J PAPER LTD.Unit: J.K. Paper Mills, Jaykaypur. Distt. Rayagada. Odisha-765017

JKPW/ CTS /08.04D / bh/2017

The Member SecretaryOdisha Pollution Control Board

Paribesh Bhavan, Al118, Neelkanthnagar ,Unit VIII, Bhubaneswar-751012

Sub: Environmental Statement for the year 2016 - 17

Dear Sir,

~~

September 19,2017

As per Environment Protection Rules, 1986, Rule 14, we are herewith sending the EnvironmentalStatement for the year 2016 - 17 (April- March) in form V.

Thanking you.

Yours faithfully,For K Paper Limited

End: As Above

CT:

1. Regional Officer, OPCB, Kasturi Nagar, Rayagada, Odisha

Works

Regd. Office

Admn. Office

j.K. Paper Mills. Ph : 91-6856-2337701233550/234077. Fax: 91-6856-234078E-mail: jkpaper@jkpm.jkmail.com

P.O. Central Pulp Mills. Fort Songadh, Distt.Tapi (Guj.)-394660. Ph: 91-2624-220228/220278-80.Fax: 91-2624-220138 Cable: Cenpulp. E-mail: cpm@cpmjk.jkmail.com

Nehru House, 4, Bahadur Shah Zafar Marg, New Delhi·11 0002. Ph: 91-1 1-3300 I 11212331 II 12-5.Fax: 91-1 1-23712680. Website: www.jkpaper.com

CIN-L210 IOGJI960PLCO 18099

(Form-V)Environmental Statement

Part-A

1 NameandAddressoftheShri P. K. Suri

owner/occupier

of theindustry,Executive Vice President (Works)operation or process

J K Paper Limited, Unit: JK Paper Mills, Jaykaypur,Rayagada. Orissa2

Industry Category Primary - (STCCode) Secondary -(SIC Code)3

Production Capacity 3,00,000 MTA (Paper +Salable Pulp)4

Year of Establishment 19625

Date of the last environmentalSeptember 22, 2016Statement submitted

Part-B

Water and Raw material Consumption

1. Water consumption M3/d

Process and Boiler FeedDomestic

322973603

Name of the Products Water consumption (Process + Boiler feed) per unit of products(M3/T)During the previous financial

During the current financial yearyear (April'15 to March' 16)

(April' 16 to March' 17)Writing, Printing, MG, MF Paper & Boards and P D

39.9739.68sheets

2. Raw material Consumption

Name of the raw material

BambooHard wood

Imported Pulp

Name of theProducts

Writing, Printing,MF Paper &Boards & P Dsheets

Consumption of raw material Kgs per ton ofnominal finished roduct / Pul )During the previous During the currentfinancial year (15-16) financial year (16-17)

105 kg/T ofPul 76 Kg/T of Pulp2699 kg/T of Pulp 2776 Kg/T of Pulp12 Kg/T of Paper 6.5 Kg/T of Paper

LimeCaustic soda flake

Caustic lyeLi uid chlorine

Sodium SulphateH dro en eroxideHCIAcidAlum

470 kg/T of Pulp

80 kg/T of Pulp15 kg/T of Pulp

18.6 kg/T ofPul9.3 kg/T ofPul

0.706 kg/T ofPul0.04 kg/T of Paper

459.49 Kg/T ofPul

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Purbanol --

Rosin--

Ivax 500 / Dynasize--

ASA & AKD sizingPackage DealPackage Deal

chemical Ground calcium205.11 kg/T of Paper204.18 Kg/T of Paper

Carbonate/PCC SS Powder

--

Soda ash--

Starch 49.12 kg/T of Paper46.19 Kg/T of PaperTitanium Dioxide

--

Dyes and Whitening agent2.144 kg/T of Paper2.693 Kg/T of Paper

Coal797 kg/T of Paper637.69 Kg/T of Paper

Furnace oil0.949 Ltr/T of Pulp2.119 Ltr/T of Pulp

Note: Financial year is April '16 to March '17

Part-C

Pollution Generated

(Parameters as specified in the consent issued)

Quantity of pollutionConcentration of% of variation from

Pollutantsgenerated

pollutants generatedprescribed standards with

reasonsTotal Effluent per

Installed E T Planta. Water

day: 28,137 operated continuouslyM3/Day

under strict supervisionSuspended Solids

0.915 (MT / Day)26.6 (mg/l)46.8 % better than normBOD

0.602 ( MT / Day)17.5 (mg/l)41.66 % better than normCOD

7.031 (MT / Day)204.3 ( mg/l)41.62 % better than norm

AOX

0.147 (MT / Day)4.3 (mg/l)85 % better than norm

pH

-7.3 -Installed ESPs of each

b. Air-Stack

boilers operated

continuously under strictsupervisionParticulate Matter24.65 Kgs / Hr42.35 MglNMJ15.3 % better than norm

H2S0.627 Kgs /Hr1.8 MglNMJ82 % better than norm

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Part-DHazardous wastes

(As specified hazardous wastes (Management and Handling) rules, 1989 and therebyamended in 2000

Hazardous wastes Total quantity I

During the previous financial yearDuring the current financial yearI

A.

