John Titchen, Goldwind Australia: Drive train advances to improve reliability, efficiency and low...
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Transcript of John Titchen, Goldwind Australia: Drive train advances to improve reliability, efficiency and low...
John Titchen - Goldwind Australia
9th Australian Wind Conference
November 19th 2013
Drive Train Advances
Reliability, Efficiency & Low Speed Operation
Goldwind at a glance (as to 30th June 2013)
1. Simplified drive train
2. Higher reliability
3. Enhanced grid connectivity
4. Case Study – Gullen Range Wind Farm
5. Case Study – Mortons Lane Wind Farm
3
Wind Turbine Drive Train Developments
Data Source: MAKE Consulting
‘Global Wind Turbine Trends 2012’
January 2013
Wind Turbine Drive Train Developments
Source: MAKE Consulting
‘Global Wind Turbine Trends
2012’ January 2013
1
1
Base Frame 2
2
Generator
3
3
Hub
4
4
Pitch System
5 5 Rotor Bearing
6
6
Rotor Blade
7
Heat Exchanger
7
8
8
Yaw System
1. Simplified Drive Train
8
“It was the PMG’s greater efficiency in part load operation that led GH to conclude it was the superior generator for economic wind energy conversion”
-Garrad Hassan -
Trend Advantages
Direct Drive
Eliminates gearbox failures
Eliminates gearbox energy
losses
Less than half the number of
components required in the
WTG
2. Higher Reliability and Reduced Drive Train Losses
3. Enhanced grid connectivity and Reduced Losses
9
Trend Advantages
Full Power Converter
Greater control and operational flexibility
Better fault ride through capabilities
Enables the ability to satisfy future grid
codes and requirements
Permanent Magnet Generator
Eliminates slip rings and associated
maintenance
Eliminates secondary winding losses
Superior part-load efficiency as there are no
requirements for generator excitation
Reduction in size and mass of typical direct
drive generator
High power to weight ratio
4. Case Study – Gullen Range Wind Farm
10
Located North West of Goulburn in NSW
Developed by Epuron
73 wind turbines = 165.5 MW
56 x 2.5MW; 17 x 1.5MW
Construction is well advanced
see photo below
Construction – Roads Foundations
Construction - Logistics
12
Generator
13
Nacelle
14
Generator Lift
15
Construction – Turbine Assembly
Rotor Installation
18
19
Gullen Range
High Reactive Power Capability
Advanced Fault Ride Through Capability
Park Level Voltage/Reactive Control
Active Power Control
PSS/E Models
Gullen Range 330kV Connection
20
330/33kV substation
Transgrid 330kV line & switchyard
Bankable Technology – Gullen Range Wind Farm
• GRWF non-recourse project finance
led by National Australia Bank:
• Bank group funded $247 million
• National Australia Bank
• Industrial Commercial Bank of China
• Bank of China
• China Construction Bank
• Communications Bank of China
• Financial Close June 2013
Developer Land, DA, monitor wind etc Epuron
Connection Connection Agreement Transgrid
Connection Asset Transgrid/UGL
PPA Power Purchase Agreement EnergyAustralia
EPC Wind Turbine Supply Goldwind
Balance of Plant (Civil & Electrical) Catcon/CPP
Tower Supply (17 x 85m for GW82/1.5) Keppel Prince Engineering
Tower Supply (56 x 80m for GW100/2.5) TSP
Erection Windhoist
Logistics Deugro
Main Transformers Wilson Transformer Company
Kiosk Transformers Wilson Transformer Company
MV cables Prysmian
LV cables Prysmian
Met Masts ART
Contractors Engineer AECOM
Banks Independent Engineer GLGH
Finance Project Finance NAB, ICBC, BoC, CCB, CBoC
Strong Partners
5. Case Study – Mortons Lane Wind Farm
23
Located Western Victoria
Developed by Newen
Goldwind Permanent Magnet Direct Drive turbines
13 x GW82 1.5MW (First MW Scale PMDD in the NEM)
Powercor connection
EnergyAustralia PPA
Sold to CGN Wind
1 Rotor blade
2 Cast hub
3 Pitch drives
4 Generator stator
5 Generator PM rotor
6 Base frame
7 Tower
1
2 3
4
5
7
6
Goldwind 1.5MW Turbine Series
Annual production target exceeded by 12/11/2013
25 Mortons Lane Wind Farm
100% of annual target
in 87% of the year
• WTG Availability > 98.9%
• Power Curve
• Wind Resource
An example day from
http://windfarmperformance.info
Mortons Lane Wind Farm
26
27
28
0.00
100.00
200.00
300.00
400.00
500.00
600.00
0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00
Average power(kW)
A Scalable Technology
Our next generation of wind turbines are designed to meet demand in low-wind, coastal and offshore markets.
Source: Company filings.
Lo
w-W
ind
O
ffsh
ore
S
uit
ab
ilit
y
Strong
domestic
demand for
turbines that
perform well in
low wind
speed
China targets
5 GW of
offshore
installations by
2015. PMDD
well suited for
offshore.
Products
specialized for
challenging
environments
continue to
drive sales
Product Platforms 1.5 MW 2.5 MW 3.0 MW Rotor Diameters
(m) 70, 77, 82, 87, 93 109, 112, 121 121
Low Wind Speed Class IIIB: 87/1500 Ultra-Low Wind Speed Class S: 93/1500
Medium Wind Speed Class IIA: 109/2500 Low Wind Speed Class IIIA: 112/2500 Class IIIB: 121/2500
Low Wind Speed
Class IIIB: 121/3000
• Low temperature
• High temperature
• High altitude
• Low wind speed
• Ultra-low wind
• Coastal
• Coastal • Coastal & Intertidal
• Offshore
• Coastal & Intertidal
• Offshore
• Low wind speed
• Coastal
• Offshore
• Low wind speed
• Coastal
• Offshore
Status
Installed (MW)
Commercial Commercial In Prototype
12,741 MW 540 MW 18 MW
Page 29
87/1500
Musselshell,
Montana,
USA
6.0 MW TBD
• Offshore
In
Development
-
• Offshore
Preserving White Clouds and Blue Skies for the Future
Gullen Range Wind Farm