISION No.


End connections


Service

Service requirement


Construction, Body

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATERNILG

ENER

AL 2 " to 24"



Size Range

JO Piping Class C

YES




NO

ASTM A193 GRADE B7


ASTM A194 GRADE 2H


JOINT OPERATIONS


Page 12 of 28

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30

31

32

33

34

1

2

Type of Back seat

Type of Discs

Type of Stem



Material, Body

Flange Facing

Material, Stem

NO

TES

API Trim No. 12




Fire Testing

TEST

ING

OTH

ERS

Material, Disc






TER

IAL

SPEC

IFIC

ATI

ON

DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316


Material, Trim


Port opening



A182 Gr. F316



RENEWABLE

BALL / PLUG


FULL

RAISED FACE





5 January, 2012


CS


End connections


Service

Service requirement


Construction, Body



GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class

REVISION No.

YES




NO

ASTM A193 GRADE B7M


ASTM A194 GRADE 2HM

ASME CL 600 #


JOINT OPERATIONS


Page 13 of 28

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29

30

31 SHIPPING : YES

32

33

34

1

2

PAINTING : NO

NO




TEST

ING Fire Testing NO




OTH




MA

TER

IAL

SPEC

IFIC

ATI

ON








Material, Wedge A182 Gr. F51 / DUPLEX SS (UNS 31803)




Port opening FULL

Material, Body








NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-BTemperature Range (Deg.F) -20 to 400


DES

IGN



End connections

GEN

ERA

L

Valve Identification No. VO-650JO Piping Class CW


ServiceSOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

Service requirement


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 14 of 28

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32

1

2

ASTM A194 GRADE 2H








Type of Back seat

EXPANDED GRAPHITE

ASTM A193 GRADE B7

JO Piping Class



A, AU, B & C

Service

GEN

ERA

L 1/2 " to 1-1/2"







NIL

January, 2012REVISION No.


Size Range


Service requirement

A182 Gr. F6a


Material, Stem


5



DES

IGN

Type of Discs

Type of Stem

SOCKET WELD

API 602 / ASME B16.34 / BS 1873

MANUFACTURER STD.




Construction, Body

ASME CL 800 #

End connections

BALL / PLUG

HAND WHEEL

INTEGRAL

API TRIM No. 8

Material, packing

Material, Body


A182 Gr. F6a / 13% Cr.



Material, Trim

NOFire Testing

Material, Disc




NO

TES

TEST

ING

OTH

ERS

MA

TER

IAL

SPEC

IFIC

ATI

ON




JOINT OPERATIONS


Page 15 of 28

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31

32

1

2


Type of Back seat

Type of Discs

Type of Stem

BALL / PLUG



INTEGRAL

NO

TES

API Trim No. 12




Fire Testing


TEST

ING

OTH

ERS

Material, Stem

Material, Disc





DES

IGN



MANUFACTURER STD.

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34 / BS 1873





5 January, 2012


REVISION No.

Service requirement


Construction, Body

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GASNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

SOCKET WELD


ASME CL 800 #

End connections


GEN

ERA

L 1/2 " to 1-1/2"



Size Range


Service





A182 Gr. F316


Material, Body

NO

ASTM A193 GRADE B7M

HAND WHEEL

ASTM A194 GRADE 2HM



JOINT OPERATIONS JOINT OPERATIONS

DOCUMENT ENGINEERING SPECIFICATION SUBJECT PIPING SELECTION & DESIGNDOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

ISSUED BY: APPROVED BYISSUED BY: APPROVED BY: January 2012REVISION No 5Sr. Design Engineer - FE Team Leader - FE

January, 2012REVISION No. 5g g Team Leader FE

DOCUMENT NO JOS 02 01 VALVE MATERIAL SPECIFICATION (VMS)Page 16 of 28

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Page 16 of 28 Annexure-2 to Appendix-C GLOBE VALVESpp

VO 822GLOBE VALVES

1 Valve Identification No. VO-8222 AW1 & AN3JO Piping Class2 AW1 & AN3JO Piping Class

3 1/2 " to 1-1/2"Size Range3

L

1/2 to 1 1/2Size RangeNON SOUR SERVICES (CORROSIVE HYDROCARBON OIL > 5%

RA

L NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W EMULSION (RAW OIL WATER) CORROSIVE WATER

4ER BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER Service4

ENE DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER Service

GE SYSTEM

5

G

Service requirement NIL5 Service requirement NIL

6 Temperature Range (Deg.F) -20 to 4006 Temperature Range (Deg.F) 20 to 400

7 Atmosphere DESERT, DUSTY, HUMIDITY : 5 % to 100%

8 Style BOLTED BONNET OS & Y GLOBE VALVE8 Style BOLTED BONNET, OS & Y GLOBE VALVE

9 API 602 / ASME B16.34 / BS 1873Design specification9 g p

10 SOCKET WELDEnd connections

11 MANUFACTURER STDFace to Face dimensions11 MANUFACTURER STD.

N


12 Pressure designationGN

ASME CL 800 #12

BOLTED BONNET STRAIGHT PATTERN


C i B d

SIG ASME CL 800 #

13 BOLTED BONNET, STRAIGHT PATTERNConstruction, BodyDE

14 INTEGRAL

D

Type of Back seat14 INTEGRALType of Back seat

15 Type of Discs BALL / PLUG5

16

yp

T f St OS & Y (RISING STEM)16 Type of Stem OS & Y (RISING STEM)

17 Port opening STANDARD BORE (AS PER API 602 TABLE 3)17 Port opening STANDARD BORE (AS PER API 602, TABLE 3)

18 DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51Material, Body

19 Material Trim

( )y

DUPLEX SS (UNS 31803)N 19 Material, Trim DUPLEX SS (UNS 31803)

ON

20 A182 Gr F51Material StemTIO

20 A182 Gr. F51Material, Stem

CA

21 A182 Gr. F51 / DUPLEX SS (UNS 31803)FIC Material, Disc

22 Material spec Body seats A182 Gr F51 STELLITE 6CIF

22 Material spec, Body seats A182 Gr. F51, STELLITE 6

PEC

23 Material spec, Yoke sleeve Ni RESIST TO A439 TYPE D2SP 23 Material spec, Yoke sleeve Ni RESIST TO A439 TYPE D2

AL

24 Material, gasket spwnd, filler DUPLEX SS, GRAPHITE FILLER

RIA

25 Material packing BRAIDED GRAPHITE WITH CORROSION INHIBITORER 25 Material, packing BRAIDED GRAPHITE WITH CORROSION INHIBITOR

ATE

26 ASTM A193 GRADE B8M Material spec, bolt(s)MA

26

27 ASTM A194 GRADE 8MM t i l t( )

p , ( )M

27 ASTM A194 GRADE 8MMaterial spec, nut(s)

28 HAND WHEELGear / Hand wheel OperatedS 28 HAND WHEELGear / Hand wheel Operated

RS

29 SHIPPING : YESNormal painting, shipping PAINTING : NOHER 29 SHIPPING : YESNormal painting, shipping PAINTING : NO

TH

30 AS SPECIFIED IN THE PURCHASE REQUISITIONThird Party InspectionOT

y p

G 31 NOFire TestingNG 31 NOFire Testing

TIN

32 Inspection and Testing REFER CLAUSE 6 0 OF APPENDIX CEST

32 Inspection and Testing REFER CLAUSE 6.0 OF APPENDIX-CTE

1ES Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.

OTE

2Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts N

O

2 for Company approval.N p y pp

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)


JOINT OPERATIONS


Page 17 of 28

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25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

PAINTING : NO

ASTM A194 GRADE 8M

JO Piping Class

Service




API 602 / ASME B16.34 / BS 1873



NO

ASTM A193 GRADE B8M

HAND WHEEL

ASME CL 800 #



Fire Testing


GEN

ERA

L

1/2 " to 1-1/2"



Size Range

Service requirement


Construction, Body

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTIONNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

SOCKET WELD






5


DES

IGN



MANUFACTURER STD.



Material, Trim

MA

TER

IAL

SPEC

IFIC

ATI

ON

End connections

Material, Stem

Material, Disc



January, 2012

Type of Back seat

BALL / PLUG


INTEGRAL

AW, BW, BW1, CW, AN1 & AN2

A182 Gr. F51

NO

TES





TEST

ING

OTH

ERS

DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51


REVISION No.


Type of Discs

Type of Stem

Port opening

Material, Body



JOINT OPERATIONS


Page 18 of 28

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23

24

25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

Type of Stem

BALL / PLUG


NO

TES

API TRIM No. 8





TEST

ING

OTH

ERS

Material, Stem

Material, Disc





Type of Discs

DES

IGN



MANUFACTURER STD.

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

SCRD or UNION BONNET, STRAIGHT PATTERN

NO

ASTM A193 GRADE B8

HAND WHEEL

INTEGRAL


PAINTING : NO





5 January, 2012


REVISION No.

SCRD or UNION BONNET, GLOBE VALVE


ASME CL 800 #

End connections

API 602 / ASME B16.34 / BS 1873

NILGEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement


AM, AN4

Service





Type of Back seat


Construction, Body

SCREWED ENDS

ASTM A194 GRADE 8




A182 Gr. F6a

Material, Body

Fire Testing


JOINT OPERATIONS


Page 19 of 28

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21

22

23

24

25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

Type of Discs

Type of Stem

NO

TES

API Trim No. 12




Fire Testing

TEST

ING

OTH

ERS

Material, Stem

Material, Disc





DES

IGN



MANUFACTURER STD.

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 602 / ASME B16.34 / BS1873

BALL / PLUG



NO

ASTM A193 GRADE B8

HAND WHEEL

INTEGRAL


PAINTING : NO





5 January, 2012


REVISION No.

NIL

SOCKET WELD



ASME CL 800 #

End connections

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

Service requirement


AV, BV

Service




Style


Type of Back seat


Construction, Body

ASTM A194 GRADE 8



STAINLESS STEEL, A182 Gr. F304L

A182 Gr. F316

Material, Body



JOINT OPERATIONS


Page 20 of 28

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23

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25

26

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28

29

30

31

32

1

2

NO

GEN

ERA

L 2 " to 24"


Atmosphere

Size Range

JO Piping Class

Service

Service requirement




Construction, Body

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATERNIL






Valve Identification No. VO-904D

5 January, 2012


REVISION No.


Material, Trim



PRESSURE SEAL BONNET, OS & Y GLOBE VALVE

RENEWABLE

BALL / PLUG

RING JOINT

Material, Stem

ASME CL 900 #

PRESSURE SEAL BONNET, STRAIGHT PATTERN

DES

IGN

API 600 / ASME B16.34 / BS 1873

End connections



ASME B16.10

A182 Gr. F6a / 13% Cr.


