JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear...

23
V1.3

Transcript of JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear...

Page 1: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

V1.3

Page 2: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

GENERALINFORMATION

Introduc.onThankyouforchoosingtopurchasetheJCRDevelopmentsSuperLowSeatFrame.Asyouarewellaware,thestandardnon-adjustablesea.ngposi.ongreatlycompromisesanotherwiseexcellentcar.Itwasourfeelingthatdevelopingasolu.onfortheop.onalRECAROshellseatwouldresolvethismajorflaw.ANeranextensivedesign,developmentandtes.ngprogramme,weareexcitedtobeabletofinallyreleasethefinishedproduct.Thefinalproducthasbeenextensivelytestedonroadandtrack,comple.ngseveralthousandmilesofdurabilitytes.ng,includingover200milesontheNürburgringNordschleife.WeareconfidentthatthenewframesofferanexcellentreplacementtothestandardFordcomponentmee.ngFIAsafetystandards,matchingtheOEMs.ffnessandexceedingtheadjustabilityusinggenuineRECAROseatrunners.

2

Page 3: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

GENERALINFORMATION

LimitedWarrantyYoushouldbeawarethattheseatframesaremanufacturedtoaNermarketstandards,ratherthanthosespecifiedbytheOriginalEquipmentManufacturer(OEM).AnyspecificdefectsintheJCRSuperLowSeatFramewillbecoveredbyJCR.

3

Page 4: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

GENERALINFORMATION

WarningsThroughouttheseinstruc.ons,youmayseethefollowingbanneraccompaniedbythissymbolPleasetakecaretoread,indetail,theinforma.onrelatedtothis.Itissafetycri.calandmaycontaininforma.ononcorrecttorquevaluesorimportantinstalla.oninstruc.onsthat,ifnotfollowed,mayresultindamagetoyourcartheseatframes,orinjury.

WARNING

4

Page 5: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

GENERALINFORMATION

PackingListTheinstalla.onkitforoneseatframeincludes

5

QTY Descrip.on

1 JCRSuperLowSeatFramebaseplate

1 JCRSuperLowSeatFrameseatfrontbracket

1 JCRSuperLowSeatFrameseatrearbracket

1 RECAROadjustablesliderset

1 Adjusterbar

4 Sliderspacer

1 M10x20mmbolt

4 M8x25mmbolt

4 M8x16mmbolt

4 M6x16mmbolt

1 M10flangedlockingnut

8 M8flangedlockingnut

4 M6flangedlockingnut

2 Zip.e

6 M8spacer(OPTIONAL)

6 M6spacer(OPTIONAL)

Page 6: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

GENERALINFORMATION

ToolListTocompletetheinstalla.onyouwillneed–  7mmsocket–  T50Torxdrive–  Ratchetextension–  10mmdeepsocket–  10mmringspanner–  11mmringspanner–  13mmsocket–  13mmringspanner–  15mmringspanner–  HW4hexdrive–  HW5hexdrive–  HW6hexdrive–  Sidecueers–  Torquewrenchcapableofatleast50Nm–  (Recommended)Loc.te241orequivalent(11.5Nmbreakofftorque)

6

Page 7: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

SeatremovalTobegintheinstalla.onprocess,youmustfirstremovetheseatsandOEMseatframesfromthecarasoneunit.

Pleaseensuretheigni.onisOFFduringtheen.reinstalla.on.Failuretoturntheigni.onoffmayresultinfaultcodesbeingstoredinthevehiclerestraintssystem.

Pleasebeginbydisconnec.ngtheharnessconnectorblock.Thiscanbefoundunderthefrontedgeoftheseatbolster.–  Unbolttheconnector(7mmsocket)(1)–  Uncliptheconnectorfromthemoun.ngbracket(2)–  Separatethetwosidesoftheconnector

WARNING

1

2

7

Page 8: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

SeatremovalRemoveandretainthebolts(1,2,3)(T50)thatsecuretheseatrunnerstothefloorofthecar.Thefirst3canbeaccessedfromthefrontdoor.Thefinalbolt(4)(T50)canbeaccessedthroughthereardoor.

INSTALLATION

1

3

2

4

8

Page 9: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

SeatremovalTheseatshouldnowberemovedfromthevehicletocon.nueinstalla.on

Cau.onshouldbetakennottodamagetheinteriortrimorpaintwhilstremovingtheseatfromthecar.Suitablemeasuresshouldbetakentoprotectthevehicle.

WARNING

9

Page 10: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

SeatbeltbuckleremovalBeforeremovingtheOEMrunners,theseatbeltbucklemustberemoved.–  Unbolttheseatbeltbucklebolt(1)(T50)–  Removeretainingassemblywasherandboltfrombelt(mayrequirepressing

out)–  Restbuckleonseatbolster

1

10

Page 11: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

OEMrunnerremovalOnceawayfromthecar,theOEMrunnersmustberemovedfromtheRECAROseat

CareshouldbetakennottodamagetheM6bueonheadinternalhex.Thesewillbereused.Unbol.ngtorqueshouldbeappliedtothecorrespondingnutontheinsideface

Locatethe2M6bolts(1,2)(HW4hex)andcorrespondingnutswhichsecuretheRECAROseatbasetotheouterOEMrunner.–  Applyunbol.ngtorquetotheinternalnut(10mmdeepsocket)–  Removenutfromboltandretain–  Carefullyremovetherunner

TheOEMadjusterbarisconnectedtotherunnerwithaspring.Careshouldbetakenwhenremovingtherunnersasthismaycomeoff

WARNING

WARNING

1 2

11

Page 12: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

OEMrunnerremovalLocatethe2M6bolts(3,4)(HW4hex)andcorrespondingnutswhichsecuretheRECAROseatbasetotheinnerOEMrunner.–  Applyunbol.ngtorquetotheinternalnut(10mmdeepsocket)–  Removenutfromboltandretain–  Carefullyremovetherunner

