JMBC PartTech NanoPart2015 f - TFE1 | Home · 2015-03-05 · Challenge the future Delft University...
Transcript of JMBC PartTech NanoPart2015 f - TFE1 | Home · 2015-03-05 · Challenge the future Delft University...
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Challenge the future
Delft University of Technology
J. Ruud van OmmenProduct & Process Engineering (cheme.nl/ppe)
Dept. of Chemical Engineering Delft University of Technology, the Netherlands
JMBC course Particle Technology 2015
With input from: A. Schmidt-Ott, N. de Jaeger, and several others
Nanoparticle Technologyfocus on gas phase processing
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Medical diagnosticsDrugs targeted to specific cellsDNA analysisInformation storageRefrigerationOptical computersImproved ceramics and insulatorsHarder metalsBatteriesHydrogen storageSolar cellsFuel cellsCatalystsChemical sensorsPaintsSunscreen creams
Present and future applications of nanoparticles
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Composition (atoms, molecules)
Near ordering of atoms, molecules
Size
Properties
What determines the properties of solid matter?
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Size also determines properties!
Convert to small particles
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From Metal Clusters in Catalysis and Material Science, ed. By B. Corain, G. Schmid and N. Toshima, Elsevier, Amsterdam 2008
The color of gold depends on size!
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From Metal Clusters in Catalysis and Material Science, ed. By B. Corain, G. Schmid and N. Toshima, Elsevier, Amsterdam 2008
Reason for size dependence of light absorption in metal nanoparticles:
Surface plasmon resonance
Frequency of photons matches the natural frequency of oscillating surface electrons
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Particles of the same colour must be within a narrow size range(Picture from Bawendi et al.)
2.3nm 4.2nm 4.8nm 5.5nm
Quantum dots
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Beryllium atom Beryllium solid
Semiconductors: the band gap mainly determines optical properties, and is particle size dependent:
→ Very small metal particles are semiconductors!
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Quantum dots
6 nm 2.5 nm
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3 reasons to “go nano”:
Curiosity!
Structuring in the nano regime leads to more possible properties of matter, and these are continuously tunable!
The smaller the faster!
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As the particle size becomes smaller: Diffusion becomes faster!Mean square diffusion length over time t:
Diffusion length particle radius →
Nanoparticulate Electrode of Lithium-Ion Battery: Charging in 1 Minute!
2 4x Dt
2t R
6(10 ) 10(10 )t nmt m
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Many small particles dissolve faster than few large ones with same volume
a) because of larger overall surface area
b) because of surface curvature effect
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Co particle (M. Jamet et al. 2000)
Ω Ω
Particle smaller → coordination number smaller → binding energy smaller →
vapor pressure larger
melting point smaller
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Particle Radius [nm]
The relation between the melting point of Au particles and their size (Buffat et al.)
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R. Eckert, Caltech, 1993
Melting point of Al vs. particle size
~40 nm
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Two alumina nano particles heated at 1350 °C for 2 h coalesced partially to form a neck (Fusing point of Al2O3 > 2000 ° C)
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Particle Production by HomogeneousNucleation of Vapor
Agglomerate
Particle
Atomic cluster
Vapor
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Glowing Wire Generator
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Hot Wire Particle Generator
Material is evaporated from a resistively heated wire and subsequently quenched by a gas stream.
Peinike et al., J. Aerosol Science 37 (2006) 1651 – 1661
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Size Distributions on Ag Nanoparticles from a Hot Wire: Variation of the Wire Temperature
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Particle Generation by Spark Discharge
MicrometerScrew
Gas Inlet
Aerosol out
AdjustableCapacitance
•Produces high-purity particles similar to laser ablation
•Works for any conducting and semiconducting material
•Production of mixed particles possible!
•A high fraction of the particles are charged
HV
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Size distribution of gold particles produced by spark discharge
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E. Kruis et al.,
Producing monocrystalline particles by heating in gas suspension(E. Kruis et al.)
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Laser pyrolysis of a volatile precursor
Kelder et al., TU Delft
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Stark et al., ETH: http://www.ptl.ethz.ch/posters/Stark_titania_vanadia.pdf
Flame synthesisGood scale-up potential compared to earlier techniques
Vanadia / Titania nanoparticles
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Particle forces
External force
Velocity
Drag force
External forcesGravityDiffusionElectricalThermal
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Aerosol
A suspension of liquid or solid particles in a gaseous medium with some degree of stability.