MA

TER

IAL

SPEC

IFIC

ATI

ON

ASTM A193 GRADE B7

Port opening

ASTM A194 GRADE 2H


TEST

ING

OTH

ERS





NO

TES

API TRIM No. 8




Fire Testing

YES



Type of Back seat

Type of Discs

Type of Stem

Material, Body

Flange Facing

A182 Gr. F6a


FULL

Material, Disc


JOINT OPERATIONS


Page 21 of 28

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23

24

25

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29

30

31

32

1

2

NO

Port opening FULL


ASTM A193 GRADE B7M


API Trim No. 12

Fire Testing

GEN

ERA

L 2 " to 24"




JO Piping Class DS

ASME CL 900 #


End connections


Service

Service requirement


SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GASNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B





5 January, 2012


REVISION No.



RENEWABLE

BALL / PLUG


RING JOINT

DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316


MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim

API 600 / ASME B16.34 / BS 1873

Material, Stem

Material, Disc



A182 Gr. F316


ASTM A194 GRADE 2HM

NO

TES

TEST

ING

OTH

ERS






Size Range

Flange Facing


Type of Back seat

Type of Discs

Type of Stem

Construction, Body



JOINT OPERATIONS


Page 22 of 28

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13

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17

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20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

1

2

PAINTING : NO

NO




TEST

ING Fire Testing NO




OTH




MA

TER

IAL

SPEC

IFIC

ATI

ON








Material, Wedge A182 Gr. F51 / DUPLEX SS (UNS 31803)




Port opening FULL

Material, Body










DES

IGN



End connections

GEN

ERA

L

Valve Identification No. VO-954JO Piping Class DW



Service requirement


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 23 of 28

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23

24

25

26

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28

29

30

31

32

1

2NO

TES




API 602 / ASME B16.34 / BS1873


Type of Discs

Type of Stem

End connections



MA

TER

IAL

SPEC

IFIC

ATI

ON



DES

IGN

A182 Gr. F6a

Material, Body

Material, Trim

TEST

ING

OTH

ERS



Fire Testing

Material, Stem





NO

BALL / PLUG


A182 Gr. F6a / 13% Cr.Material, Disc

API TRIM No. 8


SOCKET WELD



ASME CL 1500 #

Construction, Body


INTEGRAL

GEN

ERA

L 1/2 " to 1-1/2"



MANUFACTURER STD.Face to Face dimensions

Type of Back seat

JO Piping Class D, E

Service

NIL

Size Range

Service requirement






January, 20125


REVISION No.



ASTM A194 GRADE 2H



ASTM A193 GRADE B7

HAND WHEEL


JOINT OPERATIONS


Page 24 of 28

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29

30

31

32

1

2

TEST

ING Fire Testing NO


NO



OTH







A182 Gr. F6a

Material, Disc A182 Gr. F6a / 13% Cr.

Material spec, Body seats A182 Gr. F6a, STELLITE 6



Port opening FULL

MA

TER

IAL

SPEC

IFIC

ATI

ON


Material, Trim API TRIM No. 8

Material, Stem







Construction, Body PRESSURE SEAL BONNET, STRAIGHT PATTERN

NIL



DES

IGN


Design specification API 600 / ASME B16.34 / BS 1873

End connections

GEN

ERA

L

Valve Identification No. VO-1504JO Piping Class E



Service requirement


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 25 of 28

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1

2

ASTM A194 GRADE 2HM








Type of Back seat


ASTM A193 GRADE B7M

JO Piping Class



DS, ES

Service

GEN

ERA

L 1/2 " to 1-1/2"








January, 2012REVISION No.


Size Range


Service requirement

A182 Gr. F316


Material, Stem


5



DES

IGN

Type of Discs

Type of Stem

SOCKET WELD

API 602 / ASME B16.34 / BS1873

MANUFACTURER STD.




Construction, Body

ASME CL 1500 #

End connections

BALL / PLUG

HAND WHEEL

INTEGRAL

API Trim No. 12

Material, packing

Material, Body


A182 Gr. F316 / SS 316



Material, Trim

NOFire Testing

Material, Disc




NO

TES

TEST

ING

OTH

ERS

MA

TER

IAL

SPEC

IFIC

ATI

ON




JOINT OPERATIONS


Page 26 of 28

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30

31

32

1

2

TEST

ING Fire Testing NO


NO



OTH







A182 Gr. F316

Material, Disc A182 Gr. F316 / SS 316




Port opening FULL

MA

TER

IAL

SPEC

IFIC

ATI

ON



Material, Stem







Construction, Body PRESSURE SEAL BONNET, STRAIGHT PATTERN



DES

IGN


Design specification API 600 / ASME B16.34 / BS 1873

End connections

GEN

ERA

L

Valve Identification No. VO-1514JO Piping Class ES



Service requirement


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 27 of 28

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23

24

25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

OTH

ERS Gear / Hand wheel Operated

Fire Testing

NO

TES



REFER CLAUSE 6.0 OF APPENDIX-CTEST

ING

API 602 / ASME B16.34 / BS1873


Type of Discs

Type of Stem

End connections





MA

TER

IAL

SPEC

IFIC

ATI

ON



DES

IGN

A182 Gr. F51

Material, Body

Material, Trim


Material, Stem

BALL / PLUG




NO

PAINTING : NO

Material, Disc



SOCKET WELD



ASME CL 1500 #

Construction, Body


INTEGRAL

GEN

ERA

L

1/2 " to 1-1/2"



MANUFACTURER STD.Face to Face dimensions

Type of Back seat

JO Piping Class DW, EW

Service


Size Range

Service requirement






January, 20125


REVISION No.



ASTM A194 GRADE 8M



ASTM A193 GRADE B8M

HAND WHEEL



JOINT OPERATIONS


Page 28 of 28

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25

24

26

27

28

29

31

32 SHIPPING : YES

33

34

35

1





ASTM A194 GRADE 8M

NO

ASTM A193 GRADE B8M

PAINTING : NO

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class EW

ASME CL 1500 #


End connections


Service

Service requirement


Construction, Body






5 January, 2012


REVISION No.


DUPLEX SS (UNS 31803), ASTM A 890 Gr. 4A

A182 Gr. F51

FLANGED, RJ, ASME B16.5


RENEWABLE

BALL / PLUG


FULL

RING JOINT

DES

IGN



ASME B16.10



Port opening

API 602 / ASME B16.34 / BS 1873


TEST

ING

OTH

ERS

Material, Stem

Material, Disc






NO

TES





Fire Testing


TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

Material, Body


Type of Back seat

Type of Discs

Type of Stem

Flange Facing





VALVE MATERIAL SPECIFICATION (VMS) - CHECK VALVES




VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES


JOINT OPERATIONS


Page 1 of 29

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26

27

28

29

30

31

32

1

2

3


GEN

ERA

L 2 " to 36"



Size Range


ASME CL 150 #

HORIZONTAL

End connections


Service

Service requirement


Type of Pattern




Valve Identification No. VC-100

5 January, 2012


REVISION No.

Flange Facing

Material, Body



Type of Cover

Seat Ring

Type

INTEGRAL / REMOVABLE

RAISED FACE

TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24")

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING

NIL


API 594 / API SPEC 6D / ASME B16.34 / BS1868

DES

IGN


Material, hinge pin A182 Gr. F6a

ASME B16.10

A105 NORMALISED (FOR TYPE 'B')


SWING TYPE CHECK VALVE

BOLTED COVER (FOR TYPE 'B')

125-250 AARH

TEST

ING

OTH

ERS

Material, Cover

Material, Disc / Plate (Note : 2)



NO

ASTM A193 GRADE B7

ASTM A194 GRADE 2H


A182 Gr. F6a

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

YES

INCONEL X-750




Material, Spring

NO

TES

13% Cr.

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.



Fire Testing


A182 Gr. F6a / 13% Cr.


JOINT OPERATIONS


Page 2 of 29

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3 2 " to 48"

4

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28

29

30

31

32

1

2

3



Material, Spring


ASTM A194 GRADE 2HM

NO


ASTM A193 GRADE B7M


INCONEL X-750


Fire Testing


TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

YES

TEST

ING

OTH

ERS

NO

TES

TYPE 316





ASME CL 150 #

HORIZONTAL


Type of PatternDES

IGN


Material, hinge pin A182 Gr. F316

ASME B16.10

A182 Gr. F316 / SS 316

Material, Body

Material, Disc / Plate (Note : 2)








January, 2012


REVISION No.


Type of Cover

Seat Ring

RAISED FACE

Type


5


Service requirement



AS



Service

A182 Gr. F316

End connections



Flange Facing


Material, Cover A105 NORMALISED (FOR TYPE 'B')

GEN

ERA

L



Size Range

JO Piping Class


JOINT OPERATIONS


Page 3 of 29

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17

18

19

20

21

22

23

24

25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

TEST

ING

A182 Gr. F51

MA

TER

IAL

SPEC

IFIC

ATI

ON

NO

ASTM A193 GRADE B8M

ASTM A194 GRADE 8M

NO

TES





OTH

ERS


Fire Testing

Material, Disc / Plate




ASME CL 150 #

Material, Trim

HORIZONTAL


Seat Ring INTEGRAL / REMOVABLE

125-250 AARH

Type of Cover

Type

ASME B16.10Face to Face dimensions



Flange Facing


5 January, 2012




AW1 & AN3



A182 Gr. F51 (FOR TYPE 'B')

Service requirement


End connections

DES

IGN


Material, hinge pin

Material, Cover






Material, Spring INCONEL X-750



REVISION No.



Type of Pattern

Material, Body


NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM

RAISED FACE (FLAT FACE FOR PIPING CLASS AN3)

Service

PAINTING : NO

GEN

ERA

L

2 " to 36"



Size Range

JO Piping Class

Nil


JOINT OPERATIONS


Page 4 of 29

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17

18

19

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22

23

24

25

26

27

28

29 SHIPPING : YES

30

31

32

1

2

Fire Testing

GEN

ERA

L 2 " to 36"



Size Range

ASTM A194 GRADE 8M

Service



NO

ASTM A193 GRADE B8M







Valve Identification No. VC-150JO Piping Class

5 January, 2012


REVISION No.



Material, Body

ASME CL 150 #

HORIZONTAL

Type of Cover

Seat Ring



Type




Service requirement

DES

IGN




AW, AN1 & AN2



End connections INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A


A182 Gr. F51



A182 Gr. F51 (FOR TYPE 'B')

125-250 AARH

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


TEST

ING

OTH

ERS

NO

TES Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.



PAINTING : NONormal painting, shipping

Type of Pattern


Material, Cover




Material, hinge pin DUPLEX SS (UNS 31803)


JOINT OPERATIONS


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17

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20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1


TEST

ING

OTH

ERS




NO

TES

Fire Testing


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868

Material, Cover





ASTM A194 GRADE 8


ASME B16.10

A182 Gr. F6a / 13% Cr.

A182 Gr. F6a

API TRIM No. 8

A182 Gr. F6a

STAINLESS STEEL, ASTM A351 GR. CF8Material, Body

January, 2012


Type of Pattern

ASME CL 150 #


Type of Cover

Seat Ring

BOLTED COVER

HORIZONTAL

End connections






Size Range

AM, AN4


5


Flange Facing FLAT FACE



NO




GEN

ERA

L 2 " to 24"


Atmosphere


PAINTING : NO


DES

IGN

REVISION No.

