JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear...
Transcript of JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear...
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GENERALINFORMATION
Introduc.onThankyouforchoosingtopurchasetheJCRDevelopmentsSuperLowSeatFrame.Asyouarewellaware,thestandardnon-adjustablesea.ngposi.ongreatlycompromisesanotherwiseexcellentcar.Itwasourfeelingthatdevelopingasolu.onfortheop.onalRECAROshellseatwouldresolvethismajorflaw.ANeranextensivedesign,developmentandtes.ngprogramme,weareexcitedtobeabletofinallyreleasethefinishedproduct.Thefinalproducthasbeenextensivelytestedonroadandtrack,comple.ngseveralthousandmilesofdurabilitytes.ng,includingover200milesontheNürburgringNordschleife.WeareconfidentthatthenewframesofferanexcellentreplacementtothestandardFordcomponentmee.ngFIAsafetystandards,matchingtheOEMs.ffnessandexceedingtheadjustabilityusinggenuineRECAROseatrunners.
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GENERALINFORMATION
LimitedWarrantyYoushouldbeawarethattheseatframesaremanufacturedtoaNermarketstandards,ratherthanthosespecifiedbytheOriginalEquipmentManufacturer(OEM).AnyspecificdefectsintheJCRSuperLowSeatFramewillbecoveredbyJCR.
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GENERALINFORMATION
WarningsThroughouttheseinstruc.ons,youmayseethefollowingbanneraccompaniedbythissymbolPleasetakecaretoread,indetail,theinforma.onrelatedtothis.Itissafetycri.calandmaycontaininforma.ononcorrecttorquevaluesorimportantinstalla.oninstruc.onsthat,ifnotfollowed,mayresultindamagetoyourcartheseatframes,orinjury.
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GENERALINFORMATION
PackingListTheinstalla.onkitforoneseatframeincludes
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QTY Descrip.on
1 JCRSuperLowSeatFramebaseplate
1 JCRSuperLowSeatFrameseatfrontbracket
1 JCRSuperLowSeatFrameseatrearbracket
1 RECAROadjustablesliderset
1 Adjusterbar
4 Sliderspacer
1 M10x20mmbolt
4 M8x25mmbolt
4 M8x16mmbolt
4 M6x16mmbolt
1 M10flangedlockingnut
8 M8flangedlockingnut
4 M6flangedlockingnut
2 Zip.e
6 M8spacer(OPTIONAL)
6 M6spacer(OPTIONAL)
GENERALINFORMATION
ToolListTocompletetheinstalla.onyouwillneed– 7mmsocket– T50Torxdrive– Ratchetextension– 10mmdeepsocket– 10mmringspanner– 11mmringspanner– 13mmsocket– 13mmringspanner– 15mmringspanner– HW4hexdrive– HW5hexdrive– HW6hexdrive– Sidecueers– Torquewrenchcapableofatleast50Nm– (Recommended)Loc.te241orequivalent(11.5Nmbreakofftorque)
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INSTALLATION
SeatremovalTobegintheinstalla.onprocess,youmustfirstremovetheseatsandOEMseatframesfromthecarasoneunit.
Pleaseensuretheigni.onisOFFduringtheen.reinstalla.on.Failuretoturntheigni.onoffmayresultinfaultcodesbeingstoredinthevehiclerestraintssystem.
Pleasebeginbydisconnec.ngtheharnessconnectorblock.Thiscanbefoundunderthefrontedgeoftheseatbolster.– Unbolttheconnector(7mmsocket)(1)– Uncliptheconnectorfromthemoun.ngbracket(2)– Separatethetwosidesoftheconnector
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SeatremovalRemoveandretainthebolts(1,2,3)(T50)thatsecuretheseatrunnerstothefloorofthecar.Thefirst3canbeaccessedfromthefrontdoor.Thefinalbolt(4)(T50)canbeaccessedthroughthereardoor.
INSTALLATION
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INSTALLATION
SeatremovalTheseatshouldnowberemovedfromthevehicletocon.nueinstalla.on
Cau.onshouldbetakennottodamagetheinteriortrimorpaintwhilstremovingtheseatfromthecar.Suitablemeasuresshouldbetakentoprotectthevehicle.
