IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor...

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Iron Worker IW SERIES Coner Notcher VN SERIES Reliable Efficient Ergonomic High Capacity Low Investment Cost The Winning Force DLC SERIES L Angle Processing Center

Transcript of IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor...

Page 1: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

Iron WorkerIW SERIES

Coner NotcherVN SERIES

ReliableEfficientErgonomicHigh CapacityLow Investment Cost

The Winning Force

DLC SERIES

L Angle Processing Center

Page 2: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.

In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.

From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.

Present Durmazlar machines with name to the world.

High technology, modern production lines

Top quality components

High quality machines designed in R&D Centre

Page 3: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.

In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.

From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.

Present Durmazlar machines with name to the world.

High technology, modern production lines

Top quality components

High quality machines designed in R&D Centre

Page 4: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Productive, Reliable, Accurate The DURMA Hydraulic Ironworkers are designed with high speed hydraulics which allows higher production, save labor force and lower cost. Latest manufacturing methods applied guarantees longer lifetime and better efficiency.

These universal machines features standard toolings such as; repetition support tables at punch, shear and notch stations and with easily adjusted hold downs at all five work stations. Each work station is equipped with specially designed hold downs to ensure maximum safety and precision.

“Productive, Reliable and Accurate” that is what describes DURMA IW series best!

Easy to Use

ReliableBrand Efficient Ergonomic

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Page 5: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Precise punching result at fast speed

Minimum tool change and adjustment time

Reliable Brand

Punching Precision at its Finest!

DURMA IW SERIES IRONWORKERS

Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility, productivity and accuracy.

Dual cylinder ironworkers are available in 55, 80, 100, 110, 150 165, 180 and 300-ton models.

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Page 6: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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IW Series FeaturesPunching Station

String Away Stripper Press Brake Attachment

Punching Flat Steel Different Dimension Punch & Dies

Different Dimension Punch & DiesPuching Channels Flangers and Angles

Punching station is designed versatility in mind. The station of bolster plater, makes it possible to perform a wide range of punching. This includes the punching flat bar, flange, angle and channel. The station comes standard with quick change punch and die holders, as well as a swing away stripper. Also included x & y coordinate gauge stops. This feature is useful for repetitive work. At punch station different punching diameter, pipe notching and bending with pres brake attachment can be performed.

Page 7: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Angle Shearing Station

IW Series Features

Blades are four sided and easily installed and rotated. Easy adjustable hold down provides for proper clamping of the material while it is being sheared.

Flat Shearing Station

An easily adjustable hold down ensures proper clamping of the plate. An entry feed table has adjustable guides and stops to make sure the material is accurately placed under the cutting blades. The blades are manufactured in such a way that allows cutting of a wide range of material thickness at a low rake angleand without the need for adjustment.

Page 8: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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IW Series FeaturesBar Shearing Stations

Bar shearing station consists of square bar shearing, round bar shearing, touch and cut electrical back gauge. Also optional U Blade and optional I&T blades are available upon request.

Square Bar Shearing Round Bar Shearing Optional U Blade

Optional I&T Blades Touch and Cut Electrical Back Gauge

Notching StationsThis station comes standard with rectangular notching baldes which allow side notching, therefore allowing nothing of unlimited widths. V-Notching blades can easily be installed and are available as anoption. Other optional devices include tube notching. It is also possible to convert this station to a punching or bending station. A large feed and worktable with gauging stops helps speed up repetitive type of work and ease material handling.

Rectengual Notcher Triangular Notcher Option

Page 9: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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IW 45 "It is meant to be everlasting"

"Durma IW 45 is capable of operating when high volume of work is required. 5 stations enable to make the produc-tion more efficient and it can be oper-ated by one foot pedal.It is capable of punching, flat shearing, angle shear-ing, bar shearing and notching that makes it the perfect fit to serve you for your metalworking needs!"

Small Footprint

Efficient Production

Rigid Body Structure

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Standard Equipment

PUNCHINGTable for punching stationDurma punch & die holder1 starting set (Punch & Die)Punch holder up to 28 mm (IW 45)Punch holder up to 40 mm (IW 55/110-55/110 BTD-80/150-80/150-165/300)1m. Electrical backgauge (over 55 tons)1m. Manual backgauge for 36&45 toBlades for flat steel stationBlades for angle cutting stationBlades for round and square bar cutting station

Optional Equipment

Illmunations (24V-220V)1 m. Manual backgauge (additional)Electrical backgauge (over 1m.)Gress pumpSpecial colourOverseas special packaging

PUNCHING

Pedinghaus, Mubea, Kingsland punch&die holderBending equipment (top tool + single Vee + Toolholder)40-80 NPU punching equipment"Pipe Notching Equipment (be-tween 1/24and 24 any diameter) without punch & dieFor pipe notching punch and dies (each set)NC control with table x=1000mm Y=350mm