1

3 4

12

Page 13: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Seatbeltharnessreloca.onInstalla.onoftheSuperLowSeatFramerequiresfreeingupoftheseatbeltharnesstoallowformovementoftherunners.BeforebeginningwiththeassemblyoftheSuperLowSeatFrame–  Removetrimclip(1)fromtheplas.cseatbase–  Feedtheslackthroughthesideclip(2)

1

1 2

13

Page 14: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Seatrunnerandbracketassemblyop.onsOPTION1–55mmdropfromstandard–  Assemblebothbracketspoin.ngdownwardsOPTION2–20mmdropfromstandard–  Assemblebothbracketspoin.ngupwardsOPTION3–55mmdropfromstandardwith7.5degextrarake–  Assemblethefrontbracketpoin.ngupwards,andthereardownwards.

Installtheop.onalsuppliedspacers(3perbolt)betweentherearbracketandtherunnerforOPTION3(1,2).Thisittoprovidesuitableclearancetothebaseplate.

14

WARNING

12 2

1

Page 15: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Seatrunnerandbracketassembly

Duringassembly,unlessotherwisestated,allM6boltsshouldbetorquedto18NmandallM8boltsto24Nm.ItisrecommendedthatathreadlockcompoundofLoc.te241orequivalentisusedonboltsduringassembly.

Assembletheupperbracketstotherunnersusing2oftheM6x16andlockingnuts(HW5hexand11mmringspanner)and2oftheM8x16boltsandlockingnuts(HW6hexand13mmringspanner)suppliedinthefastenerbagforeachbracket.Notetheorienta.onofthedirec.onarrowsonthebrackets(ensuretheypointtowardstheendoftherunnerswheretheadjusterbarmounts).Ensuretherunnersaresquaretoeachotherbeforetorqueing.Foreaseofassemblyyoumayneedtomovetherunnerstoaccesstheboltholes.Todoso,pressdownontheadjustermechanismonbothrunners(1)inthebelowloca.on.

WARNING

15

1

Page 16: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

SeatrunnerandbracketassemblyBeforebol.ngtherunnerstotheRECAROseatbase–  Insertthe4M8x25boltsintothelowerpartoftherunner(1)–  Foreaseofaccess,itmaybenecessarytoslidetherunnerforwardandback.

Ifdoingthis,ensurethatbothrunnersareresettotheirstar.ngposi.onbeforebol.ngtotheseatbase

1

16

Page 17: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Seatrunnerandbracketassembly

Cau.onshouldbetakenwhenreassemblingM6bueonheadboltstoavoiddamagingtheinternalhex

–  OffertheassembledrunnerstotheRECAROseatbaseandlooselyboltwith

theretainedM6nutandbolt(HW4hexand10mmringspanner)–  Oncelocated,torqueall4boltsto10Nm

WARNING

17

Page 18: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Wiringharnessandadjusterbarfitment–  Aeachtheseatsideconnectorblocktothefrontbracketusingthecable.es

provided(1,2).Trimwithsidecueers.

–  Cliptheadjusterbar(3)intotheseatrunnersensuringitisangleduptowardsthebaseoftheseat.

1 2

18

3

Page 19: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Baseplateassembly–  Beforeaeachingthemainbaseplate,locatethe4spacersonthe4M8bolts.

–  Offeruptherearmost(1)moun.ngholesonthebaseplatetothe4M8boltsandtorque(13mmsocket).

OPTION–  Ifgreaterforwardadjustmentisrequired,mountthebaseplateusingthe

forwardmostmoun.ngholes(2).

2

2

1

1

19

Page 20: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Baseplateassembly–  AeachtheseatbeltbuckletotheseatframewiththesuppliedM10nutand

boltandtorqueto47Nm(HW6hexand15mmringspanner)

Ensuretheseatbeltharnessisfreetomoveandisnotpulled.ghtattheextremesofadjustment.Ifnecessary,freeupmoreoftheharnessbyremovinganaddi.onalharnessclipfromthebase

WARNING

20

Page 21: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

INSTALLATION

Seatinstalla.onTheseatshouldnowbereinstalledtothevehicle.

Cau.onshouldbetakennottodamagetheinteriortrimorpaintwhilstinstallingtheseattothecar.Suitablemeasuresshouldbetakentoprotectthevehicle.

–  Ensurethevehiclesideoftheseatharnessisfreetomoveandreaeachto

seatsideharness–  Secure8mmharnessbolttocloseseatharnessconnector–  Usingtheretainedbolts(1,2,3,4)(T50),boltthebasetothemoun.ngpoints.

Torqueto35Nm

WARNING

21

1

3

2

4

Page 22: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

CAREPOINTS

Seatinstalla.on

Checktheinstalledseatissecurelyinstalledandfreetomove.Beforedriving,checkthedriverhassufficientvisibilityinthenewlyloweredposi.on.Adjustasrequired(seemoun.ngOPTIONSp14)Pleasebeawarethatvisibilitywillbedifferentwiththeloweredposi.on.Thedrivershouldberemindedthatcareshouldbetakenwhendrivingwiththemodifiedsea.ngposi.on.

WARNING

22

Page 23: JCR SuperLow Seat Frame - Installation Instructions v1.3 · 1 JCR SuperLow Seat Frame seat rear bracket 1 RECARO adjustable slider set 1 Adjuster bar 4 Slider spacer 1 M10 x 20mm

©Copyright2017JCR

ClevelandHouse,PeaseCourtHueonLane,Guisborough

ClevelandTS148PR

[email protected]://www.jcr-gtr.com

23