JO Piping Class

NIL


ASTM A193 GRADE B8

Service

Service requirement


125-250 AARH


JOINT OPERATIONS


Page 6 of 29

1

2

3 2 " to 16"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1

2


ASTM A194 GRADE 8



INCONEL X-750

OTH

ERS

Fire Testing




MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

Material, hinge pin

Material, Cover

Material, Disc

NO

TES

STAINLESS STEEL 304L





Material, Spring

TEST

ING

A182 Gr. F304L / SS304L

A182 Gr. F304L

A182 Gr. F304L

BOLTED COVER


DES

IGN

Type of Cover



ASME B16.10

API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868Design specification

ASTM A193 GRADE B8

Type of Pattern


A182 Gr. F304L





January, 2012


Service

Service requirement

SS 304L, GRAPHITE FILLER

ASME CL 150 #

HORIZONTAL

NIL



End connections



NO

PAINTING : NO


Material, Body

REVISION No.

GEN

ERA

L

Temperature Range -20 F to 400 F


Size Range

JO Piping Class AV

5


JOINT OPERATIONS


Page 7 of 29

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15

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17

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19

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22

23

24

25

26

27

28

29

30

31

1

2

Fire Testing


Material, Cover





Material, Spring


TEST

ING

OTH

ERS

NO





YES

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

INCONEL X-750

13% Cr.

ASTM A194 GRADE 2H

A182 Gr. F6aMaterial, hinge pin

DES

IGN


HORIZONTAL


Type of Pattern




A105 NORMALISED


Material, Body

ASME CL 300 #

BOLTED COVER


Type of Cover

ASME B16.10

B

NIL


RAISED FACE

NO


A182 Gr. F6a / 13% Cr.

A182 Gr. F6a





5 January, 2012

Service requirement


End connections



Flange Facing

JO Piping Class


Service

ASTM A193 GRADE B7


REVISION No.

GEN

ERA

L 2 " to 24"


Atmosphere

Size Range


JOINT OPERATIONS


Page 8 of 29

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9

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23

24

25

26

27

28

29

30

31

1

2

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class



Service

Service requirement


Type of Pattern


Material, Body

A105 NORMALISED

Flange Facing





5 January, 2012


REVISION No.

Seat Ring

End connections

BS

ASME CL 300 #

HORIZONTAL




RAISED FACE


ASTM A194 GRADE 2HM

YES


DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316



INCONEL X-750


Material, Cover



BOLTED COVER


Type of Cover

A182 Gr. F316

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

TEST

ING

OTH

ERS

Material, Spring



NO

ASTM A193 GRADE B7M

NO

TES

TYPE 316




Fire Testing




JOINT OPERATIONS


Page 9 of 29

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9

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1


TEST

ING

OTH

ERS




NO

TES

Fire Testing


MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


Material, Cover





ASTM A194 GRADE 8M


ASME B16.10


A182 Gr. F51


A182 Gr. F51

DUPLEX SS, ASTM A 890 Gr. 4AMaterial, Body

January, 2012


Type of Pattern

ASME CL 300 #


Type of Cover

Seat Ring

BOLTED COVER

HORIZONTAL

End connections






Size Range

BW & BW1


5





NO




GEN

ERA

L 2 " to 36"


Atmosphere


PAINTING : NO


DES

IGN

REVISION No.

JO Piping Class



ASTM A193 GRADE B8M

Service

Service requirement


125-250 AARH


JOINT OPERATIONS


Page 10 of 29

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8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1

2


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VC-370JO Piping Class BV


Service CHEMICALS, LUBE / SEAL OIL,


Temperature Range -20 F to 400 F


DES

IGN


Design specification API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868




Type of Pattern HORIZONTAL

Type of Cover BOLTED COVER




MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body STAINLESS STEEL, ASTM A351 GR. CF8

Material, Trim TYPE 304L

Material, Cover A182 Gr. F304L

Material, Disc A182 Gr. F304L / SS304L

Material spec, Body seats A182 Gr. F304L

Material, gasket spwnd, filler SS 304L, GRAPHITE FILLER

Material, hinge pin A182 Gr. F304L



Material spec, nut(s) ASTM A194 GRADE 8

OTH

ERS Normal painting, shipping


TEST

ING Fire Testing NO


PAINTING : NO

NO




JOINT OPERATIONS


Page 11 of 29

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9

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

1

2

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATERNIL

Service

Service requirement


Type of Pattern


Material, Body

A105 NORMALISED

Flange Facing





5 January, 2012


REVISION No.

Seat Ring

End connections

C

ASME CL 600 #

HORIZONTAL




RAISED FACE


ASTM A194 GRADE 2H

YES


DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.



INCONEL X-750


Material, Cover



BOLTED COVER


Type of Cover

A182 Gr. F6a

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim

TEST

ING

OTH

ERS

Material, Spring



NO

ASTM A193 GRADE B7

NO

TES

13% Cr.




Fire Testing




JOINT OPERATIONS


Page 12 of 29

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17

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22

23

24

25

26

27

28

29

30

31

1

2

ASTM A194 GRADE 2HM


Material, Body


Material, Spring



Type of Cover

Seat Ring

ASTM A193 GRADE B7M

A182 Gr. F316


A105 NORMALISED

INCONEL X-750

NO

TES

TYPE 316




NOFire Testing


TEST

ING

OTH

ERS

Material, Cover




DES

IGN



ASME B16.10

A182 Gr. F316 / SS 316

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


BOLTED COVER




Service requirement









GEN

ERA

L 2 " to 24"



Size Range

CS

Service


ASME CL 600 #

HORIZONTAL

End connections



Type of Pattern


YES


JOINT OPERATIONS


Page 13 of 29

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5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1

2


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VC-650JO Piping Class CW






DES

IGN











MA

TER

IAL

SPEC

IFIC

ATI

ON



Material, Cover A182 Gr. F51

Material, Disc / Plate A182 Gr. F51 / DUPLEX SS (UNS 31803)

Material spec, Body seats A182 Gr. F51






OTH



TEST

ING Fire Testing NO


PAINTING : NO

NO




JOINT OPERATIONS


Page 14 of 29

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8 Style

9

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

1

2


MA

TER

IAL

SPEC

IFIC

ATI

ON

Type of Cover

Fire Testing

Material, hinge pin

NO


End connections


TEST

ING

OTH

ERS

DES

IGN

Type of Pattern


Material, Cover

Material, Trim

Seat Ring

NO

TES

13% Cr.




A105 NORMALISED





ASME CL 800#

API 602 / ISO 15761, API SPEC 6D / ASME B16.34


Material, Body

ASTM A193 GRADE B7

ASTM A194 GRADE 2H

A182 Gr. F6a

Material, Spring







NIL

5 January, 2012



GEN

ERA

L

1/2 " to 1-1/2"


Atmosphere

Service requirement

SOCKET WELD

HIGH LIFTING, PISTON TYPE CHECK VALVE


BOLTED COVER

INTEGRAL

INCONEL X-750


A182 Gr. F6a / 13% Cr.

REVISION No.

YES


Size Range

JO Piping Class A, AU, B & C

Service

MANUFACTURER STD.

HORIZONTAL


JOINT OPERATIONS


Page 15 of 29

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22

23

24

25

26

27

28

1

2

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GAS

GEN

ERA

L 1/2 " to 1-1/2"



Size Range


ASME CL 800#

HORIZONTAL

End connections


Service

Service requirement


Type of Pattern





5 January, 2012


REVISION No.



A105 NORMALISED

SOCKET WELD


BOLTED COVER

INTEGRAL

TYPE 316

DES

IGN



MANUFACTURER STD.






NO

ASTM A193 GRADE B7MMaterial spec, bolt(s)

ASTM A194 GRADE 2HM

YES

Fire Testing

Material, Spring


Type of Cover

Seat Ring





NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim

A182 Gr. F316 / SS316


Material, Body

INCONEL X-750

TEST

ING

OTH

ERS

Material, Cover

JOINT OPERATIONS JOINT OPERATIONS

ENGINEERING SPECIFICATION PIPING SELECTION & DESIGNDOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

ISSUED BY: APPROVED BY: S OAPPROVED BY:Sr Design Engineer FE T L d FE

5 January, 2012REVISION No.Sr. Design Engineer - FE Team Leader - FE

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Page 16 of 29

DOCUMENT NO. : JOS 02 01 Annexure 3 to Appendix C

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES gAnnexure-3 to Appendix-C CHECK VALVES

1 Valve Identification No VC 8221 Valve Identification No. VC-8222 JO Piping Class AW1 & AN32 JO Piping Class AW1 & AN3

3 1/2 " to 1-1/2"Size Range

L

gNON SOUR SERVICES (CORROSIVE HYDROCARBON OIL >

RA

L NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W EMULSION (RAW OIL WATER) CORROSIVE4ER Service 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE 4

ENE Service

WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER,

GE ) , ,

FIRE WATER SYSTEM5

G

S i i tFIRE WATER SYSTEMNil5 Service requirement Nil

6 Temperature Range (Deg F) -20 to 4006 Temperature Range (Deg.F) -20 to 400

7 Atmosphere DESERT, DUSTY, HUMIDITY : 5 % to 100% 7 osp e e S , US , U 5 % o 00%

G G S O C C8 Style HIGH LIFTING, PISTON TYPE CHECK VALVE

9 API 602 / ISO 15761 API SPEC 6D / ASME B16 34Design specification9 API 602 / ISO 15761, API SPEC 6D / ASME B16.34Design specification

10 End connections SOCKET WELD10 End connections SOCKET WELD

N

11 Face to Face dimensionsGN MANUFACTURER STD.

12 ASME CL 800#P d i tiESI

12 ASME CL 800#Pressure designation

DE

13 HORIZONTALType of Pattern

D

13 HORIZONTALType of Pattern

14 BOLTED COVERType of Cover14 BOLTED COVERType of Cover

15 INTEGRAL Seat Ring

16 DUPLEX SS ASTM A 182 Gr F51Material Body16 DUPLEX SS, ASTM A 182 Gr. F51Material, Body

N

17ON

Material Trim DUPLEX SS (UNS 31803)17

ATI


18 DUPLEX SS, ASTM A 182 Gr. F51Material, CoverCA

19

,

ASTM A 182 G F51 / DUPLEX SS (UNS 31803)

,

M t i l Di / Pl tFIC

19 ASTM A 182 Gr. F51 / DUPLEX SS (UNS 31803)Material, Disc / Plate CIF

20 Material gasket spwnd filler DUPLEX SS GRAPHITE FILLERPEC

20 Material, gasket spwnd, filler DUPLEX SS, GRAPHITE FILLER

SP

21 Material, hinge pin DUPLEX SS (UNS 31803)L S

21 Material, hinge pin DUPLEX SS (UNS 31803)

IA

22 Material, SpringER INCONEL X-750

23

g

TE ASTM A193 GRADE B8MMaterial spec bolt(s)23

MA ASTM A193 GRADE B8M Material spec, bolt(s)

24 Material spec nut(s)

M

ASTM A194 GRADE 8M24 Material spec, nut(s) ASTM A194 GRADE 8M

25 SHIPPING : YESRS Normal painting shipping PAINTING : NO25 SHIPPING : YES

ER


THE

26OT AS SPECIFIED IN THE PURCHASE REQUISITIONThird Party InspectionO y p

27NG NOFire Testing27

TIN NOFire Testing

ST REFER CLAUSE 6 0 OF APPENDIX CI ti d T ti28TE REFER CLAUSE 6.0 OF APPENDIX-CInspection and TestingT

1 Design Spec API Spec 6D is acceptable in lieu of ASME B16 34 provided the lower pressure rating is considered1

ES


OTE Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all

2NO Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all

parts for Company approvalN parts for Company approval.

