jbm sec-23 faridabad

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History Mr. Surendra Kumar Arya founded the JBM Industries in 1983 with the launch of Gurera Gas Cylinders Limited at Faridabad that has now grown to JBM Group with 28 modern plants all over India. The business history of Arya family has roots in the decision of Seth Shri Rameshwar Das of village Gurera in Hissar, Haryana. About seven decades back he started the textile business under the name of Jay Bharat Fabrics after getting inspired by Mahatma Gandhi’s ‘Swadeshi Movement (Use of indigenous product). With its qualitative production and market acceptability the venture flourished leaps and bounds opening wings in various cities especially in the Eastern and Western parts of the India. However, this rapid growth did not divert the industry’s enthusiasm of producing quality products of international standards upholding the rich Indian values. The patriotism of the family has received strength with the growth of the family business. In line with this spirit the family has contributed in the villages by way of establishing hospitals, schools, community centers, drinking water facilities, religious places, etc. Some 50 years earlier, a stalwart of the family, Shri Ram Richhpal Agarwal moved to Mumbai to carry forward the family business. His son Surendra Kumar Arya, a Science graduate from Bombay University, with bigger dreams of diversifying, expanding and consolidating the business, moved to Faridabad and launched LPG cylinders manufacturing plant in 1983. In the year 1986 a joint venture with Maruti Suzuki was signed for manufacturing sheet metal components and sub assemblies. This proved

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Transcript of jbm sec-23 faridabad

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History Mr. Surendra Kumar Arya founded the JBM Industries in 1983 with the launch of Gurera Gas Cylinders Limited at Faridabad that has now grown to JBM Group with 28 modern plants all over India.

The business history of Arya family has roots in the decision of Seth Shri Rameshwar Das of village Gurera in Hissar, Haryana. About seven decades back he started the textile business under the name of Jay Bharat Fabrics after getting inspired by Mahatma Gandhi’s ‘Swadeshi Movement (Use of indigenous product). With its qualitative production and market acceptability the venture flourished leaps and bounds opening wings in various cities especially in the Eastern and Western parts of the India. However, this rapid growth did not divert the industry’s enthusiasm of producing quality products of international standards upholding the rich Indian values.

The patriotism of the family has received strength with the growth of the family business. In line with this spirit the family has contributed in the villages by way of establishing hospitals, schools, community centers, drinking water facilities, religious places, etc.

Some 50 years earlier, a stalwart of the family, Shri Ram Richhpal Agarwal moved to Mumbai to carry forward the family business. His son Surendra Kumar Arya, a Science graduate from Bombay University, with bigger dreams of diversifying, expanding and consolidating the business, moved to Faridabad and launched LPG cylinders manufacturing plant in 1983.

In the year 1986 a joint venture with Maruti Suzuki was signed for manufacturing sheet metal components and sub assemblies. This proved to be the turning point in the development of JBM Group and its march towards achieving new highs continued with confidence and commitment.

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JBM Auto Ltd.JBM Auto Ltd. was originally set up in the year 1990, mainly to manufacture Tools, Dies and Moulds at Faridabad. In the year 1993, the Company established a Press Shop for manufacturing Sheet Metal Components and Welded Sub-assemblies to meet the growing stringent quality requirements of automobile industry. The company went for its first public issue in March 1994.

Plant Particulars

Faridabad Plant -Press shops suitable for manufacturing components for car, tractor and truck industry. Current product range includes BIW parts and sub-assemblies for cars, skin panels and axles for tractors & body components, bumpers, axles and suspension components for trucks. Components are being also exported to various truck manufacturers in Europe.

Greater Noida Plant - In 2003, keeping in view the growth opportunities for domestic auto components industry and exports, JBMA decided to go for expansion by putting up a green field project at Greater Noida (U.P.) and expansion of its existing facilities at Faridabad by adding sophisticated machinery and equipments, which bring in latest technologies.

Faridabad Tool room - The world-class tool room set up on the requirements of the automotive industry can produce tools weighing up to 10 T and suitable for the presses with the bed size of 2.4m x 1.4m. With in-house design facilities, we can develop tools at much faster rate.

Nashik Plant - In the year 2006 the Company decided to go for expansion by putting up a new manufacturing unit at Nashik.

SPV Division - In the year 2006, the Company also decided to diversify into Special Purpose Vehicles. Products manufactures are Tippers, trailers, Tip-Trailers, Reefer Vans, Garbage Compactors.

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Chairman's Message

Dear friends,

I take this opportunity to talk to you and convey my gratitude for the unabated support and trust you have always reposed in JBM Group and encouraged it to move ahead confidently on road to progress and development.

I need not to mention that in line with its vision JBM has grown as a people’s organization embedding the spirit of ‘one for all and all for one’. In complimenting each other’s efforts our march towards new goals is continuous and unabated.

Equipped with world class technology and processes, the JBM’s benchmark is quality production and customer delight. Despite the rapid growth and elevation to the elate groups, the simplicity in JBM’s flexibility and openness to new market trends and changing technology continue to be its driving force. The core Values of, simplicity, team work, trust amongst people, customer focus and meeting commitments of the Group have given it a unique position and respectability among the amity of national and international companies of repute and excellence.

