John Arigho (X00075278) Final Project [Porcine Vertebra Simulation](Print)
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Transcript of John Arigho (X00075278) Final Project [Porcine Vertebra Simulation](Print)
Department of Mechanical Engineering
Project Title
Investigation into the Virtual Modelling of Geometrically Complex Bio Parts
via the Development of a Simulated Porcine Vertebra
Student Name: John Arigho
Student No: x00075278
Date of Submission: 24/04/2016
Supervisor: Mr. Stephen Tiernan
i
Declaration of Originality
I hereby certify, that this report, submitted as a part of the BEng (Hons) Mechanical
Engineering, is entirely the work of the author and that any resources used for the completion
of the work done are fully referenced within the text of this report.
Signature: Date: 24/04/2016
Acknowledgements
I would like to take this opportunity to thank my supervisor Mr. Stephen Tiernan for his
guidance and support throughout the process of this project. I would also like to extend my
gratitude to Mr. Colin Bright and in particular, Mr. Christopher McClelland, for affording me
the time to answer an array of questions pertaining to the field of bio-mechanics. Their
knowledge and support have been vitally important to the success of this project.
Finally I would like to thank my family and friends for their unwavering support throughout
the entirety of this project. For without their support none of this would have been possible.
ii
Abstract
Many complications surround the physical testing and analysis of the spine. Particularly when
considering the limits and problems related to the acquisition of suitable human test samples.
To overcome these difficulties a variety of novel surgical techniques such as “In-Silico
analysis”, a computerized simulation method used for medical examination have come to light
and become increasing popular in recent years. Specifically, there has been a significant
increase in the use of finite element analysis (FEA) in spinal research. The benefits of using in-
silico analysis in medical research are numerous.
Provides a non-invasive and fully repeatable means of testing without consequence to
the patient.
As a result, surgical techniques can be perfected to provide patient specific treatments.
However, this method of creating patient specific models involves creating an FEA mesh to
account for living tissue, complex geometry, material properties and changes over time which
makes this process extremely complex and time consuming. In addition, clinically approved
medical imaging software is still very expensive.
Considering this, an investigation was undertaken into the various methods of creating a FEA
mesh model from medical images.
The purpose of this project is to investigate the use and validity of freely available, open source
software packages for medical image processing and more specifically, the development of
FEA models directly from these software packages.
This project demonstrated that the freely available open source software package IA-FEMesh
proved capable in terms of creating geometrically accurate FEA meshed models. However,
the models created were restricted by limitations in the software and due to the lack of
computational power available.
iii
Table of Contents
Acknowledgements ..................................................................................................................... i
Abstract ...................................................................................................................................... ii
Chapter 1 – Aims, Objective and Methodology ........................................................................ 1
Introduction ............................................................................................................................ 1
In-Vitro Analysis: .............................................................................................................. 1
In-Vivo Analysis: ............................................................................................................... 2
In-Silico Analysis: ............................................................................................................. 2
Detailed Aims & Objectives .................................................................................................. 3
Objectives for Literature Survey ............................................................................................ 4
Methodology .......................................................................................................................... 5
Analysis & Validation............................................................................................................ 6
Chapter 2 - Literature Review .................................................................................................... 7
Introduction ............................................................................................................................ 7
Anatomy of the Porcine Spine ............................................................................................... 7
The Vertebra ...................................................................................................................... 7
The Vertebral Column ....................................................................................................... 8
Differences and Similarities of the Human and Porcine Spine ............................................ 10
Vertebral Loading Orientation ......................................................................................... 10
Vertebral Load Distribution ............................................................................................. 13
Natural Vertebral Loading Magnitudes ........................................................................... 15
Vertebral Loading Characteristics ................................................................................... 16
Vertebral Bone Density and Load Sharing Between Trabecular and Cortical Bone ....... 19
Overall Summary ............................................................................................................. 20
Acquisition of Material Properties from CT Scans .............................................................. 20
Results .............................................................................................................................. 22
Anatomical Mesh Creation Methods ................................................................................... 23
iv
IA-FEMesh ...................................................................................................................... 23
Meshing Techniques ........................................................................................................ 25
Summary .......................................................................................................................... 25
Model Validation ................................................................................................................. 26
Chapter 3 Design...................................................................................................................... 29
3D-Slicer Steps .................................................................................................................... 29
Preliminary Model ............................................................................................................... 29
Geometric Simplification ..................................................................................................... 30
Initial Geometrically Simplified Model ........................................................................... 30
Design Rework................................................................................................................. 32
Summary .......................................................................................................................... 32
Chapter 4 Finite Element Mesh Creation................................................................................. 33
Import Surface ................................................................................................................. 33
Import Image .................................................................................................................... 33
Create Building Blocks .................................................................................................... 34
Geometry Simplification .................................................................................................. 35
Assignment of Material Properties & FE Mesh Models Created .................................... 35
Chapter 5 Testing ..................................................................................................................... 37
Loading the Model ............................................................................................................... 37
Compression Test................................................................................................................. 38
Summary of Testing ............................................................................................................. 38
Chapter 6 Results ..................................................................................................................... 39
Graph of Deformation from Finite Element Analysis Results............................................. 39
Graph of Max Stresses from Finite Element Analysis Results ............................................ 41
Chart of Material Property Distribution and Range (John Custom (1.1)) ........................... 42
Chart of Material Property Distribution and Range (John Custom (1.2)) ........................... 43
Chart of Material Property Distribution and Range (John Custom (1.5)) ........................... 44
v
Chart Comparing the Distribution and Range of Material Properties of Custom Models... 45
Graph of Physical Distribution of Material Property Elements ........................................... 46
Graph of the Models Predicted Fracture Location ............................................................... 47
Chapter 7 Analysis of Results .................................................................................................. 48
Displacement........................................................................................................................ 48
Factors Giving Rise to Differences in Stiffness Values....................................................... 50
Different Specimen Tested .............................................................................................. 50
Mesh Density ................................................................................................................... 51
Power Law Equations Used ............................................................................................. 52
Use of Potting Material .................................................................................................... 52
Material Isotropy .............................................................................................................. 52
Validation ............................................................................................................................. 53
Material Property Distribution and Range ....................................................................... 53
Physical Location of Material Property Elements ........................................................... 56
Predicted Fracture Location ............................................................................................. 57
Burst Fractures ................................................................................................................. 58
Chapter 8 Conclusions & Future Work ................................................................................... 60
Increased Computational Power .......................................................................................... 60
Fixed Value/False Assumptions .......................................................................................... 60
Incorporation of Facet Joints ............................................................................................... 60
Chapter 9 Ethical Considerations............................................................................................. 61
Ethically Sourced Cadaver Specimens ................................................................................ 61
Future Implementation of Project on Humans ..................................................................... 61
Chapter 10 Appendix ............................................................................................................... 62
Project Plan .......................................................................................................................... 62
Post Graduate Results (Actual Compression Test) .............................................................. 64
Finite Element Analysis Results .......................................................................................... 65
vi
Elemental Material Property Distribution and Range .......................................................... 79
References ................................................................................................................................ 85
1
Chapter 1 – Aims, Objective and Methodology
Introduction
Computational modelling combines mathematics, physics and computer science to study the
behaviour of complex systems. A computational model is a simulation based on numerous
variables that distinguish a particular system’s characteristics. The fundamentals of
methodology is widely found in traditional engineering sectors such as aviation engineering.
Flight simulators used to train future pilots in their craft rely on complex equations and
theoretical assumptions to produce a realistic experience including the effects of turbulence,
air density and weather conditions. This technology also spreads to the design of the aircrafts
itself e.g. The Boeing 777 which was the first passenger aircraft to be completely designed by
digital simulation. (1)
As computational efficiencies have progressed over the years, specific methods of virtually
simulating models of musculoskeletal bodies, such as the spine, through finite element analysis
(FEA) have become solidified in clinical research and applications. The development of
complex spinal models with high architectural detail provides a convenient tool that is used to
explore the biomechanical intricacies of the spine. This approach has provided significant
biomechanical insight and, as such, is being used during the assessment of orthopaedic
pathologies, prosthetic limb design and in the negotiation of suitable complex surgical
techniques alongside the more conventional methods used previously. (2) (3)
To date there are 3 main branches of biomechanically assessing the spine:
In-Vitro Analysis:
The measurement and analysis of spinal specimens from a human cadaver. This method
produces an accurate representation of human spinal geometry and material properties.
Unfortunately this technique is limited by the restricted availability of specimens (particularly
young or prime specimens), the cost of properly prepared cadavers, the presence of a non-
homogeneous range of specimen properties (density, elasticity etc.) due to large variations in
age, weight and general physical condition while also presenting the possible exposure to life
threatening virus’s (AIDS). It is also worth noting that there are significant differences between
the material makeup of the properties of living and dead specimens.
2
In-Vivo Analysis:
The measurement and analysis of a living person’s spine presents the possibility of examining
the spine in its natural state and also re-examining the same specimens over time post treatment
to evaluate and document results. Given the nature of this technique specimens are in short
supply with testing restricted to limited invasiveness so as not to harm the test subject.
In-Silico Analysis:
The analysis of the spine via a computational simulation model allows for complete test
repeatability and specimen scalability but the level of realism produced in the simulation
heavily depends on the calibration of the model parameters (accounting for living tissue,
complex geometry, material properties and changes over time).
(4) (5)
Considering the above limitations associated with the use of human specimens, the
investigation and testing of porcine samples has been undertaken by members of IT Tallaght
and in particular the post graduate students. In 2014, a student of IT Tallaght, Mr. Christopher
McClelland, commenced the laborious and complex task of creating a porcine L-4 Vertebra
model via computer topography scans (CT scans). Christopher was successful in its creation
but due to computational and time constraints was unable to fully validate the model.
Fortunately Christopher logged a clearly laid out step by step instruction manual in his report
detailing exactly how the model was developed. (6)
The aim of this project is to use Christopher’s report as a resource to develop a similar
representational model of a porcine vertebra but within in a smaller time frame so that the main
focus of this project can be directed to the validation of the model in accordance with real world
test data supplied by post graduate students.
In addition to this, the integration of the articulated facet joints into the model will be sought
after.
Further aims of this project are to investigate alternative methods of validation such as
attempting to model specific compressive load points that are applied to the vertebra during
certain human movements e.g. walking up the stairs.
3
Detailed Aims & Objectives
1. Investigation of the various methods employed in converting (Diacom) CT scan files
into stl files while retaining grey scale properties of the specimen with particular
attention being paid to free open-source solutions e.g. 3D-Slicer
2. Investigation of the various methods of converting stl files to finite element meshes
with particular attention being paid to free open-source solutions suitable for anatomic
FE model development e.g. IA-FEMesh
3. Research of the mechanical and material properties of the porcine vertebra to aid in an
investigation into the theoretical and formulaic relationships acting between the CT
grey scale values, density and stiffness of pig bones.
4. Investigation into the behaviour and characteristics of the load distribution that effect
the vertebral body and articulated facet joints under compressional force.
5. Development of a geometrical model of a vertebral specimen including the articulated
facet joints via an image and visualisation analysis software package e.g. 3D-Slicer.
6. Development of a material mesh model via a finite element analysis software package
e.g. IA-FEMesh
7. Importation of the FE model into an environmental simulation software package e.g.
ANSYS
8. Replication of real world compression tests performed on the vertebral body and
articulated facet joints of the porcine specimen by post-graduate students.
9. Comparison of the results produced by the finite element analysis with that of real world
test data gathered by post graduate students.
10. Adjustment of the material properties within the specimen model in order to acquire
simulated results in accordance with real world test data.
11. Investigation of alternative test methods to further validate the FEA e.g. validation of
strain characteristics via strain gauging or further validation of compression
characteristics by calibrating the data produced when loads are applied over a range of
positions/angles etc.
4
Objectives for Literature Survey
The purpose of the literature review is to gain a competent and well-rounded understand of the
overall project by establishing the theoretical framework, familiarisation of key definitions and
terminology and identifying relevant literature to illustrate how the subject has been studied
previously, highlight any flaws or gaps in the preliminary project plan and also to set a direction
for project goals and any ongoing research during the project.
The literature review will be used to answer the following questions:
What is the anatomy of the porcine spine and its vertebra?
Is it reasonable to use a pig samples to investigate human loading?
What are the correct methods of creating computationally simulated models of
complex anatomic bio-parts?
What defines a fully validated model?
What process was used to retain the grey scale material properties of the specimen?
What formulas were used to link the grey scale values of the CT scans to the
material properties of the bone i.e.: bone density, elasticity? Is there a variation of
these formulas that could be used to produce more realistic results?
What are the loads applied to the vertebra during specific human activity? In what
way are the loads applied i.e. angles etc.? What are the load transfer relationships
between interconnecting vertebrae?
How are the applied load forces distributed across the vertebra itself? i.e. load
sharing between the vertebral body and facet joints.
What is the thickness ratio of trabecular bone to cortical bone in porcine vertebra?
What are the common reasons for vertebral fracture? What part of the vertebra is
most susceptible?
How have similar projects in the sector been carried out? How can they be improved
or conducted in an original approach?
What results and conclusions have people previously achieved in this sector?
What can be done to expand and further the validation of the FEA model?
5
Below is a list of resources to be used during the acquisition of information for this literature
review:
Science Direct – An archive of mostly peer reviewed research papers.
Library Resources – Help during the attainment of Journals, articles, newspaper
articles and books.
Medical Journals – A provision of professional medical conclusions.
Medical Forums – A medium by which technical questions may be answered.
YouTube - Tutorial videos for software packages. (3D-Slicer, IA-FEMesh, CREO,
ANSYS etc.)
Google: Large search engine.
Methodology
A broad system of planned procedures was developed to specify the project’s direction and
scope. From this a detailed project plan can then be developed to timetable and meter the
progress of objectives. The following list of procedures was developed in the interest of the
projects success.
Research and acquisition of quality information and resources related to any areas of
interest regarding the project to be archived in a literature review database.