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ chanical)


JOINT OPERATIONS


Page 17 of 29

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22

23

24

25 SHIPPING : YES

26

27

28

1

2

MA

TER

IAL

SPEC

IFIC

ATI

ON

Type of Cover

Fire Testing

Material, hinge pin

NO


PAINTING : NO


TEST

ING

OTH

ERS

DES

IGN

Type of Pattern


Material, Cover

Material, Trim

Seat Ring


NO

TES












Material, Body

ASTM A193 GRADE B8M

ASTM A194 GRADE 8M


Material, Spring



End connections






5 January, 2012


PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER, WATER INJECTION

GEN

ERA

L

1/2 " to 1-1/2"


Atmosphere

Service requirement



BOLTED COVER

INTEGRAL

INCONEL X-750


ASTM A 182 Gr. F51 / DUPLEX SS (UNS 31803)

ASME CL 800#

REVISION No.


Size Range

JO Piping Class AW, BW, BW1, CW, AN1 & AN2

Service

MANUFACTURER STD.

HORIZONTAL

SOCKET WELD


JOINT OPERATIONS


Page 18 of 29

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8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 SHIPPING : YES

26

27

28

1

2

Fire Testing


End connections

Seat Ring INTEGRAL


Material, Body

Service requirement

Service

JO Piping Class

NIL



PAINTING : NO



GEN

ERA

L 1/2 " to 1-1/2"



Size Range

AM, AN4


REVISION No.


NO

ASTM A193 GRADE B8

ASTM A194 GRADE 8

Type of Cover

ASME CL 800 #

HORIZONTAL


Type of Pattern





DES

IGN



MANUFACTURER STD.

A182 Gr. F6a / 13% Cr.

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim



TEST

ING

OTH

ERS

NO

TES

13% Cr.

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.




Material, Cover


A182 Gr. F6a

5 January, 2012

SCREWED ENDS



BOLTED COVER


JOINT OPERATIONS


Page 19 of 29

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15

16

17

18

19

20

21

22

23

24

25 SHIPPING : YES

26

27

28

1

2

ASTM B182 Gr. F304L


Type of Pattern


Material, Cover


Seat Ring


Type of Cover

INTEGRAL

TEST

ING

OTH

ERS

NO

TES

TYPE 304L



ASTM B182 Gr. F304L

DES

IGN


Material, hinge pin ASTM B182 Gr. F304L

MANUFACTURER STD.

ASTM B182 Gr. F304L / SS304L

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim


ASME CL 800 #

REVISION No. 5 January, 2012


SOCKET WELD




Material, Body

BOLTED COVER




Valve Identification No. VC-872AV, BV

HORIZONTAL


Service

Service requirement


End connections



NO

ASTM A193 GRADE B8

ASTM A194 GRADE 8


Fire Testing


PAINTING : NO

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class

NIL


JOINT OPERATIONS


Page 20 of 29

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5

6

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8 Style

9

10

11

12

13

14

15

18

19

20

21

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1

2

Fire Testing


End connections



Material, Body

Service requirement

Service

JO Piping Class

NIL

PROCESS & INSTRUMENTATION IMPULSE TUBING


PAINTING : NO



GEN

ERA

L 1/2 "



Size Range

AT


REVISION No.


NO

ASTM A193 GRADE B8M

ASTM A194 GRADE 8M

Type of Cover

ASME CL 800 #

HORIZONTAL


Type of Pattern





DES

IGN


Material, hinge pin ASTM B182 Gr. F316

MANUFACTURER STD.

ASTM B182 Gr. F316 / SS316

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim


ASTM B182 Gr. F316

TEST

ING

OTH

ERS

NO

TES

TYPE 316





Material, Cover


ASTM B182 Gr. F316

5 January, 2012

SCREWED ENDS



BOLTED COVER


JOINT OPERATIONS


Page 21 of 29

1

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8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

1

2


BOLTED COVERType of Cover

Seat Ring

ASTM A193 GRADE B7

ASTM A194 GRADE 2H


Material, Body

YES


Fire Testing


Material, Cover





Material, Spring


TEST

ING

OTH

ERS

NO

TES

13% Cr.



NO

DES

IGN



ASME B16.10

A182 Gr. F6a / 13% Cr.

A182 Gr. F6a

MA

TER

IAL

SPEC

IFIC

ATI

ON Material, Trim


5





Type of Pattern


D

January, 2012

A105 NORMALISED

INCONEL X-750








GEN

ERA

L 2 " to 24"



Size Range

REVISION No.

Service


ASME CL 900 #

HORIZONTAL

End connections



JOINT OPERATIONS


Page 22 of 29

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6

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8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

1

2

GEN

ERA

L 2" to 24"



Size Range

JO Piping Class

Valve Identification No. VC-914DS

ASME CL 900 #

HORIZONTAL

End connections



Type of Pattern




Flange Facing

5 January, 2012




Service



DES

IGN



Material, Body

ASME B16.10

A182 Gr. F316 / SS 316

A182 Gr. F316

MA

TER

IAL

SPEC

IFIC

ATI

ON

BOLTED COVER

Service requirement

NO

TES

TYPE 316




Fire Testing


NO

ASTM A193 GRADE B7M

TEST

ING

OTH


Material, Spring




YES

Seat Ring


A105 NORMALISED

RING JOINT


Material, Cover

Material, Trim

REVISION No.





INCONEL X-750

ASTM A194 GRADE 2HM


Type of Cover


JOINT OPERATIONS


Page 23 of 29

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4

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6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 SHIPPING : YES

29

30

31

1

2


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VC-954JO Piping Class DW






DES

IGN











MA

TER

IAL

SPEC

IFIC

ATI

ON



Material, Cover A182 Gr. F51

Material, Disc / Plate A182 Gr. F51 / DUPLEX SS (UNS 31803)







OTH



TEST

ING Fire Testing NO


PAINTING : NO

NO

TES Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS


Page 24 of 29

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8 Style

9

10

11

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13

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15

16

17

18

19

20

21

22

23

24

25

26

27

28

1

2


GEN

ERA

L 1/2 " to 1-1/2"



Size Range

JO Piping Class D, E

ASME CL 1500#

HORIZONTAL

End connections


Service

Service requirement


Type of Pattern





5 January, 2012


REVISION No.

NIL


A105 NORMALISED

SOCKET WELD


WELDED COVER

INTEGRAL

13% Cr.

DES

IGN



MANUFACTURER STD.






NO

ASTM A193 GRADE B7Material spec, bolt(s)

ASTM A194 GRADE 2H

YES

Fire Testing

Material, Spring


Type of Cover

Seat Ring





NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim

A182 Gr. F6a / 13% Cr.


Material, Body

INCONEL X-750

TEST

ING

OTH

ERS

Material, Cover


JOINT OPERATIONS


Page 25 of 29

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8 Style

9

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12

13

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15

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17

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19

20

21

22

23

24

25

26

27

28

29

30

1

2


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VC-1504JO Piping Class E






DES

IGN










MA

TER

IAL

SPEC

IFIC

ATI

ON


Material, Trim 13% Cr.

Material, Cover A105 NORMALISED

Material, Disc / Plate A182 Gr. F6a / 13% Cr.

Material spec, Body seats A182 Gr. F6a






OTH

ERS Normal painting, shipping YES


TEST

ING Fire Testing NO


NO




JOINT OPERATIONS


Page 26 of 29

1

2

3

4

5

6

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8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

1

2


MA

TER

IAL

SPEC

IFIC

ATI

ON

Type of Cover

Fire Testing

Material, hinge pin

NO


End connections


TEST

ING

OTH

ERS

DES

IGN

Type of Pattern


Material, Cover

Material, Trim

Seat Ring

NO

TES

TYPE 316




A105 NORMALISED





ASME CL 1500#



Material, Body

ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM

A182 Gr. F316

Material, Spring








5 January, 2012



GEN

ERA

L 1/2 " to 1-1/2"


Atmosphere

Service requirement

SOCKET WELD



WELDED COVER

INTEGRAL

INCONEL X-750


A182 Gr. F316 / SS316

REVISION No.

YES


Size Range

JO Piping Class DS, ES

Service

MANUFACTURER STD.

HORIZONTAL


JOINT OPERATIONS


Page 27 of 29

1

2

3

4

5

6

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8 Style

9

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11

12

13

14

15

16

17

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20

21

22

23

24

25

26

27

28

29

30

1

2


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VC-1514JO Piping Class ES

Size Range 2" to 24"





DES

IGN










MA

TER

IAL

SPEC

IFIC

ATI

ON


Material, Trim TYPE 316

Material, Cover A105 NORMALISED

Material, Disc / Plate A182 Gr. F316 / SS 316







OTH

ERS Normal painting, shipping YES


TEST

ING Fire Testing NO


NO




JOINT OPERATIONS


Page 28 of 29

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 SHIPPING : YES

26

27

28

1

2

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)

GEN

ERA

L

1/2 " to 1-1/2"



Size Range

JO Piping Class DW, EW

ASME CL 1500#

HORIZONTAL

End connections


Service

Service requirement


Type of Pattern





5 January, 2012


REVISION No.




SOCKET WELD


WELDED COVER

INTEGRAL


DES

IGN



MANUFACTURER STD.






NO

ASTM A193 GRADE B8M Material spec, bolt(s)

ASTM A194 GRADE 8M

Fire Testing

PAINTING : NO

Material, Spring


Type of Cover

Seat Ring





NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim



Material, Body

INCONEL X-750

TEST

ING

OTH

ERS

Material, Cover


JOINT OPERATIONS


Page 29 of 29

1

2

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4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27 SHIPPING : YES

28

29

30

1

2

GEN

ERA

L 2 " to 24"



Size Range

JO Piping Class





NO

ASTM A193 GRADE B8M

ASTM A194 GRADE 8M

Fire Testing


Service requirement


End connections


Material, Body

ASME CL 1500 #

HORIZONTAL

BOLTED COVER






Valve Identification No. VC-1554EW

REVISION No.