AnthropogenicTobacco smokeFly ashesSootMedicinePesticides
NaturalClouds, fogMineral particlesResuspended soilSalt particles from the seaViruses and bacteria
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Particle size ranges
Typical aerosol particle sizes are in the range of:1 nm <dp<100 m10-9 m<dp<10-4 m
Size range: 5 orders of magnitude!
Most aerosol sizing instruments effectively measure a size range no larger than 1.5 – 2 orders of magnitude
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Equivalent Forces
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Measurement principlesMechanism Measurement apparatus (example) Est. size range
Gravitation Elutriator 5 - 100m
Inertia Inertial impactors, cascade impactors 0.2 – 50 m
Diffusion Diffusion batteries 0.001 – 0.3 m
Electrical force Electrostatic precipitator, Differential Mobility Analyzer
0.001 – 1 m
Light extinction Optical counters 0.01 – 100 m
Condensation +Light extinction
Condensation Nucleus Counter 0.002 - 100m
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Gravity
Velocity
Drag force
Gravitational force
Fg
FD
VTS
da (μm) VTS (mm/s) Cc
0.01 7·10-5 23.00.1 9·10-4 2.931 4·10-2 1.1610 3·100 1.02100 3·102 1.00
a cTS
d gCV
2
0
18
Underprection of terminal settling velocity for small particles;Cunningham slip correction factor Cc corrects this.
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Horizontal elutriator (Gravitation)
18
20 ca
TSgCd
VTS
xd V
VHL
Measure
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Impactor (Inertia)
uxst
20
18st a cx d C ustopping distanceStkr characteristic dimensionof nozzle r
Stopping distance:
Stk > Stkcrit : Impaction will occurStk < Stkcrit : No impaction
20
18a cd C
Relaxation time:
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Cascade impactor
Adapted from www.knj-eng.com
20
18a cd C uStk
r
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Diffusion
dxdnDJ
p
C
d3CTkD
Fick’s first law of diffusion:
Stokes Einstein equation:
(m2/s)
Brownian motion“Irregular motion of an aerosol particle in still air caused by random variations
in the relentless bombardment of gas molecules against the particles”
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Diffusion in channels
1< dp <100 nm
Measure N1 and N2 with CNC
)(fNN
1
2 Q
LD Graph
a
C
dCTk
D
3
da (nm) Loss (%)1 97.8
10 10.8100 0.6
1000 0.08
Loss in tube of 1 m at Q=1 L/min
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Electrical force
p
CTE d
CEqv
3
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Electrostatic precipitator
TE
x
vhv
x
Only variablep
CTE d
CEqv
3
TE
Adjustable
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Differential Mobility Analyzer (DMA)
p
CE d3
CEqv
Adjustable
Only variable
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Transport losses
Six deposition mechanisms in a duct1. Interception2. Inertial impaction3. Diffusion4. Gravitational settling5. Electrostatic attraction6. Thermophoresis (hot gases through could pipe)
Figure from A. Ortiz-Arroyo, PhD thesis, Université Laval
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Interparticle forcesParticles in the gas phase
• Van der Waals force• Capillary force• Electrostatic force• Magnetic force• Solid bridging force• Mechanical forces
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van der Waals Force(London – van der Waals Force)
Van der Waals force between flat surfaces:
Van der Waals force between spheres:
A Contact area between flat plates m2
dp Particle diameter mh Separation distance between surfaces / particles mH Hamaker constant JTypical range 10-21 – 10-19 J, depends on surface chemistry and separating medium
Question: Compare vdW force and gravity for two 10 nm particles with 1 nm distance
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Interparticle forces
10-1 100 101106
1010
1014
Surface-surface distance [nm]
Nor
mal
ized
forc
e [-
]
Van der Waals force(asperities of 0.5 nm)
Capillary force(when water present)
The main forces between two silica particles of 10 nm as a function of the interparticle distance, normalized by gravity.
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Hamaker constants
Rhodes, Introduction to Particle Technology – 2nd ed., John Wiley Ltd, Hobroken, USA, 2008.
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Capillary force
*L
*
DF R cos cosr
R RRR R
1 2
1 1
1 2
2
l = surface tension (N/m)
Butt, H.J., Kappl, M., 2010. Wiley VCH, Weinheim.
