JCM Case Studies: Perspectives from private sector · Benefits of Waste to Energy Plant . Gas...

JCM Case Studies: Perspectives from private sector

Gen TAKAHASHI Deputy General Manager

Global Business Development

July 6th 2015

Seminar on Low Carbon Technologies at the Regional Environmental Center for Central and Eastern Europe (REC), Szentendre, Hungary

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About JFE Engineering

JCM Model Project 1: WHR

JCM Model Project 2: WTE

Benefits of JCM

World’s Famous Landmark by JFE

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SKYPARK at Marina Bay Sands, Singapore

200m

Copyright 2015 © JFE Engineering Corporation All Rights Reserved

Group Structure

4 5

42,500

Net Sales (million $)

Employees 26,900

JFE Steel

6,200


Employees 17,800

JFE Shoji Trade

JFE Holdings (holding company) 7,400


Employees 2,840

JFE Engineering

6,000


Employees

3,600

Japan Marine United

Employees: 57,200 Turnover: 37 billion$

Fortune Global 500:

Ranked in 278

(FY2013) Copyright 2015 © JFE Engineering Corporation All Rights Reserved

Business Field

Net Sales (mil USD) 2,840 Energy Plant & Pipeline Steel Structure

Environment

Industrial Machinery & Others

5 Copyright 2015 © JFE Engineering Corporation All Rights Reserved

JFE’s Environmental Solutions

Waste to Energy Plant RDF Production Plant RDF Power Plant

EPC Operation

Sewage Sludge Incinerator

EPC

Power Generation using Digestion Gas Biomass Power Plant

EPC

Home appliances PET Plastic bottles

Business

Florescent lamps

EPC

Operation

Business

Business Business

Municipal Solid

Waste

Sewage Treatment

Biomass

Recycling

EPC Operation Business EPC Operation

Copyright 2015 © JFE Engineering Corporation All Rights Reserved 6

JFE KANKYO Corp. and group companies

Global Network

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Head Offices / Overseas Offices

Overseas Affiliate

Overseas Subsidiaries


JFE’s Topic in Europe

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Acquisition of all shares of Standardkessel Power Systems Holding GmbH (Duisburg, Germany) - To Accelerate Globalization of Waste-to-Energy Plant and Strengthening Biomass Power Plant Business

Nov. 2014

Established : 1925 Business : Waste-to-Energy Plant, Biomass Power Plant, Gas Turbine Power Plant, Special Boilers and Conversion and Maintenance of Plant Total Sale : 129 Million Euro Employees : 215


JFE’s Major Projects in Europe

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Waste Gasifying and Melting Furnace

JFEE Europe Head Office

Single-span Suspension

Bridge

Waste Heat Recovery System in Cement Factory

Standardkessel Power Systems


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Benefits of JCM

JCM Model Project 1 ; Waste Heat Recovery System

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Counterpart PT Semen Indonesia

Site Tuban Plant East Jawa, INDONESIA

Power Generation 28MW

GHG Emission Reduction

122,000t-CO2 /year

Surabaya

Tuban

appx100km

Surabaya

Jakarta

PJ Site


Waste Heat Recovery Benefits

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Cement Production Waste Heat from

Exhaust Gas

Environmentally Friendly Power

Generation

JFE’s WHR Technology

Benefits

No Additional Fuel Required

Savings on Production Costs

CO2 Emission Reduction

Electricity Reserve for the Community

Reduced Consumption from Grid-Connected Power Plants

Electricity Generation Using Only Waste Heat

Available Electricity for the Communities

Apx. 20% substituted with Electricity by WHR


Cement Production – Baseline

13 Raw Mill Stack

EP Clinker Cooler

EP

Stack Rotary Kiln

Suspension Preheater

Cement Production Process

Coal-fired Power Plant

Electricity

CO2 emission due to Fossil Fuel Combustion

100%


After WHR System Installation

14 Raw Mill Stack

EP Clinker Cooler

EP

Stack Rotary Kiln

Suspension Preheater

Cement Production Process

Coal-fired Power Plant

Electricity

SP Boiler AQC Boiler

Turbine Generator

Hot Exhaust Gas

Hot Exhaust Gas

Steam

Steam

Electricity Reduction of grid power supply =

Reduction of CO2

20%

80%

20%


A B C D E(A*B*C*D)