A182 Gr. F51

5 January, 2012





Service


Flange Facing

DES

IGN



ASME B16.10


A182 Gr. F51

Type of Cover

Seat Ring


TEST

ING

OTH

ERS

NO

TES





MA

TER

IAL

SPEC

IFIC

ATI

ON

PAINTING : NO




RING JOINT

Type of Pattern


Material, Cover



Material, Trim





VALVE MATERIAL SPECIFICATION (VMS) - BALL VALVES




VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES


JOINT OPERATIONS


Page 1 of 30

1

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3 2 " to 36"

4

5

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7

8 Style

9

10

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13

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15

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17

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20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8

INCONEL X-750

Material, Body

Material, Trim

Material, Stem

Material spec, Ball (Note-7)

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, spec, spring

Gland packing


Material, seals, inserts and rings

OTH

ERS

TEST

ING

NO

TES

Ball valve (Full Bore) is to be used for pipelines designed for pigging facility.


Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 275 psig)

Reduced bore, if specified in the purchase specification.

Ball Valves used for on-off service only.


YES

DES

IGN

Stem ANTI BLOWOUT

Material, Seats

EXPANDED GRAPHITE

A182 Gr. F6a

13% Cr. / A182 Gr. F6a

RPTFE (RENEWABLE)

Type of gasket, body connector


Material, spec, seat rings


5 January, 2012


YES

YES

YES (AS PER API 607)

ASTM A193 GRADE B7

ASTM A194 GRADE 2H


RPTFE / VITON B

13% Cr. / A182 Gr. F6a

EXPANDED GRAPHITE

REQUIRED FOR SIZES 4" & ABOVE

Anti static device


Gear / Lever Operated


Grease Injection facility for seat rings & stem

Position Indicator

Fire Tested Design



INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES AASME B16.10


NIL




TRUNNION MOUNTED / FLOATING

FULL BORE

FLEXIBLE GRAPHITE


Construction, ball (Note-6)

Type of bore (Note-3)





Valve Identification No. VB-100JO Piping Class A & AU

REVISION No.

Service requirement

ASME CL 150 #

BOLTED BONNET

End connections



Construction, body


SOFT SEATED, TOP ENTRY, BALL VALVE

Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12".


Refer Clause 3.19 (7) of Appendix-C

GEN

ERA

L



Size Range

Service


JOINT OPERATIONS


Page 2 of 30

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3 2 " to 48"

4

5

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8 Style

9

10

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13

14

15

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17

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20

21

22

23

24

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26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8

ASTM A194 GRADE 2HM

REFER CLAUSE 4.0 OF APPENDIX-CGear / Lever Operated



Anti static device


GEN

ERA

L




Size Range



NO

TES

ASME CL 150 #

BOLTED BONNET

End connections



Position Indicator





STAINLESS STEEL 316

A182 Gr. F316

FLEXIBLE GRAPHITE

SS 316 / A182 Gr. F316


VB-110JO Piping Class

ASTM A193 GRADE B7M

5 January, 2012


ASME B16.10

AS



Service

Service requirement



Material, Stem

RPTFE / VITON B

A182 Gr. F316 / SS 316



Construction, body

Design specificationINTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A




REVISION No.

YES

RPTFE (RENEWABLE)


DES

IGN

Stem ANTI BLOWOUT


FULL BORE







YES

YES

YES (AS PER API 607)Fire Tested Design

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing

Material, Seats









Material, spec, spring INCONEL X-750

Material, Body

Material, Trim




JOINT OPERATIONS


Page 3 of 30

123 2 " to 36"

4

5678 Style9

10

111213141516171819202122232425262728293031323334 SHIPPING : YES353637

38

39

1

2

3

4

5

6

7

8

PAINTING : NO

Service requirement

Anti static device

RPTFE (RENEWABLE)

GEN

ERA

L

Temperature Range (Deg.F) -20 to 400 Atmosphere DESERT, DUSTY, HUMIDITY : 5 % to 100%

Size Range

Service



Flange Facing



API 608, API SPEC 6D / ASME B16.34Design specification

RAISED FACE


Construction, body

JO Piping Class AW1

FLEXIBLE GRAPHITE



ASME CL 150 #BOLTED BONNET

End connections

Face to Face dimensionsPressure designation

Normal painting, shippingGrease Injection facility for seat rings & stem


DUPLEX SS, GRAPHITE FILLERRPTFE / VITON B

BRAIDED GRAPHITE WITH CORROSION INHIBITORMaterial spec, bolt(s)Material spec, nut(s)Gear / Lever Operated




Valve Identification No. VB-120




ASME B16.10


DUPLEX SS, ASTM A 890 Gr. 4ADUPLEX SS (UNS 31803)

Position Indicator

Fire Tested Design




A182 Gr. F51

FULL BORE


5 January, 2012

AS SPECIFIED IN THE PURCHASE REQUISITIONYESYES



ASTM A193 GRADE B8M ASTM A194 GRADE 8M

Material, TrimMaterial, Stem



A182 Gr. F51 / DUPLEX SS (UNS 31803)Material spec, Ball (Note-7)



INCONEL X-750

REVISION No.


DES

IGN

Stem ANTI BLOWOUT

Material, Seats


MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES

Gland packing



Material, Body




JOINT OPERATIONS


Page 4 of 30

1

2

3 2 " to 36"

4

5

6

7

8 Style9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

Material, Stem







Flange Facing RAISED FACE (FLAT FACE FOR PIPING CLASS AN1 & AN2)


Material, Body


A182 Gr. F51


MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES





Gland packing

Material, Seats

DES

IGN

Stem ANTI BLOWOUT


FULL BORE

FLEXIBLE GRAPHITE




YES


ASTM A193 GRADE B8M

ASTM A194 GRADE 8M





5 January, 2012


YESAnti static device

Position Indicator

Fire Tested Design




PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINSNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

RPTFE (RENEWABLE)







PAINTING : NO


RPTFE / VITON B





Service

Service requirement




Construction, body

Material, Trim


Valve Identification No. VB-150JO Piping Class AW, AN1 & AN2



ASME CL 150 #

BOLTED BONNET

End connections

REVISION No.



GEN

ERA

L



Size Range



JOINT OPERATIONS


Page 5 of 30

1

2

3 2 " to 16"

4

5

6

7

8 Style

9

10

11

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13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

JO Piping Class AV

ASME CL 150 #

GEN

ERA

L



Size Range







REVISION No.


BOLTED BONNET


FULL BORE

FLEXIBLE GRAPHITE

125-250 AARH


Anti static device

Position Indicator

Fire Tested Design






Service

Service requirement



ASME B16.10



RPTFE (RENEWABLE)


RPTFE / VITON B

A182 Gr. F304L / SS 304L

EXPANDED GRAPHITE



PAINTING : NO


5 January, 2012


YES

YES


ASTM A193 GRADE B8

ASTM A194 GRADE 8

DES

IGN

Stem ANTI BLOWOUT




Construction, body


End connections


MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing

Material seats


Material seals, inserts and rings







NO

TES






Material spec, spring INCONEL X-750



A182 Gr. F304L

ASTM A182 GRADE F304L / SS 304L

Material, Body

Material, Trim

Material, stem

Material spec, ball (Note-7)


JOINT OPERATIONS


Page 6 of 30

1

2

3 2 " to 24"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8

ASTM A194 GRADE 2H

REFER CLAUSE 4.0 OF APPENDIX-CGear / Lever Operated



Anti static device


GEN

ERA

L



SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS

Size Range



NO

TES

ASME CL 300 #

BOLTED BONNET

End connections



Position Indicator





13% Cr.

A182 Gr. F6a

FLEXIBLE GRAPHITE

13% Cr. / A182 Gr. F6a


VB-300JO Piping Class

ASTM A193 GRADE B7

5 January, 2012


ASME B16.10

B



Service

Service requirement



Material, Stem

RPTFE / VITON B

13% Cr. / A182 Gr. F6a

EXPANDED GRAPHITE


Construction, body






REVISION No.

YES

RPTFE (RENEWABLE)


DES

IGN

Stem ANTI BLOWOUT


FULL BORE







YES

YES


MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing

Material, Seats










Material, Body

Material, Trim




JOINT OPERATIONS


Page 7 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

7

Service requirement

1/2 " to 1-1/2"



Service


GEN

ERA

L

JO Piping Class


Size Range

End connections


A, AU & B

SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE

DES

IGN

ASME CL 300 # (800# VALVES ARE ACCEPTABLE)

SPLIT BODY


FLOATING

REGULAR





Anti static device

Position Indicator

Fire Tested Design






SOCKET WELD (Note-6)

MANUFACTURER STD.


NIL

CARBON STEEL, ASTM A 105

FLEXIBLE GRAPHITE


Construction, body

Construction, ball


ASTM A193 GRADE B7

ASTM A194 GRADE 2H

LEVER OPERATED

YES

RPTFE (RENEWABLE)


RPTFE / VITON B

RPTFE / VITON B

EXPANDED GRAPHITE


13% Cr.

A182 Gr. F6a

SOLID, ASTM A182 GRADE F 316


5 January, 2012


YES

YES

NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing





Material, Seats


Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.





REVISION No.


Material, Body

Material, Trim

Material, Stem

Material spec, Ball


Stem ANTI BLOWOUT


JOINT OPERATIONS


Page 8 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES


Material, Body

Material, Trim

Material, Stem


Gland packing



DES

IGN

Stem ANTI BLOWOUT

Material, Seats





5 January, 2012


YES

YES


ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM


STAINLESS STEEL 316

A182 Gr. F316

A 182 Gr. F316 / STAINLESS STEEL 316

YES

RPTFE (RENEWABLE)


RPTFE / VITON B

A182 Gr. F316 / SS 316



Anti static device

Position Indicator

Fire Tested Design




ASME B16.10











FULL BORE

FLEXIBLE GRAPHITE






Construction, body






REVISION No.


JO Piping Class BS

ASME CL 300 #

BOLTED BONNET

End connections


Service

Service requirement


GEN

ERA

L 2 " to 24"



Size Range









JOINT OPERATIONS


Page 9 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

7

GEN

ERA

L 1/2 " to 1-1/2"



Size Range

Service

Service requirement

JO Piping Class AS & BS









Gland packing

Material seats



Material, Body

Material, Trim

Material, stem

Material spec, seat rings

STAINLESS STEEL 316

A182 Gr. F316



Anti static device

Position Indicator

Material spec, ball




MANUFACTURER STD.




SEALED (WELDED) BODY

FLOATING

REGULAR

FLEXIBLE GRAPHITE

ANTI BLOWOUT


LEVER OPERATED

YES

RPTFE (RENEWABLE)


RPTFE / VITON B

RPTFE / VITON B


REFER CLAUSE 6.0

5 January, 2012


YES

YES


ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM




Construction, body

Construction, ball

End connections



NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

DES

IGN

Stem


Fire Tested Design


REVISION No.





Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat.

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 720 psig)

Reduced bore, if specified in the specification.