WARNING
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INSTALLATION
SeatbeltbuckleremovalBeforeremovingtheOEMrunners,theseatbeltbucklemustberemoved.– Unbolttheseatbeltbucklebolt(1)(T50)– Removeretainingassemblywasherandboltfrombelt(mayrequirepressing
out)– Restbuckleonseatbolster
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INSTALLATION
OEMrunnerremovalOnceawayfromthecar,theOEMrunnersmustberemovedfromtheRECAROseat
CareshouldbetakennottodamagetheM6bueonheadinternalhex.Thesewillbereused.Unbol.ngtorqueshouldbeappliedtothecorrespondingnutontheinsideface
Locatethe2M6bolts(1,2)(HW4hex)andcorrespondingnutswhichsecuretheRECAROseatbasetotheouterOEMrunner.– Applyunbol.ngtorquetotheinternalnut(10mmdeepsocket)– Removenutfromboltandretain– Carefullyremovetherunner
TheOEMadjusterbarisconnectedtotherunnerwithaspring.Careshouldbetakenwhenremovingtherunnersasthismaycomeoff
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INSTALLATION
OEMrunnerremovalLocatethe2M6bolts(3,4)(HW4hex)andcorrespondingnutswhichsecuretheRECAROseatbasetotheinnerOEMrunner.– Applyunbol.ngtorquetotheinternalnut(10mmdeepsocket)– Removenutfromboltandretain– Carefullyremovetherunner
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INSTALLATION
Seatbeltharnessreloca.onInstalla.onoftheSuperLowSeatFramerequiresfreeingupoftheseatbeltharnesstoallowformovementoftherunners.BeforebeginningwiththeassemblyoftheSuperLowSeatFrame– Removetrimclip(1)fromtheplas.cseatbase– Feedtheslackthroughthesideclip(2)
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INSTALLATION
Seatrunnerandbracketassemblyop.onsOPTION1–55mmdropfromstandard– Assemblebothbracketspoin.ngdownwardsOPTION2–20mmdropfromstandard– Assemblebothbracketspoin.ngupwardsOPTION3–55mmdropfromstandardwith7.5degextrarake– Assemblethefrontbracketpoin.ngupwards,andthereardownwards.
Installtheop.onalsuppliedspacers(3perbolt)betweentherearbracketandtherunnerforOPTION3(1,2).Thisittoprovidesuitableclearancetothebaseplate.
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WARNING
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INSTALLATION
Seatrunnerandbracketassembly
Duringassembly,unlessotherwisestated,allM6boltsshouldbetorquedto18NmandallM8boltsto24Nm.ItisrecommendedthatathreadlockcompoundofLoc.te241orequivalentisusedonboltsduringassembly.
Assembletheupperbracketstotherunnersusing2oftheM6x16andlockingnuts(HW5hexand11mmringspanner)and2oftheM8x16boltsandlockingnuts(HW6hexand13mmringspanner)suppliedinthefastenerbagforeachbracket.Notetheorienta.onofthedirec.onarrowsonthebrackets(ensuretheypointtowardstheendoftherunnerswheretheadjusterbarmounts).Ensuretherunnersaresquaretoeachotherbeforetorqueing.Foreaseofassemblyyoumayneedtomovetherunnerstoaccesstheboltholes.Todoso,pressdownontheadjustermechanismonbothrunners(1)inthebelowloca.on.
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INSTALLATION
SeatrunnerandbracketassemblyBeforebol.ngtherunnerstotheRECAROseatbase– Insertthe4M8x25boltsintothelowerpartoftherunner(1)– Foreaseofaccess,itmaybenecessarytoslidetherunnerforwardandback.
Ifdoingthis,ensurethatbothrunnersareresettotheirstar.ngposi.onbeforebol.ngtotheseatbase
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INSTALLATION
Seatrunnerandbracketassembly
Cau.onshouldbetakenwhenreassemblingM6bueonheadboltstoavoiddamagingtheinternalhex
– OffertheassembledrunnerstotheRECAROseatbaseandlooselyboltwith
theretainedM6nutandbolt(HW4hexand10mmringspanner)– Oncelocated,torqueall4boltsto10Nm
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INSTALLATION
Wiringharnessandadjusterbarfitment– Aeachtheseatsideconnectorblocktothefrontbracketusingthecable.es
provided(1,2).Trimwithsidecueers.
– Cliptheadjusterbar(3)intotheseatrunnersensuringitisangleduptowardsthebaseoftheseat.
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INSTALLATION
Baseplateassembly– Beforeaeachingthemainbaseplate,locatethe4spacersonthe4M8bolts.
– Offeruptherearmost(1)moun.ngholesonthebaseplatetothe4M8boltsandtorque(13mmsocket).
OPTION– Ifgreaterforwardadjustmentisrequired,mountthebaseplateusingthe
forwardmostmoun.ngholes(2).
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INSTALLATION
Baseplateassembly– AeachtheseatbeltbuckletotheseatframewiththesuppliedM10nutand
boltandtorqueto47Nm(HW6hexand15mmringspanner)
Ensuretheseatbeltharnessisfreetomoveandisnotpulled.ghtattheextremesofadjustment.Ifnecessary,freeupmoreoftheharnessbyremovinganaddi.onalharnessclipfromthebase
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INSTALLATION
Seatinstalla.onTheseatshouldnowbereinstalledtothevehicle.
Cau.onshouldbetakennottodamagetheinteriortrimorpaintwhilstinstallingtheseattothecar.Suitablemeasuresshouldbetakentoprotectthevehicle.
– Ensurethevehiclesideoftheseatharnessisfreetomoveandreaeachto
seatsideharness– Secure8mmharnessbolttocloseseatharnessconnector– Usingtheretainedbolts(1,2,3,4)(T50),boltthebasetothemoun.ngpoints.
Torqueto35Nm
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CAREPOINTS
Seatinstalla.on
Checktheinstalledseatissecurelyinstalledandfreetomove.Beforedriving,checkthedriverhassufficientvisibilityinthenewlyloweredposi.on.Adjustasrequired(seemoun.ngOPTIONSp14)Pleasebeawarethatvisibilitywillbedifferentwiththeloweredposi.on.Thedrivershouldberemindedthatcareshouldbetakenwhendrivingwiththemodifiedsea.ngposi.on.
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