IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor...
Transcript of IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor...
Iron WorkerIW SERIES
Coner NotcherVN SERIES
ReliableEfficientErgonomicHigh CapacityLow Investment Cost
The Winning Force
DLC SERIES
L Angle Processing Center
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The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.
In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.
From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.
Present Durmazlar machines with name to the world.
High technology, modern production lines
Top quality components
High quality machines designed in R&D Centre
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The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.
In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.
From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.
Present Durmazlar machines with name to the world.
High technology, modern production lines
Top quality components
High quality machines designed in R&D Centre
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Productive, Reliable, Accurate The DURMA Hydraulic Ironworkers are designed with high speed hydraulics which allows higher production, save labor force and lower cost. Latest manufacturing methods applied guarantees longer lifetime and better efficiency.
These universal machines features standard toolings such as; repetition support tables at punch, shear and notch stations and with easily adjusted hold downs at all five work stations. Each work station is equipped with specially designed hold downs to ensure maximum safety and precision.
“Productive, Reliable and Accurate” that is what describes DURMA IW series best!
Easy to Use
ReliableBrand Efficient Ergonomic
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Precise punching result at fast speed
Minimum tool change and adjustment time
Reliable Brand
Punching Precision at its Finest!
DURMA IW SERIES IRONWORKERS
Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility, productivity and accuracy.
Dual cylinder ironworkers are available in 55, 80, 100, 110, 150 165, 180 and 300-ton models.
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IW Series FeaturesPunching Station
String Away Stripper Press Brake Attachment
Punching Flat Steel Different Dimension Punch & Dies
Different Dimension Punch & DiesPuching Channels Flangers and Angles
Punching station is designed versatility in mind. The station of bolster plater, makes it possible to perform a wide range of punching. This includes the punching flat bar, flange, angle and channel. The station comes standard with quick change punch and die holders, as well as a swing away stripper. Also included x & y coordinate gauge stops. This feature is useful for repetitive work. At punch station different punching diameter, pipe notching and bending with pres brake attachment can be performed.
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Angle Shearing Station
IW Series Features
Blades are four sided and easily installed and rotated. Easy adjustable hold down provides for proper clamping of the material while it is being sheared.
Flat Shearing Station
An easily adjustable hold down ensures proper clamping of the plate. An entry feed table has adjustable guides and stops to make sure the material is accurately placed under the cutting blades. The blades are manufactured in such a way that allows cutting of a wide range of material thickness at a low rake angleand without the need for adjustment.
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IW Series FeaturesBar Shearing Stations
Bar shearing station consists of square bar shearing, round bar shearing, touch and cut electrical back gauge. Also optional U Blade and optional I&T blades are available upon request.
Square Bar Shearing Round Bar Shearing Optional U Blade
Optional I&T Blades Touch and Cut Electrical Back Gauge
Notching StationsThis station comes standard with rectangular notching baldes which allow side notching, therefore allowing nothing of unlimited widths. V-Notching blades can easily be installed and are available as anoption. Other optional devices include tube notching. It is also possible to convert this station to a punching or bending station. A large feed and worktable with gauging stops helps speed up repetitive type of work and ease material handling.
Rectengual Notcher Triangular Notcher Option
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IW 45 "It is meant to be everlasting"
"Durma IW 45 is capable of operating when high volume of work is required. 5 stations enable to make the produc-tion more efficient and it can be oper-ated by one foot pedal.It is capable of punching, flat shearing, angle shear-ing, bar shearing and notching that makes it the perfect fit to serve you for your metalworking needs!"