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Interparticle forces
10-1 100 101106
1010
1014
Surface-surface distance [nm]
Nor
mal
ized
forc
e [-
]
Van der Waals force(asperities of 0.5 nm)
Capillary force(when water present)
The main forces between two silica particles of 10 nm as a function of the interparticle distance, normalized by gravity.
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Agglomeration of particles:consequences for fluidization
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Conventional Gas-solids fluidized bed
Fluidized bed: particles suspended in an upwardgas stream; they move
drag force
equals
gravitationalforce
Packed bed: particles are stagnant
drag force
smaller than
gravitationalforce
dense phase oremulsion phase
gas ‘bubble’
particleinterstitial gas
gas
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Geldart’s Fluidization Map still valid?
0.5
0.1
1.0
5.0
10 50 100 500 1000
C
AB
D
dp [m]
(p– g
)×10
–3[k
g/m
3 ]
10.0
Nanoparticles
10 100 1dp [nm]
10-1 100 101106
1010
1014
Surface-surface distance [nm]
Nor
mal
ized
forc
e [-
]Van der Waals force(asperities of 0.5 nm)
Capillary force(when water present)
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Nanoparticles are fluidized as agglomerates!
TEM NP network SEM simple agglomerate SEM complex agglomerate
Wang et al., Powder Technol. 124 (2002) 152:
NP network~ 1 m
simple agglomerate~ 20 m
complex agglomerate ~ 200 m
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Geldart’s Fluidization Map still valid?
0.5
0.1
1.0
5.0
10 50 100 500 1000
C
AB
D
dp [m]
(p– g
)×10
–3[k
g/m
3 ]10.0
– Primary particle size – 10-100 nm– Agglomerate size – 100-400 µm– Agglomerate density – 20-120 kg/m3
Nanoagglomerates
25 nm TiO2 particles
Exp. work: Sam Johnson
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Nanoparticles are fluidized as agglomerates!
TEM NP network SEM simple agglomerate SEM complex agglomerate
Wang et al., Powder Technol. 124 (2002) 152:
NP network~ 1 m
simple agglomerate~ 20 m
complex agglomerate ~ 200 m
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In-situ movies of nanoparticle agglomerates
4 mm
bed
splash zonePrimary particles:SiO2, 10-20 nm diameter
Exp. work: Maarten Weeber
High-speed camera with boroscope, slowed down 70x
U0=4 cm/s
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Particles in the liquid phase
For a dispersion of powder in liquid, the interparticle forces are more complicated
Colloid: heterogeneous system consisting of a mixture of particles between 1 nm and 1000 nm dispersed in a continuous medium (typically a liquid).
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The Basics of Colloid Science
• London-Van der Waals attraction
• Electrostatic repulsion
• Steric repulsion
• Electrosteric repulsion
• Ostwald ripening
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Electrostatic StabilityDLVO
Two approaching particles undergo two forces:
1. London-Van der Waals attraction
2. Electrostatic repulsion
Vtot = Vvdw + Ver
The total interaction energy is the algebraic sum of these forces as a function of distance of approach of the particles
The DLVO theory is named after Derjaguinand Landau, Verwey and Overbeek.
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Electric Double Layer
www.chemistry.nmsu.edu/studntres/chem435/Lab14/double_layer.html
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Surface charge depends on medium
Rhodes, Introduction to Particle Technology – 2nd ed., John Wiley Ltd, Hobroken, USA, 2008.
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The Total Interaction Energy Curve
Important parameters:
Secondary minimum• Flocculation• Reversible
Primary minimum• Coagulation• Permanent
Vvdw
Ver
Vtot
Distance between particles
Tota
l en
ergy
• 1/K Debye Length, double layer thickness: depends on conc.• a particle size• surface charge• A Hamaker constant, nature of particle & fluid
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Steric Stability
Two approaching particles undergo London-Van der Waals
forces and forces arrising from the adsorption of polymeric
or oligomeric molecules osmotic repulsion
Vtot = Vvdw + Vster
Again the algebraic sum of these forces as a function of distance of approach of the particles gives the total interaction energy
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Electrosteric Stability
The combination of electrostatic and steric stability
Two situations can occur:
• Depending on the length of stabilising functional group or molecular weight of a nonionic polymer, the steric barrier hides completely the electrostatic one
• If the polymer is a polyelectrolyte, carrying charges itself,then the electrostatic barrier is visible in the curve
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Electrosteric Stability
Vvdw
Vster
Interparticle separation
Pot
enti
al e
ner
gy
Vtot = Vster + Vvdw
Vvdw + Ver
Vster
Interparticle separation
Pot
enti
al e
ner
gy Vtot = Vster + (Vvdw + Ver )
-
-
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Ostwald Ripening
Ostwald ripening occurs as a consequence of the Kelvin equation, relating solubility of low soluble materials withparticle size. The originally installed PSD drifts away as a function of time.