Construction of a comprehensive literature review to gain a knowledgeable and well-
rounded understand of the overall project by establishing the theoretical background,
familiarisation of key definitions and terminology and identifying relevant literature to
illustrate how the subject has been studied previously, highlight any flaws or gaps in
the preliminary project plan and also to set a direction for any ongoing research during
the project.
Research, familiarisation and competency in relation to the operation of the various
software packages associated with this project such as 3D-Slicer, CREO, IA-Mesh and
ANSYS.
Creation of a geometric model of the porcine lumber vertebra. This will be achieved
through the use of a free, open source software package e.g. 3D-Slicer to convert the
CT scan of the porcine specimen to an stl file.
6
Creation of a finite element analysis (FEA) mesh model via the importation of the stl
file produced to a free, open source software package e.g. IA-Mesh.
Virtual environment replication via the ANSYS software package to simulate the real
world compression tests performed by post graduate students.
Graphical analysis via the Microsoft Excel software package will be used in the
comparison of the data produced in the model simulation to that of the results founded
in the compression tests performed by the post graduate students along with that of
other published results.
Validation of the FEA model will be performed by considering the information
presented from the graphical analysis which will give insight into the assessment and
calibration of the material properties so as to produce the desired outcomes. This is a
time consuming process requiring the need for multiple simulations to acquire results
in accordance with the research data. As such this will be the focus of the project.
Investigation of alternative methods of validation such as attempting to model specific
compressive load points that are applied to the vertebra during certain human
movements e.g. walking up the stairs.
Analysis & Validation
The overall goal of this project is to produce a fully validated FEA model that produces realistic
data in agreement with the researched results of real world test data. To prove this a graphical
analysis via the Microsoft Excel software package will be used in the comparison of the data
produced in the model simulation to that of the results found in the compression tests performed
by the post graduate students as well as with alternative published results. The accuracy of the
model will be deduced and from there decisions on further manipulation or re-simulation will
be undertaken if necessary in order to authenticate the model.
7
Chapter 2 - Literature Review
Introduction
This chapter intends to add to the researched information gathered by Mr. Christopher
McClelland in the most recently established report of this ongoing investigation. The reader
will be introduced to the porcine spinal anatomy with relevant comparisons being made to that
of the human spine. A particular investigation will be made into the mechanical relationships
present between interconnecting vertebrae and also the load distribution behaviours and
processes that accompany the application of naturally occurring forces. This chapter
additionally aims to highlight previous computational and formulaic methods, processes and
techniques that have been used to create computationally simulated models of geometrically
complex bio parts including a discussion of the criteria involved in model validation.
Anatomy of the Porcine Spine
The Vertebra
As can be seen from the researched information documented by Mr. Christopher McClelland
(6) previously, it was found that a close anatomic and geometric relationship was present
between porcine and human vertebra. Therefore the structure of the vertebrae in either case can
be briefly summarised into the following three sections:
The anterior (front side) vertebral body
Composed of hard external cortical bone encompassing within it a mass of spongy trabecular
bone. Its superior (Upper) and inferior (lower) surfaces are known as the vertebral endplates
to which connects the intervertebral disk.
The posterior (backside) arch
Consisting of the pedicle and the lamina both of which are made from cortical bone and used
to protect the spinal cord and nerve roots. In either case several process bones arise in there
formation such as the two articular processes which in themselves house the articular facet
joints that extend and house the interior facets of the neighbouring vertebra. The facet joints
contain opposing articular cartilage surfaces that provide a low friction environment so that,
along with the intervertebral disc, they can facilitate the transfer of loads. Their main function
is to guide and constrain different motions of the spine depending on their position within the
anatomy i.e. to avoid movements that could damage the surrounding spinal structures such as
the spinal cord, intervertebral disks or protruding spinal nerves. The most significant
8
anatomical difference between human and porcine vertebrae is that the porcine facet joints
are also interlocked and as a result act as a mechanical hinge. Additionally the vertebral arch
contains a prominent central spine bone known as the spinous process which is used as a
point of attachment for the spinal muscles and ligaments.
The transverse processes
Two lateral projections made of cortical bone on either side of the vertebra. These projections
serve as points of attachment for muscles and ligaments in the spine. (7) (8)
Figure 1 - The Anatomy of the Human Vertebrae (9)
Figure 2- The Superior, Inferior Facets and Laminae of a Human Vertebra (10)
The Vertebral Column
The vertebral column of a pig consists of 51 - 58 interlocking vertebrae that are organised into
a horizontal column connecting the base of the skull to the pelvis region. This range in the
number of spinal bones found present is a direct result of selective breeding tending towards
pigs with longer backs which are therefore able to provide more product. (11) The vertebral
Laminae
9
columns main function is that of the principal load carrying system in the body that works in
cooperation with a network of interconnecting disks, ligaments and muscles to provide flexible
movement and firm control throughout. Its design also provides a protective frame for the
spinal cord to be housed via the spinal canal. The porcine vertebral column can be divided into
five sections: cervical/cranial, thoracic, lumbar, sacral, and caudal depending on their position and
roles played in the anatomy. As in most mammals, there are seven cervical vertebrae present in
the neck region which are used for supporting the weight and allowing free movement of the
head. The first two of these bones encountered are known as the atlas and the axis with the
final bone of the cervical section being unique in that it contains an extremely long spinous
process along with housing its articular facet joints, used in connecting the first rib, on the
vertebral body. The next section contains 14-17 thoracic vertebrae which are used for
supporting the weight of the rib cage. These are characterised by highly projected spinous
processes in comparison to that of humans and articular costal facet joints for connecting ribs.
Adjacent to this section are 6-7 lumbar vertebrae which are characterised by their reduced
spinous processes, long transverse process and massive vertebral bodies needed for supporting
the weight and any additional stresses applied to the body. It is worth noting that the angle of
the facet joints present in this region tend towards 30° which differs considerably from that of
a human (60°) (12).This difference can be attributed to the forces encountered during human
locomotion. Neighbouring this section is the sacral region connecting the spine to the hip area.
The pig contains only 4 vertebrae lacking in complete fusion at this point which differs from
the 5 fully fused vertebrae found in this section of a human. The need for the additional bone
and solid fusion in the human is a direct result of the support problems associated with standing
erect (13). Finally, humans have 3-5 partially fused but fixed vertebrae used for integrating
ligaments and muscles in the pelvic region known as the coccyx. Pigs on the other hand have
20-23 separate caudal vertebrae which extend out into the tail. Between each vertebra lies an
intervertebral disk which allows angular movement of the vertebrae while providing the
absorption and distribution of shock as well as preventing friction between the otherwise bare
connecting vertebral bones. (14) The spinal column and its vertebrae are connected via a
network of ligaments and muscles that provide it with stability and rigidity. (7) (15) (16)
10
Figure 3 – Anatomy of the Porcine Vertebral Column (14)
Table 1 – Comparative Summary of the Variation in Vertebral Bone Numbers (14) (15)
Differences and Similarities of the Human and Porcine Spine
Further research has been undertaken into the differences and similarities between the human
and porcine spine. This section of the report will focus on the comparisons made between them
in terms of the mechanical vertebral loading and the corresponding force distribution applied
to the vertebrae. Using this information the author will attempt to further validate the use of
porcine vertebrae as reasonable models to investigate loading of the human spine.
Vertebral Loading Orientation
Considering the resemblances found in this report between human and porcine specimens
regarding the anatomy of the spine an investigation was undertaken to see if indeed both cases
transferred load through their respective vertebral columns in a similar manner.
Static Loads
It is obvious from the orientation of a bipeds (human) upright position that the main static force
experienced within the vertebral column is that of axial compression, as it lies parallel to the
force of gravity. The quadruped (porcine) spinal column on the other hand is laid horizontal
which means gravity and body weight act as axial shear loads on the spine which therefore
indicates that there is a fundamental difference in how the spine will support itself. In this case
the vertebral column is held in firm stability via complex ligament and muscular systems
connected throughout the spine. The funiculus nuchae and linea alba ligaments work alongside
Vertebral Region Human Pig
Cervical/Cranial 7 7
Thoracic 12 14 - 17
Lumber 5 6 - 7
Sacral 4 (Sacrum) 5
Caudal 3 – 5 (Coccyx) 20 - 23
Total 31 -33 52 - 59
11
a network of muscles to provide axial compression and tension, similar to that of a biped, but
instead to combat the perpendicular acting forces mentioned previously. (12)
Dynamic Loads
The dynamics of quadruped locomotion is beyond the scope of this report however research by
Theo H. Smit (12) into the translation of loads encountered via walking, trotting and galloping
was undertaken and in summary the force exerted due to the opposing torsional moments of
the pelvis and thorax during a trot alone would result in severe deformation of the spines
vertebrae if they were to resist this force alone. In conclusion this means that a system of tensile
structures such as muscles and ligaments must be present to compensate for the applied
moments. As such, this results in a transfer of loads to the spinal column via axial compression
and thus it appears that the spine of a quadruped is loaded quite similar to that of a biped. (12)
Vertebral Bone Architecture
According to Wolff (17) the structural design of a bone has a close relationship to that of its
mechanical function. This is known as Wolff’s law and it states that a bone will organise itself
in the best orientation to allow it to bear applied physiological loads. The theory is that unused
bone is recycled by the body whereas stresses applied to bone will stimulate further bone
formation. Therefore bone is said to be able to adapt and remodel itself in accordance to the
mechanical loads it is exposed to. It must be noted that bone adaptation is a slow process that
only responds to heavy and regular loading such as that of locomotion experienced on a day to
day basis which makes this a particularly strong indicator of the dominant loads applied to the
bone. This law applies to both cortical and trabecular bone but evidence is most prominent in
that of the trabecular and as such the latter was investigated further. Note the adaptation of the
cortical bone comes in the form of change to its thickness and shape in relation to the magnitude
of forces regularly applied. (17)
Discussion
In light of the previous information, a study undertaken by Ruey-Mo Lin et al (18) was
considered. This study focuses on the distribution and regional strength of trabecular bone in
the porcine lumbar spine with its comparison to that of the human lumbar spine. The study uses
2 lumbosacral porcine spines taken from heathy pigs of around 2.5 years old and also the
lumbosacral spine from a heathy 25 year old man who died in a traffic accident and had no
previous significant diseases. The vertebral bodies of the L3, L4 and L5 vertebrae of each spinal
section were separated, cleaned and prepared by slicing 3 cancellous bone segments 5mm thick
12
in transverse, sagittal, coronal planes (see Figure 4) to allow access to the trabecular bone. The
observation of the prepared specimens was made using X-rays and a zoom stereo microscope
(SZ40, Olympus optical co., Tokyo, Japan)
Figure 4 – Orientation of the Transverse, Sagittal, Coronal Planes (19)
Figure 5 - Zoom Stereo Photomicrograph of Human and Porcine Trabeculae Morphology in Lumbar Vertebrae
(17)
The results of the study are shown in Figure 5 above. It can be seen, particularly in the coronal
and sagittal sections, that the main struts of the trabecular architecture, in both the human and
the porcine samples, sit longitudinal and parallel with the axis of the spine. Due to the
13
orientation of the transverse sample, it takes a horizontal cross-section across the width of the
vertebrae and therefore does not adequately highlight the vertical characteristics of the
trabecular struts in this case. However, in each photograph the presence of horizontal cross
bridging struts used to further support the vertical struts can be seen, this is highlighted
particularly well in the transverse section. As has been discussed previously, the dominant load
applied to the biped spine is that of axial compression and therefore it is reasonable that the
bone architecture sits longitudinal and parallel with the axis of the spine i.e. endplate to
endplate to resist the forces of axial compression. Given the research undertaken into the
transfer of loads during static and dynamic quadruped locomotion along with the similarities
found by Ruey-Mo Lin et al (18) of the orientations of the trabecular morphology it is also
reasonable to say that the main static force experienced within the porcine vertebral column is
also of axial compression. These points can be further substantiated by the geometrical and size
similarities of the porcine and human vertebra found by Mr. Christopher McClelland (6) which
imply similar axial loadings experienced between bipeds and quadrupeds. It must also be noted
that in this same report by Mr. Christopher McClelland (6) the porcine specimen’s trabecular
bone was seen to be more homogenous.
Vertebral Load Distribution
Considering that the main load applied in both cases was found to be axial compression, and
also that the significant differences present in the orientation of the facet joint in either case,
caused variance in the loading of eccentric loads (such as that experienced during flexion and
extension), it was decided that only axial loading will be further investigated for the remainder
of this report. As discussed previously, the vertebrae are physically connected with each other
via the anterior column (vertebral base & intervertebral disks) and the posterior column (the
laminae articulations that house the facet joint couplings). An investigation was undertaken
into how the applied loads encountered are distributed throughout the vertebra itself. One
particular study by Aruna et al (20) was considered which focused on the transmission of load
through the neural arch of the lumbar vertebrae in humans via the comparison of areas of load
bearing regions present in the anterior (inferior vertebral base) and posterior (laminae and
articular facets) sections of the vertebrae under the assumption that the size of a given portion
of the vertebrae is related to the magnitude of the forces acting upon it i.e. Wolff’s law, as
discussed previously and also considering that resistance to pressure by a uniform structure
depends on its cross sectional area. Although basic in technique and containing assumptions,
this study also incorporates numerous other studies incorporating the use of more superior
14
techniques and presents a comparison table of all results found. Such studies include one
undertaken by Yang and King (21) where lumbar segments were instrumented with an
intervertebral load cell (IVLC) to measure disc load so that facet load could be deduced. The
study by Aruna et al (20) uses the area of the inferior surface of the vertebral body as the
anterior column parameter solely because it was the lowest and most linear but notes that a
combination including the superior surface would give better results. The areas of the inferior
articular facets were used as the first parameter of the posterior column. The cross sectional
areas of the laminae (see Figure 2) were used as the second parameter of the posterior column
as it is stated that
“The articular facets are incorporated in the laminae itself; hence the compressive forces
acting at the superior articular facets are transmitted to the inferior articular facets through
the laminae. Thus a cross sectional area of the laminae represents the magnitude of the forces
transmitted through it. In other words, the compressive forces transmitted through the laminae
are the same as that transmitted through the two articular facets.”