JOINT OPERATIONS


Page 10 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6

7

PAINTING : NO

GEN

ERA

L



Size Range 1/2 " to 1-1/2"NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil




Valve Identification No. VB-322JO Piping Class AW1

Fire Tested Design






FLOATING

REGULAR

FLEXIBLE GRAPHITE

Anti static device

Material spec, ball

Position Indicator



Construction, body

Construction, ball


End connections


SOLID, ASTM A182 Gr. F51


RPTFE (RENEWABLE)


RPTFE / VITON B

RPTFE / VITON B


Material, stem

ASTM A194 GRADE 8M

Service

Service requirement


Material, Body

Material, Trim



5 January, 2012


YES

YES

REVISION No.


ASTM A193 GRADE B8M


LEVER OPERATED


DES

IGN

Stem ANTI BLOWOUT




MANUFACTURER STD.




NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing

Material seats










Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be id d



JOINT OPERATIONS


Page 11 of 30

1

2

3 2 " to 36"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

PAINTING : NO

NO

TES




GEN

ERA

L





5

ASME B16.10

January, 2012

Size Range


Service

Service requirement


Material, Trim






ASTM A194 GRADE 8M










125-250 AARH

Anti static device

Position Indicator

Grease Injection facility for seat rings & stem REQUIRED FOR SIZES 4" & ABOVE


ASME CL 300 #

BOLTED BONNET

ASTM A193 GRADE B8M


YES



RPTFE / VITON B





A182 Gr. F51






End connections



Construction, body



DES

IGN

Stem ANTI BLOWOUT


FULL BORE


RPTFE (RENEWABLE)


FLEXIBLE GRAPHITE

Material, Body

YES


MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing

Material, Seats


Material, Stem



REVISION No.






JOINT OPERATIONS


Page 12 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6

7


NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING



DES

IGN

Stem ANTI BLOWOUT



Construction, body





ASTM A193 GRADE B8M

ASTM A194 GRADE 8M




RPTFE / VITON B

RPTFE / VITON B




5 January, 2012


YES

YES




MANUFACTURER STD.






LEVER OPERATED

SOLID, ASTM A182 Gr. F51




Anti static device

Position Indicator


PAINTING : NO

RPTFE (RENEWABLE)


Fire Tested Design

Material, Body

Material, Trim

Material, stem

Material spec, ball



Gland packing

Material seats


FLOATING

REGULAR

FLEXIBLE GRAPHITE

Service

Service requirement




Construction, ball

End connections






JO Piping Class AW, BW, BW1, AN1 & AN2



REVISION No.

GEN

ERA

L



Size Range 1/2 " to 1-1/2"


JOINT OPERATIONS


Page 13 of 30

1

2

3 2 " to 12"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

PAINTING : NO

NO

TES










Anti static device YES

Position Indicator YES

TEST

ING Fire Tested Design YES (AS PER API 607)


Material spec, nut(s) ASTM A194 GRADE 8

OTH

ERS

Gear / Lever Operated REFER CLAUSE 4.0 OF APPENDIX-C




MA

TER

IAL

SPEC

IFIC

ATI

ON


Gland packing EXPANDED GRAPHITE


Material, gasket spwnd, filler SS 304L, GRAPHITE FILLER

Material seals, inserts and rings RPTFE / VITON B

Material, spec, seat rings A182 Gr. F304L / SS 304L


Material, Trim STAINLESS STEEL 304L

Material, stem A182 Gr. F304L

RPTFE (RENEWABLE)

Material spec, ball (Note-7) ASTM A182 GRADE F304L / SS304L

Material seats

Stem ANTI BLOWOUT



Material, Body

Construction, ball (Note-6) TRUNNION MOUNTED / FLOATING

Type of bore (Note-3) FULL BORE

Type of gasket, body connector FLEXIBLE GRAPHITE



Construction, body BOLTED BONNET



DES

IGN




GEN

ERA

L

Valve Identification No. VB-370JO Piping Class BV

Size Range




5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 14 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6

7


NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING



DES

IGN

Stem ANTI BLOWOUT



Construction, body





ASTM A193 GRADE B8

ASTM A194 GRADE 8




RPTFE / VITON B

RPTFE / VITON B

EXPANDED GRAPHITE



5 January, 2012


YES

YES




MANUFACTURER STD.


STAINLESS STEEL, ASTM A182 GRADE F304L


A182 Gr. F304L

LEVER OPERATED

SOLID, ASTM A182 GRADE F304L




Anti static device

Position Indicator


PAINTING : NO

RPTFE (RENEWABLE)


Fire Tested Design

Material, Body

Material, Trim

Material, stem

Material spec, ball



Gland packing

Material seats


FLOATING

REGULAR

FLEXIBLE GRAPHITE

Service

Service requirement




Construction, ball

End connections





SPLIT BODY

JO Piping Class AV, BV



REVISION No.

GEN

ERA

L



Size Range 1/2 " to 1-1/2"


JOINT OPERATIONS


Page 15 of 30

1

2

3 1/2"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6


Material, Body

Material, Trim

Material, Stem

Material spec, Ball

STAINLESS STEEL 316

A182 Gr. F316


RPTFE (RENEWABLE)

NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING






Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered



DES

IGN

Stem ANTI BLOWOUT

Material, Seats



Construction, body

ASTM B182 Gr. F316


5 January, 2012


YES

YES


ASTM A193 GRADE B8M

ASTM A194 GRADE 8M

LEVER OPERATED


RPTFE / VITON B

RPTFE / VITON B

EXPANDED GRAPHITE

PAINTING : NONormal painting, shipping


Gland packing




Anti static device

Position Indicator

Fire Tested Design



Construction, ball









End connections


SCREWED ENDS

PROCESS & INSTRUMENTATION IMPULSE TUBING

NIL

AT

FLEXIBLE GRAPHITE



FLOATING

REGULAR


MANUFACTURER STD.

REVISION No.

Service requirement

Service

GEN

ERA

L



Size Range

JO Piping Class


JOINT OPERATIONS


Page 16 of 30

1

2

3 2 " to 24"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8



For Steam service, Body should be Exposed Bonnet design.


Material, Body

Material, Trim

Material, Stem






MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES

Gland packing

Material, Seats


DES

IGN

Stem ANTI BLOWOUT

FULL BORE

FLEXIBLE GRAPHITE




METAL SEATED, TOP ENTRY, BALL VALVE


5 January, 2012


YES

YES

YES

ASTM A193 GRADE B7


REVISION No.


ASTM A194 GRADE 2H

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATERNote-6


13% Cr.

A182 Gr. F6a





Anti static device

Position Indicator

Fire Safe Design



YES

A182 Gr. F6a (STELLITE 6)


A182 Gr. F6a



A182 Gr. F6a / 13% Cr.


ASME B16.10

EXPANDED GRAPHITE

13% Cr. / A182 Gr. F6a


ASME CL 600 #

BOLTED BONNET

End connections


JO Piping Class C

Service







Construction, body






VB-600


GEN

ERA

L



Size Range

Service requirement


JOINT OPERATIONS


Page 17 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

7Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.



Material, Body

Material, Trim

Material, Stem

Material spec, Ball

Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat.




Construction, body

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES

Gland packing

Material, Seats


Material, inserts and rings



DES

IGN

Stem ANTI BLOWOUT

End connections


Construction, ball




5 January, 2012


YES

YES

YES

ASTM A193 GRADE B7

ASTM A194 GRADE 2H

LEVER OPERATED

YES



A182 Gr. F6a

A182 Gr. F6a

EXPANDED GRAPHITE

Fire Safe Design




MANUFACTURER STD.

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATERNote-6


13% Cr.

A182 Gr. F6a





Anti static device

Position Indicator








METAL SEATED, TOP / SIDE ENTRY, BALL VALVE

C

1/2 " to 1-1/2"

FLEXIBLE GRAPHITE


SPLIT BODY

FLOATING

REGULAR


REVISION No.

Service requirement

Service

GEN

ERA

L



Size Range

JO Piping Class


JOINT OPERATIONS


Page 18 of 30

1

2

3 2 " to 24"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

3

4

5

6

7

8

NO

TES


Construction, body


Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.



DES

IGN

ANTI BLOWOUT


GEN

ERA

L




ASME CL 600 #

Service

Service requirement (Note-6)



Valve Identification No. VB-610JO Piping Class CS



January, 2012


5

Size Range


Flange Facing

Material, Trim

Material, Stem

Material, Seats



Stem



RAISED FACE


ASME B16.10


BOLTED BONNET

A182 Gr. F316


End connections



STAINLESS STEEL 316

FULL BORE

FLEXIBLE GRAPHITE



YES

YES

A182 Gr. F316

A182 Gr. F316 / SS 316


YES

ASTM A193 GRADE B7M

YES

ASTM A194 GRADE 2HM

A182 Gr. F316 / STAINLESS STEEL 316

A182 Gr. F316 (STELLITE 6)








MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING





Material, Body


REVISION No.


Gland packing

Fire Safe Design


AS SPECIFIED IN THE PURCHASE REQUISITIONThird Party Inspection

Anti static device

Position Indicator



JOINT OPERATIONS


Page 19 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

7

1/2 " to 1-1/2"




Service


GEN

ERA

L

JO Piping Class


Size Range

End connections


CS


DES

IGN




FLOATING

REGULAR





Anti static device

Position Indicator

Fire Safe Design







MANUFACTURER STD.



FLEXIBLE GRAPHITE


Construction, body

Construction, ball

YES

ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM

LEVER OPERATED

YES



A182 Gr. F316

A182 Gr. F316



STAINLESS STEEL 316

A182 Gr. F316

SOLID, ASTM A182 GRADE F316


5 January, 2012


YES

YES

NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing





Material, Seats








REVISION No.


Material, Body

Material, Trim

Material, Stem

Material spec, Ball


Stem ANTI BLOWOUT


JOINT OPERATIONS


Page 20 of 30

1

2

3 2 " to 24"

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

PAINTING : NO

NO

TES












TEST




OTH

ERS





MA

TER

IAL

SPEC

IFIC

ATI

ON


Gland packing BRAIDED GRAPHITE WITH CORROSION INHIBITOR



Material, seals, inserts and rings RPTFE / VITON B

Material, spec, seat rings A182 Gr. F51 / DUPLEX SS (UNS 31803)




RPTFE (RENEWABLE)

Material spec, Ball (Note-7) A182 Gr. F51 / DUPLEX SS (UNS 31803)

Material, Seats

Stem ANTI BLOWOUT



Material, Body









DES

IGN




GEN

ERA

L

Valve Identification No. VB-650JO Piping Class CW

Size Range

ServiceSOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION



5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 21 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6

7

PAINTING : NO

CW

1/2 " to 1-1/2"

NO

TES






Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat.Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

YES


TEST




OTH

ERS

Gear / Lever Operated LEVER OPERATED



Anti static device

MA

TER

IAL

SPEC

IFIC

ATI

ON





Material seals, inserts and rings RPTFE / VITON B

Material spec, seat rings RPTFE / VITON B



Material, stem DUPLEX SS, ASTM A 182 Gr. F51

RPTFE (RENEWABLE)

Material spec, ball SOLID, ASTM A182 Gr. F51

Material seats

Type of bore (Note-3) REGULAR


Stem ANTI BLOWOUT

Material, Body

MANUFACTURER STD.

