JOPRO · PDF fileJOPRO Changer Semi-automatic battery handling system integrated with a...
Transcript of JOPRO · PDF fileJOPRO Changer Semi-automatic battery handling system integrated with a...
JOPRO ChangerEN
GLIS
H
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JOPRO ChangerSemi-automatic battery handling systemintegrated with a lowlift truck.
For sideways battery change on forklift trucks.
Maximum battery weight: 2200 kg.
Please read the manual carefully before use and keep it in a safe place for future reference.
The information in this manual was up to date when it was printed.
JOPRO reserves the right to make technical changes without prior notice.
© 2016 JOPRO AB
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Table of contentsOverview.................................................4Controls ..................................................6User’s Guide ...........................................8Maintenance .........................................12Spare Parts Mechanics ........................16Spare Parts Electronics and Hydraulics 18Hydraulic Circuit Diagram .....................20Electric Circuit Diagram ........................22Declaration of Conformity .....................27
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Overview
Rubber BuffersReduces wear when docking against the forklift and charger stands.
Battery StopperSecures the battery during transport.
Chain Tension AdjustmentStretches the chain that moves the electromagnet transporter.
Electromagnet Rail
Spring Return CylinderRaises and lowers the battery stopper.
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ElectromagnetGrips and holds the battery during battery change.
JoystickControls JOPRO Changer’s movements and functions.
Hydraulic Unit
Electronics Box
Hydraulic Motor
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Controls
Lowers the battery stopper.
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Activates the electromagnet.Generates a strong magnetic fi eld with great gripping power.
If the magnet is left activated it is auto-matically turned off after 10 minutes.
Moves the electromagnet forward.
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1,5 m
User’s Guide
Working areaUnauthorized staff are not al-lowed within 1,5 meters from JOPRO Changer when in use.
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The electromagnet must be cen-tered on the battery.
The rollers must be on the same level.
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Activate the electromagnet when it is in contact with the battery.
ElectromagnetThe electromagnet generates a very strong magnetic fi eld.
Check that there are no loose metallic objects within one meter from the electromagnet when it is activated.
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Move the battery as far inas possible.
Check that the battery stopper is raised so that transport to the charger stand can be car-ried out in a safe manner.
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Maintenance
MonthlyJOPRO Changer should be super-vised regarding:
- function: check that the various functions work correctly.
- deformations: check that there are no visible cracks, distortions, corrosions or other deformations.
- weldings: check that all weld-ings are intact and have no vis-ible cracks.
- markings: check that the marks for maximum capacity, CE and contact information to the manu-facturer are intact.
- instructions: check that the manual is always available.
When required
Chain tensionThe chain in the transporter rail should not be slacking.
Stretch the chain by tightening both bolts equally.
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Hydraulic oilCheck that there are no visible leaks of hydraulic oil.
Any leakage in the system may cause JOPRO 2200TV’s move-ments to become jerky.
If necessary, refi ll with hydraulic oil (ISO VG 32 quality or equivalent).
Electromagnet railGrease the inside of the rail if the elektromagnet arm movements are sluggish and/or jerky.
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Battery stopper throttle valveWhen the front button is pushed the battery stopper should go down.
If this for some reason doesn’t hap-pen, unlock the throttle valve and adjust to the correct pressure by turning the regulator.
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050-0302
050-0201
050-0202
010-0201
010-0202
010-0203
520-0201
040-0801
Spare Parts JOPRO ChangerMechanics
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050-0304
L2
L1
010-0102
State L2 together with the order number
020-5001
State L1 together with the order number
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070-0101
520-0301
060-0501
Spare Parts JOPRO ChangerElectrics and Hydraulics
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060-0602
060-0201
070-0201
050-0501
060-0101
060-0804
060-0401
060-0402
060-0403
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2 0 1
P
T
A
B
M
7
6
5
4
3 2
1
Hydraulic Circuit Diagram
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Pos Description Part no.
1 Hydraulic tank (3 litres) 060-0401
2 Pump with fi xed deplacement (1,2 cm3) and single fl ow direction 060-0402
3 Electric motor (24 V DC, 2,2 kW, 2700 rpm) 060-0403
4 Pull cylinder with spring return 060-0501
5 Throttle valve 060-0602
6 Manual monoblock with double acting direction valve and security valve. 060-0101
7 Hydraulic motor (125 cc) 060-0201
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1
M1
1
2
2
2 10
1 4
4
4 3
3
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Electric Circuit Diagram
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Pos Beskrivning Art. nr.
R1 Relay, DC motor 070-0401
K1 Contactor (25A 24VDC) 070-0501
G1 Inductive sensor 18 mm (24VDC) 070-0301
HR1 Help relay, mini (2 gears, 24VDC) 070-0601
L2 Signal lamp, Red (24VDC) 070-0701
OK1 +L1 Lamp switch, Yellow (24VDC) 070-0801
TR1 Time relay, 11-poles (1-10 mins, 24VDC) 070-0901
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Alafors
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Ingvar JohanssonCEO
Declaration of conformity
ManufacturerJOPRO ABLunnavägen 6SE-449 50 AlaforsSWEDENPhone: +46-303-749740Fax: +46-303-748206www.jopro.se
declares that the productBattery handling system JOPRO Changer for sideways battery change on forklift trucks
Product identifi cation number: ..........................................................
is in compliance with the following EC Directives
2006/42/EC Machinery Directive
Jopro ABLunnavägen 6 Tel: +46-303-749740 [email protected] 50 Alafors Fax: +46-303-748206 www.jopro.se
ver.
1.4
Jan
2016