These measurements were carried out on forty-four disease free sets of adult male lumbar
vertebrae (total vertebrae: 220). Each of the posterior parameters were compared with the
anterior parameter and an average value was deduced from the range of posterior loads
presented. This average was then used in the comparative study by Aruna et al (20) against a
range of alternative researched data values to come up with the averaged percentages for each
vertebra seen in Table 2 below. Theses averages were averaged to estimate each case overall.
Table 2 - Percentage Area of Inferior Surface of the Vertebral Body in Comparison with Inferior Articular
Facets and Cross Sectional Area of the Lamina for Each Lumbar Vertebra
Table 3 - Comparison of Results from Various Studies of Load Percentages Transmitted by the Posterior
Column in Lumbar Vertebrae.
Vertebral Set
# % Inferior Body Area % Inferior Articular Facet Area % Inferior Body Area % Lamina Cross-Section Area
L1 81.76 18.24 85.24 14.76
L2 80.25 19.75 84.55 15.45
L3 80.83 19.27 83.98 16.02
L4 80.84 19.16 83.25 16.75
L5 76.71 23.29 78.66 21.3
Average 80.078 19.942 83.136 16.856
Anterior Parameter vs Posterier Paramter 1 Anterior Parameter vs Posterier Paramter 2
Study no. Auther (year) Method% of load transmitted by posterior
coloumn in lumbar vertebrea
1 Adams & Hutton (1980) X,Y Recodered (force vs vertical displacent) 16%
2 Yang & king (1984) Intervertebral load cell (IVLD) 25%
3 Pal & Routal (1986) Comparasion of load bearing area measures 19.57%
4 Aruna et al (2003) Comparasion of load bearing area measures 18.4%
# Average 20%
15
Summary
Noticeable differences between the results of this study may be attributed to racial and ethnic
differences present between specimens of people used in each of these studies. Also in
particular significant discrepancies can be seen present due to the use of the different
methodologies used by Adams & Hutton (1980) (22) & Yang and King (1984) (21). Taking an
average value for all results yields the following conclusion about vertebral load distribution:
Vertebral body takes: 80%
Articular facet joints take: 20%
Natural Vertebral Loading Magnitudes
The magnitude of loads applied to the vertebrae are important as the heavy and regular loading
patterns of locomotion experienced on a day to day basis cause the bone adaptations discussed
in the previous section. Research and analysis of three in-vivo studies involving the
experimental detection of forces acting on the lumbar region of the spine in humans and a
quadruped (Sheep) during a range of naturally occurring activities were compared and
tabulated as follows:
Table 4 – Comparison of Human and Quadruped Vertebral Lumbar Forces over a Range of Naturally Occurring
Activities (23) (24) (25)
In the study of Wilke et al (24) the data was presented in the form of pressure (Mpa). To convert
this data into comparable units the pressures found acting within vertebrae were multiplied by
the cross sectional area of the intervertebral disk provided in the report (Force = Pressure x
Area). This method was questionable at first considering that the pressure transducer was
located within the nucleus pulpous (soft core) and didn’t consider the annulus fibrosus (tough
outer rim). Upon examination of the study by Sato (25), it seems an identical method of testing
as that found in Wilke et al (24) was used except the results had been given in the desired units
(Newton’s (N)). Comparing the results of Sato (25) to the converted results of Wilke et al (24)
using the technique mentioned above, it can be seen that similarities are present and for this
reason it was decided that the pressure-force conversion method used was valid. All Species
Activity
Sheep (Hauerstock et
al 2001)(Load Cell)
Human (Wilke et al
1999) (Pressure
Transducer)
Human (Sato (-))
(Pressure
Transducer)
Human average
Human average -
sheep %
difference
Lying Prone 212 N 198 N 144 N 171 N 23.80%
Standing 161 N 900 N 800 N 850 N 81.10%
Walking 461 N 1170 N - 1170 N 60.60%
Running/Trotting 684 N 1530 N - 1530 N 55.30%
Stare Climbing/Jumping 1290 N 2160 N - 2160 N 40.20%
16
follow the trend of increased loading with increased activity as expected. In all cases but one
(lying prone) the human experienced a significantly higher load. Sato (25) states “The spinal
load was highly dependent on the angle of the motion” which implies that the quadruped
vertebrae may experience more force when lying prone due to a more severe vertebral angle
exerted during that particular position or due to a lack of range of motion in the region.
According to Wolff’s law (17) discussed previously the structural design of a bone holds a close
relationship to that of its mechanical function. It is also stated that Wolff’s law is by no means
the most dominate factor of bone structure when compared to such things as genetics but
considering it alone it could be expected that the human bone would be able to carry larger
loads than quadrupeds such as sheep which lays the ground for the next section.
Vertebral Loading Characteristics
Considering the results discovered above, an investigation into vertebral behaviours under
uniaxial compressive loads was undertaken. To date there have been numerous experiments
conducted examining the mechanical loading behaviours and similarities of human and porcine
bone. An example of a method used by Colin Bight is that the vertebral bodies of test specimens
are dissected of all soft tissue and posterior portions of the vertebra. The specimens were then
manually cleaned so that the bone surface was not damaged. The vertebrae were mounted in
polyurethane so that the superior and inferior end plates were constrained. Testing was carried
out using the MTS Bionix Servo hydraulic Test System.
Testing process was as follows:
Pre-load 250N and hold for 60s
Load to zero
Compress at 0.25mm/s to failure
Failure is classified as 10% reduction in height
Several studies using similar testing methods and a variety of materials testing machines were
considered for this evaluation. Figures 6 & 7 below display the findings of various authors
with regards to these material behaviours.
17
Figure 6–Comparative Uniaxial Compression Test Results for the Human and Porcine L4 Vertebral Bodies (26)
(27)
Figure 7 - Comparative Uniaxial Compression Test Results for the Human and Porcine L3 Vertebral Bodies (2)
(28)
It can be seen in both cases that the porcine specimens had a greater resistance to compression
then the human counterparts. In an attempt to explain these differences the work of Mr.
Christopher McClelland (6) was consulted where a comparison table of the material properties
for human and porcine bones from various authors was compiled as follows in the Table 4
below:
18
Table 5 - Mean & (SD) values for Material Properties of Cortical & Trabecular bone for Porcine & Human Specimens (29), (30), (31), (32), (33), (34), (35), (36)
19
The study summarises the analysis of the data as follows:
“Porcine and human cortical bone display similar material properties. However the trabecular
bone of both species display both similarities and differences. Similarities where observed in
the distribution and alignment of the trabeculae throughout both specimens. The differences
between the two species was observed in the values of ultimate strength and bone density for
trabecular bone. In terms of ultimate strength the porcine trabecular bone was approximately
five times stronger than that of the human trabecular bone. The density of bone was more
homogenous in the porcine trabecular specimens. The distribution of mechanical strength was
found to be similar. However it is important to note that the bone properties vary with age.”
Referring back to the study by Ruey-Mo Lin et al (29) previously discussed in this report which
investigated the strength and distribution of trabecular bone in the porcine lumbar spine. It
states that the similarity in the Young’s moduli of both species may be attributed to the
similarities found in the bone orientation. The differences in strength of the trabecular bone
between the two specimens, may be as a result of the higher bone density and greater
homogeneity of the porcine trabecular bone.
Vertebral Bone Density and Load Sharing Between Trabecular and Cortical Bone
Considering the highlighted information regarding the role of the trabecular bone density in
the previous section an investigation was undertaken to analyse the load sharing responsibilities
of the trabecular vs the cortical bone and its effect on the overall strength of the vertebra. For
this, one study by Kilincer et al (37) was considered. The study aims to determine the debated
issue of load sharing in a vertebral body via a series of non-destructive compressive tests on
human thoracic vertebral bodies. The testing process consisted of a stepwise removal of the
vertebrae’s trabecular centrum and measurement of surface strains. The results of this study
found that the load sharing of cortical shell of a normal healthy vertebrae was 44.3±10.6 %.
Load sharing of middle thoracic vertebrae (49.4 ±10.0 %) was significantly higher than that of
lower thoracic vertebrae (42.4±8.5 %). According to general linear model analysis, test speed
and load were not found to be effectual on load sharing with the exception that osteogenic
vertebrae showed lower cortical load sharing under higher loads. The study concludes that:
“The cortical shell takes nearly 45% of physiological loads acting upon an isolated thoracic
vertebra. Load sharing between cortical shell and trabecular centrum is significantly affected
by spinal level and bone mineral density. “The load borne by trabecular bone increases
towards the lower spinal levels, and decreases by osteoporosis.” Therefore density is the
20
contributing factor in the resistance to compression and would explain the dramatic increase in
porcine compressive strength found in the research data.
Overall Summary
Considering these findings, the author has decided that it would be unreasonable to use pig
lumbar samples to investigate human lumbar loading due to the massive discrepancies and
resulting effects found in the density of the trabecular bone of the porcine samples studied. The
earlier expectation that the human bone may be able to carry larger loads when considering
Wolff’s law alone (17) seems to be invalid. The increased compressive strength in quadrupeds
could be a result of genetics and also the rapid increase in weight gain experienced in the early
growth phase, which see a large increase in bone volume (38). Although it was confirmed that
due to particular ligament and muscular influences, the quadruped spinal column is loaded
mainly in axial compression, which is similar to that of the human spinal column, it has been
deemed that the quadruped is overall an extremely complex locomotive system which little is
known about. This has been found to be particularly true during the attempts to find research
involving the activity of the integrated joints and muscles within animals, making it nearly
impossible to determine the actual loads in these living systems.
Acquisition of Material Properties from CT Scans
This section summarises the work of several authors which are referenced within, about a
particular method used to acquire the material properties of bone from CT scans.
The X-rays used during a CT scan are detected after they have passed through the bone, the
signal detected is related to a grayscale value. A radiographic Phantom consisting of known
material densities that are equivalent to the densities of the anatomic materials normally found
in and around bone is used to calibrate the data acquired from the CT scans. Hydroxyapatite
(HA) is a common example of a material used to calibrate the density of bone thus meaning
the true bone tissue density is not directly measured during a CT scan but instead the density
of a material with an equivalent mineral content to the scanned material. Placing the Phantom
in a body of water prior to scanning allows for the simulation of the soft tissue present in the
body. The Phantom is positioned, scanned, saved and exported as a DICOM file to a third party
viewing software where a mean grey scale value and standard deviation for each of the
equivalent materials can be obtained and recorded. Linear attenuation values can be derived
for each the equivalent materials using the appropriate X-Ray mass attenuation coefficients,
which can be obtained via standardized measurement bodies such as the tables provided by
21
NIST (US National Institute of Standards and Technology) (39). Note: interpolation may be
necessary to calculate the exact attenuation coefficient for the energy range of a particular X-
Ray machine which may result in slight errors. In addition to the mass attenuation coefficients,
the elemental composition and specific gravity (used to convert to density) of each of the
equivalent materials, can be obtained from the materials manufacture e.g. Gammex who
provide a specification sheet on their products (40), are used to calculate the attenuation
coefficient for each material at the X-ray machine specific energy level ranges e.g. 30 keV to
150 keV, which is found in dental CBCT X-ray machines. The grey scale values for each of
the equivalent materials present in the phantom were plotted against the relative linear
attenuation coefficients over the relevant photon energy range to reveal an approximately linear
relationship between grey scales levels and attenuation properties. Linear regression can be
applied to each energy value in the chosen range to highlight the best fit linear line (41). The
equation of this line provides a suitable means of converting grey scales into linear attenuation
coefficients and consequently into Hounsfield Units (Standard CT number) via the following
equation:
𝐻𝑈 = (1000)𝐶𝑇−𝐶𝑇𝑤
𝐶𝑇𝑤−𝐶𝑇𝑎 [HU] (31)
Where CT, CTw and CTa are the values of the material, water and air respectively.
In the next step, the material properties of bone tissue are defined by empirical equations:
Material density [kg/m3] = ρ (HU) = a1 + a2(HU)a3 + a4(HU)a5 (42),
Young modulus [MPa] = E(ρ) = b1 + b2ρ b3 + b4ρ b5 (42),
Where, ai, bi, ci (i = 1, 2, ..., 5) are coefficients dependent on bone tissue (cortical or trabecular).
Below is a table of several equations used by a range of authors in the construction of various
bone finite element models. Only equations that were involved in fully validated models have
been considered. Traceability of CT scanner calibration via an imaging phantom was also
desirable but due to the nature of clinical CT scanners the calibration cycles are far less frequent
then other CT scanners e.g. micro CT scanners and may be the reason for lack of mention in
most of these studies.
22
Results
Table 6 – Table of Material Property Equations from Various Authors. (43) (44) (45) (46) (42) (47) (48)
Species Bone Density (g/cm3) Young's Modulas (MPa) Author
Validated via
Phantom
Calibtration
Used in the
Creation of
Validated Model
Human L1 Vertebrae Tawara et al. (2010) a a
Human L1 Vertebrae ρ = 1.067 * HU + 131 Xiao et al. (2012) ? aHuman L2 Vertebrae ρ = 0.18 + 0.001244 (HU - 100) E. Morgan et al. (2013) ? a
Human Femer ρ=1.9 HU/1,700 Xin Xie (2010) ? a
Human L4 Vertebrae ρ = 1.122 ⋅ HU + 47, E = 1.92ρ – 170 Skoworodko et al. (2008) ? a
Human L4 Vertebrae ρ = 0.0132 + 0.001* HU Garduño et al. (2011) ? aHuman L4 Vertebrae ρ = 1.6 × HU + 47 Xiao (2011) ? a
Material Property Equations
= 0 𝐻𝑈 1 10−
= 0 001 = 0 0 E = 33900 0.0 < 0 E = 5307 0.27 < < 0.6E = 10200 0.6
E = 0.09882
E = 4730
E = 13.430 +1426ρ (Cortical)E = 1310ρ1.40 (Trabecular)
E = 700
E = 0.09882
23
Anatomical Mesh Creation Methods
There are a lot of meshing software’s that have been designed to accommodate simple
geometry and dimensions and thus are often incapable or inefficient when it comes to complex
anatomic structures and in particular when there is a desire for hexahedral elements. Of the
range of software’s that can provide the necessary tools for the task at hand (e.g. Mimics, Scan
FE) only a few of them can generate a mesh directly from a CT scan and most use tetrahedral
elements due to the complexities associated with the more effective hexahedral elements
possible. This section investigates a freely available software toolkit that is aimed at hexahedral
mesh generation.
