John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID)...

30
John M Radman & Allison Jandu Trace Laboratories, Inc www.tracelabs.com

Transcript of John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID)...

Page 1: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

John M Radman &

Allison Jandu

Trace Laboratories, Inc

www.tracelabs.com

Page 2: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Understanding the RoHS Recast (RoHS 2)

Page 3: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Brief History

RoHS = Restriction of Hazardous Substances

RoHS 1 = Directive 2002/95/EC

RoHS 2 = Directive 2011/65/EU 100

Objective = Limit and regulate 6 hazardous substances in

electrical and electronic equipment (EEE)

Cd ≤ 0.01 wt % or 100ppm (batteries, pigments, etc.)

Hg ≤ 0.1 wt % or 1,000ppm (switches, fluorescent

lamps, etc.)

Pb ≤ 0.1 wt % or 1,000ppm (solder, batteries, etc.)

Cr-VI ≤ 0.1 wt % or 1,000ppm (surface coatings)

Polybrominated Biphenyls (PBBs) ≤ 0.1 wt % or

1,000ppm (flame retardants)

Polybrominated Diphenyl Ethers (PBDEs) ≤ 0.1 wt % or

1,000ppm (flame retardants)

Page 4: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Basics of RoHS 2

Restrictions

Restrictions do not apply to materials used in the

production process

Restrictions only apply to the finished EEE

Homogeneous Material

A material of uniform composition

A combination of materials that cannot be separated by

mechanical forces

Requirement

Per homogeneous material within a finished EEE

Could be 100s or 1,000s of homogeneous materials in

a finished EEE

Page 5: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Specifics of RoHS 2

On 02 Jan 2013, Directive 2002/95/EC was repealed and

replaced by Directive 2011/65/EU 100

RoHS-recast objective relates to controlling EEE waste

Simplest means to control waste concerns is to limit the

use of hazardous substances in the manufacturing of EEE

Intention of RoHS-recast (as reported by the EU)

Simplify and make Directive more enforceable

Harmonize with other EU legislation

Increase legal clarity (but not necessarily layman

clarity)

Page 6: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Preface

Preface for the remainder of the presentation

I am neither a lawyer nor politician so much of the

“Simplification” and “Clarity” has been lost on me

I will do my best to explain

This is an EU directive and it has no regard for

requirements outside of the EU

Page 7: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

RoHS vs. RoHS-Recast

Gradual extension of RoHS requirements to all EEE by 22

July 2019, including all cables and spare parts (of course

with some exclusions)

Clarification of Definitions (which is helpful)

Mandatory review of Directive by July 2014

Clearer rules for Exemptions including expirations of

existing exemptions

New non-excluded product categories (Annex I)

Category 8, Medical Devices

Many more non-critical/home medical devices

Category 9, Monitoring and Control Instruments

Category 11, Other

Page 8: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

RoHS vs. RoHS-Recast

Most Significant Difference

Coherence with other EU legislation

New Legislative Framework (NLF)

CE Marking

Declaration of Conformity

Effective as of 03 January 2013

Markings like below should no longer be used

Page 9: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Timeline

Existing EEE outside the scope of RoHS 1 but inside

scope of RoHS 2 have until 22 July 2019 to comply [Article

2(2)]

(RoHS 2 FAQ 6)

Page 10: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Does RoHS 2 Apply to My Product?

(RoHS 2 FAQ 8)

Page 11: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Does RoHS 2 Apply to My Product?

Is my product EEE?

Must be a product that is placed on the market as a

finished EEE

A component sold for further production into an EEE is

not considered a finished EEE

Page 12: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Does RoHS 2 Apply to My Product?

Annex I – Lists 11 Categories of EEE covered by the

Directive

1. Large household appliances

2. Small household appliances

3. IT and telecommunications equipment

4. Consumer equipment

5. Lighting equipment

6. Electrical and electronic tools

7. Toys, leisure and sports equipment

8. Medical devices

9. Monitoring and control instruments

10.Automatic dispensers

11.Other EEE not covered by any of the categories

above

Page 13: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Scope Exclusion vs. Exemptions

The Scope of the Directive lists the EEE’s to which the

Directive applies

Annex III – Lists Applications “currently” Exempt from the

Restrictions

Distinction

Exemptions can be given to specific substances used

in narrowly-defined applications

Exemptions are not given to an entire category of EEE

product

Exemptions are temporary and eventually expire

Scope Excluded products will likely never have to

comply

Page 14: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Scope Exclusions

Per Article 2(4), Directive does not apply to:

a) Equipment for Military use

b) Equipment sent into Space

c) Equipment installed into other Exempt Equipment

d) Large-scale Stationary Industrial Tools

e) Large-scale Fixed Installations

f) Transportation Equipment

g) Non-Road Mobile Machinery for professional use

h) Implantable Medical Devices

i) Photovoltaic Panels

j) R&D Equipment

Again, Focus is on EEE that enters the waste stream in

high volume

Page 15: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Exemptions

Why are some applications exempt?

