Jagadhri workshop ppt

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VOCATIONAL TRAINING REPORT CARRIAGE & WAGON WORKSHOP JAGADHRI BY JASDEEP SINGH 4 th YEAR (ME) SPMIT

Transcript of Jagadhri workshop ppt

VOCATIONAL TRAINING REPORT

CARRIAGE & WAGON WORKSHOPJAGADHRI

BY JASDEEP SINGH 4th YEAR (ME)

SPMIT

HISTORY OF WORKSHOP:-• JUDW workshop is a periodic overhauling(POH) unit under

ministry of railways.• It sets a collaboration with ICF(Integrated coach factory) &

RCF(Rail coach factory).• JUDW workshop was founded in 1865 and it was one of the

oldest C&W workshop in India.• JUDW workshop is only unit where all types of coaches should

be overhauling at wide scale like:- Double Decker coaches, LHB coaches ,ICF coaches and various types of good wagons.

• JUDW is the first Railway unit in Northern Railway to have been certified ISO 9001, ISO 14001 and OHSAS(Occupational Health and Safety Assessment Series) 18001.

Facts about C&W JUDW :-

• JUWD annual POH :- 1140• Annual Budget :- 363 Cr• Power Consumption :- 381599 units/month • Max speed of coaches :- 180 km/h• No. of Officers :- 22 • No. of Supervisors :- 246

My six weeks training was confined to four different section

Trolley shop Bogie shop

LHB shop Maintenance shop

1. TROLLEY SHOP:-

• It is known as a the separated part containing the wheel and other similar components which are essential to run a coach.

• The body is attached to the trolley.• Trolley is made up of stainless steel.• Mechanical properties:- Ductile in nature.• Tensile strength of yield stress is about 0.2%

of deformation.

TROLLEY SHOP:-

• Parts of Trolley :-1. Trolley Frame- Main component.2. Center Pivot- Centrally suited hole indicate the

correct position of trolley when fitted with body.3. Side bearing- Made of bronze which distribute

the weight throughout the trolley.4. Brake cylinder- Trolley have two brake cylinders.

These are used for applying brake throughout the wheels.

TROLLEY SHOP:-

2. BOGIE SHOP:-

• Bogie is two-axle type. It is made up of cast iron.• It has primary and secondary suspensions.• It has solid welded bogie frame made up of two

longitudinal components connected by two cross beams.

• Primary suspension consists of two steel coil springs laid on control arm upper part.

• Secondary suspension consists of two springs which sustain the bolster beam over the bogie frame.

BOGIE SHOP:-

• Parts of Bogie:-1. Traction centre:- It transmit traction and

braking forces between bogie frame and body by traction lever on the bolster beam.

2. Disk Brakes:- It is fitted with pneumatic disk brakes. It is fitted with automatic devices for applying the brakes.

3. Taper roller cartridge bearing:- It is fitted with 130 mm Cartridge type roller bearing.

BOGIE SHOP:-

3. LHB(LINKE HOFFMAN BUSCH)SHOP:-

• Parameters of LHB coaches:-1. Max axle load:- 16 tonnes2. Higher speed potential:- 180km/hr

upgradable to 250 km/hr3. Overall dimensions:- 1676mm4. Max width:- 3240mm5. Height of compartment from rail level:-

1303mm

LHB SHOP:-VARIOUS PARTS OF LHB:- • Wheel:- Made of stainless steel.

Cylindrical portion having an outer edge shape to fit in the railway track.

• Axle:- Main long cylindrical bar on which the wheels are fixed with help of bearings. Braking disc are connected on the axle.

• Axle Bearing:- Axle bearing on the bogie are fitted with sensors for detecting speed.

LHB SHOP:-

4.MAINTNANCE SHOP:-

• Maintenance of the trains is an important criteria for every coaching facility and workshop.

• This is very important to run the system smoothly and to look after the passenger safety.

• Three type of maintenance:-1. Primary Maintenance.2. Round trip Maintenance.3. Secondary Maintenance.

MAINTENANCE SHOP:-

• MAINTENANCE SCHEDULES AND THE OVERHAULING PERIODS:-

1. A-Schedule-after 30 days.2. B-Schedule-after 90 days.3. C-Schedule-after 180 days.4. Intermediate overhauling-after 9 months.5. Periodic overhauling-after returning date given

by the workshop.6. Non periodic overhauling-after 12 -18 months.

MAINTENANCE SHOP:-

THANK YOU…..!!!!!