IA-FEMesh
IA-FEMesh began as a project undertaken by ‘The Musculoskeletal Imaging, Modeling, and
Experimentation’ (MIMX) Program at The University of Iowa. It was development in an
attempt to facilitate the FE modelling of complex geometries such anatomic components. A
study by DeVries et al (49) was considered to highlight the validity of IA-FEMesh. This
study compares the mesh development of phalanx bone model via IA-FEMesh compared to
models created via conventional meshing techniques using commercial software
(MSC/PATRAN, Version 2005 r2) and open-source software (NETGEN, version 4.3). The
factors considered were mesh generation time, element type (hexahedral and tetrahedral),
number of zero volume elements, numbers of distorted elements and the ability to capture the
anatomical geometry. Additionally analysis of the Von Mises stress distributions was
undertaken and a table of the ideal number of nodes, number of elements, and average
element length based on an ideal mesh convergence study was used to compare with. The
results are as follows:
Figure 8 - Table of the Ideal Number of Nodes, Number of Elements, and Average Element Length Based on an
Ideal Mesh Convergence Study. (49)
Finger Bone Number of Nodes Number of elements Average Element Length (mm)
Distal Phalanx 4200 3402 0.625
Middle Phalanx 5952 4950 0.75
Proximal Phalanx 5544 4550 1
24
Figure 9 - The Number of Nodes and Elements in Each Mesh and the Corresponding Average Element Length
as well as Element Quality and Mesh Generation Time. (49)
In terms of subject specific models time is an important factor. IA-FEMesh produced a
geometrically sound hexahedral mesh in 6 minutes which is substantially quicker than the
PATRAN software but it was stated that “as the geometric complexity increases, the time
required to generate the building block structure in IA-FEMesh will increase, thereby adding
time to the meshing process”. The mesh generated using IA-FEMesh experienced fewer
distorted hexahedral elements compared to the PATRAN model, however both hexahedral
meshes had more distorted elements than the tetrahedral meshes. This was expected, since
tetrahedral elements are less sensitive to distortion. It was found that the stress distributions for
the hexahedral meshes yielded a more smooth stress distribution when compared to the
tetrahedral mesh.
The IA-FEMesh model was further validated by comparison to the experimental testing of the
same phalanx bone via analysis of the contact areas during a compression test. The results are
as follows:
Figure 10 - The Resulting Contact Area for the Experimental Data and Finite Element Model. (49)
As the load increased from 25N to 50N, the percent error decreased from 13.17% to 3.69%.
These values are similar to the error values reported in the reviewed literature in the report
which have shown percentage error ranges from 8-36% for contact area measurements. It was
concluded that “IA-FEMesh is capable of generating anatomically accurate hexahedral
meshes of the human phalanx in significantly less time than a traditionally used commercial
mesh generator”
Meshing
Software
Element
Type
Average Element
Length (mm)
Number of
Nodes
Number of
Elements
Distorted
Elements
Zero
Volume
Elements
Mesh
Generation
Time (Min)
IA-FEMesh Hex 1 5544 4550 455 0 6
PATRAN Hex 1 6552 5434 901 1 330
PATRAN Tet 1 11366 52835 228 0 330
PATRAN Tet 2 1724 7506 55 0 330
NETGEN Tet - 808 2457 0 0 1
Load (N) Pressure Film FE Model Error (%)
25 12.36 10.73 -13.17
50 15.61 15.03 -3.69
25
Meshing Techniques
Whole Vertebra (1 stage)
Studies such as the ones undertaken by Zafarparandeh et al (50) and Kallemeyn et al (3) have
shown the creation and full validation of various vertebral models through the use of IA-
FEMesh’s multi-block approach. No comments were made about the performance of the
software nor was there mention of any issues encountered through the meshing process of the
vertebrae complex geometry.
Anterior-Posterior Separation
Another study also by Kallemeyn et al (51) illustrates through the use of a third party software
(ParaView), how the posterior region of the vertebral model can be removed. The remaining
anterior section (vertebral body) and the separated posterior region were meshed individually
and joined via node alignment of the two meshes. The study concludes that the method used
“dramatically decreases the amount of time required to mesh the spine as compared to previous
methods, while maintaining the geometrical complexities inherent to the spine.” (51)
Mapping Algorithm
A study by Ramme et al (52) show the capabilities of using an Automated Building Block
Algorithm developed using the C++ programming language, Visualization Toolkit (VTK), and
Vascular Modelling Toolkit (VMTK). The algorithm was applied to 27 different bone models
from the hand and wrist regions and found that all cases successfully generated a hexahedral
mesh appropriate for finite element analysis. The report concludes “This work represents
advancement towards automating the manual procedures in the IA-FEMesh mesh generation
protocol” but states the limitation of the algorithm is that it has only been designed to
accommodate simpler bone geometries.
Summary
A study by Grosland et al (53) provides a comprehensive overview and step by step guide on
how use the functions in IA-FEMesh. Using this, the author will attempt to mesh the vertebral
STL manually and without separation. This decision was made solely on the basis that the
scope of this project does not allow the utilization of third party software.
26
Model Validation
The final step of the finite element analysis process is the validation of the model. The objective
of validation is to examine the capabilities of the FE model at hand by comparing its predictive
results to that of real world test data which is usually acquired through cadaver experiments.
Below are examples of the resolution of validated models:
Figure 11 –Force Displacement Curves for Experimental Loading of the L1 Porcine Vertebrae vs Corresponding
FE Models (54)
0
0.5
1
1.5
2
2.5
3
3.5
0 0.1 0.2 0.3 0.4 0.5
Forc
e (k
N)
Displacment (mm)
Validated Finite Element Model - L1 Vertebrae
Pahr et al (Model 1 -L1)(2012)
Pahr et al (Experimental- L1)(2012)
Pahr et al (FE Model 2 -L1)(2012)
27
Figure 12 – Force Displacement Curves for Experimental Loading of the L2 Porcine Vertebrae vs
Corresponding FE Models (54)
Figure 13 – Force Displacement Curves for Experimental Loading of the L2 Porcine Vertebrae vs
Corresponding FE Models (54)
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
0 0.1 0.2 0.3 0.4 0.5
Forc
e (k
N)
Displacment (mm)
Validated Finite Element Model - L2 Vertebrae
Pahr et al(Experimental -L2)(2012)
Pahr et al (FE Model 2- L2)(2012)
0
1
2
3
4
5
6
7
8
9
10
0 0.1 0.2 0.3 0.4 0.5
Forc
e (k
N)
Displacment (mm)
Validated Finite Element Model - L3 Vertebrae
Pahr et al (FEModel 2 -L3)(2012)
Pahr et al (FEModel 1 -L3)(2012)
Pahr et al(Experimental -L3)(2012)
28
Figure 14 – Force Displacement Curves for Experimental Loading of the L3 Porcine Vertebrae vs
Corresponding FE Models (2)
Figure 15 – Force Displacement Curves for Experimental Loading of the L4 Porcine Vertebrae vs
Corresponding FE Models (26)
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5
Forc
e (k
N)
Displacment (mm)
Validated Finite Element Model - L3 Vertebrae
Ruth K. Wilcox (FEModel 1 - L3)(2007)
Ruth K. Wilcox(Experimental -L3)(2007)Ruth K. Wilcox (FEModel 1 - L3)(2007)
Ruth K. Wilcox (FEModel 2 - L3)(2007)
0
1
2
3
4
5
6
7
8
9
10
-0.2 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Forc
e (k
N)
Displacment (mm)
Experimental loading of the L4 Porcine Vertebrea vs Corresponding
Colin Bright (FEModel -L4)(2014)
Colin Bright(Experimental- L4)(2014)
29
Chapter 3 Design
Due to the detail of the documented work illustrated by Mr. Christopher McClelland (6), this
chapter’s primary objective is to highlight any further actions taken in the design of a
segmented vertebrae and also any problems encountered using the software (3D-Slicer).
3D-Slicer Steps
The following flowchart outlines the steps involved in creating a model of the segmented
vertebra using 3D-Slicer.
Figure 16 - Flowchart Outlining the Step by Step Procedure Required to create a segmented model using 3D-
Slicer (6)
Preliminary Model
Following the step by step instructions detailed in the study by Mr. Christopher McClelland
(6) a successful preliminary segmented vertebral model was created as follows:
Figure 17 - Screenshot from 3D-Slicer Illustrating the Result of Generating a Segmented Model
Load DICOM Files
Crop Data to Create a R.O.I
Create a Label Map
Generate Model
Save as an STL File
30
Geometric Simplification
Learning from the experiences found by Mr. Christopher McClelland (6) in relation to the
benefits regarding the simplification of model geometry to enable or increase workability in
the future when trying to apply a finite element mesh and also for reducing computational time
for analysis, it was decided that only the artefacts of the vertebra bearing load during uniaxial
compression were of interest and all other material could be discarded. The process of
simplifying the geometry is a careful and lengthy process where the user attempts to segment
unwanted material from the main model and blend in the attachment points.
Initial Geometrically Simplified Model
Through the research in the literature survey it was found that the vertebral body and articular
facet joints carried 100 % of the axial compressive loads at an 80:20 split. For the first model
it was decided that the inferior facet joints were used only to transfer loads to the adjacent
vertebrae and could also to be discarded. The spinous process and transverse processes have
been said to have been used only for attachment point for muscles and ligament and thus were
also discarded. The bulk of the material to be discarded was removed in the crop volume model
where the ROI was parameterised about the vertebral body and articular facets joints.
Figure 18 – Re-Parameterisation of ROI to only Accommodate Articular Facets and Vertebral Body
31
With this addition implemented the guide followed until the editor section where the rest of the
unwanted material was removed using the pixel mode in the paint brush tool of the editor
module.
Figure 19 - : Slicer Editor Module Toolbar (with toolbar legend) and Paint Brush Function open
Every CT picture of each of the views was scrolled through and subsequently the unwanted
material was removed by being painted to background. This is a lengthy and delicate process
where the main objective is to remove the unwanted material and blend any major blemishes
the model way have as a result. Multiple models must be made in order to see the slight chances
that may have been made to the model upon relabelling certain pixels in the pursuit of a simple
model surface. Once satisfied a smooth model is created as per the
instruction in the review report and save as an STL surface model.
.
Figure 20 - Screenshot from 3D-Slicer Illustrating the Result of Generating a Geometrically Efficient Model
(Vertebral Body and Articular Facets)
32
Design Rework
Later the decision to remove the inferior facet joints was revoked due to the role played in
supporting the vertebrae and subsequently a second model was created with the inferior facets
reinstated. The process was again repeated as explained in the report except the inferior facets
were left intact.
Figure 21 - Screenshot from 3D-Slicer Illustrating the Result of Generating a Geometrically Efficient Model
(Vertebral Body, Inferior and Articular Facets)
It was decided that both models were sufficient for analysis at a later stage and therefore the
study will see both feature further in this study.
Summary
Due to the sound instruction provided in by Mr. Christopher McClelland (6) no major problems
were encountered.
33
Chapter 4 Finite Element Mesh Creation
The step by step process of creating the mesh using this software package is detailed heavily
in the Report provided by Mr. Christopher McClelland (6) and this section will just highlight
any significant deviations in the process.
Import Surface
The initial surface model was imported into the IA-FEMesh software package.
Figure 22 – Screenshot from IA-FEMesh Illustrating the Result of Loading the STL File of the Geometrically
Simplified Vertebrae.
Import Image
The segmented CT scan image (saved as an HDR file) was also imported to allow for the
application of material properties to the model via the grey scale per voxel attenuation level of
the CT scan.
Figure 23 - Screenshot from IA-FEMesh Illustrating the Result of Importing the CT Image.
34
Create Building Blocks
As opposed to Mr. Christopher McClelland the geometry of this anatomic shape is slightly
more complicated than the vertebral body alone because of the incorporation of the facets joint.
In particular porcine facet joint are of a difficult geometry due to the orientation of the “hinge
like” articulations as discussed in the literature review. To overcome this, the creation of 3
building blocks was required. One for the vertebral body as Mr. Christopher McClelland (6)
had done and then 2 separate blocks to accommodate each articular facet joint. IA-FEMesh
facilitates the connection of individual building blocks to form one single block. The nodes
were positioned accordingly and the results of this are as follows:
Figure 24 – Building Block Creation and Node Positioning about Surface Model
Application of Finite Element Mesh
Following the instructions in the reviewed report the mesh was applied to surface model.
Several attempts were made and upon skewing of the hexahedral mesh elements or
entanglement of the lines, the building block nodes were repositioned accordingly to improve
the model. The results of the successful meshed body are as follows:
Figure 25 – Finished meshed model including facet joints.
35
Geometry Simplification
Due to the complex shape and angles involved in this model, it was deemed unfeasible to test
in the next section. The lack of computational power available, restricted the size of the
elements resulting in skew of some elements at locations of particularly tight angles (inside of
facet joints). Skewed elements either, didn’t not regenerate when brought for testing in the next
section or regenerated but presented unrealistic, high stress concentration points across the
model. Furthermore, considering the abundance of comparable data available (both
experimental and simulated) for compression tests on just the vertebral body alone, as opposed
to with the accompanying facet joints, it was decided that the facets joints (articular and
inferior) would be removed from the model and just the vertebral body to be left for testing.