The Groups leadership character in the fields of quality production, service providing and cost competitiveness has not only expanded the orbit of people’s association with the Group but also earned it prestigious certifications from international institutions and esteemed customers.

The growth of the Group in 27 years is marvelous and I give the credit for the same to my team for their dedication and zest to learn more and deliver to the best of their capacity in the production systems.

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The faith and confidence of the customers in the quality of our products and services are our strengths and we have to always come up to the expectations of our customers maintaining and attaining higher, unbeatable standards in the production and service fields. The motive to this regard cherished by the Group since its inception should reflect its Impression in every Product & service of JBM Group.

Let our march towards new goals continue with expanding leadership in business through people keeping pace with the market trends and technology. Let our core Values of simplicity, team work, trust amongst people, customer focus and meeting commitment continue to guide our corporate governance.

S. K. Aryn

Chairman

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Core Values1. Meeting Commitments

2. Trust amongst people

3. Customer focus

4. Team work

5. Simplicity

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Quality PolicyThe policy of JBM Group is to achieve total customer satisfaction by delivering products and providing services that meet or exceed their exact requirements and expectations and to do so on time and at most competitive prices in domestic and export market for our entire product range.

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Group CompaniesJay Bharat Maruti Ltd.The JBM Group, under the name of Jay Bharat Maruti Ltd., entered into a joint venture with Maruti Suzuki and a largest venture emerged in 1987. The joint venture since then is engaged in world class manufacturing through indigenous press lines, robotic welding besides plating and painting facilities.

The venture keeping pace with time and technology extended its capacities in 1991 and then in 1993. In the year 1995, a new plant was setup, which further developed and extended in 1996, 2001 and 2002.

JBM Industries.Launched in 1993, “JBM industries” started with manufacturing of domestic LPG cylinders and sheet metal components and has presently grown into a modern diversified engineering company offering customized solutions in house design and development capabilities also.

Equipped with the state of art machineries and modern gadgets, JBM industries offer wide ranging facilities of heavy fabrications such as Hydraulic & Diesel tanks, Railway diesel engine hoods, multi level Car Parking Systems to name a few, together with Domestic & Auto LPG Cylinders and Air Reservoir.

ANS TubesEstablished as a 3-way Joint venture among Neel Metal Products Ltd.(a JBM Group company), Nisshin Steel and Sumitomo Corporation of Japan, The ANS Steel Tubes is a premier tube manufacturing company. ANS blends engineering capabilities of JBM, cutting edge technology of Nisshin Steel (Japan’s no. 2 company in tubes) and trading expertise of Sumitomo Corporation. The company boasts of latest state-of-the-art machinery together with world class testing facilities. This results in excellent quality and timely delivery to the customers.

JBM Auto Systems Ltd.The company was founded to supply sheet metal components to Ford India. Keeping in mind, “where the customer is", the Company set up the plant within the Ford India Suppliers Park. It commenced operations in May 1999 and within a year started supplies for export to South Africa

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and Mexico and exports to China in Aug 2002. The operations have been expanded to supply chassis, suspension systems and fuel neck fillers etc. to existing as well as new customers.

With ultramodern press lines, welding lines, fully automated Lead Free water based CED paint system and tool Room with in-house designing capabilities, the company has invested in flexible manufacturing facilities to meet increased customer volumes and future new products launches by Automotive OEM's.

Neel Metal Fanalca Environment Management Pvt. LtdThe significant increase in Waste generation in the cities over the last decades prompted the need to modernize and mechanize the waste management system so as to provide a healthy and hygienic environment for living and working. Looking into this potential, JBM Group decided to enter the waste management business and manufacture the garbage compactor suitable for tough conditions.

Neel Metal Fanalca Environment Management Pvt. Ltd. has acquired Technology for the manufacture of Garbage Compactors and Waste Management from its Joint Venture Partner Fanalca S.A., Colombia. Fanalca has long experience in BRTS (Bus Rapid Transport System) and running of the Transmilenio System in the city of Bogotá, Colombia.

Arcelor Neel Tailored Blank Pvt. Ltd.Leader in laser-welded blanks with global presence, having plants in 12 countries across 4 continents, ANTB, was founded in 2006. This company is a Joint Venture between the Arcelor Mittal Group and JBM group. The purpose of this company is the manufacturing of Laser Welded Blanks in India.

JBM Cadmium Pvt. Ltd.CADMIND is JBM Group's initiative for enhancement of professional and focussed design engineering education. With a vision to create world-class design engineers, CADMIND aims to integrate technologies, strategies and resources to enhance productivity and competitiveness.

A part of JBM Cadmium Pvt. Ltd., CADMIND is a collaboration of JBM Group with Tata Technologies, Dassault Systemes and MSC Software. The courses at CADMIND target engineers and undergraduate engineering students and have been designed to acclimatise them for dynamic automobile, aerospace and manufacturing industry.

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Global AlliancesJBM Group is aware of the fact that alliances are imperative to attain excellence in the production and marketing, as such explores every possibilities effective and efficient to rope in highly developed and new emerging technologies in a mutual beneficial and cost competitive ventures.

