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Transcript of JACKSON 6700 TAMPER WORKHEAD - NJ Jackson 6700 Tamper Workhead... JACKSON 6700 TAMPER WORKHEAD 39...

  • JACKSON 6700 TAMPER WORKHEAD

    39 Lakeside Drive Broadmeadows Victoria 3047 Australia

    Tel: (03) 9359 2977 Fax: (03) 9359 1291 Email: sales@njengineering.com.au

    www.njengineering.com.au REV F

    PROUDLY AUSTRALIAN

  • Mission Statement

    WELCOME TO NJ ENGINEERING’S JACKSON 6700 WORKHEAD CATALOGUE

    By way of this catalogue, NJ Engineering is proud to announce the introduction of stocked & manufactured parts to Suit the Pandrol Jackson 6700 Tamper Workheads.

    Here at NJ Engineering we pride ourselves in o�ering a comprehensive engineering solution to meet your needs by way of professional, experienced personnel and a vast range of spare parts with the ease of ordering via our website at www.njengineering.com.au. Our dedicated Operations Manag- er, together with his support personnel have had over 15 years’ experience in the rail infrastructure industry, and will endeavour to help keep you moving.

    We o�er to our valued customers the choice between a complete manufacture of brand new Workhead & Jack Beam units &/or a complete in house refurbishment of your existing Workhead & Jackbeam units using new consumables and in-house manufactured parts. Crack/ fatigue and Hydraulic components testing can be provided as part of the refurbishment program with a fully comprehensive report provided with every rebuild.

    Also, as part of our service we can send a transport still-age to your site, pick up your units, transport them back to our modern facility and perform a complete refurbishment, fully �nished and painted in our on-site spray booth before being returned to your site. Other services we can also provide include manufactured parts & engineering solutions for all other machines including other Tampers, Ballast Regulators, Compactors/ Consolidators, Tie Renewal Machine’s, Road Rail’s Vehicles, excavators etc.

    Our experience in the �eld of o�ering full refurbishments spans 6+ years with, to date, our main working partners being Downer EDI Works , V/Line, McConnell Dowell, Coleman Rail, MTM and the list goes on...

    Our experience also extends into an understanding of other Rail equipment, including Hy-Rail equipped plant, i.e. Hy-Rail Trucks/ Vehicles, Hy-Rail Excavator’s, Ballast Cleaners, Tie Renewal equip- ment and numerous other on and o� track machine’s, and we are very excited at the prospect of many more companies coming “on board” in the near future.

    Our next addition to our growing range will be a comprehensive catalogue of manufactured products for the Jackson 6700 Rail followers and Light Buggy. It is our future goal to have complete changeover Workhead, Jack Beam and Rail Follower units at our site for even faster turnaround and o�er a full technical and mechanical support service to keep your machine’s on track

    Feel free to contact our rail experts with any questions.

    We are only in business because you are in business, let’s keep it that way!

    Page 2 of 21

    PROUDLY AUSTRALIAN Regards,

    Bob Smith Operations Manager Rail Departmenta

  • WORKHEAD ASSEMBLIES TABLE OF CONTENTS

    Page 3 of 21

    Workhead Installation Assembly Page 6

    Eccentric Vibtrator Assembly Page 6 - 7

    Workhead Installation- RH Inner Page 8

    Workhead Installation- RH Outer Page 8

    Workhead Installation- LH Outer Page 9

    Workhead Installation- LH Inner Page 9

    Lift Cyl Upper Ear Kit Assembly Page 10

    Lift Cyl Lower Clevis Assembly Page 10

    Squeeze Cyl Upper Clevis Page 11

    Squeeze Cyl Lower Clevis Ear’s Page 11

    Squeeze Cyl Lower Cross Bar Page 12

    Tamp Tool Mounting Bracket Page 12

    Upper Pivot Pin Assembly Page 13

    Hanger Pivot Pin Assembly Page 13

    Guide Rod Upper Mnt Assembly Page 14

  • Page 4 of 21

    Guide Rod RH Lower Mount Page 14

    Guide Rod LH Lower Mount Page 14

    Guide Rod Assembly Page 14

    Guide Rod Bearing Assembly Page 15

    Limit Switch Act RH Assembly Page 15

    Limit Switch Act LH Assembly Page 15

    Dbl Snubber Mount Assembly Page 16

    Sng Snubber Mount Assembly Page 16

    Sandwich Mount Assembly Page 16

    Hanger Assembly Page16

    Mtr. Base Machined Page16

    Hook Arm Assembly Page 17

    Hook Arm Assembly Small Page17

    Lower Pivot Conn Pin Assembly Page 17

    Mount Bkt, Manifold Assembly Page17

    WORKHEAD ASSEMBLIES TABLE OF CONTENTS

  • Page 5 of 21

    Squeeze Cylinder Assembly Page 18

    Worklift Lift Cylinder Assembly Page 18

    Ext. Welded Member Page 18

    Workhead Lck Hook Assembly Page 19

    Pivot Frame Welded- RH Outter Page 20

    Pivot Frame Welded- RH Inner Page 20

    Pivot Frame Welded- LH Outter Page 20

    Pivot Frame Welded- LH Inner Page 20

    WORKHEAD ASSEMBLIES TABLE OF CONTENTS

  • Page 6 of 21

    SEE OVER PAGE FOR ORDERING INDIVIDUAL COMPONENTS AND MOUNTING BOLTS!