Quantity of Electricity Generation

Generation Capacity

(MW)

Operating day per

year (days/y)

Time (hrs/day）

Operating Rate

Electricity (MWh)

Dry Season 28 182.5 24 0.85 104,244 Rainy Season 22 182.5 24 0.85 81,906

The quantity of electricity consumption

2.4 365 24 1 21,024

The quantity of net electricity generation by the WHR system which replaced grid electricity import 165,126

REy = EGy * EFgrid ＝ 165,126 MWh/y * 0.741 tCO2 e/MWh ＝ 122,358 tCO2e/y

Calculation of Reference Emissions


Project Scheme

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Indonesian Government

JCM Joint Committee

JFE Engineering Corporation

PT Semen Indonesia

International Consortium

Finance (up to the half)

at least half of JCM

credits issued

Japanese Government

Ministry of the Environment


Project Schedule

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Power Generation will start in the beginning of April 2016

2013 2014 2015 2016

Design

Equipment

Construction

Commissioning


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Benefits of JCM

JCM Model Project 2 ; Waste to Energy Plant

Image

Counterpart Yangon City

Development Committee

Site Mingalardon area,

Yangon City, MYANMAR

Technology Waste to Energy

Incinerator : 60ton/day Generator : 0.7MW

Power Generation 0.7MW

GHG Emission Reduction

4,700t-CO2 /year

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Approx.35km from CBD

Project Site


Background of Project

Pest, Odor, Fire, Water & Air

Contamination

Land Availability

Difficult to secure new Landfill space

Global Warming

CH4 Emission

Landfilling of waste creates hazardous situations for the communities surrounding it and for the society at large

Pollution


Benefits of Waste to Energy Plant

廃棄物

排ガス処理

焼却灰

CH4

Landfill site

To Grid

Waste

Gas Treatment

Ash

Waste to Energy Plant

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Introduction of Waste to Energy

- To reduce GHG emission - To improve electricity shortage - To achieve appropriate waste treatment

- Reduction of CH4 emissions from landfill site - Substitution of the fossil fuel-based electricity


GHG emission reductions

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Reference emissions 12,073

(CH4 emissions from landfill site) 7,496

(CO2 emissions from electricity) 4,576

GHG emission reductions 4,663

Project emissions 7,409 (CO2 emissions from waste incineration) 4,913 (N2O emissions from waste incineration) 369

(CO2 emissions from electricity) 2,102 (CO2 emissions from fossil fuel consumption) 26

tCO2e


Project Schedule

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WTE Operation will start at the beginning of FY 2017

FY2014 FY2015 FY2016 FY2017

JCM FS

Design

Procurement

Construction

Commissioning

JCM Model Project subsidized by MOEJ Copyright 2015 © JFE Engineering Corporation All Rights Reserved

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Benefits of JCM

What is JCM ?

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NEW initiative by the Japanese Government to offset its emission

reduction targets

JCM = Joint Credit Mechanism

A bilateral cooperation scheme addressing climate change through the dissemination of

advanced Low-Carbon Technologies and Products to benefit the ”Leapfrog”

development of Developing Countries.


Introduction of low-carbon technology

How to overcome the additional initial cost to introduce low-carbon and

cutting-edge technology?

Through the JCM Scheme: MOEJ’s New Support Program

which enables “Leapfrog” development.


Leapfrog Development

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Developed Country

Developing Country

Time

GH

G e

mis

sion

s pe

r ca

pita

Leapfrog style Development

Energy intensive style Development


Benefits

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Host Country Introduction of advanced Japanese Low-Carbon

technology. Achievement of ”Leapfrog” development. Dissemination of specialized know-how.

Environment Reduction in Greenhouse Gas

emissions. Tackling of climate change

issues.


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Thank you for your kind attention.

JFE Engineering Corporation (Tokyo Head Office) Marunouchi Trust Tower North 19F, 1-8-1 Marunouchi, Chiyoda-ku, Tokyo 100-0005, JAPAN TEL：+81-3-62120822 FAX：+81-3-62120803 JFE Engineering Europe GmbH Baldusstrasse 13, 47138 Duisburg, GERMANY TEL：+49(0)203-456529-0 FAX：+49(0)203-456529-69.

JCM Case Studies: Perspectives from private sector · Benefits of Waste to Energy Plant . Gas...

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