time
S1 and S2 solubilities of particles with radius r1 and r2
specific surface energy densityM molecular weightR gasconstantT temperature
211
2 112lnrrS
SMRT
For an animation, see: http://www.roentzsch.org/OR/
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Two types of coating
• Continuous coating: A closed layer around a nanoparticle
• Discrete coating: Deposition of nanoparticles on larger particles
particle 10nm–10m
host particle 1-100m
coating 1 nm or larger
guest particles 10nm–1m
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Discrete coating: applications
• Pharmaceutics with controlled-release properties
• Use for dry powder inhalers: carrier particles coated with active particles
• Coloring and UV protection in cosmetics
• Toner particles with different colors
• Improving liquid chromatography (HPLC) by using uniform polyethylene microspheres coated with silica
• Copper coated molybdenum particles: improved properties such as low porosity, high hardness, and a lower coefficient of thermal expansion
Pfeffer et al., Powder Technol 117 (2001) 40
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Discrete coatingOften carried out as dry powder coating.Several devices are used to mix host particles and guest particles,
for example:
rotating fluidized bed coater magnetically assisted impaction coater
Pfeffer et al., Powder Technol 117 (2001) 40
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Electrospraying
HV
∆V E
Ethanol-Water
www.eng.yale.edu/eng150/timeline/1990.html
Alternative for discrete coating using mixing.
More precise, but limited to smaller amounts
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Electrospraying
d = 6 μm d = 100 nm
• Volatile liquid evaporates• Droplet breaks up at Rayleigh limit• Negative voltage provides negative charge
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Results: SEM images
100 nm polystyrene particles on 50 m glass beads (stationary)
See also: Elliset al., Chem Eng J 181 (2012) 798
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Electrospraying Bovine Serum Albumin
Tavares Cardoso et al., Int. J. Pharmac. 414 (2011)
Lactose coated with Bovine Serum Albuminby electrospraying a solution of the protein in ethanol and acetic acid
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Nanoparticles with continuous coating
Wide variety of applications:
• Li ion batteries• Catalysts• Biomarkers• Pharma: controlled release• Absorber in sunscreen• Dental materialsand many more
coating, overcoating, film deposition, …
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Product and Process Engineering
Core-shell nanoparticles (NPs)
Diameter (incl. coating) 20 nmCoating thickness 1 nm
Question:
What is the volume fraction of the coating?
Answer:
∙/
= = 0.3
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Product and Process Engineering
Synthesis of core-shell nanoparticles (NPs)
Diam. 5 -100 nmcoating 1-10 nm
Disadvantages:• Poor control over process conditions• Unsuitable to scale up
chemgroups.northwestern.edu/odom/
Standard batch synthesis in liquid phase
TU Delft - Product & Process Engineering is investigating two alternative approaches
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Product and Process Engineering
Synthesis of core-shell nanoparticles (NPs)Alternative 1
Microfluididic synthesis:• Excellent control over
process conditions• Well suited to investigate
mechanismstimenucleation growth coating
Alternative 2
Fluid bed atomic layer deposition:• Major reduction of waste• Well suited to scale up
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Gas phase coating
• PVD: physcial vapour depositiondeposit thin film by condensation of a vaporized form of the material onto surface; normally not used for particles
• CVD: chemical vapour depositionreactions are taking place simultaneously
• ALD: atomic layer depositionCVD split in half reactions
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Gas phase coating
83
MBE and sputter: line of sight methods, not suited for particles
Source: Cambridge Nanotech 2005
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Gas phase coating
Source: ICKnowledge 2004
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Chemical Vapor Deposition process mechanism
CH3
Al
CH3
CH3
CH3
Al
CH3
CH3
H2OH2O
H2O
Substrate
CVD surface reactions
CVD Gas-phase reactions
CH3
Al
CH3
CH3CH3
Al
CH3
CH3
CH3
Al
CH3
CH3CH3
Al
CH3
CH3
H2OH2O
H2O
Substrate
CVD surface reactions
CVD Gas-phase reactions
a)CH3
Al
CH3
CH3
H2OAl2O3Al2O3
Al2O3
Al2O3Substrate
CH3
Al
CH3
CH3CH3
Al
CH3
CH3
H2OAl2O3Al2O3
Al2O3
Al2O3Substrate
b)
Al2O3 CVD: trimethylaluminum + H2O
Adapted from: Powell et al., J. Mater. Res.12 (1997) 552 King et al., AIChE annual meeting, 2009
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CVD
0.1 1 10 100 (1m) (10m)
Film Thickness [nm]
(10 nm)
0.1
1
10
100
1000Pa
rticl
e D
iam
eter
[m
]
ALDor
MLD
CVD
0.1 1 10 100 (1m) (10m)
Film Thickness [nm]
(10 nm)
0.1
1
10
100
1000Pa
rticl
e D
iam
eter
[m
]
ALDor
MLD
CVD
0.1 1 10 100 (1m) (10m)
Film Thickness [nm]
(10 nm)
0.1
1
10
100
1000Pa
rticl
e D
iam
eter
[m
]
ALDor
MLDALD
King et al., AIChE annual meeting, 2009
Process window for ALD vs. CVD
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Atomic Layer Deposition (ALD)
A – B – A – B – A – B – A – B – … etc.