From Process:

Used oil (litres)

24100 13440Used Lead cell (No) (Batteries)

4 nos. purchased on buy back systemNil

B. From pollution

Nil Nilcontrol facilities

Part-ESolid Wastes

Total quantity (MT)During the previous

During the currentfinancial year

financial year(2015-16)

(2016-17)A. From Process l.

Bamboo and Hard wood dust(gross) 18605198352.

Fly ash 6292459291

3. Lime sludge on 0 d basis

687059554.

Slacker Sludge as such 462075915. NFL rej ects as such

62648678

B. From pollution control facilities7000

6000(Effluent Sludge)

C. Quantity recycled or re-utilized(Bamboo and Hard wood dust in

1860519835

boilers)

Page 3 of5

Part-F

(Please specify the characteristics (in terms of Concentration and quantum) of Hazardous aswell as solid wastes and indicate disposal practice adopted for both these categories of wastes.)

Name of solid wastes CharacteristicsMethod ofMethod of disposalcollectiona. Hazardous waste Used Oil

Oil EmulsionCollected in leakSold to authorized

proof containersparties

Used Batteries

Pb CompoundsCollected as suchBuy back systemfrom authorizedparties

Other Solid Wastes

CharacteristicsMethod ofMethod of disposalcollectionBamboo and Hard

Organic%- 94 - 97Removed fromUsed as fuel inwood dust

Inorganic%- 3 - 6chipper screens andboilers

collected by the tractors/trolley/trucksFly ash

Si02- 58-62 %Collected directly100% used for FlyR203- 2.5-3.0 %

by the trucksAsh BrickUn burnt Carbon% -

Manufacturing1.5 - 1.9

Effluent sludge

Organic%- 50-55Collected by theUsed for card board

Inorganic%-45-50

tractors/ trucks/ low grade pulpMoisture %- 62-66

sheet by the externalagenCIesLime sludge

Alkaline (Alkali asCollected directlyProcessed throughNa20) 0.48 %

by the trucks /Lime Kiln Plant for

dumpersreburn to generate

Lime. And fewquantity is beingused for Land fillingin designated -Lowlaying areas

Part-G

(Impact of pollution control measures on conservation of natural resources and consequentlyon the cost of production.)

Consumption of steam, power, and water has been reduced and maintained through processimprovements, awareness program and Internal Environmental Auditing (ISO 14001).

Page 4 of5

Part-H

(Additional measures/investment proposal for environmental protection including abatement ofPollution.)

• Use of treated sewage water again in our process.• Implementation of different water conservation schemes for further reduction of

Fresh water consumption.• Implementation of different Power and steam conservation schemes for further

reduction of Power and steam consumption.• Installation of Methanol Plant to reduce smell

Part-IMiscellaneous

(Any other particulate in respect of environmental protection and abatement of pollution.)

The following measures were taken for environmental protection and abatement of pollution.

~ Installed dust extraction system at lime handling area of our new plant

~ Installed dust extraction system at coal handling area of our new plant.

~ Fly ash brick making 100 % of ash generated

~ Black liquor heat recovery - steam generation 60 -65%

~ Double stage oxygen de1ignification in Pulp mail has been commissioned in our new plant

~ Elementary chlorine free bleaching process has been commissioned in our new pulp mill

~ Scrubber system in pulp mill to reduce the gas pollution

~ Burning of wood and bamboo dust in coal fired boilers

~ Increase the waste oil recovery, which is generated due to maintenance of equipments andmachineries

~ Raw materials from natural forest to man made forest

~ More initiatives for energy and water conservation through cost compression cell and

environment management team as per ISO -14001

~ Augmented our ETP by incorporating one Primary Clariflocculator, Diffused Aeration

Basin, New Secondary clarifier, Sludge thickener and centrifuge.

~ New Lime Kiln Plant of 300 TPD capacity has been commissioned by phasing out old

Lime Kiln Plant of capacity 160 TPD which was commissioned in 2009.

~ Chips washing system is in continuous operation since Feb - 09 for resource conservation

~ We have adopted rainwater harvesting of rooftop inside factory premises.

~ We have adopted high efficient & latest technology of ESP's for our new coal fired boiler

and new Liquor fired Boiler.

~ Use of solar energy for our colony street light.

~ Installed Scientific land fill for disposal of Hazardous Waste.

~ A part of treated effluent has been diverted for our plantation, sprinkling, gardening

purpose

~ Sewage Treatment Plant for colony is installed and commissioned

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