This geometry simplification was undertaken in 3D-Slicer as per the instructions laid out in the
previous chapter. Upon suitable geometry simplification the steps laid out in this chapter were
applied and the resulting meshed model can be seen below in Figure 26.
Figure 26 - Finished Meshed Model Excluding Facet Joints (Vertebral Body Alone).
Assignment of Material Properties & FE Mesh Models Created
The image based method was chosen for the assignment of material properties as opposed to
the user defined method in the interest of facilitating non-invasive, patient specific FE models.
All of the researched material property equations were trialled along with custom made
equations created by the author. The following table gives the details of each FE mesh model
created and their respective equations as follows:
36
E (MPa) = A + Bρ2
Table 7 – Table of Details for Each FE Mesh Model Created throughout the Project.
Xiao et al. (2011) (48) & Xiao et al. (2012) (44) had the same equation for E, Young’s
Modulus but as can be seen in Table 7 each equation was based on a separate density
equations to be implemented prior and thus providing a distinction between the potential E,
Young’s modulus values as a result. Unfortunately, IA-FEMesh does not allow for the
configuration of the density value and as such the models Xiao et al. (2011) (48) & Xiao et al.
(2012) (44) were therefore identical. The model created from the material property equation
provided by Xiao et al. (2012) (44) was used to represent both cases in the analysis
undertaken later in this project.
Parameters
Model Settings Name A B C E Modulus Range (MPa)
IA-FEMesh Settings 0 2875 3 1321 - 36604
Chris McClelland 0 1100 2 517 - 6220
Tawara et al. (2010) - 1 0 33900 2.2 1474 - 227951
Tawara et al. (2010) - 2 469 5307 1 4107 - 13089
Tawara et al. (2010) - 3 0 10200 2.01 4776 - 58179
Xiao et al. (2012) 0 0.09882 1.56 0.055 - 0.382
E. Morgan et al. (2013) 0 4730 1.56 2625 - 18270
Garduño et al. (2011) 0 700 1.91 340 - 3661
Xin Xie (2010) - Cortical -13.43 1426 1 964 - 3378
Xin Xie (2010) - Trabecular 0 1310 1.4 772 - 4405
SKOWORODKO et al. (2008) -170 -1.92 1 0.011 - 0.086
John Custom (1.1) 0 400 1.91 195 - 2092
John Custom (1.2) 0 400 1.91 218.2 – 1893.6
John Custom (1.5) 0 400 1.91 322.5 – 1743.5
37
Chapter 5 Testing
This chapter will detail the use of the “ANSYS” software package and illustrate how the
model was loaded whist keeping intact the assign material properties. Furthermore this
chapter will show how to obtain the necessary results.
Loading the Model
Using the “Finite Element Modeller” module in “ANSYS 15.0”, the model was able to be
uploaded. In order to keep intact the material properties, the body grouping setting was set to
“materials” and ID Handling was set to “no action”. The model was updated and the image
based material properties assigned in IA-FEMesh were retained. Figure 27 below shows the
resulting model containing the various material properties.
Figure 27 - Screenshot from ANSYS Illustrating the Result of Loading the Model Containing 95 Grouped
Materials (6).
38
Compression Test
Each model was brought into ANSYS where loading and support surfaces were applied to
either end of the vertebral body, as seen in Figure 28 & 29 below.
The model was then tested under a purely axial static structural compression. The load was
increased in 500N increments from 0 to 10000N and the deformation and stresses were
calculated. The subsequent deformation and stress results were exported into an Excel spread
sheet for analysis and comparison with the real world test data. Figure 30 displays the results
of a simulated compression test.
Figure 30 - Screenshot from ANSYS Illustrating the Varying Deformations Using a Colour Scale. (6)
Summary of Testing
All the model created were tested with in the ANSYS software package successfully and an
overview of the results is present in Chapter 6 – Results, of this report. A complete
compilations of results is present in Chapter 10 – appendix, of this report.
Figure 29 - Screenshot from ANSYS Illustrating the
Result of Defining the Upper End Plate as the
Loading Surface. (6)
Figure 28 - Screenshot from ANSYS Illustrating the
Result of Defining the Lower End Plate as a Fixed
Support. (6)
40
Figure 31 - Graph of the Results of Simulated Compression Testing in ANSYS, on the Models Created using IA-FEMesh.
41
Graph of Max Stresses from Finite Element Analysis Results
Figure 32 - Graph of the Results of Simulated Compression Testing in ANSYS, on the Models Created using IA-FEMesh.
42
Chart of Material Property Distribution and Range (John Custom (1.1))
Figure 33 - Chart of Material Property Distribution and Range (John Custom (1.1))
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Custom Model of Element Size 1.1 Material Property Distribution Range
Number of ElementsPresent per ElasticModulas Range forElement Size of 1.1
43
Chart of Material Property Distribution and Range (John Custom (1.2))
Figure 34 - Chart of Material Property Distribution and Range (John Custom (1.2))
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44
Chart of Material Property Distribution and Range (John Custom (1.5))
Figure 35 - Chart of Material Property Distribution and Range (John Custom (1.5))
6
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Custom Model of Element Size 1.5 Material Property Distribution Range
Number of ElementsPresent per ElasticModulas Range forElement Size of 1.5
45
Chart Comparing the Distribution and Range of Material Properties of Custom Models
Figure 36 - Chart Comparing the Distribution and Range of Material Properties of Custom Models
0
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John Custom (1.1)
John Custom (1.2)
John Custom (1.5)
46
Graph of Physical Distribution of Material Property Elements
Figure 37 – Graph of the Physical Distribution of Material Property Elements throughout a Particular Model (John Custom [1.1]).
47
Graph of the Models Predicted Fracture Location
Figure 38 - Graph of the Models Predicted Fracture Location (Red Label)
48
Chapter 7 Analysis of Results
Displacement
Comparison Table of Stiffness Values Compared to Actual Results (@ 5000N)
Model Stiffness kN/mm % Diff. With Actual
IA-FEMesh Settings 95.82583 1286.18%
Tawara - 1 734.92665 10531.13%
Tawara - 2 109.72372 1487.22%
Tawara - 3 205.72745 2875.97%
Xiao 0.00000 -100.00%
E.Morgan 79.97825 1056.93%
Xie Xin Cortical 19.96885 188.86%
Xie Xin Trabecular 19.36108 180.07%
Christopher McClelland 30.27001 337.87%
Garduno 15.16944 119.43%
John Custom (1.1) 7.90301 14.32%
John Custom (1.2) 7.07034 2.28%
John Custom (1.5) 5.72410 -17.20%
Colin Bright (Experimental - L4)(2014) 6.91297 x
Table 8 - Comparison Table of Stiffness Values Compared to Actual Results (@ 5000N)
Figure 39 - Graph of the Results of Simulated Compression Testing in ANSYS, on the Models Created using
IA-FEMesh.
49
The first model created, tested and plotted was that of Mr. Christopher McClelland (6) which
was to be used as an initial stiffness bench mark for all other models created. As can be seen
in Table 9 and Figure 39 above, the models created using the material property equations
provided by Xiao et al. (44), Tawara et al. (43), E. Morgan et al (34) and the IA-FEMesh
standard settings yielded stiffness results greater than Mr. Christopher McClelland’s
benchmark model. It must be noted that, as per Table 6, these equations were created based
on L1 & L2 vertebrae as opposed to the L4 vertebrae being used in the comparison real world
test data of Mr. Colin Bright (55) and as such were not expected to provide precise
conformance.
The model created with the material property equation from Xiao et al. (2012) (44), provided
no deformation whatsoever. As can be seen in Table 7, this can be attributed to the extremely
low young’s modulus values and range derived from the material property equation inserted
and then automatically assigned to the model in IA-FEMesh. Model created using equation
from other authors (Skoworodko et al. (2008) (42) & Xiao et al. (2011) (48) ) provided
similar characteristic in terms of the Young’s modulus and thus also yielded no deformation
upon tests. Therefore the model created via with the material property equation from Xiao et
al. (2012) (44) was plotted only to be used as an example and other models of this nature
were left out of the analysis as such.
Conversely the models created from the material property equations provided by Xie Xin et
al. (46) and Garduño et al. (47) yielded stiffness results lower then than Mr. Christopher
McClelland’s benchmark model. In particular the model created from the material property
equation provided by Garduño et al. (47) showed the highest agreement to that of the real
world test data provided by Mr. Colin Bright (55) (119.43% difference). This equation was
derived based of an L4 vertebrae and thus was expected to produce results of increased
conformance compared to other equations in Table 6.
As such this material property equation was investigated further and thus manipulated to
created three custom equations (John Custom 1.1, 1.2 & 1.5). as can be seen in Table 9 and
Figure 39 above, the resulting custom equation (John Custom 1.2) provided the highest
stiffness agreement to that of the real world test data provided by Mr. Colin Bright (55)
overall (2.28% difference).
50
Factors Giving Rise to Differences in Stiffness Values
Different Specimen Tested
The vertebrae depicted within the CT scans provided for this project were not in fact the same
vertebrae used in the mechanical testing done by Mr. Colin Bright (55). Therefore,
considering the FE models in this project have been constructed directly from the CT scans
image properties, this presents grounds for a multiplicity of variations to occur between the
simulated and experimental results.
1. Mechanical Structure
According to the research undertaken in the literature review, studies undertaken by Wolff
(17) describe a close relationship between a bones structural design and it mechanical
function stating that “that a bone will organise itself in the best orientation to allow it to bear
applied physiological loads.” (17). Although the specimen used in the CT scan and the
specimen used during testing were both from pigs of weight about 60Kg, there is no way to
verify the exact loads applied to ether specimen on a day to day basis.
2. Trabecular Bone Volume
According to the research undertaken in the literature review, studies undertaken by E. Tanck
et al. (56), describe the occurrence of accelerated trabecular bone volume during early
porcine development i.e. between 6 and 56 weeks. It was found that the resulting increase in
BV/TV ratio (bone volume/ total volume) was significant and also undefined by overall body
weight.
3. Cortical Bone Density
According to the research undertaken in the literature review, studies undertaken by Liang
Feng and Iwona Jasiuk (35), describe the increase in cortical bone mineral density to be
concurrent with the increase in age of pigs.
Although there was confirmation regarding a similarity in the overall body weight of both the
specimens used in the project, once the above information is considered it can be said that
much variation between the trabecular bone mechanical structure, trabecular bone volume
and cortical bone density could be present due to any discrepancies in age, daily mechanical
loading and genetic growth rate of either specimen.
51
Mesh Density
In order to accurately represent the material properties of bone via grey scales values attained
from a CT scan, a suitable mesh density should be incorporated. Considering an element is
assigned its material property value based on the average of all the grey scale equivalent
material property values contained with its boundaries, a finer mesh will reduce the number
of grey scale values per element ratio, giving a more precise representation of the material
properties of the bone at any particular point. Conversely, the overly course mesh used in this
project has misrepresented the material properties of bone by neglecting to facilitate small but
significant factors such as the presence of voids within the trabecular bone. This neglect is
evident due to the lack of elements containing a Young’s modulus of 0 MPa. Instead these
voids were assigned a material property based on the combined average of itself and the
surrounding grey scale values contained with its elemental boundary.
Considering the resolution of the CT scan was 0.25mm per slice, this would have been the
ideal element length to use in the mesh which would have included all minute details (Voids
etc.). Additional research suggests that the typical porcine cortical bone thickness of the L4-
L5 vertebrae can be as small as 0.45mm (57) (58). Therefore, in order to obtain any sort of
realistic results for the model in this case, an element length of no more than 0.45mm should
be used to at least provide an accurate distinction between the cortical and trabecular bone
regions. Due to the lack of computational power available during this project, the minimum
element length attained was 1.1mm (18,414 elements) and thus the models created using the
image property based techniques do not accurately represent the bones structure.
A finer meshed model consisting of an element length of 1mm (23,297 elements) was created
in IA-FEMesh with no problems, however, upon importation into ANSYS a time span of 12
hours had passed without the successful upload of the model. Computer access is only
permitted between the hours of 8am – 10pm Monday – Saturday and the computers were not
authorised to be left run over night. Additionally, the model created consisting of element
length 1.1mm (18,414 elements) already required up to two hours to upload to ANSYS and
two to four hours to process material property data and solve. Considering this, a model mesh
density of 1mm or smaller was deemed unfeasible for this project.
52
Power Law Equations Used
Several power law equation were trialled during the assignment of material properties to the
image property models created during this project. Each power law equation used, resulted in
great variation in the distribution and range of materials properties throughout each model
(this will be discussed in detail in the following section – validation). This therefore gave rise
to the major variations in stiffness experienced in these models. Unfortunately, due to the
limiting factors associated with the mesh densities, as previously discussed, it is impossible to
fully evaluate any of these power law equations. Therefore any of the models created and
trailed in this project will have been misrepresented when compared to the real world test
data, as such all and any of these models may indeed have the potential to provide
conformance once incorporated into a properly constructed meshed model. The power law
equations used in the custom models of this project were created specifically to match the
real world test data and therefore most likely would become redundant upon application to a
properly constructed meshed model. Considering this, further analysis of each power law
equation must be undertaken to define the true stiffness values associated with them.
Furthermore, as previously discussed in the “Assignment of Material Properties & FE Mesh
Models Created” section of Chapter 4, IA-FEMesh restricts the manipulation of density in the
calculation of the Young’s Modulus. Examples in the literature review showed identical
Young’s modulus equations with independent density equations that provided significantly
different results. This fixed density value automatically assigned by the IA-FEMesh software
could result in discrepancies in a model’s stiffness and should be user defined.
Use of Potting Material
During the experimental testing undertaken by Mr. Colin Bright (55), a 1mm thick potting
material was used to support either vertebral endplate within the test rig. There was no
mention of the possible variation in stiffness due to the presence of this potting material and
no significant research could be found on the matter. Therefore, a reduction in the stiffness
results may have been yielded due to the deformation of the softer potting material.