Number of cycles determines layer thickness
A
B
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Atomic Layer Deposition (ALD)
Deposition of alumina layer using tri-methyl aluminum (TMA) and water:
Al-OH + Al(CH3)3 (g) Al-O-Al(CH3)2 + CH4 (g)
2Al-OH + Al(CH3)3 (g) (Al-O) 2-Al-CH3 +2 CH4 (g)
Al(CH3)2 + 2H2O(g) Al(OH)2 + 2 CH4 (g)
Al-CH3 + H2O (g) Al-OH + CH4 (g)
A
B
A – B – A – B – A – B – A – B – … etc.
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Thickness control of coating
• 3 different growth modes possible:
two-dimentional growth
island growth random growth
Preferred by the TMA/H2O system
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Product and Process Engineering
Nanoparticles are fluidized as agglomerates!
TEM NP network SEM simple agglomerate SEM complex agglomerate
Wang et al., Powder Technol. 124 (2002) 152:
NP network~ 1 m
simple agglomerate~ 20 m
complex agglomerate ~ 200 m
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ALD fluidized-bed reactor ALD fluidized bed reactor
Nanoparticles are fluidized as very dilute agglomerates of ~200 m, with an agglomerate density of just ~50 kg/m3
• Already shown for batch of 120 g, scale-up is fairly easy
• Operated at 1 bar!
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TEM pictures of results
Coated (5 ALD cycles)
20 nm 20 nm
Uncoated
5 nm
20 nm
Beetstra et al, Chem. Vap. Dep. 2009
Obtained at atmospheric pressure!
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Results: battery tests at 60°C
0
0,2
0,4
0,6
0,8
1
1,2
0 20 40 60 80 100Charge/discharge cycle nr [-]
Dis
char
ge c
apac
ity
[mA
h/g]
Uncoated5 ALD cycles
Uncoated
5 ALD cycles
Nor
mal
ized
cap
acit
y [-
]
in cooperation with Erik Kelder
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‘Periodic table of ALD’Wide range of coatings possible
Mostly applied to flat substrates (semiconductor industry)
the pure element has been grown
1 compounds with O compounds with F 181 2
H compounds with N Z other compounds He2 13 14 15 16 17
3 4 compounds with S compounds with Te 5 6 7 8 9 10
Li Be B C N O F Necompounds with Se
11 12 13 14 15 16 17 18
Na Mg Al Si P S Cl Ar3 4 5 6 7 8 9 10 11 12
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Rb Sr Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe
55 56 57 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
Cs Ba La* Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn
87 88 89 104 105 106 107 108 109 110 111 112
Fr Ra Ac** Rf Db Sg Bh Hs Mt Ds Rg Cn
the pure element has been grown
compounds with O compounds with F
compounds with N Z other compounds
compounds with S compounds with Te
compounds with Se
Miikkulainen et al., J. Appl. Phys. 113 (2013) 021301Status Dec. 2010
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Product and Process Engineering
Pt deposition
TiO2 particles “coated” with Pt (5 ALD cycles) at atmospheric pressure
10 nm
Pt on TiO2
Island growth!