FLAT SHEARING

Spare blades for flat shearing

ANGLE SHEARING

Spare blades for angle shearing

BAR SHEARING

Spare blades for bar shearing

NOTCHING

Triangular notching system with bladesSpare blades for triangular notchingSpare blades for rectangular notching

Page 10: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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IW 45

IW 55/110

IW 55/110 BTD

IW 80/150

IW 80/150 BTD

IW 110/180 BTD

IW 165/300 BTD

Pun

chin

g P

ress

ure

ton

45

55

165

55

80

80

110

Pun

chin

g C

apac

ity (

Dia

met

erxT

hick

ness

)

Thr

oat D

epth

27x1318X18

mm

40x1020X20

40x1020X20

40x1424X24

40x2028X28

40x1424X24

40x3034X34

mm

160

250

510

300

510

610

610

Str

oke

Leng

ht

mm

21

60

60

70

70

80

90

Cyc

les

/Min

. (15

mm

. Str

oke)

quat.

20

-

-

-

-

-

-

Cyc

les

/Min

. (20

mm

. Str

oke)

quat.

-

37

37

38

38

28

31

Tabl

e S

ize

(WxD

)

mm

450x160

550x250

550x510

550x300

550x510

550x610

750x510

Larg

est H

ole

mm

100x3

160x2

160x2

160x3

160x3

160x5

160x7

Sin

gle

Vee

Pre

ss B

rake

(W

xT

)

mm

-

250x10

250x10

300x10

300x10

300x10

415x12

Mul

ti-V

ee P

ress

Bra

ke (

W x

T)

mm

500x5

500x5

600x6

600x6

600x8

835x8

-

Pip

e N

otch

ing

inch

1/2"-2"

1/2"-2"

1/2"-2"

1/2"-2"

1/2"-2"

1/2"-2"

-

1) A

min

-max

for

NP

U

mm

-

120-260

120-260

120-400

120-400

140-400

120-400

Max

imum

S-M

axim

um Ø

D(A

ccor

DIN

997

)

-mm

10-Ø25

10-Ø25

14-Ø28

14-Ø28

14-Ø28

14-Ø28

2) A

min

-max

for

NP

U

-mm

100-240

100-240

100-320

100-320

100-320

100-320

IW Series

Punching

ØD

A

s

B

1 )

s

ØD

B

A

2 )

Fla

t Bar

(m

ax. t

hick

ness

)

mm

200x13

200x20

200x20

300x20

300x20

400x20

400x30

Fla

t Bar

(m

ax. w

idth

)mm

300x10

300x15

300x15

450x15

450x15

600x15

750x20

Flat Shearing

Bla

de L

engh

tmm

305

305

305

475

475

605

765

Ang

le F

ram

e Tr

im

80x80x10

60x60x8

60x60x8

80x80x10

80x80x10

100x100x12

120x120x12

mm

Flat Shearing

Angle Flat Shearing

Round ShearingSquare Shearing

Iron Worker Series Technical Details

Page 11: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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At 9

0° S

hear

ing

mm

80x80x8

120x120x10

mm

-

Rou

nd B

ar S

hear

Squa

re B

ar S

hear

U P

rofil

e Sh

ear

T Pr

ofile

She

arI P

orfil

e Sh

ear

Mat

eria

l Thi

ckne

ssR

ecta

ngul

ar N

otch

er (W

idth

)

Angle Shearing

Tria

ngul

ar N

otch

ing

Mat

eria

l Thi

ckne

sTr

iang

ular

Not

chin

g W

idth

V90

General Information

Mot

or P

ower

mm

120x120x10

130x130x13

130x130x13

152x152x13

205x205x18

At 9

0° S

hear

ing

wid

th s

light

def

orm

atio

n

100x100x10

At 4

5° M

iter S

hear

ing

-

-

-

-

-

-

70x70x7

70x70x7

70x70x7

70x70x7

70x70x7

70x70x7

mm mm

30

20-40

20-40

45

45

50

60

mm

30

20-40

20-40

45

45

50

60

- - -

mm

120

120

140

140

160

200

50

50

60

60

60

80

mm

120

120

140

140

160

200

mm

Bar Shearing

mm

7

10

10

12

12

13

16

mm

40

42

42

52

52

52

58

Rec

tang

ular

Not

cher

(Dep

th)

50

90

90

90

90

90

110

mm

Notching

Vee-

Not

cher

(Sid

exSi

dexT

)

40x40x7

42x42x10

42x42x10

52x52x12

52x52x13

52x52x12

58x58x16

mm mm

4

6

6

6

6

6

10

mm

75

95

125

95

125

125

125

Tria

ngul

ar N

otch

ing

Dep

th

75

95

95

125

125

125

125

mm kw

3

5.5

5.5

11

11

15

22

Oil

Cap

acity

lt

33

76

76

76

76

76

150

Wei

ght

870

1250

1660

2250

2500

3600

8000

kgM

achi

ne D

imen

sion

(LxW

xH)

1460x1400x1620

1480x1800x1730

1980x1800x1730

2025x1780x2700

2120x2025x1780

2560x2550x1790

3230x1100x2280

Wor

king

Hei

ght

mm

1010

1080

1088

1195

1195

1260

1110

Page 12: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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P Series "Concentrated" Punching

If your business needs a punching pioneer, we have got you covered with Durma P Series Ironwoker. It is a specialized punching machine that answers to your needs precisely.