    ECCENTRIC VIBRATOR ASSEMBLY NJ-430484-1

    INCLUDES: -1 x Motor Case - Center - NJ-411064-1 -2 x Plate - Bearing HYD. VB - NJ-312125-1 -1 x Cover - Bearing - NJ-217255-1 -1 x HYD. Motor Keyed Shaft - NJ-251414-1 -2 x Bearing - Ball - Sealed 1.96 ID x 4.33 OD - NJ-155608-1 -1 x Mounting Plate - NJ-217256-1 -1 x Driver - Vibrator - NJ-116309-1 -1 x Flywheel - NJ-312124-1 -1 x Square Key - NJ-117125-4 -8 x C .38 Regular - NJ-150988-11 -8 x Screw - HHC, .38-24 x 1.25 LG - NJ-250010-139 -8 x Screw - HHC, . 50-20 x 1.75 LG - NJ-250010-253 -1 x Disc - Driver - NJ-115679-1 -2 x Screw - SET, CUP PT, #10-32 x .25 - NJ-152289-1 -4 x Screw - NJ-1891 -8 x Washer - Lock, .50 Regular (High Collar) - NJ-150988-13 -4 x Pin - Dowel, .312 DIA x 1.25 LG - NJ-250451-1 -4 x Washer - Lock, .31 Regular - NJ-150988-10 -4 x Screw - HHC, .31-24 x 1.00 LG - NJ-250010-80 -4 x Washer - Plain, .31 - NJ-150973-3 -4 x Bearing Seal - NJ-156471-1 -2 x Screw - SHC, #8-32 x .25 LG -1 x Name Plate - NJ-154544-1

    WORKHEAD INSTALLATION NJ-2004284

    INCLUDES: -1 x Workhead Installation - RH Inner - NJ-2004284-02 -1 x Workhead Installation - RH Outer - NJ-2004284-03 -1 x Workhead Installation - LH Outer - NJ-2004284-58 -1 x Workhead Installation - LH Inner - NJ-2004284-59

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    Here at NJ Engineering, we can built you a brand new unit, overhaul your exsisting unit, or even do a change over on the fly to keep you moving!

    WORKHEAD MAJOR ASSEMBLIES

    NEW OVERHAUL C/OVER

  • NJ-115679-1 DISC - DRIVE

    ⑭ NJ-152289-1

    SCREW - SET, CUP PT, #10-32 x .25

    ⑮ NJ-1891

    SCREW

    ⑯ NJ-150988-13

    WASHER - LOCK, .50 REGULAR (HIGH COLLAR)

    ⑰ NJ-250451-1 PIN - DOWEL,

    .312 DIA x 1.25 LG SINGLE - LOOSE

    ⑱ NJ-150988-10

    WASHER - LOCK, .31 REGULAR

    ⑲ NJ-250010-80

    SCREW - HHC, .31-24 x 1.00 LG

    ⑳ NJ-150973-3

    WASHER - PLAIN, .31

    NJ-156471-1 BEARING SEAL

    21

    22 NJ-5052

    SCREW - SHC, #8-32 x .25 LG

    23 NJ-252272-374

    SCREW - HHC, GRADE 8, .62-18 X 2.75 LG

    24 NJ-252275-1018

    LOCKNUT - GRADE 8, .62-18

    NJ-411064-1 MOTOR CASE - CENTER

    ② NJ-312125-1 PLATE - BEARING HYD. VB

    ③ NJ-217255-1

    COVER - BEARING

    ④ NJ-251414-1

    HYD. MOTOR KEYED SHAFT

    ⑤ NJ-155608-1 BEARING - BALL - SEALED

    1.96 ID x 4.33 OD

    ⑥ NJ-217256-1

    MOUNTING PLATE

    ⑦ NJ-116309-1 DRIVER - VIBRATOR

    COMPLETE ASSEMBLY (ITMES ⑨, ⑭, ⑰)

    ⑧ NJ-312124-1

    FLYWHEEL

    ⑨ NJ-117125-4

    SQUARE KEY SINGLE - LOOSE

    ⑩ NJ-150988-11

    WASHER - LOCK, .38 REGULAR

    ⑪ NJ-250010-139

    SCREW - HHC, .38-24 x 1.25 LG

    ⑫ NJ-250010-253

    SCREW - HHC, .50-20 x 1.75 LG

    Page 7 of 21

    PARTS ENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y

    PARTS ENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y

    ECCENTRIC VIBRATOR REPLACEMENT PARTS

    ⑯ ⑬

    ⑰⑰ ⑱⑲ ⑳

    21 21

    21 21

    22

    23

    24

  • Page 8 of 21

    WORKHEAD INSTALLATION - RH OUTER NJ-2004284-03

    WORKHEAD INSTALLATION - RH INNER NJ-2004284-02

    INCLUDES -1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03 -1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05 -2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04 -2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06 -2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18 -2 x Upper Pivot Assembly - NJ-J670SA-01 -2 x Hanger Pivot Assembly - NJ-J670SA-02 -2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07 -1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08 -1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09 -2 x Guide Rod Assembly - NJ-J670SA-19 -4 x Guide Rod Bearing Assembly - NJ-J670SA-17 -1 x Limit Switch Actuating Right Hand Assembly - NJ-J670SA-10 -2 x Double Snubber Mount Assembly - NJ-J670SA-12 -2 x Single Snubber Mount Assembly - NJ-J670SA-13 -8 x Sandwich Mount Assembly - NJ-J670SA-14 -2 x Hanger Assembly - NJ-312021-1 -2