Pressure designation ASME CL 600 # (800# VALVES ARE ACCEPTABLE)

Construction, body SEALED (WELDED) BODY

Construction, ball FLOATING

-20 to 400


DES

IGN



End connections SOCKET WELD (Note-6)


GEN

ERA

L

Valve Identification No. VB-652JO Piping Class

Size Range

ServiceSOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), DRAINS, WATER INJECTION)

Service requirement NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-BTemperature Range (Deg.F)


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 22 of 30

1

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3 2 " to 24"

4

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9

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32

33

34

35

36

37

38

1

2

3

4

5

6

7

8





API SPEC 6D / ASME B16.34



Material, Body


A182 Gr. F6a

A182 Gr. F6a / 13% Cr.

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Material, Seats

ASTM A193 GRADE B7

ASTM A194 GRADE 2H


NO

TES Ball valve (Full Bore) is to be used for pipelines designed for pigging facility.




Gland packing


YES

YES

YES


DES

IGN

Stem ANTI BLOWOUT


FULL BORE

FLEXIBLE GRAPHITEType of gasket, body connector




YES



A182 Gr. F6a

13% Cr. / A182 Gr. F6a

EXPANDED GRAPHITE


13% Cr.


Anti static device

Position Indicator

Fire Safe Design




ASME B16.10

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATERNOTE-6

Service

Service requirement






Material, Trim

Material, Stem



Valve Identification No. VB-904JO Piping Class D




BOLTED BONNET

End connections



Construction, body





GEN

ERA

L



Size Range

ASME CL 900 #


JOINT OPERATIONS


Page 23 of 30

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4

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9

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1

2

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4

5

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7

8

GEN

ERA

L



Size Range



Construction, body



ASME CL 900 #

STAINLESS STEEL 316

A182 Gr. F316

A182 Gr. F316 / STAINLESS STEEL 316



Valve Identification No. VB-914JO Piping Class DS




5 January, 2012

Anti static device

Position Indicator





ASME B16.10




Service


BOLTED BONNET


End connections


A182 Gr. F316

A182 Gr. F316 / SS 316




Fire Safe Design



YES

YES

YES

ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM


YES

DES

IGN

Stem ANTI BLOWOUT


FULL BORE









MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

NO

TES



Material, Stem


Gland packing

Material, Seats




REVISION No.


For Steam service, Body should be Extended Bonnet design.




Material, Body

Material, Trim


JOINT OPERATIONS


Page 24 of 30

1

2

3 2 " to 24"

4

5

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7

8 Style

9

10

11

12

13

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15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8

PAINTING : NO

NO

TES












TEST




OTH

ERS





MA

TER

IAL

SPEC

IFIC

ATI

ON





Material, seals, inserts and rings RPTFE / VITON B

Material, spec, seat rings A182 Gr. F51 / DUPLEX SS (UNS 31803)




RPTFE (RENEWABLE)

Material spec, Ball (Note-7) A182 Gr. F51 / DUPLEX SS (UNS 31803)

Material, Seats

Stem ANTI BLOWOUT



Material, Body









DES

IGN


Design specification API SPEC 6D / ASME B16.34


GEN

ERA

L

Valve Identification No. VB-954JO Piping Class DW

Size Range




5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 25 of 30

1

2

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4

5

6

7

8 Style

9

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11

12

13

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15

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28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

7

1/2 " to 1-1/2"

Service requirement



Service


GEN

ERA

L

JO Piping Class


Size Range

End connections


D, E


DES

IGN

ASME CL 1500 #



FLOATING

REGULAR





Anti static device

Position Indicator

Fire Safe Design







MANUFACTURER STD.

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE, BOILER FEED WATERNOTE-6


FLEXIBLE GRAPHITE


Construction, body

Construction, ball

YES

ASTM A193 GRADE B7

ASTM A194 GRADE 2H

LEVER OPERATED

YES



A182 Gr. F6a

A182 Gr. F6a

EXPANDED GRAPHITE


13% Cr.

A182 Gr. F6a



5 January, 2012


YES

YES

NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

Gland packing





Material, Seats








REVISION No.


Material, Body

Material, Trim

Material, Stem

Material spec, Ball


Stem ANTI BLOWOUT


JOINT OPERATIONS


Page 26 of 30

1

2

3 2 " to 24"

4

5

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7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

1

2

3

4

5

6

7

8

NO

TES









TEST

ING Fire Safe Design YES


OTH

ERS




YES


Anti static device

Gland packing EXPANDED GRAPHITE





Material, seals, inserts and rings A182 Gr. F6a

Material, spec, seat rings 13% Cr. / A182 Gr. F6a


A182 Gr. F6a

Material spec, Ball (Note-7) A182 Gr. F6a / 13% Cr.

Material, Seats A182 Gr. F6a (STELLITE 6)


Stem ANTI BLOWOUT


MA

TER

IAL

SPEC

IFIC

ATI

ON


Material, Trim 13% Cr.

Material, Stem






Construction, body SPLIT BODY



DES

IGN




GEN

ERA

L

Valve Identification No. VB-1504JO Piping Class E

Size Range


Service requirement NOTE-6


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 27 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

1

2

3

4

5

6

7




Construction, body


Material, Body

Material, Trim

Material, Stem

Material spec, Ball


NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING









DES

IGN

Stem ANTI BLOWOUT

Material, Seats

STAINLESS STEEL 316

A182 Gr. F316



5 January, 2012


YES

YES

YES

ASTM A193 GRADE B7M

ASTM A194 GRADE 2HM


YES



A182 Gr. F316

A182 Gr. F316


INCONEL X-750

LEVER OPERATED



Anti static device

Position Indicator

Fire Safe Design


Construction, ball






Gland packing







End connections




DS, ES

FLEXIBLE GRAPHITE

ASME CL 1500 #


FLOATING

REGULAR


MANUFACTURER STD.

1/2 " to 1-1/2"

REVISION No.


Service

GEN

ERA

L



Size Range

JO Piping Class


JOINT OPERATIONS


Page 28 of 30

1

2

3 2 " to 24"

4

5

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8 Style

9

10

11

12

13

14

15

16

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18

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21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

1

2

3

4

5

6

7

8

NO

TES






For Steam service, Body should be Extended Bonnet design.



TEST

ING Fire Safe Design YES


OTH

ERS




YES


Anti static device






Material, seals, inserts and rings A182 Gr. F316

Material, spec, seat rings A182 Gr. F316 / SS 316


A182 Gr. F316

Material spec, Ball (Note-7) A182 Gr. F316 / STAINLESS STEEL 316

Material, Seats A182 Gr. F316 (STELLITE 6)


Stem ANTI BLOWOUT


MA

TER

IAL

SPEC

IFIC

ATI

ON


Material, Trim STAINLESS STEEL 316

Material, Stem









DES

IGN




GEN

ERA

L

Valve Identification No. VB-1514JO Piping Class ES

Size Range


Service requirement (Note-6) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B


5 January, 2012



REVISION No.


JOINT OPERATIONS


Page 29 of 30

1

2

3

4

5

6

7

8 Style

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 SHIPPING : YES

32

33

34

35

36

1

2

3

4

5

6

7

GEN

ERA

L



Size Range

Service

Service requirement

JO Piping Class

1/2 " to 1-1/2"

DW, EW

ASME CL 1500 #








Gland packing

Material seats



Material, Body

Material, Trim

Material, stem






Anti static device

Position Indicator

Material spec, ball




MANUFACTURER STD.





FLOATING

REGULAR

FLEXIBLE GRAPHITE

ANTI BLOWOUT



LEVER OPERATED

RPTFE (RENEWABLE)


RPTFE / VITON B

RPTFE / VITON B


PAINTING : NO


5 January, 2012


YES

YES


ASTM A193 GRADE B8M

ASTM A194 GRADE 8M



Construction, body

Construction, ball

End connections



NO

TES

MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING

DES

IGN

Stem


Fire Tested Design


REVISION No.










JOINT OPERATIONS


Page 30 of 30

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3 2 " to 24"

4

5

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9

10

11

12

13

14

15

16

17

18

20

21

22

23

24

25

26

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28

29

30

31

32

33

34 SHIPPING : YES

35

36

37

38

39

1

2

3

4

5

6

7

8




GEN

ERA

L



Size Range

NO

TES

End connections



Construction, body


ASME B16.10






Valve Identification No. VB-1554JO Piping Class EW










Service

Service requirement






Anti static device



A182 Gr. F51


Position Indicator

Fire Tested Design

Material, Body

Material, Trim

Material, Stem


Gland packing

Material, Seats


Material, spec, seat rings (Note-7)


YES

ASTM A193 GRADE B8M

ASTM A194 GRADE 8M



RPTFE / VITON B



YES

INCONEL X-750

ASME CL 1500 #

BOLTED BONNET

RPTFE (RENEWABLE)

REVISION No.


PAINTING : NO

5 January, 2012

DES

IGN

Stem ANTI BLOWOUT


FULL BORE




MA

TER

IAL

SPEC

IFIC

ATI

ON

OTH

ERS

TEST

ING












VALVE MATERIAL SPECIFICATION (VMS) - BUTTERFLY VALVES




VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES


JOINT OPERATIONS


Page 1 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

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16

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18

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21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

12

3

4

5

6

7

8

Shut-off Pressure

Atmosphere



NIL

-20 to 400

Service

260 PSIG

GEN

ERA

L

The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body.






ASME CL 150 #

DOUBLE FLANGED, LONG PATTERN

JO Piping Class


A & AU

Type of disc

January, 2012

NO

TES

Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification.

Material, Retaining ring A182 Gr. F6a





Valve Identification No. VF-100

5


Size Range

Service requirement



SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE

CATEGORY - B / BI-DIRECTIONAL

3" to 36"

Temperature Range (Deg.F)

API 609 / ASME B16.34

End connections

Anti static device

Construction, body

Material, Body

ASTM A194 GRADE 2H



A564 TYPE 630, CONDITION H1150D

FULL BORE

Material, Seats

125-250 AARH

Material, packing


RPTFE (RENEWABLE)

Position Indicator

Fire Tested Design

Material, spec, Shaft & Trunnion

ASTM A193 GRADE B7

EXPANDED GRAPHITE

YES


YES (As per API 607)

Material, Trim

DES

IGN

Type of Stem ANTI BLOWOUT

Finish, Flange facing

Type of bore

MA

TER

IAL

SPEC

IFIC

ATI

ON


Material spec, Disc (Note-7)

YES


REVISION No.


RAISED FACE

13% Cr.

OFFSET, TRIPLE

A182 Gr. F6a / 13% Cr.

Flange Facing


OTH

ERS

TEST

ING

Valve seats shall be both self and pressure energised.

