Jens Schöneberg Solution Architect MRO/M&E
description
Transcript of Jens Schöneberg Solution Architect MRO/M&E
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 1 Jens Schoeneberg (E2)
Jens SchönebergSolution Architect MRO/M&E
RotableManagement
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 1 Jens Schoeneberg (E2)
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 2 Jens Schoeneberg (E2)
SAP Solution2
Rotable Management in Aerospace1
SAP Future Focus3
Content
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 2 Jens Schoeneberg (E2)
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 3 Jens Schoeneberg (E2)
SAP Solution2
Rotable Management in Aerospace1
SAP Future Focus3
Content
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 3 Jens Schoeneberg (E2)
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 4 Jens Schoeneberg (E2)
Repairable Part Serialized Long Life Cycle Expensive Components Big / Complex Components Life Limit Controlled
What is a Rotable?
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Rotable Management Cycle
Stock
Serviceable Unserviceable
ProcurementScrapping
In-house Repair
Aircraft
Subcontracting
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Scenarios with/without Intermediate Storage
WarehousePart(s)
Replacementpart(s)
Part(s)
Part(s)
Technicalobject
Repairprocess
Part(s)
Part(s)
Technicalobject
Repairprocess
Open-loop scenario
Closed-loop scenario
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Rotable Management Requirements
Support of maintenance/repair processes In-house Subcontracting
Documentation of all maintenance tasks performed Traceability of rotable parts back to birth
Inventory Configuration (production site) Repair shop (shop floor) / Subcontractor
Handling of rotable part status Tracking of rotable part conditions Part number change due to modification Handling of exchange parts from subcontractors Valuation according to parts condition
Businessrelated
AviationAuthority
related
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SAP Solution2
Rotable Management in Aerospace1
SAP Future Focus3
Content
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Func-tionallocation
Equip-ment/Serialnumber
Technicalobjects
As-Maintained Configuration
Assem-bly
Material
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Serial Number and Equipment
Equipment master record
Serial data
Material E-2002
Serial number 1351
• Stock information
• Serial number history
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Rotable Exchange Process
(1) Rotable exchange process
Return of serviced partReplacement part
Removal of part Shipment of part
(2) Repair process
Warehouse Workshop /Subcontractor
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Life Controlled Rotables I
Flight Hours
Take-offs/Landings
Chracteristics ofClassification System
CounterReading
Flight hours 2351CounterReading
Landings 511
Input Sources:- Manually via R/3- Intranet/Internet- PM-PCS Interface
Technical Object
Counter
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Aeroplane counter12.02. 350 Take-offs/landings
20.02. 360 Take-offs/landings
Landing gear counter for tires12/02. 20 Take-offs/landings
20/02. 30 Take-offs/landings
Difference of 10 take-offs/landings carried forward
Life Controlled Rotables II
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Automaticcreation
Update onFlight Hours
RotableMaintenancePlan R/3
Pump P111
PM/CSPM/CSOrderOrder
Rotable Exchange
1 4 5 3
P111
Hours
Aircraft Configuration
Manualcreation
Discrepancy found
LifeContolledRotable
PM/CSPM/CSNotificationNotification
Trigger/InitiateRotable
Exchange
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Usage list
G-BIKA
Installation 01.03.98Removal 20.09.98
01.03. - 20.09.98 G-BIKA
Traceability of Rotable within As-Maintained Configuration
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PurchasingPurchasing
Ser. No. 1
Ser No.-1New
New
Ser. No. 1Unservice-
able
Ser No. 1Service-
able
Sub-contractor
In-house
Ser No. 1
Ser No.-1
ShippingShipping
ReceiptReceipt
Rotable Traceability witin Inventory
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Materialwith valuation type A
(condition-basedvaluation)
Valuation typeNEW
$ 3,000.00
Valuation typeSERVICE
$ 2,200.00
Valuation typeUNSERVICE $ 1,280.00
Valuation Based on Parts Condition
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In-house Repair Process
(1) Rotable exchange process
Return of serviced partReplacement part
Removal of part Shipment of part
(2) In-house repair process
Warehouse In-houseWorkshop
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Refurbishment Order
Maintenance order 800175Order type: PM04
Material P-2001 Fuel pumpQuantity 3Serial number 53, 81, 27