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Vapour-phase coatingOH OHOH
O O O
CH4CH4
H2O
OH OOH OOH O
OH O OOH O OOH O OH2O H2O
HO OHO
O OO OO O
O
O OO OO OOHOH O O OOH OH
HO
OH OH OH
OH
O OO
O OOH O OOH O O
AlAl AlAl Al
CH4 CH4
HO OH
HO HO HO
atomic layer deposition(ALD; inorganic)
molecular layer deposition(MLD; organic)
hybrid ALD/MLD(mixed)
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Basic properties of nanoparticles
Gas phase production of nanoparticles
Forces on single particles
Particle-particle forces
Particle coating
Applications
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Applications of Nanoparticles• Pigment
• Carbon black, TiO2• Medicine
• diagnostics, drug delivery• Chemistry
• catalysis• Energy
• batteries, hydrogen storage, photovoltaic cells, LEDs• Construction
• nanostructured materials• Food
• ingredients, packaging• Personal care
• sunscreens• … This list is not complete!
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Carbon Black
• Produced by the incomplete combustion of heavy petroleum products such as FCC tar, coal tar, ethylene cracking tar,
• Large surface area: typically nanoparticles of 20 – 200 nm
• 70% used in tyres (20% in other rubber application):• pigment• reinforcement• increase of heat transfer
• Top 50 industrial chemicals manufactured worldwide, based on annual tonnage. Worldwide production is about 8.1 million metric tons (2006).
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Titanium dioxide (=Titania)
• Titanium dioxide occurs in nature as the minerals rutile, anatase and brookite; there are some other crystal forms as well.
• Main application: pigment; also: photocatalyst, UV-blocker
• Most particles produced in the range 200-300 nm, but also in finer grades
• Production: Crude ore (containing at least 70% TiO2) is reduced with carbon, and oxidized with chlorine to give TiCl4. This is distilled, and re-oxidized with oxygen to give pure TiO2 while regenerating chlorine.
• Worldwide production is about 4.4 million metric tons (2004).
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Applications in catalysis
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Example: three-way catalytic converter
The alumina washcoat is impregnated with nanoparticles of Pt, Rh, Ce, zirconia, lanthana, …
Bell, Science 299(2003) 1688
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Influence of particle diameter
Effect ascribed to oxidation of Au atoms in contact with the support
Bell, Science 299 (2003) 1688
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Influence of coordination number
Lopez et al., Journal of Catalysis 223 (2004) 232
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Sabatier principle
OH*
Example reaction: Volcano plot:
Laursen et al., J. Chem. Educ. 2011, 88, 1711-1715
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Sabatier principle
OH*
Laursen et al., J. Chem. Educ. 2011, 88, 1711-1715
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Influence of stretching
Lopez et al., Journal of Catalysis 223 (2004) 232
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How to stretch the atoms
in a catalyst particle?
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Stretching atoms in a catalyst particle
Place a coating of only 1 (or max 2-3) atom-layers thick on a different metal
Ru core with Pt shell
Alayoglu et al., Nature Mater. (2008)
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The adsorption energy of N and N2 on an fcc-Fe(1 1 1) surface as a function of the nearest neighbour distance , dFe-Fe. The binding energies are compared to N2(g) and a clean metal surface. The triangles give the energies in the case of a monolayer of Fe on Ru (0 0 0 1).
Logadottir, A., Nørskov, J.K., Surface Science 489, 135-143 (2001)
Rational catalyst design!
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Core-shell NPs for thermal stability
CO oxidationat 300°C
Joo et al., Nature Mat. 8 (2009) 126
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Core-shell NPs for thermal stability
Schematic representation of the synthesis of Pt@mSiO2 nanoparticles(Pt NPs coated with mesoporous silica)
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Core-shell NPs for thermal stability
T=350°C T=350°C
T=550°C T=750°C
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Is sintering always a problem in catalysis?
At low temperatures it is not a problem. Example: photocatalysis!
However, agglomeration / aggregation can still play a role.
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Product and Process Engineering
Sustainable energy solutionsPhotovoltaic cell Fuel cell
Solar H2 production Li ion battery
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Product and Process Engineering
Nanotechnology for sustainable energy
Many novel solutions rely on core-shell nanoparticles
Li ion insertion
Li ion extraction
Photovoltaic cell Fuel cell
Li ion batterySolar H2 production
Barkhouse et al., Adv Mat 23 (2011) 3134
Maeda et al., Chem Eur J 16 (2010) 7750
GaN:ZnO
Lawrence Berkeley National Lab.
Mazumder & Sun, Brown University