Material Isotropy
The Model is limited in that it assumes the materials involved behave in an isotropic fashion
(the same in all directions), however, in reality this is not the case. Trabecular bone for
example is by nature anisotropic and as such experiences considerable differences in its
compressive, tensile and shear strengths. The elongated ladder-like orientation of trabecular
53
bone consists of long strands of vertical trabecular bone held together by more horizontal and
oblique strands of trabecular bone. Upon compression, the vertebra decreases in height and
begins to expand around its mid riff. This provides the vertical strands of trabecular bone
with compressive strength but alternatively provides the horizontal strands of trabecular bone
with tensile stresses and in addition, provide the oblique strands of trabecular bone with shear
stresses. Additional research into a study by Sanyal et al. (59) that investigates the shear
stresses of trabecular bone has shown trabecular bone to be much stronger in compression
then in tension/shear. Furthermore, the study notes that trabecular bone tends to fail
catastrophically in tension/shear. Considering this and upon examination of Figure 39 above,
this would explain why all the simulated models behaved perfectly linearly and failed to yield
as the real world test data does upon reaching a load circa 9000 N.
Validation
Material Property Distribution and Range
The report undertaken by Mr. Chris McClelland (6) investigated the reasons behind the
differences in stiffness experienced by several models with individual material property
equations but identical mesh element density. The report concluded that similarities in
deformation can be attributed to similarities in the distribution of material properties
throughout these models. (6)
Considering this, a further investigation was undertaken into the distribution and range of
material properties throughout several models utilising an identical material property equation
but with a difference in mesh element density. An equation “John Custom” was developed by
the author which allowed the model to produce a result that coincided with the real world test
data of Mr. Colin Bright (26), as can be seen in Table 8 above. This equation was applied to
three different models containing three different element sizes (1.1mm, 1.2mm & 1.5mm) for
analysis. Details of the analysis can be seen below in Table 9 and Figure 31.
54
John Custom Element Size (1.1)
John Custom Element Size (1.2)
John Custom Element Size (1.5)
E Mod Range (MPa) No. of Elements
Element No. %
No. of Elements
Element No. %
No. of Elements
Element No. %
0-400 16 0.09 % 12 0.10 % 6 0.092 % 400 - 600 536 2.91 % 286 2.28 % 170 2.595 % 600 - 800 7352 39.93 % 5584 44.52 % 3024 46.15 % 800 - 930 6038 32.79 % 4068 32.43 % 2078 31.71 % 930 - 1100 3284 17.83 % 1889 15.06 % 1054 16.09 % 1100 - 1300 811 4.40 % 505 4.03 % 174 2.66 % 1300 - 1500 236 1.28 % 128 1.02 % 34 0.519 % 1500-1700 97 0.53 % 55 0.44 % 10 0.153 % 1700 - 1900 41 0.22 % 17 0.14 % 2 0.031 % 1900 - 2100 3 0.02 % 0 0.00 % 0 0.00 % Total 18414 12544 6552 No. of Elements Occupying Modulus Range (0 - 930) (%)
13942
9950
5278
No. of Elements Occupying Modulus Range (0 MPa - 930 MPa) Trabecular Region (%)
75.71 %
79.3 %
80.56 %
No. of Elements Occupying Modulus Range (> 930 MPa) Cortical Region (%)
24.29 %
20.68 %
19.44 %
Table 9 – Table Detailing the Young’s Modulus Distribution and Magnitude throughout the Models FE Mesh.
Figure 40 – Distribution Range of Material Properties throughout Each Custom Model of Varied Element Size.
55
A study undertaken by Boyd et al. (60) in to the assessment of trabecular and cortical bone
microstructures, shows there to be an approximate ratio of 80:20 split between trabecular and
cortical bone respectively. Considering this, it can be seen in Table 10 or left of the red dashed
line in Figure 40 that 75% - 80% of the each models material properties lie below a Young’s
modulus of 930 MPa and as such this can be considered the trabecular bone region. Further
research into studyies under taken by Ashman et al. (30) and Ruey-Mo Lin et al. (29) regarding
the distribution and regional strength of trabecular bone in the porcine lumbar spine, indicate
that the typical porcine lumbar vertebrae consists of trabecular bone with a Young’s of modulus
of 91 - 665MPa. Although not unreasonable, a significant discrepancy can be seen to be present.
A study by Clarke (61) highlights that a transitional region of bone is present between the hard
cortical bone and soft trabecular bone as opposed to the assumption of a sudden and direct
change from one to another. The Young’s modulus of the transitional region increases as it
progresses from the trabecular bone to the cortical bone and as such this could have been
incorporated within the initial 80% of the young’s modulus range which has been considered
the models trabecular bone region. Therefore, this could have contributed to a significant
increase in the overall averaged Young’s modulus values found in this region.
The remaining 20% can be considered the cortical bone region of the model which ranges from
930 MPa - 1743.52MPa, 1893.6MPa, 2092.2 MPa depending on the model mesh density (1.5,
1.2, and 1.1 respectively). Additional research into a study undertaken by Feng et al. (35)
regarding the multi-scale characterization of swine femoral cortical bone, indicates that typical
porcine cortical bone has a Young’s modulus ranging from 15,240 - 23,240 MPa. Immediately,
it is evident that there is a massive discrepancy between the Young’s modulus values produced
by the model and that of the researched data. Again this can be attributed to the relatively spare
mesh densities used for this model as previously discussed. The increase in elements found
present in the cortical bone region of the model accompanies the decrease in element length
and quantity, thus indicating that a finer mesh would present a more realistic distribution of
material properties. Additionally, the reduction in element length allows for increased
concentration on the material properties found in the disproportionate cortical bone region by
increasing the ratio of cortical to trabecular bone material properties in elements present in this
particular region. Therefore the cortical bone has an increased effect on the overall value
assigned to the element and thus increases its overall material property value. The effect of this
concentration can be seen by the significant increase in the top end of the Young’s modulus
range as the mesh density is increased (See Table 11 below).
56
Model Max Young Modulus (MPa)
John Custom (1.1) 1743.5
John Custom (1.2) 1893.6
John Custom (1.5) 2092.2
Table 10 – Table of Custom Models Max Young’s Modulus.
Physical Location of Material Property Elements
Figure 41 - Graph of the Physical Distribution of Material Property Elements throughout a Particular Model
(John Custom [1.1]).
Figure 41 above depicts the physical location of the material property elements throughout the
model itself. As described in the literature review the typical porcine vertebrae consists of a
thin, hard exterior cortical shell encasing a soft sponge-like trabecular centre. Thus it is
expected that the material property elements of the model to be positioned in accordance to
these findings i.e. high Young’s modulus towards the exterior and low Young’s modulus
towards the centre. As can be seen in Figure 41 above the model does indeed follow the
researched information as it locates the harder material properties towards the exterior and the
57
softer material properties towards the centre. The effects of an inappropriate element size is
once again highlighted here. Due to the relatively large elements present in this particular
model, there is a problem in trying to distinguish the thin cortical shell as the elements also
encompass large areas of trabecular bone. The result is that even though the model behaves
correctly, the elements are limited in their variance and thus the whole models material property
range is skewed towards that of the amassed trabecular bone material property values.
Predicted Fracture Location
Figure 42 – ANSYS Screenshot of the Models Predicted Fracture Location (Red Label)
In an attempt to further validate this simulated model, analysis was undertaken to examine and
compare the predicted fracture location of the vertebrae against that of researched data. As can
be seen in Figure 42 above, the location of max stress, and thus the predicted fracture location,
on the model is estimated to occur in the posterior portion on the vertebral body, just under the
connection point of the right articular facet joint. The research investigation revealed the work
of Francis Denis who devised the “Three column concept of thoracolumbar spinal fractures”.
58
Denis separated and defined the vertebral column into three individual sections (anterior,
middle and posterior column) based on biomechanical studies surrounding traumatic spinal
injuries. Figure 43 below depicts Denis’s division of the vertebral column.
Figure 43 – Francis Denis’s Three Column Concept in Spinal Fracture (62)
Relating the models predicted fracture location to the Denis’s spinal fracture column concept,
it can be said that the estimated fracture location lies within the “middle column” region.
Considering this, further investigations into the types of fractures that occur in this location
yielded information about vertebral burst fractures which is explain further below.
Burst Fractures
“Burst fractures are a type of compression fracture related to high-energy axial loading spinal
trauma that results in disruption of the posterior vertebral body cortex with retropulsion into
the spinal canal.” (63)
This type of fracture is typically associated with compressive, high energy injuries resulting
from landing on the feet after falling from a significant height. This scenario is expected to
cause the intervertebral disc to apply great force on the “middle Column” of the vertebrae and
characteristically result in a loss of posterior vertebral body height.
59
Figure 44 – ANSYS Screen Shot Comparison of the Model before and After Axial Loading
Figure 44 above shows the model to experience a depression in the posterior vertebral body
similar to that characterised by a burst fracture. Furthermore, burst fractures are associated with
high stress and purely axial compression loading of the vertebrae which again describes the
conditions under which the model was loaded.
The results and likelihood of burst fractures can be categorised in the following five types:
Type A: Fracture of both endplates (24%)
Type B: Fracture of both endplates (49%)
Type C: Fracture of inferior endplate (7%)
Type D: Burst rotation (15%)
Type E: Burst lateral flexion (5%)
Figure 45 – Francis Denis Classification of Burst Fractures (63)
Considering the compared researched information it can be said that the fracture estimated to
occur is a Type C fracture.
60
Chapter 8 Conclusions & Future Work
In conclusion, creating a finite element analysis model using freely available, open source
software packages is possible but this project was limited for several reasons. The model
created in this project provided basic conformance to that of a real vertebrae. This was shown
by the realistic distribution and range of trabecular bone material properties, the physical
location of both cortical and trabecular bone material property elements and finally the
distribution and concentration of stresses via the predicted fracture location.
As such future work is needed to create a fully functioning FE model that provides an
accurate representation of a real life vertebrae.
Increased Computational Power
The material properties of the model were not accurately represented in the model. The
addition of a high power computer system would allow for an increased mesh density and
thus more realistic results. This would be the initial step needed in furthering this project.
Fixed Value/False Assumptions
IA-FEMesh incorporates assumptions regarding the density values attained from the image
properties to be used in the Young modulus equation and also falsely assumes that the
material properties are isotropic by nature. An investigation into an alternative software
which allows for these factors to be user defined would also be beneficial to this project.
Incorporation of Facet Joints
Two models, one including the articular facet joints and one including both the articular and
inferior facet joints were made during the course of this project but time constraints and
limitations in the IA-FEMesh software meant that it wasn’t feasible to include the facet joints
in the analysis. Future work would entail the incorporation of these parts of the vertebrae as
they play a significant role in the absorption and transfer of loads throughout the component.
Again, an investigation into an alternative software to IA-FEMesh, which better allows the
finite element meshing of complex geometries would be beneficial to this project.
61
Chapter 9 Ethical Considerations
Ethically Sourced Cadaver Specimens
InterNICHE 'Policy on the Use of Animals and Alternatives in Education’ describes the ethical
considerations involved in provided humane education and training within the life sciences.
This policy is set out is protest of all harmful use of animals in education and training, including
the harming and killing of animals for their cadavers, organs and tissue, for live
experimentation and skills training, for ethology and field studies, and for making alternatives.
(64) The policy promotes the use of animal cadavers and tissue obtained from animals that
have died naturally or in accidents, or who have been euthanised secondary to natural terminal
disease or non-recoverable injury. Animals that have been captured, bought, bred, kept, harmed
or killed to provide cadavers and tissue are not considered ethically sourced The use of ethically
sourced cadaver specimens is of utmost importance to ensure the no animals need to be
purposely killed for uses such as that of this project.
Future Implementation of Project on Humans
The end product of this project involves providing humans with a non-invasive, patient specific
method for surgical techniques and treatments. The initial code of ethics to consider in the
medical world comes in form of the Hippocratic Oath which sets out objectives mainly to
protect the individual receiving the treatment in this case. Ethical restraint and conduct is of
utmost important for researcher and subject alike with regards to professional demeanour,
approved permission, discretion and confidence, morally sound design conditions, respect
between all parties involved and data protection. Prior to undertaking any medical research
projects, a research ethics committee will review and confirm all of the above to ensure that all
intentions are legal, morally integral and in the interest of the research subjects. Several
directives such as the Nuremberg Code (1947) and the Declaration of Helsinki (1964) are used
to outline and ensure compliance with ethical protocols and practises.
The FEA model created in this project was based a set of CT scans supplied to the author by
the project supervisor after the review and acceptance of the project proposal by the research
ethics committee of Institute of Technology Tallaght, Dublin. Furthermore, the specimen used
in the CT scans and the specimen used in the experimental testing were both acquired through
ethically sound sources. Evaluating the considerations mentioned above, it can be said that this
project is ethically justified as it does not infringe on any ethical principles and falls in line
with the moral intensions outlined.
64
Post Graduate Results (Actual Compression Test)
Table 11 – Deformation Results of real world compression tests conducted by Mr. Colin Bright
Figure 46 -Graph of the result of real world compression testing conducted by Mr. Colin Bright
0
2000
4000
6000
8000
10000
12000
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Load
(N
)
Displacement (mm)
Load vs Disp. (Actual Compression Test Post Grad Data)
Real World Test (Post Grad Data)
65
Finite Element Analysis Results
The data gathered from the finite element analysis was linier and for ease of reading is listed
below in a comparison table at a load of 5000N.
