JD-2 Header Attachment Interface - engineering.purdue.edu · PowerPoint Presentation Author:...

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Problem John Deere needs the technical specifications of all headers to feeder house interface functions to attach a Deere header to competitive combines. CAPSTONE/SENIOR DESIGN EXPERIENCE 2019 JD-2 Header Attachment Interface Grant Knobloch & Dustin Paul (Agricultural Systems Management) Sponsor: John Deere (Dennis Silver) Technical Advisor: Dr. Roger Tormoehlen Instructor: Dr. John Lumkes Acknowledgements: Richard Fox, Carol Weaver Background Traditionally equipment manufacturers have built combine harvesters and front-end equipment to support these machines. Proprietary couplers and mounting devices accomplished the task of attaching the equipment. John Deere is requesting the technical requirements to attach a 645FD to competitive combines which will be leveraged to evaluate future designs. Potential Solution Combinations CaseIH 9240 Claas Lexion 780 New Holland CR9.90 Combine Technical Manual Header Technical Manual Availability of Machine Measure combine feeder house Measure header Collect specifications from aftermarket headers Design Criteria Availability of technical documents Availability of machines for data collection Ease to add additional models to template Process should reduce engineering hours Constraints Data must represent multiple machine brands accurately: CaseIH 9240 Claas Lexion 780 New Holland CR9.90 Item Cost ($) CNH Service Manual 9240 2,654.34 NH Service Manual CR9.90 1,927.11 Claas Service Manual 780 363.78 Mileage @ $0.535/mi 250 Miles 133.75 Labor – Not included in estimate Total 5,078.98 FH-A FH-B FH-C FH-D Impact & Sustainability Having the ability to attach a Deere header to any combine in the market will provide Deere with a competitive advantage in the marketplace and allow them to capture more market share. With a streamlined data collection process, a design team will have the ability to more efficiently and accurately collect the needed specifications that will inform design decisions. Using the component nomenclature across all machines will reduce time deciphering differences in configurations. Conclusion Limited compatibility between header and feeder house interfaces will require substantial amounts of time and resources to design and build adapters. Standardizing components will provide the end-user with the ability to adapt the best combination of front-end equipment and combine harvesters to best suit the field conditions or economic constraints of the customer. Recommendation Deere & Company should propose a standard to ASABE similar to ANSI/ASABE AD730:2009 Agricultural wheeled tractors Rear-mounted three-point linkage Categories 1N, 1, 2N, 2, 3N, 3, 4N, and 4 Standard for combine harvester header attachment interfaces. Budget Multi-coupler Configurations CNH John Deere Claas Lexion Solution Process Side and front view of John Deere S-series feeder house Purpose To design a process for collecting technical specifications of original equipment manufacturers header interface connections including: Physical dimensions Latching mechanism Hydraulic specifications Electrical specifications Multi-coupler configurations The final solution will provide the company with a process to gather the information for design purposes.

Transcript of JD-2 Header Attachment Interface - engineering.purdue.edu · PowerPoint Presentation Author:...

Page 1: JD-2 Header Attachment Interface - engineering.purdue.edu · PowerPoint Presentation Author: Weaver, Carol M Created Date: 4/16/2019 11:49:21 AM ...

Problem

John Deere needs the technical specifications of

all headers to feeder house interface functions to attach

a Deere header to competitive combines.

C A P S TO N E / S E N I O R D E S I G N E X P E R I E N C E 2 0 1 9

JD-2 Header Attachment InterfaceGrant Knobloch & Dustin Paul (Agricultural Systems Management)

Sponsor:

John Deere (Dennis Silver)

Technical Advisor:

Dr. Roger Tormoehlen

Instructor:

Dr. John Lumkes

Acknowledgements:

Richard Fox, Carol Weaver

Background

Traditionally equipment manufacturers have built

combine harvesters and front-end equipment to support

these machines. Proprietary couplers and mounting

devices accomplished the task of attaching the

equipment. John Deere is requesting the technical

requirements to attach a 645FD to competitive combines

which will be leveraged to evaluate future designs.

Potential Solution Combinations

CaseIH9240

Claas Lexion780

New HollandCR9.90

Combine Technical Manual

Header Technical Manual

Availability of Machine

Measure combine feeder house

Measure header

Collect specifications from aftermarket headers

Design Criteria

• Availability of technical

documents

• Availability of machines

for data collection

• Ease to add additional

models to template

• Process should reduce

engineering hours

Constraints

• Data must represent

multiple machine brands

accurately:

• CaseIH 9240

• Claas Lexion 780

• New Holland CR9.90

Item Cost ($)

CNH Service Manual 9240 2,654.34

NH Service Manual CR9.90 1,927.11

Claas Service Manual 780 363.78

Mileage @ $0.535/mi 250 Miles 133.75

Labor – Not included in estimate

Total 5,078.98

FH-A

FH-B

FH-C

FH-D

Impact & Sustainability

Having the ability to attach a Deere header to any combine in

the market will provide Deere with a competitive advantage in

the marketplace and allow them to capture more market share.

With a streamlined data collection process, a design team will

have the ability to more efficiently and accurately collect the

needed specifications that will inform design decisions. Using

the component nomenclature across all machines will reduce

time deciphering differences in configurations.

Conclusion

Limited compatibility between header and feeder house

interfaces will require substantial amounts of time and

resources to design and build adapters. Standardizing

components will provide the end-user with the ability to adapt

the best combination of front-end equipment and combine

harvesters to best suit the field conditions or economic

constraints of the customer.

Recommendation

Deere & Company should propose a standard to ASABE

similar to ANSI/ASABE AD730:2009 Agricultural wheeled

tractors – Rear-mounted three-point linkage – Categories 1N,

1, 2N, 2, 3N, 3, 4N, and 4 Standard for combine harvester

header attachment interfaces.

Budget

Multi-coupler Configurations

CNH John Deere Claas Lexion

Solution Process

Side and front view of John Deere S-series feeder house

Purpose

To design a process for collecting technical

specifications of original equipment manufacturers

header interface connections including:

• Physical dimensions

• Latching mechanism

• Hydraulic specifications

• Electrical specifications

• Multi-coupler

configurations

The final solution will provide the company with a

process to gather the information for design purposes.