This has enabled us to manufacture skin panels for the first time in India with our global alliance. Our alliance with the renowned waste management giant and largest in the waste management technology enabled us to serve the Nation. Our tie up with global ventures of high-grade technology and repute has broadened and strengthened our Tool Room expertise.

Our alliances across the globe:-

Nobel International (Arcelor Tailored Blank France) Ashok Leyland Daiwa Excel, Japan Fanalca, SA, Colombia Futaba Corporation, Japan Hamamatsu Pipe Company, Japan JFE Steel Corporation MA, CLN Group, Italy Maruti Suzuki India Ltd. Metal One Corporation, Japan Nisshin Steel Co. Limited, Japan Ogihara (Thailand) Company Sandhar Technologies, India Sumitomo Corporation, Japan Thai Summit Auto Parts ThyssenKrupp Yorozu Corporation, Japan Tata Technologies Ltd. MSC Software 3 Dassault Systemes

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Infrastructure overviewPress Lines

JBM Group’s expertise in sheet metal parts manufacturing is unparalleled. JBM has presses from world-renowned press makers like Rovetta, Simpac, Hitachi, Erfurt, Isgec and many more. The press capacity ranges from 20T to 2000 T in mechanical and hydraulic versions. In addition, JBM group has tandem lines, which cater to high volume parts and skin parts. JBM Group has approximately 250 nos. of presses.

Weld Lines

JBM Group possesses a wide range of modern weld equipments comprising of stationary and portable spot welding, MIG/TIG welding, seam welding, submerged arc welding and special purpose welding machines. JBM Group also has complete infrastructure to weld rear axles. Automation in manufacturing demonstrates the Group’s pro-active thrust to modernize the facilities. The robotic welding systems from ABB and L&T have yielded the highest levels of productivity and consistency in quality, leading product reliability.

Flexible Manufacturing Systems

JBM Group has a multipurpose Flexible Manufacturing system. The 5 axes laser-cutting machine from world-class manufacturer Prima, Italy, witnesses JBM’s quest for international standards. The 5 axes laser-cutting machine obviates the need for blanking, trimming and piercing operations. The salient feature of the system ensures rapid processing of parts during the development stage, besides regular production of complicated parts with substantial savings in tool costs.

Surface Treatment

To enhance customer convenience and provide unified solutions under one roof, JBM Group possesses state of the art surface treatment facilities in addition to its vast infrastructure in house comprising of heat resistant paint shop, automated differential zinc plating, Powder coating, ED costing and tri nickel chrome plating.

Tool Room

The most imperative of all developments is the most modern tool room, which JBM has been upgrading continuously. This includes the latest software, which seamlessly interfaces with the various formats to receive cad data from customers. Catia, UG software, along with the simulation software like hyperform and Pamstamp, is used for designing and manufacturing of tools.

Exhaust Lines

For cost-effective manufacturing processes and superior track record of catering to a wide spectrum of customers, who need exhaust systems, JBM Group has emerged as the most preferred choice in

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the industry. Today JBM Group has the capability to manufacture all kinds of exhaust systems for car, two wheeler and agriculture segments. The Group’s flexible and evolving level of core competencies, organizational structure, business practices, reduced cycle times and increased attention to detail have helped the Group deliver exhaust systems of exceptional quality.

Tubes and Tubular manipulations

JBM Group’s highlighted area is its own tube mill, which manufactures all kind of ERW and CDW tubes in different shapes and sizes for automotive and other industries. Complex manipulation for varied applications of tubular parts is yet another area that has been continuously perfected at JBM Group. The range of parts that The Group Manufacture is almost unlimited, which include Fuel neck filler, frame parts, front fork, swing arm etc.

Steel Processing

JBM Group in synergy with its integrated facilities provides the automobile component industry blanking facilities, in collaboration with JFE Steel Corporation and Metal One Corporation Japan. The mega collaboration has brought to the fore, the unique systems and superior quality processes. The Group manufactures and supplies high quality shaped blanks to major automotive companies in India. The blanking line not only improves the productivity but also betters material yields, hence imparting flexibility to raw material planning, resulting in cost efficiency

Roll Forming

The Group’s foray into relatively new fields is an indication of the Group’s desire to diversify itself. The efforts for diversifying activities enable the group to execute more extreme engineering projects. The Group, despite increasing its base and diversifying has maintained its competence in manufacturing. This is witnessed by the fact that the group not only offers a wider base of products to the automobile industry but also ensures quality and facilitates innovation across the group. In addition to the vast infrastructure, JBM group has equipped itself with hi tech-rolling systems that are employed in the manufacturing of sash sections for diverse transport vehicles and wheel rims for motorcycle industry.

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Products: Body in White, Skin Panels Welded assemblies Jigs & Fixtures Exhaust, Axle assemblies, Fuel Neck Fillers Coated & Stainless steel tubes Hot & cold rolled tubes Cold drawn tubes Processed products like flooring & siding Auto LPG Cylinders & Air Reservoirs Hydraulic & Fuel Tanks Doors, Fuel tanks, Air-ducts for Indian Railway Multi-level Car Parking Systems

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