Comparison Table of results for a load of 5000 N
Model Deformation (mm) Max Stress (MPa)
IA-FEMesh Settings 0.05218 54.32 Tawara - 1 0.00680 47.777 Tawara - 2 0.04557 43.953 Tawara - 3 0.024304 52.713
Xiao 0.00000 54.655 E.Morgan 0.06252 50.097 Xie Xin Cortical 0.25039 45.9 Xie Xin Trabecular 0.25825 54.89
Christohper McClelland 0.16518 42.52 Garduno 0.32961 53.664 John Custom (1.1) 0.63267 57.156 John Custom (1.2) 0.70718 39.408
John Custom (1.5) 0.87350 55.644 Colin Bright (Experimental - L4)(2014) 0.72328 x
Table 12 - Comparison Table for a Load of 5000 N
66
Table 13 - Table of Displacement Results of Finite Element Analysis (IA-FEMesh Settings)
IA-FEMesh Settings
Displacement (m) Displacement (mm) Load (N)
0 0 0 5.22E-06 5.22E-03 500 1.04E-05 1.04E-02 1000 1.57E-05 1.57E-02 1500
2.09E-05 2.09E-02 2000 2.61E-05 2.61E-02 2500 3.13E-05 3.13E-02 3000 3.65E-05 3.65E-02 3500 4.17E-05 4.17E-02 4000 4.70E-05 4.70E-02 4500 5.22E-05 5.22E-02 5000
5.74E-05 5.74E-02 5500 6.26E-05 6.26E-02 6000
6.78E-05 6.78E-02 6500 7.30E-05 7.30E-02 7000 7.83E-05 7.83E-02 7500 8.35E-05 8.35E-02 8000 8.87E-05 8.87E-02 8500
9.39E-05 9.39E-02 9000 9.91E-05 9.91E-02 9500 1.04E-04 1.04E-01 10000
Table 14 - Table of Stress Results of Finite Element Analysis (IA-FEMesh Settings)
IA-FEMesh Settings
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
6.04E+06 6.04E+00 500 1.21E+07 1.21E+01 1000 1.81E+07 1.81E+01 1500 2.41E+07 2.41E+01 2000 3.02E+07 3.02E+01 2500 3.62E+07 3.62E+01 3000 4.22E+07 4.22E+01 3500 4.83E+07 4.83E+01 4000 5.43E+07 5.43E+01 4500 6.04E+07 6.04E+01 5000 6.64E+07 6.64E+01 5500 7.24E+07 7.24E+01 6000 7.85E+07 7.85E+01 6500 8.45E+07 8.45E+01 7000 9.05E+07 9.05E+01 7500 9.66E+07 9.66E+01 8000 1.03E+08 1.03E+02 8500 1.09E+08 1.09E+02 9000 1.15E+08 1.15E+02 9500 1.21E+08 1.21E+02 10000
67
Table 15 - Table of Displacement Results of Finite Element Analysis (Tawara - 1)
Tawara - 1
Displacement (m) Displacement (mm) Load (N) 0 0 0
6.80E-07 0.00068034 500 1.36E-06 0.0013607 1000 2.04E-06 0.002041 1500 2.72E-06 0.0027213 2000 3.40E-06 0.0034017 2500 4.08E-06 0.004082 3000 4.76E-06 0.0047624 3500 5.44E-06 0.0054427 4000 6.12E-06 0.006123 4500 6.80E-06 0.0068034 5000 7.48E-06 0.0074837 5500 8.16E-06 0.008164 6000 8.84E-06 0.0088444 6500 9.52E-06 0.0095247 7000 1.02E-05 0.010205 7500 1.09E-05 0.010885 8000 1.16E-05 0.011566 8500 1.22E-05 0.012246 9000 1.29E-05 0.012926 9500 1.36E-05 0.013607 10000
Table 16 - Table of Stress Results of Finite Element Analysis (Tawara - 1)
Tawara - 1
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
4.78E+06 4.7777 500 9.56E+06 9.5555 1000 1.43E+07 14.333 1500 1.91E+07 19.111 2000 2.39E+07 23.889 2500 2.87E+07 28.666 3000 3.34E+07 33.444 3500 3.82E+07 38.222 4000 4.30E+07 43 4500 4.78E+07 47.777 5000 5.26E+07 52.555 5500 5.73E+07 57.333 6000 6.21E+07 62.111 6500 6.69E+07 66.888 7000 7.17E+07 71.666 7500 7.64E+07 76.444 8000 8.12E+07 81.222 8500 8.60E+07 85.999 9000 9.08E+07 90.777 9500 9.56E+07 95.555 10000
68
Table 17 - Table of Displacement Results of Finite Element Analysis (Tawara - 2)
Tawara - 2
Displacement (m) Displacement (mm) Load (N)
0 0 0 4.56E-06 0.0045569 500 9.11E-06 0.0091139 1000 1.37E-05 0.013671 1500 1.82E-05 0.018228 2000 2.28E-05 0.022785 2500 2.73E-05 0.027342 3000 3.19E-05 0.031899 3500 3.65E-05 0.036455 4000 4.10E-05 0.041012 4500 4.56E-05 0.045569 5000 5.01E-05 0.050126 5500 5.47E-05 0.054683 6000 5.92E-05 0.05924 6500 6.38E-05 0.063797 7000 6.84E-05 0.068354 7500 7.29E-05 0.072911 8000 7.75E-05 0.077468 8500 8.20E-05 0.082025 9000 8.66E-05 0.086582 9500 9.11E-05 0.091139 10000
Table 18 - Table of Stress Results of Finite Element Analysis (Tawara - 2)
Tawara - 2
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
4.40E+06 4.3953 500 8.79E+06 8.7906 1000 1.32E+07 13.186 1500 1.76E+07 17.581 2000 2.20E+07 21.977 2500 2.64E+07 26.372 3000 3.08E+07 30.767 3500 3.52E+07 35.162 4000 3.96E+07 39.558 4500 4.40E+07 43.953 5000 4.83E+07 48.348 5500 5.27E+07 52.744 6000 5.71E+07 57.139 6500 6.15E+07 61.534 7000 6.59E+07 65.93 7500 7.03E+07 70.325 8000 7.47E+07 74.72 8500 7.91E+07 79.115 9000 8.35E+07 83.511 9500 8.79E+07 87.906 10000
69
Table 19 - Table of Displacement Results of Finite Element Analysis (Tawara - 3)
Tawara - 3
Displacement (m) Displacement (mm) Load (N) 0 0 0
2.43E-06 0.0024304 500 4.86E-06 0.0048608 1000 7.29E-06 0.0072913 1500 9.72E-06 0.0097217 2000 1.22E-05 0.012152 2500 1.46E-05 0.014583 3000 1.70E-05 0.017013 3500 1.94E-05 0.019443 4000 2.19E-05 0.021874 4500 2.43E-05 0.024304 5000 2.67E-05 0.026735 5500 2.92E-05 0.029165 6000 3.16E-05 0.031595 6500 3.40E-05 0.034026 7000 3.65E-05 0.036456 7500 3.89E-05 0.038887 8000 4.13E-05 0.041317 8500 4.37E-05 0.043748 9000 4.62E-05 0.046178 9500 4.86E-05 0.048608 10000
Table 20 - Table of Stress Results of Finite Element Analysis (Tawara - 3)
Tawara - 3
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
5.27E+06 5.2713 500 1.05E+07 10.543 1000 1.58E+07 15.814 1500 2.11E+07 21.085 2000 2.64E+07 26.357 2500 3.16E+07 31.628 3000 3.69E+07 36.899 3500 4.22E+07 42.171 4000 4.74E+07 47.442 4500 5.27E+07 52.713 5000 5.80E+07 57.985 5500 6.33E+07 63.256 6000 6.85E+07 68.527 6500 7.38E+07 73.799 7000 7.91E+07 79.07 7500 8.43E+07 84.341 8000 8.96E+07 89.613 8500 9.49E+07 94.884 9000 1.00E+08 100.16 9500 1.05E+08 105.43 10000
70
Table 21 – Table of Displacement Results of Finite Element Analysis (Xiao (2012))
Xiao
Displacement (m) Displacement (mm) Load (N) 0 0 0 0 0 500 0 0 1000 0 0 1500 0 0 2000 0 0 2500 0 0 3000 0 0 3500 0 0 4000 0 0 4500 0 0 5000 0 0 5500 0 0 6000 0 0 6500 0 0 7000 0 0 7500 0 0 8000 0 0 8500 0 0 9000 0 0 9500 0 0 10000
Table 22 - Table of Stress Results of Finite Element Analysis (Xiao (2012))
Xiao
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
5.47E+06 5.4655 500 1.09E+07 10.931 1000 1.64E+07 16.396 1500 2.19E+07 21.862 2000 2.73E+07 27.327 2500 3.28E+07 32.793 3000 3.83E+07 38.258 3500 4.37E+07 43.724 4000 4.92E+07 49.189 4500 5.47E+07 54.655 5000 6.01E+07 60.12 5500 6.56E+07 65.585 6000 7.11E+07 71.051 6500 7.65E+07 76.516 7000 8.20E+07 81.982 7500 8.74E+07 87.447 8000 9.29E+07 92.913 8500 9.84E+07 98.378 9000 1.04E+08 103.84 9500 1.09E+08 109.31 10000
71
Table 23 - Table of Displacement Results of Finite Element Analysis (E.Morgan)
E.Morgan
Displacement (m) Displacement (mm) Load (N) 0 0 0
6.25E-06 0.0062517 500 1.25E-05 0.012503 1000 1.88E-05 0.018755 1500 2.50E-05 0.025007 2000 3.13E-05 0.031259 2500 3.75E-05 0.03751 3000 4.38E-05 0.043762 3500 5.00E-05 0.050014 4000 5.63E-05 0.056266 4500 6.25E-05 0.062517 5000 6.88E-05 0.068769 5500 7.50E-05 0.075021 6000 8.13E-05 0.081273 6500 8.75E-05 0.087524 7000 9.38E-05 0.093776 7500 1.00E-04 0.10003 8000 1.06E-04 0.10628 8500 1.13E-04 0.11253 9000 1.19E-04 0.11878 9500 1.25E-04 0.12503 10000
Table 24 -Table of Stress Results of Finite Element Analysis (E.Morgan)
E.Morgan
Max Stress (Pa) Max Stress (MPa) Load (N)
0 0 0 5.01E+06 5.0097 500 1.00E+07 10.019 1000 1.50E+07 15.029 1500 2.00E+07 20.039 2000 2.50E+07 25.048 2500 3.01E+07 30.058 3000 3.51E+07 35.068 3500 4.01E+07 40.077 4000 4.51E+07 45.087 4500 5.01E+07 50.097 5000 5.51E+07 55.106 5500 6.01E+07 60.116 6000 6.51E+07 65.126 6500 7.01E+07 70.135 7000 7.51E+07 75.145 7500 8.02E+07 80.155 8000 8.52E+07 85.164 8500 9.02E+07 90.174 9000 9.52E+07 95.184 9500 1.00E+08 100.19 10000
72
Table 25 - Table of Displacement Results of Finite Element Analysis (Xie Xin Cortical)
Xie Xin Cortical
Displacement (m) Displacement (mm) Load (N)
0 0 0 2.50E-05 0.025039 500 5.01E-05 0.050077 1000 7.51E-05 0.075116 1500 1.00E-04 0.10015 2000 1.25E-04 0.12519 2500 1.50E-04 0.15023 3000 1.75E-04 0.17527 3500 2.00E-04 0.20031 4000 2.25E-04 0.22535 4500 2.50E-04 0.25039 5000 2.75E-04 0.27543 5500 3.00E-04 0.30046 6000 3.26E-04 0.3255 6500 3.51E-04 0.35054 7000 3.76E-04 0.37558 7500 4.01E-04 0.40062 8000 4.26E-04 0.42566 8500 4.51E-04 0.4507 9000 4.76E-04 0.47574 9500 5.01E-04 0.50077 10000
Table 26 - Table of Stress Results of Finite Element Analysis (Xie Xin Cortical)
Xin Xie Cortical
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
4.59E+06 4.59 500 9.18E+06 9.1799 1000 1.38E+07 13.77 1500 1.84E+07 18.36 2000 2.30E+07 22.95 2500 2.75E+07 27.54 3000 3.21E+07 32.13 3500 3.67E+07 36.72 4000 4.13E+07 41.31 4500 4.59E+07 45.9 5000 5.05E+07 50.49 5500 5.51E+07 55.08 6000 5.97E+07 59.67 6500 6.43E+07 64.26 7000 6.88E+07 68.849 7500 7.34E+07 73.439 8000 7.80E+07 78.029 8500 8.26E+07 82.619 9000 8.72E+07 87.209 9500 9.18E+07 91.799 10000
73
Table 27 - Table of Displacement Results of Finite Element Analysis (Xie Xin Trabecular)
Xie Xin Trabecular
Displacement (m) Displacement (mm) Load (N)
0 0 0 2.58E-05 0.025825 500 5.17E-05 0.05165 1000 7.75E-05 0.077475 1500 1.03E-04 0.1033 2000 1.29E-04 0.12913 2500 1.55E-04 0.15495 3000 1.81E-04 0.18078 3500 2.07E-04 0.2066 4000 2.32E-04 0.23243 4500 2.58E-04 0.25825 5000 2.84E-04 0.28408 5500 3.10E-04 0.3099 6000 3.36E-04 0.33573 6500 3.62E-04 0.36155 7000 3.87E-04 0.38738 7500 4.13E-04 0.4132 8000 4.39E-04 0.43903 8500 4.65E-04 0.46485 9000 4.91E-04 0.49068 9500 5.17E-04 0.5165 10000
Table 28 - Table of Stress Results of Finite Element Analysis (Xie Xin Trabecular)
Xin Xie Trabecular
Max Stress (Pa) Max Stress (MPa) Load (N)
0 0 0 5.49E+06 5.489 500 1.10E+07 10.978 1000 1.65E+07 16.467 1500 2.20E+07 21.956 2000 2.74E+07 27.445 2500 3.29E+07 32.934 3000 3.84E+07 38.423 3500 4.39E+07 43.912 4000 4.94E+07 49.401 4500 5.49E+07 54.89 5000 6.04E+07 60.378 5500 6.59E+07 65.867 6000 7.14E+07 71.356 6500 7.68E+07 76.845 7000 8.23E+07 82.334 7500 8.78E+07 87.823 8000 9.33E+07 93.312 8500 9.88E+07 98.801 9000 1.04E+08 104.29 9500 1.10E+08 109.78 10000