Small Footprint
Efficient Production
Rigid Body Structure
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Standard Equipment
PUNCHINGTable for punching stationDurma punch & die holder1 starting set (Punch & Die)Punch holder up to 28 mm (IW 45)Punch holder up to 40 mm (IW 55/110-55/110 BTD-80/150-80/150-165/300)1m. Electrical backgauge (over 55 tons)1m. Manual backgauge for 36&45 toBlades for flat steel stationBlades for angle cutting stationBlades for round and square bar cutting station
Optional Equipment
Illmunations (24V-220V)1 m. Manual backgauge (additional)Electrical backgauge (over 1m.)Gress pumpSpecial colourOverseas special packaging
PUNCHING
Pedinghaus, Mubea, Kingsland punch&die holderBending equipment (top tool + single Vee + Toolholder)40-80 NPU punching equipment"Pipe Notching Equipment (be-tween 1/24and 24 any diameter) without punch & dieFor pipe notching punch and dies (each set)NC control with table x=1000mm Y=350mm
FLAT SHEARING
Spare blades for flat shearing
ANGLE SHEARING
Spare blades for angle shearing
BAR SHEARING
Spare blades for bar shearing
NOTCHING
Triangular notching system with bladesSpare blades for triangular notchingSpare blades for rectangular notching
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IW 45
IW 55/110
IW 55/110 BTD
IW 80/150
IW 80/150 BTD
IW 110/180 BTD
IW 165/300 BTD
Pun
chin
g P
ress
ure
ton
45
55
165
55
80
80
110
Pun
chin
g C
apac
ity (
Dia
met
erxT
hick
ness
)
Thr
oat D
epth
27x1318X18
mm
40x1020X20
40x1020X20
40x1424X24
40x2028X28
40x1424X24
40x3034X34
mm
160
250
510
300
510
610
610
Str
oke
Leng
ht
mm
21
60
60
70
70
80
90
Cyc
les
/Min
. (15
mm
. Str
oke)
quat.
20
-
-
-
-
-
-
Cyc
les
/Min
. (20
mm
. Str
oke)
quat.
-
37
37
38
38
28
31
Tabl
e S
ize
(WxD
)
mm
450x160
550x250
550x510
550x300
550x510
550x610
750x510
Larg
est H
ole
mm
100x3
160x2
160x2
160x3
160x3
160x5
160x7
Sin
gle
Vee
Pre
ss B
rake
(W
xT
)
mm
-
250x10
250x10
300x10
300x10
300x10
415x12
Mul
ti-V
ee P
ress
Bra
ke (
W x
T)
mm
500x5
500x5
600x6
600x6
600x8
835x8
-
Pip
e N
otch
ing
inch
1/2"-2"
1/2"-2"
1/2"-2"
1/2"-2"
1/2"-2"
1/2"-2"
-
1) A
min
-max
for
NP
U
mm
-
120-260
120-260
120-400
120-400
140-400
120-400
Max
imum
S-M
axim
um Ø
D(A
ccor
DIN
997
)
-mm
10-Ø25
10-Ø25
14-Ø28
14-Ø28
14-Ø28
14-Ø28
2) A
min
-max
for
NP
U
-mm
100-240
100-240
100-320
100-320
100-320
100-320
IW Series
Punching
ØD
A
s
B
1 )
s
ØD
B
A
2 )
Fla
t Bar
(m
ax. t
hick
ness
)
mm
200x13
200x20
200x20
300x20
300x20
400x20
400x30
Fla
t Bar
(m
ax. w
idth
)mm
300x10
300x15
300x15
450x15
450x15
600x15
750x20
Flat Shearing
Bla
de L
engh
tmm
305
305
305
475
475
605
765
Ang
le F
ram
e Tr
im
80x80x10
60x60x8
60x60x8
80x80x10
80x80x10
100x100x12
120x120x12
mm
Flat Shearing
Angle Flat Shearing
Round ShearingSquare Shearing
Iron Worker Series Technical Details
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At 9
0° S
hear
ing
mm
80x80x8
120x120x10
mm
-
Rou
nd B
ar S
hear
Squa
re B
ar S
hear
U P
rofil
e Sh
ear
T Pr
ofile
She
arI P
orfil
e Sh
ear
Mat
eria
l Thi
ckne
ssR
ecta
ngul
ar N
otch
er (W
idth
)
Angle Shearing
Tria
ngul
ar N
otch
ing
Mat
eria
l Thi
ckne
sTr
iang
ular
Not
chin
g W
idth
V90
General Information
Mot
or P
ower
mm
120x120x10
130x130x13
130x130x13
152x152x13
205x205x18
At 9
0° S
hear
ing
wid
th s
light
def
orm
atio
n
100x100x10
At 4