Exemptions give industry time to ensure that there is a

suitable replacement (i.e.: high-lead solders)

Order of precedence of compliance is based on volume

of product entering the waste stream

EEE containing an application that enters the waste

stream in high volume must comply to RoHS

EEE containing an application that does not enter the

waste stream in high volume and currently does not have

an alternate compliant application may be exempt from

RoHS

Reviewed at least every 4 years

Page 16: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Exemptions 1 -13

Per Annex III, Applications currently exempt include:

1) Hg in Compact Fluorescent Lamps (CFL)

2) Hg in other Fluorescent Lamps (FL)

3) Hg in Cold Cathode FL (CCFL) and External Electrode

FL (EEFL)

4) Hg in other specific lamps

5) Pb in specific glass

6) Pb in specific metal alloys

7) Pb in specific solders or EEEs

8) Cd in specific uses

9) Cr-VI or Pb in specific refrigeration applications

11)Pb in compliant pin connectors

12)Pb coating for thermal conduction module C-ring

13)Specific glass

Page 17: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Exemptions 14 - 26

Per Annex III, Applications currently exempt include:

14)Pb solders in microprocessors

15)Pb solders in ICs

16)Pb in specific lamps

17)Pb in high intensity discharge (HID) lamps

18)Pb in fluorescent powder

19)Pb in energy saving lamps (ESL)

20)Pb in glass of LCDs

21)Pb and Cd in specific inks

23)Pb finish on fine pitch components

24)Pb solders for planar array ceramic caps

25)Pb in surface conduction electron emitter displays

(SED)

26)Pb in black light blue lamps

Page 18: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Exemptions 27 - 40

Per Annex III, Applications currently exempt include:

27)Pb in solder of high-powered loudspeakers

29)Pb in crystal glass

30)Cd in solder of high-powered loudspeakers

31)Pb in solder of Hg-free fluorescent lamps

32)Pb in window assemblies of laser tubes

33)Pb in solder in power transformers

34)Pb in potentiometer elements

36)Hg in DC plasma displays

37)Pb in high voltage diodes

38)Cd on Al bonded BeO

39)Cd in specific LEDs

40)Cd in photoresistors

Page 19: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Complications

Additional Exemptions can be added

Annex V provides a procedure for adding, renewing, or

revoking an exemption

Dual or Multiple Use Products

Product with an Inside and Outside the Scope use

If one use is Inside the Scope, the product MUST

comply

If product is non-compliant and sold for excluded use,

seller is responsible for assuring product is only available

for use outside the scope of RoHS 2

All components within an Inside the Scope product must

comply

Page 20: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Specific Questions

HMP Solders (>85% Pb alloy)

Exemption 7(a) applies

Expected to expire by 20 September 2015 but not

definite

There are alternatives

Au, Au80Sn20, Au88Ge12, Au96.8Si3.2,

Sn89Sb10.5Cu0.5,etc.

Cannot to get much info from the suppliers

Large-Scale Stationary Industrial Tools (LSSIT) and Large-

Scale Fixed Installations (LSFI)

EEE must be exclusively made for LSSIT or LSFI use

Currently, there is no plan to add these to the Scope

May develop a clearer definition of “Large-Scale” based

on dimensions and weight

Page 21: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

OK, So RoHS Applies to Me

If your product is an EEE and falls under the Scope for

RoHS 2…

It must be marked with the CE marking to display

compliance

You must generate a Declaration of Conformity (DoC)

Page 22: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

CE Marking & Declaration of Conformity

“Blue Guide” – Guide to the Implementation of Directives

based on the New Approach and the Global Approach

118 pages

CE Marking

Only marking which symbolizes conformity to ALL

requirements of the product

Declaration of Conformity (DoC)

Document produced by the manufacturer stating that

the product complies with all relevant Directives

All or Nothing

The CE Marking and DoC show that a EEE FULLY

complies with all Directives (RoHS, EMI, Low Volt, etc.)

A product cannot have a CE Marking or DoC but only

comply with some Directives

Page 23: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

CE Marking

Meaning of CE Marking

EU clearly wants the CE Marking and only the CE Marking

EU stand is that the CE marking is the only marking

that attests conformity of RoHS 2

EC/765-2008 – markings, signs, or inscriptions that are

likely to mislead third parties regarding the meaning or

form of the CE marking are prohibited

EU does not want a Pb-Free or other symbol but other

symbols may be acceptable if they do not mislead

Page 24: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Declaration of Conformity

Annex VI

Manufacturer must make a DoC when placing a product

on the market

A single DoC shall reference RoHS 2 and any other

relevant Directive

Documentation requirements are listed in Decision

768/2008/EC

Page 25: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

What to do Next?

3 Options to ensure your product complies

1. Require suppliers to provide DoCs for all parts they

supply and create a DoC for your EEE based off of

supplier DoCs

2. Test your complete EEE to verify compliance

Could be 1,000s of samples

Lot variation?

3. Attain supplier DoCs and test:

Materials for which DoCs could not be attained

Materials that may logically contain restricted

substances

Page 26: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Testing

Screening – X-Ray Fluorescence (XRF)

Can non-destructively screen parts of a EEE

Quick and inexpensive, however:

Parts must be of sufficient size

Can give a rough idea of concentration but not

nearly as accurate as techniques inspectors will use

Cannot identify the PBBs, PBDEs, or Cr-VI

Page 27: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Testing

Destructive Testing

Separate EEE into homogeneous materials

This could be very difficult

Individually digest materials in acid

Individually analyze via ICP-OES and GC/MS

Page 28: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Post-Testing

1) Write your DoC

2) Mark your EEE with CE

3) Sell your EEE in the EU without worry

4) Make sure your suppliers do not change anything without

notifying you first

Page 30: John M Radman & Allison Jandu Trace Laboratories, Inc · 17)Pb in high intensity discharge (HID) lamps 18)Pb in fluorescent powder 19)Pb in energy saving lamps (ESL) 20)Pb in glass

Questions? Comments?

Contact info: John M Radman

Senior Technical Director

[email protected]

410.229.4384

Allison Jandu

Account Manager

[email protected]

410.229.4367