74
Table 29 - Table of Displacement Results of Finite Element Analysis (Christopher McClelland)
Christopher McClelland
Deformation (mm) Load (N) 0 0
0.01652 500 0.03304 1000 0.04955 1500 0.06607 2000 0.08259 2500 0.09911 3000 0.11563 3500 0.13214 4000 0.14866 4500 0.16518 5000 0.18170 5500 0.19821 6000 0.21473 6500 0.23125 7000 0.24777 7500 0.26429 8000 0.28080 8500 0.29732 9000 0.31384 9500 0.33036 10000
Table 30 - Table of Stress Results of Finite Element Analysis (Christopher McClelland)
Christopher McClelland
Max Stress (MPa) Load (N)
0 0 4.252 500 8.504 1000
12.756 1500 17.008 2000 21.26 2500
25.512 3000 29.764 3500 34.016 4000 38.268 4500 42.52 5000
46.772 5500 51.024 6000 55.276 6500 59.528 7000 63.78 7500
68.032 8000 72.284 8500 76.536 9000 80.788 9500 85.04 10000
75
Table 31 - Table of Displacement Results of Finite Element Analysis (Garduno)
Garduno
Displacement (m) Displacement (mm) Load (N)
0 0 0 3.30E-05 0.032961 500 6.59E-05 0.065923 1000 9.89E-05 0.098884 1500 1.32E-04 0.13185 2000 1.65E-04 0.16481 2500 1.98E-04 0.19777 3000 2.31E-04 0.23073 3500 2.64E-04 0.26369 4000 2.97E-04 0.29665 4500 3.30E-04 0.32961 5000 3.63E-04 0.36258 5500 3.96E-04 0.39554 6000 4.29E-04 0.4285 6500 4.61E-04 0.46146 7000 4.94E-04 0.49442 7500 5.27E-04 0.52738 8000 5.60E-04 0.56034 8500 5.93E-04 0.5933 9000 6.26E-04 0.62627 9500 6.59E-04 0.65923 10000
Table 32 - Table of Stress Results of Finite Element Analysis (Garduno)
Garduno
Max Stress (Pa) Max Stress (MPa) Load (N)
0 0 0 5.37E+06 5.3664 500 1.07E+07 10.733 1000 1.61E+07 16.099 1500 2.15E+07 21.466 2000 2.68E+07 26.832 2500 3.22E+07 32.199 3000 3.76E+07 37.565 3500 4.29E+07 42.932 4000 4.83E+07 48.298 4500 5.37E+07 53.664 5000 5.90E+07 59.031 5500 6.44E+07 64.397 6000 6.98E+07 69.764 6500 7.51E+07 75.13 7000 8.05E+07 80.497 7500 8.59E+07 85.863 8000 9.12E+07 91.229 8500 9.66E+07 96.596 9000 1.02E+08 101.96 9500 1.07E+08 107.33 10000
76
Table 33 - Table of Displacement Results of Finite Element Analysis (John Custom 1.1)
John Custom (1.1)
Displacement (m) Displacement (mm) Load (N) 0 0 0
6.33E-05 0.063267 500 1.27E-04 0.12653 1000 1.90E-04 0.1898 1500 2.53E-04 0.25307 2000 3.16E-04 0.31634 2500 3.80E-04 0.3796 3000 4.43E-04 0.44287 3500 5.06E-04 0.50614 4000 5.69E-04 0.5694 4500 6.33E-04 0.63267 5000 6.96E-04 0.69594 5500 7.59E-04 0.75921 6000 8.22E-04 0.82247 6500 8.86E-04 0.88574 7000 9.49E-04 0.94901 7500 1.01E-03 1.0123 8000 1.08E-03 1.0755 8500 1.14E-03 1.1388 9000 1.20E-03 1.2021 9500 1.27E-03 1.2653 10000
Table 34 - Table of Stress Results of Finite Element Analysis (John Custom 1.1)
John Custom (1.1)
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
5.72E+06 5.7156 500 1.14E+07 11.431 1000 1.71E+07 17.147 1500 2.29E+07 22.863 2000 2.86E+07 28.578 2500 3.43E+07 34.294 3000 4.00E+07 40.009 3500 4.57E+07 45.725 4000 5.14E+07 51.441 4500 5.72E+07 57.156 5000 6.29E+07 62.872 5500 6.86E+07 68.588 6000 7.43E+07 74.303 6500 8.00E+07 80.019 7000 8.57E+07 85.734 7500 9.15E+07 91.45 8000 9.72E+07 97.166 8500 1.03E+08 102.88 9000 1.09E+08 108.6 9500 1.14E+08 114.31 10000
77
Table 35 - Table of Displacement Results of Finite Element Analysis (John Custom 1.2)
John Custom (1.2)
Displacement (m) Displacement (mm) Load (N)
0 0 0 7.07E-05 0.070718 500 1.41E-04 0.14144 1000 2.12E-04 0.21215 1500 2.83E-04 0.28287 2000 3.54E-04 0.35359 2500 4.24E-04 0.42431 3000 4.95E-04 0.49502 3500 5.66E-04 0.56574 4000 6.36E-04 0.63646 4500 7.07E-04 0.70718 5000 7.78E-04 0.77789 5500 8.49E-04 0.84861 6000 9.19E-04 0.91933 6500 9.90E-04 0.99005 7000 1.06E-03 1.0608 7500 1.13E-03 1.1315 8000 1.20E-03 1.2022 8500 1.27E-03 1.2729 9000 1.34E-03 1.3436 9500 1.41E-03 1.4144 10000
Table 36 - Table of Stress Results of Finite Element Analysis (John Custom 1.2)
John Custom (1.2)
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
3.94E+06 3.9408 500 7.88E+06 7.8816 1000 1.18E+07 11.822 1500 1.58E+07 15.763 2000 1.97E+07 19.704 2500 2.36E+07 23.645 3000 2.76E+07 27.586 3500 3.15E+07 31.527 4000 3.55E+07 35.467 4500 3.94E+07 39.408 5000 4.33E+07 43.349 5500 4.73E+07 47.29 6000 5.12E+07 51.231 6500 5.52E+07 55.172 7000 5.91E+07 59.112 7500 6.31E+07 63.053 8000 6.70E+07 66.994 8500 7.09E+07 70.935 9000 7.49E+07 74.876 9500 7.88E+07 78.816 10000
78
Table 37 - Table of Displacement Results of Finite Element Analysis (John Custom 1.5)
John Custom (1.5)
Displacement (m) Displacement (mm) Load (N) 0 0 0
8.74E-05 0.08735 500 1.75E-04 0.1747 1000 2.62E-04 0.26205 1500 3.49E-04 0.3494 2000 4.37E-04 0.43675 2500 5.24E-04 0.5241 3000 6.11E-04 0.61145 3500 6.99E-04 0.6988 4000 7.86E-04 0.78615 4500 8.74E-04 0.8735 5000 9.61E-04 0.96085 5500 1.05E-03 1.0482 6000 1.14E-03 1.1355 6500 1.22E-03 1.2229 7000 1.31E-03 1.3102 7500 1.40E-03 1.3976 8000 1.48E-03 1.4849 8500 1.57E-03 1.5723 9000 1.66E-03 1.6596 9500 1.75E-03 1.747 10000
Table 38 - Table of Stress Results of Finite Element Analysis (John Custom 1.5)
John Custom (1.5)
Max Stress (Pa) Max Stress (MPa) Load (N) 0 0 0
5.56E+06 5.5644 500 1.11E+07 11.129 1000 1.67E+07 16.693 1500 2.23E+07 22.258 2000 2.78E+07 27.822 2500 3.34E+07 33.387 3000 3.90E+07 38.951 3500 4.45E+07 44.515 4000 5.01E+07 50.08 4500 5.56E+07 55.644 5000 6.12E+07 61.209 5500 6.68E+07 66.773 6000 7.23E+07 72.337 6500 7.79E+07 77.902 7000 8.35E+07 83.466 7500 8.90E+07 89.031 8000 9.46E+07 94.595 8500 1.00E+08 100.16 9000 1.06E+08 105.72 9500 1.11E+08 111.29 10000
79
Elemental Material Property Distribution and Range
Table 39 - Table of Material Property Results of Finite Element Analysis (John Custom 1.1)
John Custom Element Size (1.1)
Mat. No E mod (MPa) Element No.
1 194.49 1
2 315.62 2
3 335.81 2
4 356 2
5 376.19 2
6 396.38 7
7 416.57 9
8 436.75 7
9 456.94 16
10 477.13 27
11 497.32 42
12 517.51 41
13 537.7 74
14 557.88 81
15 578.07 93
16 598.26 146
17 618.45 235
18 638.64 312
19 658.83 480
20 679.01 671
21 699.2 790
22 719.39 1008
23 739.58 1201
24 759.77 1341
25 779.96 1314
26 800.14 1190
27 820.33 1015
28 840.52 910
29 860.71 802
30 880.9 749
31 901.09 739
32 921.28 633
33 941.46 651
34 961.65 569
35 981.84 526
36 1002.03 385
37 1022.22 372
38 1042.41 310
39 1062.59 279
40 1082.78 192
41 1102.97 154
80
42 1123.16 134
43 1143.35 122
44 1163.54 75
45 1183.72 80
46 1203.91 63
47 1224.1 63
48 1244.29 45
49 1264.48 37
50 1284.67 38
51 1304.85 31
52 1325.04 34
53 1345.23 29
54 1365.42 25
55 1385.61 21
56 1405.8 28
57 1425.98 20
58 1446.17 13
59 1466.36 19
60 1486.55 16
61 1506.74 10
62 1526.93 15
63 1547.11 11
64 1567.3 14
65 1587.49 8
66 1607.68 6
67 1627.87 13
68 1648.06 10
69 1668.24 4
70 1688.43 6
71 1708.62 6
72 1728.81 7
73 1749 8
74 1769.19 7
75 1789.37 2
76 1809.56 3
77 1829.75 2
78 1849.94 1
79 1870.13 3
80 1890.32 2
81 1910.51 1
82 1930.69 1
83 2092.2 1
Total 18414
81
Table 40 - Table of Material Property Results of Finite Element Analysis (John Custom 1.2)
John Custom Element Size (1.2)
Mat. No E mod (MPa) Element No.
1 218.22 1
2 325.16 1
3 360.8 5
4 378.63 2
5 396.45 3
6 414.27 2
7 432.1 1
8 449.92 3
9 467.74 8
10 485.57 13
11 503.39 15
12 521.21 17
13 539.04 41
14 556.86 33
15 574.68 67
16 592.51 86
17 610.33 102
18 628.15 154
19 645.97 199
20 663.8 372
21 681.62 438
22 699.44 510
23 717.27 582
24 735.09 716
25 752.91 869
26 770.74 864
27 788.56 778
28 806.38 677
29 824.21 586
30 842.03 591
31 859.85 522
32 877.68 473
33 895.5 426
34 913.32 435
35 931.15 358
36 948.97 333
37 966.79 296
38 984.62 263
39 1002.44 229
40 1020.26 216
41 1038.09 171
42 1055.91 157
82
43 1073.73 133
44 1091.56 91
45 1109.38 85
46 1127.2 70
47 1145.03 69
48 1162.85 67
49 1180.67 49
50 1198.49 32
51 1216.32 35
52 1234.14 23
53 1251.96 36
54 1269.79 25
55 1287.61 14
56 1305.43 24
57 1323.26 16
58 1341.08 10
59 1358.9 9
60 1376.73 12
61 1394.55 7
62 1412.37 9
63 1430.2 13
64 1448.02 10
65 1465.84 10
66 1483.67 8
67 1501.49 4
68 1519.31 2
69 1537.14 7
70 1554.96 9
71 1572.78 6
72 1590.61 6
73 1608.43 4
74 1626.25 4
75 1644.08 2
76 1661.9 2
77 1679.72 4
78 1697.55 5
79 1715.37 1
80 1733.19 7
81 1751.01 1
82 1768.84 1
83 1786.66 3
84 1822.31 1
85 1840.13 1
86 1893.6 2
Total 12544
83
Table 41 - Table of Material Property Results of Finite Element Analysis (John Custom 1.5)
John Custom Element Size (1.5)
Mat. No E mod (MPa) Element No.
1 322.55 1
2 337.66 2
3 352.78 2
4 398.13 1
5 413.25 6
6 428.36 4
7 443.48 2
8 458.6 5
9 473.72 6
10 488.83 4
11 503.95 12
12 519.07 12
13 534.18 14
14 549.3 22
15 564.42 17
16 579.53 30
17 594.65 36
18 609.77 40
19 624.88 49
20 640 89
21 655.12 138
22 670.23 169
23 685.35 194
24 700.47 261
25 715.58 271
26 730.7 312
27 745.82 357
28 760.93 390
29 776.05 418
30 791.17 336
31 806.28 327
32 821.4 275
33 836.52 259
34 851.63 239
35 866.75 226
36 881.87 205
37 896.98 204
38 912.1 159
39 927.22 184
40 942.34 184
41 957.45 161
42 972.57 110
84
43 987.69 121
44 1002.8 103
45 1017.92 85
46 1033.04 76
47 1048.15 64
48 1063.27 60
49 1078.39 48
50 1093.5 42
51 1108.62 47
52 1123.74 26
53 1138.85 18
54 1153.97 12
55 1169.09 12
56 1184.2 12
57 1199.32 8
58 1214.44 10
59 1229.55 6
60 1244.67 5
61 1259.79 9
62 1274.9 3
63 1290.02 6
64 1305.14 4
65 1320.25 1
66 1335.37 6
67 1350.49 4
68 1365.6 3
69 1380.72 4
70 1395.84 3
71 1410.96 3
72 1441.19 2
73 1456.31 2
74 1471.42 1
75 1486.54 1
76 1501.66 1
77 1516.77 1
78 1531.89 1
79 1547.01 1
80 1562.12 2
81 1577.24 1
82 1622.59 1
83 1637.71 1
84 1698.17 1
85 1728.41 1
86 1743.52 1
Total 6552
85
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