Valve shall be capable of seating against full differential pressure in either flow direction.

Valve shall have internal stop to prevent disc over travel.

YES

Valve seats shall have retained top and bottom low friction bearings (with nitriding).



JOINT OPERATIONS


Page 2 of 9

1

2

3 3 " to 48"

4

5

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8 Style

9 Category / Type

10

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26

27

28

29

30

31

32

33

34

35

36

37

12

3

4

5

6

7

8

OTH

ERS

TEST

ING






YES



DES

IGN



MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats


Material, Trim SS 316

YES

ASTM A193 GRADE B7M

FULL BORE

125-250 AARH

ASTM A194 GRADE 2HM


RAISED FACE










RPTFE (RENEWABLE)

A182 Gr. F316 / SS 316

YES


Anti static device

Position Indicator

Fire Tested Design

Service requirement



Construction, body

Shut-off Pressure

API 609 / ASME B16.34




End connections







GEN

ERA

L



Size Range

JO Piping Class AS

Service


ASME CL 150 #

Material, packing



Type of bore

Flange Facing

260 PSIG

OFFSET, TRIPLEType of disc


NO

TES


Material, Retaining ring A182 Gr. F316







JOINT OPERATIONS


Page 3 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32 SHIPPING : YES

33

34

35

36

37

12

3

4

5

6

7

8


YES


PAINTING : NO




A182 Gr. F51


OTH

ERS

TEST

ING







Position Indicator

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats


Material, Trim


DES

IGN



Type of bore

API 609 / ASME B16.34



ASME CL 150 #

RAISED FACE

YES

ASTM A193 GRADE B8M

FULL BORE

125-250 AARH

ASTM A194 GRADE 8M

RPTFE (RENEWABLE)

A182 Gr. F51 / DUPLEX SS


DUPLEX SS





260 PSIG



Fire Tested Design

Service requirement


Construction, body

Flange Facing


Anti static device

Material, packing


End connections

Service








GEN

ERA

L

3 " to 36"



Size Range

JO Piping Class AW1 & AN3


Shut-off Pressure

NO

TES








JOINT OPERATIONS


Page 4 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32 SHIPPING : YES

33

34

35

36

37

12

3

4

5

6

7

8

Shut-off Pressure

Atmosphere


PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B-20 to 400

Service

260 PSIG

GEN

ERA

L







ASME CL 150 #


JO Piping Class


AW, AN1 & AN2

Type of disc

January, 2012

NO

TES








5


Size Range

Service requirement





3" to 36"

Temperature Range (Deg.F)

API 609 / ASME B16.34

End connections

Anti static device

Construction, body

Material, Body

ASTM A194 GRADE 8M



A182 Gr. F51

FULL BORE

Material, Seats

125-250 AARH

Material, packing


RPTFE (RENEWABLE)

Position Indicator

Fire Tested Design


ASTM A193 GRADE B8M


YES



Material, Trim

DES

IGN



Type of bore

MA

TER

IAL

SPEC

IFIC

ATI

ON




REVISION No.


RAISED FACE

DUPLEX SS (UNS31803)

OFFSET, TRIPLE

PAINTING : NO

A182 Gr. F51 / DUPLEX SS (UNS31803)

Flange Facing


OTH

ERS

TEST

ING






YES


JOINT OPERATIONS


Page 5 of 9

1

2

3 2 " to 16"

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32 SHIPPING : YES

33

34

35

36

37

12

3

4

5

6

7

TEST

ING


MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats

Material spec, Disc

Material, Trim


Anti static device






YES



Position Indicator

Fire Tested Design

DES

IGN

Type of Stem

YES

ASTM A193 GRADE B8

FULL BORE

125-250 AARH

ASTM A194 GRADE 8

ANTI BLOWOUT


OTH

ERS



EXPANDED GRAPHITE

RPTFE (RENEWABLE)

A182 Gr. F304L / SS 304L

SS 304L




PAINTING : NO

NIL


API 609 / ASME B16.34



RAISED FACE


ASME CL 150 #

260 PSIG

OFFSET, TRIPLE


Service requirement


Construction, body

ASME B16.10



Shut-off Pressure

End connections


Type of bore

Type of disc

Flange Facing





5 January, 2012


REVISION No.

GEN

ERA

L



Size Range

JO Piping Class AV

Service CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE

NO

TES


Material, Retaining ring A182 Gr. F304L





Material, packing



JOINT OPERATIONS


Page 6 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

12

3

4

5

6

7


OTH

ERS

TEST

ING


MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats

Material spec, Disc

Material, Trim






YES



Type of bore

Flange Facing

DES

IGN

Type of Stem

YES

ASTM A193 GRADE B7

FULL BORE

125-250 AARH

ASTM A194 GRADE 2H

ANTI BLOWOUT

RAISED FACE



PTFE / GRAFOIL

RPTFE (RENEWABLE)

A182 Gr. F6a / 13% Cr.

13% Cr.

YES


Anti static device

Position Indicator

Fire Tested Design





Nil


API 609 / ASME B16.34




ASME CL 300 #

720 PSIG

OFFSET, TRIPLE



Service requirement


Construction, body

Material, packing



Shut-off Pressure

End connections






5 January, 2012


REVISION No.

GEN

ERA

L 3" to 24"



Size Range

JO Piping Class B

Service

ASME B16.10

NO

TES


Material, Retaining ring A182 Gr. F6a





Type of disc


JOINT OPERATIONS


Page 7 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

12

3

4

5

6

7

NO

TES










ASME CL 300 #

End connections


720 PSIG


GEN

ERA

L 3" to 24"



Size Range

JO Piping Class BS

Service






Service requirement


API 609 / ASME B16.34




RPTFE (RENEWABLE)

A182 Gr. F316 / SS 316

YES

Material, packing

Anti static device

Position Indicator

Fire Tested Design




ASME B16.10




YES

ASTM A193 GRADE B7M

FULL BORE

125-250 AARH

ASTM A194 GRADE 2HM


RAISED FACE


Material, spec, Shaft & Trunnion A564 TYPE 630, CONDITION H1150D




Shut-off Pressure

Type of bore

Flange Facing

Construction, body

DES

IGN



MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats

Material spec, Disc

Material, Trim SS 316

OTH

ERS

TEST

ING






YES




JOINT OPERATIONS


Page 8 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32 SHIPPING : YES

33

34

35

36

37

12

3

4

5

6

7

8

PAINTING : NO

OTH

ERS

TEST

ING






YES



DES

IGN



MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Body

Material, Seats


Material, Trim DUPLEX SS

YES

ASTM A193 GRADE B8M

FULL BORE

125-250 AARH

ASTM A194 GRADE 8M


RAISED FACE

A182 Gr. F51






PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATERNACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B


RPTFE (RENEWABLE)

A182 Gr. F316 / SS 316


Anti static device

Position Indicator

Fire Tested Design

Service requirement



Construction, body

Shut-off Pressure

API 609 / ASME B16.34




End connections







GEN

ERA

L

3" to 36"



Size Range


Service


ASME CL 300 #

Material, packing



Type of bore

Flange Facing

720 PSIG



NO

TES









JOINT OPERATIONS


Page 9 of 9

1

2

3

4

5

6

7

8 Style

9 Category / Type

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15

16

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32 SHIPPING : YES

33

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35

36

37

12

3

4

5

6

7

8

NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-BTemperature Range (Deg.F)


5 January, 2012



REVISION No.

GEN

ERA

L

Valve Identification No. VF-650JO Piping Class CW

Size Range 3" to 24"


Service requirement

-20 to 400


DES

IGN



Design specification API 609 / ASME B16.34




Type of disc OFFSET, TRIPLE

Shut-off Pressure 720 PSIG

Construction, body DOUBLE FLANGED, LONG PATTERN

Type of bore FULL BORE



Finish, Flange facing 125-250 AARH

MA

TER

IAL

SPEC

IFIC

ATI

ON



Material spec, Disc (Note-7) A182 Gr. F51 / DUPLEX SS (UNS 31803)

Material, Seats RPTFE (RENEWABLE)

Material, spec, Shaft & Trunnion A182 Gr. F51











TEST

ING Fire Tested Design YES (As per API 607)


OTH

ERS

NO

TES

Valve shall be capable of seating against full differential pressure in either flow direction.Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification.











VALVE MATERIAL SPECIFICATION (VMS) - NEEDLE VALVES




VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVES


JOINT OPERATIONS


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1

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PAINTING : NO

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port.

Material, packing


NO

ASTM A193 GRADE B8M


ASTM A194 GRADE 8M

GEN

ERA

L 3/4" x 1/2"


Atmosphere DESERT, DUSTY, HUMIDITY : 5% to 100%

Size Range

JO Piping Class AT

Service


Valve Identification No. VN-6011

5 January, 2012

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE



REVISION No.

PROCESS / INSTRUMENTATION IMPULSE TUBING (SOUR SERVICE)NACE MR-0175 AND ANNEXURE-1 APPENDIX-B


RISING STEM

SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE

INTEGRAL

NON ROTATING, NEEDLE

SCREWED, STRAIGHT PATTERN

Service requirement


CONVENTIONAL

MSS SP-105 / MFG STD.

SCREWED ENDS, FEMALE, NPT

COMPRESION FERRULE TUBE

CLASS 6000 #

Port opening

Type of Back seat

Type of Discs

DES

IGN

Type of Stem

Construction, Body

Ends

End Connections

MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim

OTH

ERS

Material, Stem

Material, Needle



Material, Body

Material, Gland ring

NO

TES

API TRIM No. 10




Fire Testing

TEST

ING


BAR HANDLE



A182 Gr. F316




JOINT OPERATIONS


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2

PAINTING : NO

BAR HANDLE



A182 Gr. F316

EXPANDED GRAPHITE


NO

TES

API TRIM No. 10




Fire Testing

TEST

ING



MA

TER

IAL

SPEC

IFIC

ATI

ON

Material, Trim

OTH

ERS

Material, Stem

Material, Needle



Material, Body

Material, Gland ring

SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE

INTEGRAL

Port opening

Type of Back seat

Type of Discs

DES

IGN

Type of Stem

Construction, Body

Ends

End Connections

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE

REVISION No.

CONVENTIONAL

MSS SP-105 / MFG STD.

SCREWED ENDS, FEMALE, NPT

COMPRESION FERRULE TUBE

CLASS 6000 #

PROCESS / INSTRUMENTATION IMPULSE TUBING

NIL

RISING STEM

JO Piping Class

NON ROTATING, NEEDLE

SCREWED, STRAIGHT PATTERN

Service requirement



Valve Identification No. VN-6081

5 January, 2012

ASTM A193 GRADE B8M



GEN

ERA

L 3/4" x 1/2"


Atmosphere DESERT, DUSTY, HUMIDITY : 5% to 100%

Size Range


ASTM A194 GRADE 8M

AT

Service

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port.

Material, packing


NO

JOS-02-01 Rev5 - 2012E

Documents

Transcript of JOS-02-01 Rev5 - 2012E