From UNSERVICEPlant:0001 SLoc: 0002
To SERVICEPlant: 0001 SLoc: 0001
StockStockPlantPlant 00010001SLocSLoc 00020002
UNSERVICE
Goods issuewith movement
type 261
StockStockPlantPlant 00010001SLocSLoc 00010001
SERVICE
Goods receiptwith movement
type 101SLoc = Storage location
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Material P-2001Serial number 53
Plant 1000Storage location0001BatchSERVICE
Material P-2001Serial number 53
Plant 1000Storage location0002BatchUNSERVICE
EnjoySAP - Refurbishment
StockStock
UNSERVICE
StockStock
SERVICE
Refurbishmentorder
Object list:- Serial number 1- Serial number 2- Serial number 3
Object list:- Serial number 1- Serial number 2- Serial number 3
Goods issue
Automatic change of valuation type during goods movement
Proposal of serial numbers during goods issue
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Subcontracting Process
(1) Rotable exchange process
Return of serviced partReplacement part
Removal of part Shipment of part
(2) Subcontracting process
New withIS A&D 4.6
Warehouse Subcontractor
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Purchase Order for Subcontracting
SubcontractorMRO Provider
10 L 1pc DISC SerNr 471pc DISC SerNr 472pc BLADE
DISC Serial Number 47
Purchase OrderPart that will be receipt back
Parts that will be providedto the subcontractor
+
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Warehouse
xxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Purchase orderSubcontracting
DISC 1pcBLADE 2pc
SC vendor SUBC1
SC inventory monitor
DISC BLADE
(1) Create SDdelivery
(2) Post goodsissue for P/O
Picking, Packing, Shipping
Vendorstock
SC = Subcontracting
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SC vendorSC vendor
1)1) Goods receipt for theGoods receipt for theserviced rotableserviced rotable
2)2) Component consumptionComponent consumption
Purch. Orderhistory
Comp.: DISC
Goods receiptof rotable
Goods Receipt
Warehouse
SC = Subcontracting
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Goods receipt of servicable parts
Part number change Serial Number change
Valuation change
Consumption of parts from
SC vendor stock
Goods Receipt
Three scenarios are supported at the time of the goods receipt: Rotable with the same material and serial number is received Material number of rotable changes (due to upgrade), but serial number remains the
same Subcontractor sends back replacement part, with different serial number
The new parts condition might require a valuation change For traceability reasons, the history for a specific serial number must be
complete
SC = Subcontracting
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Warranty Assignment
Master warranty• Description
• Warranty services
• Warranty counter
Tail G-BIKA• Valid from 5.1.1998
• Measuring point:Flight hoursCycles
Tail C-678• Valid from 12.10.1998
• Measuring point:Flight hoursCycles
Assignment
2000 SAP AG European A&D Information Forum 2000, March 14./15.2000 / 27 Jens Schoeneberg (E2)
SAP Solution2
Rotable Management in Aerospace1
SAP Future Focus3
Content
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EnjoySAP - Rotable Exchange Process
Replacement part
Removal of part
Warehouse
Easy-to-use transaction for exchange of rotable part during line maintenance
Supported functions Creation of PM/CS notification to
document discrepancies and which is used as rotable part traveller
IPC access to identify replacement part Configuration update at time of removal /
installation Configuration completeness check Automatic goods movement postings for
Goods receipt/issue Change of ownership Change of parts condition Valuation change
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Initial Provisioning / Follow up Procurement*
No of Aircraft No of Parts per Aircraft Flying hours per Aircraft a
Day Mean Time Between
Removal Turn Around Time Service Level ....
No of Locations Turn around time per
Location Stock transfer time
Budget Costs (have to be
calculated)
Optimal Stockper location
Repair Float required
per location
Repair Float required
Level 1 Level 2 Level 3
* Depends on client funding
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Integrated Planning for Rotables Using APO*
Fulfillment SystemR/3
Historical data
Maintenance plan
PM/CS order
Inventory
Refurbishment order
P.O. new part
P.O. subcontracting
SynchronizeP.O. = Purchase order
Planning SystemAPO
Detailed PlanningSNP
Fullfillment PlanningPP/DS
ForecastDP
* Depends on client funding
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Reliability Monitoring in BW
Development of Extractors for the following Key Performance Indicators (KPIs):
Mean Time Between Removal (MTBR)
Mean Time Between Unscheduled Removal (MTBUR)
Mean Time Between Failure (MTBF)