5° M
iter S
hear
ing
-
-
-
-
-
-
70x70x7
70x70x7
70x70x7
70x70x7
70x70x7
70x70x7
mm mm
30
20-40
20-40
45
45
50
60
mm
30
20-40
20-40
45
45
50
60
- - -
mm
120
120
140
140
160
200
50
50
60
60
60
80
mm
120
120
140
140
160
200
mm
Bar Shearing
mm
7
10
10
12
12
13
16
mm
40
42
42
52
52
52
58
Rec
tang
ular
Not
cher
(Dep
th)
50
90
90
90
90
90
110
mm
Notching
Vee-
Not
cher
(Sid
exSi
dexT
)
40x40x7
42x42x10
42x42x10
52x52x12
52x52x13
52x52x12
58x58x16
mm mm
4
6
6
6
6
6
10
mm
75
95
125
95
125
125
125
Tria
ngul
ar N
otch
ing
Dep
th
75
95
95
125
125
125
125
mm kw
3
5.5
5.5
11
11
15
22
Oil
Cap
acity
lt
33
76
76
76
76
76
150
Wei
ght
870
1250
1660
2250
2500
3600
8000
kgM
achi
ne D
imen
sion
(LxW
xH)
1460x1400x1620
1480x1800x1730
1980x1800x1730
2025x1780x2700
2120x2025x1780
2560x2550x1790
3230x1100x2280
Wor
king
Hei
ght
mm
1010
1080
1088
1195
1195
1260
1110
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P Series "Concentrated" Punching
If your business needs a punching pioneer, we have got you covered with Durma P Series Ironwoker. It is a specialized punching machine that answers to your needs precisely.
Standard & Optional Equipment
Standard Equipment
Table for punching stationDurma Punch & Die Holder1 Starting Set ( Punch & Die)Punch holder up to 40 mm
Optional Equipments
Illumnations (24V - 220V)Special ColourOverseas special packaging
PUNCHINGPedinghaus, MubeaKingsland Punch & Die HolderBending Equipment40-80 NPU punching equipmentNC Control
Concentrated in Punching
Efficient Production
Rigid Body Structure
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NC Series
Technical Specifications
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Punching Pressure
PUNCHING
Punch Capacity (Diameter x Thickness)
Throat Depth
Stroke lenght
Cycles /Min. (20 mm stroke)
Table Size (W x D)
Working Height up to Die
Largest Hole
Single Vee Press Brake (W x T)
Multi-Vee Press Brake (W x T)
Pipe Notching
A min-max
ØD max
S max
B min-max
ØD max
S max
OPTINOL EQUIPMENTS
Ton
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
quat.
55 80 110
Ø40X10
510
60
37
1100
Ø160x2
250x10
500x5
!/2’’ - 2’’
120 - 260
100 - 240 100 - 320 120 - 320
(DIN 997) 25
(DIN 997) 10
(DIN 997) (DIN 997) (DIN 997)
(DIN 997) (DIN 997) (DIN 997)
(DIN 997) 28
(DIN 997) 14 (DIN 997) 14
(DIN 997) 28
120 - 400 140 - 400
!/2’’ - 2’’ !/2’’ - 2’’
600x6 600x8
300x10 300x10
Ø160x3 Ø160x5
1195 1275
550x510 550x510 550x610
38 28
70 80
510 610
Ø40X14 Ø40x20
Ø20X20 Ø24X24 Ø28x28
P55 P80 P110
MotorpowerOil Capacity
Gross Weight (Apr.)
TECNICAL DATA
Net Weight (Apr.)
Machine dimensions (Apr.) (L x W x H)Packing Dimensions (Apr.) (L x W x H)
KWItkgkg
mmmm
5,576
13201340
1340x930x18501380x1100x2000
1176
19001920
1520x930x20001600x1100x2050
1576
26302650
1690x930x21801700x1100x2240
Table DimensionX Axis Working Dimension (Stroke)
Movement Speed Of X AxisMovement Speed Of Y AxisPositioning AccuracyController
Technical Specification
Y Axis Working Dimension (Stroke)
mmmmmm
m/min.m/min.
mm
1750x83510003500-140-10
± 0,1 mmHmi-plc 7 Inch Eaton
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Multi P 80It is designed for businesses that require greater volume of work and desire a more productive machine. It is equipped with triable punching unit, hydraulic holddown and Siemens control unit.
