JANUARY 2004
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Transcript of JANUARY 2004
JANUARY 2004
LIMOGES A CERAMIC BACKGROUND
CERLASE AN INTERNATIONAL DIMENSION
PORTUGALWerner KUBACHC/. Godella, 3E 46183 LA ELIANAValencia - ESPAÑATél. : (+34) 96 165 60 91GSM : (+34) 699 417 438e-mail : [email protected]
FRANCEJosé DAEMS9, rue Columbia - Parc d'Ester - B.P. 681487068 LIMOGES Cedex - FRANCETél. : +33 (0)5 55 04 24 56Fax : +33 (0)5 55 04 24 55e-mail : [email protected]
SPAINWerner KUBACHC/. Godella, 3E 46183 LA ELIANAValencia - ESPAÑATél. : (+34) 96 165 60 91GSM : (+34) 699 417 438e-mail : [email protected]
TURKEYErkan DULGEROGLUFERER DIS TICARET A.S.Cemil Topuzlu Caddesi. Deniz Apt. 13/6Selamiçeme 34726Kadiköy - ISTANBUL - TURKEYTél. : +90 0(216) 360 75 54GSM : +90 0(532) 263 43 31Fax : +90 0(216) 360 75 96e-mail : [email protected]
POLANDKatazyna TOLWINSKAul. Limanowskiego 28 B m. 1302-943 WARSZAWA - POLANDTél. : (+48 22) 651 50 14GSM : 0-602 269 370Fax : (+48 22) 858 83 25e-mail : [email protected]
QUEBECEn cours de création
BRASILJoão CARDOSOEurotech do Brasil LtdaBR 277 Km 127 n°3073Campo Largo Paraná - BRASILTél. : (+55) 41 392 4025Fax : (+55) 41 393 2208e-mail : [email protected]
EGYPTAtef EL-SOBKYAl Kassabgui Group13 Sherif St.CAIRO - EGYPTTél. : (+20)-2-3932262Fax : (+20)-2-3957017e-mail : [email protected]
IRANH.R. ETTEHADKavand Ceram Ltd272 Khajeh Nasir Toosi Ave., Dr. Shariati Rd.TEHRAN 16117 - IRANTél. : (+98) 21 7522045Fax : (+98) 21 7524357e-mail : [email protected]
THAILANDMaethinee MEMESKULFerro Cerdec (Thailand) Co., Ltd813/1 Bangpoo Industrial Estate Soi 14 Moo 4Sukhumvit Road, Praksa, Muang,Samutprakarn 10280 - THAILANDTél. : (+66 2) 709 2655GSM : (+66 1) 837 8985Fax : (+66 2) 709 2664e-mail : [email protected]
CERLASE ITS TEAM AND HER REFERENCES
CERLASE located in Limoges is a limited company with the capital of 146 000 €. It was founded in September 1998 by two engineers of ENSCI.
Manpower: 2 ceramists engineers 1 laser and materials engineer 1 materials engineer ESEM 1 chemistry doctor 1 commercial engineer 1 commercial assistant 1 engineering department responsable 1 operator 1 thesis in collaboration with ENSCI
Patent : 1 PCT patent, process and device for marking objects with sintered mineral powders, 3 patents in course of deposit 2003 trademarks Cerlase et Celisys registered 1 laboratory book
References : « Promising firm of the local economy » - 2000 (CCI) – « Ester d’or » - 1999 – « Innovation, research, technological innovation » trophy - 1998 -
CERLASE ITS TRENDS OF DEVELOPMENT
Study and manufacture of the production equipment
Commercial partnership withFERRO group and DOMINO company
Research on the interaction laser/material Collaboration with
National School Superior of Industrial Ceramics
Decoration and personalization Delivery of services
THE PROCESS DEPOSIT OF THE POWDER
The laser marking process consists of laying by different methods (spraying, decals, padprinting, screenprinting…) a mineral powder onto the substrate to mark.
THE PROCESSIMAGE PROCESSING
After computer processing, the pattern to reproduce is sintered by the laser onto the substrate.
THE PROCESSCLEANING
The excess of powder can be manually or automatically removed. The marking is finished.
THE PROCESSVIDEO SHOW
THE PROCESSOrganization chart
THE PROCESSTHE ADVANTAGES
Possibility to trace the product by computer processing (Bar code, matrix
code, tracking)
Personalized marking of individual to large ranges
Flexible and fast execution
realization of prototypes in few minutes
No maintenance cost any longer
Very good definition and quality of marking
Reduction in storage and production flow improvement, as articles can be
marked just before dispatch
Elimination of firing
Very high reliability and efficiency
Decoration on all complex geometrical surfaces
RESEARCH & DEVELOPMENTRESEARCH ORIENTATIONS
The activity of Cerlase is based on a new patented technology« Process and device for marking objects with sintered mineral powders »
n° EP1040017, B1 et n° WO9929519
This new technology has a great future in many industrial fields.
•Inalterable traceability•Decoration•Thermal or dielectric barriers•Conducting line•Fight against the counterfeit…
Different mode of financing for research:•Interns financing•Financing by refundable advance•EUREKA project•Industrial financing
RESEARCH & DEVELOPMENTTHE FUNDAMENTAL RESEARCH
CERLASE centers its development on fundamental research, in particular thanks to a partnership with the ENSCI.
This collaboration makes it possible to develop the comprehension of the phenomena of absorption with the short infra-red.
(1) incident(2) scattered on the grains(3) scattered in volume(4) transmitted
RESEARCH & DEVELOPMENTTHE FUNDAMENTAL RESEARCH
RESEARCH & DEVELOPMENTSOME FIGURES
2002 2003
Total turnover+ Internal R&D program
450 k€+ 153 k€
1 000 k€+ 63 k€
Research turnover 40 % 21 %Human investment
/ wage bill22 % 35 %
R&D Material investment/ total material investment
82 % 51 %
Internal financing 32 % 14 %
Refundable financing 32 % 14 %
Industrial financing 36 % 72 %
CERLASE bases its future in its knowledge and its permanent research.
BrushingBrushing
RESEARCH & DEVELOPMENTMEANS AND A TEAM
Raw material inorganicRaw material inorganic
Griding, mixing and sievingGriding, mixing and sieving
Manual pulverizationManual pulverization
Automatic pulverizationAutomatic pulverization
Screen printingScreen printing
10W fiber laser10W fiber laser
50W fiber laser50W fiber laser
CO2 laserCO2 laser
YAG laserYAG laser
Sample preparationSample preparation
Optical microscopyOptical microscopy
ColorimetryColorimetry
Advertising, personalized objects, marketing and prototypes…
THE APPLICATIONS
Traceability (bar code, matrix code, tracking), marking of logos, personalization…
On glass, metal, ceramic, technical ceramic, crockery… substrates
Sanitary, glass, ceramic… industries
DELIVERY OF SERVICE
MACHINES
MACHINESMECHANICAL ARM
Œ - Enamelling post - Sintering post Ž - Cleaning post
- Marking laser PC - Items arrival
MACHINESMECHANICAL ARM
MACHINESAUTOMATED MACHINE
MACHINESAUTOMATED MACHINE
MACHINESROBOTIZED INSTALLATION
MACHINESMANUAL INSTALLATION
MACHINESLASER
Ytterbium fiber laser of :10, 50, 100 W power
RESEARCH & DEVELOPMENTTHE FUNDAMENTAL RESEARCH
Beer Lambert law ?
Io R Io
T Io exp(-x)
Air
Powdermaterial
T Io
Scattering process
(1) incident
(2) scattered on the grains
(3) scattered in volume
(4) transmitted
D> (1,064 m) geometrical optics