Max. Lenght of Sheet X axisMax. Width of Sheet, Y axis
Positioning Tolerance
Cycles/Min (20 mm Stroke)
Max. Traverse Speed Of X axis
Multi P
Thickness Of Metal Plate
Punching Tonnage
Max. Traverse Speed Of Y axis
Stroke Lenght
Table WidhtWidthWorking HeightHeightWeight
Lenght
Unit 80mmmmmm
mm/mton
m/minm/minquat.mmmmmmmmmmmmkg
1500750
2-200.18025253870
3755131029301220224011150
Faster Production
Increased Productivity
User Friendly Control Unit
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Multi P Line DURMA Multi P Line is a complete solution partner for punchig Lighting Pole punching. Auto-matic lighting pole punching line is designed to increase efficiency and speed.
Faster Loading & UnloadingMore EfficientTime SavingComplete Solution
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DLC 160 L Angle Processing Center
DURMA L Angle series has been designed to be a time saver. Less installation time, less adjustment duration and less tool changing process. On L profiles; marking (labeling), punching and cutting can be performed automatically without requiring additional processing.
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Max. L Profile SizeMin. L Porfile Size
Cooling Motor Power
Max. Punching TonnageMax. Shear Tonnage
DLC
Main Motor Power
Max. Pressure
Max. Standart Tool Diameter
Max. Marking TonnageNumber of Cassette UnitNumber of Characters
Number of Shot Per Minute
Unit 160
kWkWbarkN kNmm
kN
160x160x1940x40x4
1.126530001000
3230200
812
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Number of Cutting Per Minute 20Number of Punching per Minute 32
42Speed of feeding tableNumber of Marking per Minute
100m/min
DLC 160 Technical Details
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DLC 160 Series
Material feeding process can be done with hydraulic driven clamps that squeez the edge of the L profile and shift them on the automatic feeding table.
Automatic feeding
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Shearing, Punching and MarkingDLC series feature shearing, punching and marking abilities that makes it a real time saver. On L profiles marking, punching and cutting can be done automatically without requiring additional processing.
DLC 160 Series
Punching stations can move/work independently one to another by triple punch-matrix groups. Positioning has been made very sensetive with servomotor-ball screw mechanism.
Punching Stations
Marking station is consisted of variant types of modules, trays (cassette) and controlled automatically and idependently. The cassette holder is able to configure and the client can be installed in 8 different tapes.
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VN Series Corner notcher
Durma Corner notcher have strong body structure and it is composed with high quality components. Convinient foot switch enables operator to use both hands for work efficiency.
Cutting CapacityCutting Lenght
Stroke Per Min.
Height
Working Power Pressure
VN
Cutting Angle
Motor Power
Oil Capacity
Width
WeightSound Strenght (Unloaded)Sound Strenght (Loaded)
Lenght
Unit 2006mmmmmm
mm/mkwbar
ltmmmmmmkg
dBAdBA
6 - 4200 x 200
284
210 3045 PSI50
130010509009506677
30° - 140°
Small FootprintHigh Quality ComponentsLong DurabilityConvinient Foot Switch
Specifications
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Consultancy
Spare Parts
R&D Center
ServiceAgreements
Training
After SalesService
Software Flexible Solution
Solution Center
DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock. Our experienced and professional service personnel are always ready at your service. Our professional training and application enriched courses will give you an advantage to use our machinery.
Fast on Service and Spare Parts
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Durmazlar Makina San. ve Tic. A.Ş.OSB 75. Yıl Bulvarı Nilüfer-Bursa / TürkiyeP: +90 224 219 18 00 F: +90 224 242 75 [email protected]
www.durmazlar.com.tr
Today, Tomorrow and Forever with You...
2016/09/V.03
Iron WorkerIW SERIES DLC SERIES
L Angle Processing CenterConer NotcherVN SERIES
Dur
maz
lar M
akin
a Sa
n. T
ic. A
.Ş. h
as ri
ght t
o ch
ange
cat
alog
ue v
alue
s an
d m
achi
ne te
chni
cal d
etai
ls w
ithou
t not
ice.
Dur
maz
lar M
akin
a Sa
n. T
ic. A
.Ş. h
as ri
ght t
o ch
ange
cat
alog
ue v
alue
s an
d m
achi
ne te
chni
cal d
etai
ls w
ithou
t not
ice.