Standard & Optional Equipment

Standard Equipment

Table for punching stationDurma Punch & Die Holder1 Starting Set ( Punch & Die)Punch holder up to 40 mm

Optional Equipments

Illumnations (24V - 220V)Special ColourOverseas special packaging

PUNCHINGPedinghaus, MubeaKingsland Punch & Die HolderBending Equipment40-80 NPU punching equipmentNC Control

Concentrated in Punching

Efficient Production

Rigid Body Structure

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Page 13: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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NC Series

Technical Specifications

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Punching Pressure

PUNCHING

Punch Capacity (Diameter x Thickness)

Throat Depth

Stroke lenght

Cycles /Min. (20 mm stroke)

Table Size (W x D)

Working Height up to Die

Largest Hole

Single Vee Press Brake (W x T)

Multi-Vee Press Brake (W x T)

Pipe Notching

A min-max

ØD max

S max

B min-max

ØD max

S max

OPTINOL EQUIPMENTS

Ton

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

inch

quat.

55 80 110

Ø40X10

510

60

37

1100

Ø160x2

250x10

500x5

!/2’’ - 2’’

120 - 260

100 - 240 100 - 320 120 - 320

(DIN 997) 25

(DIN 997) 10

(DIN 997) (DIN 997) (DIN 997)

(DIN 997) (DIN 997) (DIN 997)

(DIN 997) 28

(DIN 997) 14 (DIN 997) 14

(DIN 997) 28

120 - 400 140 - 400

!/2’’ - 2’’ !/2’’ - 2’’

600x6 600x8

300x10 300x10

Ø160x3 Ø160x5

1195 1275

550x510 550x510 550x610

38 28

70 80

510 610

Ø40X14 Ø40x20

Ø20X20 Ø24X24 Ø28x28

P55 P80 P110

MotorpowerOil Capacity

Gross Weight (Apr.)

TECNICAL DATA

Net Weight (Apr.)

Machine dimensions (Apr.) (L x W x H)Packing Dimensions (Apr.) (L x W x H)

KWItkgkg

mmmm

5,576

13201340

1340x930x18501380x1100x2000

1176

19001920

1520x930x20001600x1100x2050

1576

26302650

1690x930x21801700x1100x2240

Table DimensionX Axis Working Dimension (Stroke)

Movement Speed Of X AxisMovement Speed Of Y AxisPositioning AccuracyController

Technical Specification

Y Axis Working Dimension (Stroke)

mmmmmm

m/min.m/min.

mm

1750x83510003500-140-10

± 0,1 mmHmi-plc 7 Inch Eaton

Page 14: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Multi P 80It is designed for businesses that require greater volume of work and desire a more productive machine. It is equipped with triable punching unit, hydraulic holddown and Siemens control unit.

Max. Lenght of Sheet X axisMax. Width of Sheet, Y axis

Positioning Tolerance

Cycles/Min (20 mm Stroke)

Max. Traverse Speed Of X axis

Multi P

Thickness Of Metal Plate

Punching Tonnage

Max. Traverse Speed Of Y axis

Stroke Lenght

Table WidhtWidthWorking HeightHeightWeight

Lenght

Unit 80mmmmmm

mm/mton

m/minm/minquat.mmmmmmmmmmmmkg

1500750

2-200.18025253870

3755131029301220224011150

Faster Production

Increased Productivity

User Friendly Control Unit

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Page 15: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Multi P Line DURMA Multi P Line is a complete solution partner for punchig Lighting Pole punching. Auto-matic lighting pole punching line is designed to increase efficiency and speed.

Faster Loading & UnloadingMore EfficientTime SavingComplete Solution

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Page 16: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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DLC 160 L Angle Processing Center

DURMA L Angle series has been designed to be a time saver. Less installation time, less adjustment duration and less tool changing process. On L profiles; marking (labeling), punching and cutting can be performed automatically without requiring additional processing.

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Page 17: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Max. L Profile SizeMin. L Porfile Size

Cooling Motor Power

Max. Punching TonnageMax. Shear Tonnage

DLC

Main Motor Power

Max. Pressure

Max. Standart Tool Diameter

Max. Marking TonnageNumber of Cassette UnitNumber of Characters

Number of Shot Per Minute

Unit 160

kWkWbarkN kNmm

kN

160x160x1940x40x4

1.126530001000

3230200

812

15

Number of Cutting Per Minute 20Number of Punching per Minute 32

42Speed of feeding tableNumber of Marking per Minute

100m/min

DLC 160 Technical Details

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Page 18: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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DLC 160 Series

Material feeding process can be done with hydraulic driven clamps that squeez the edge of the L profile and shift them on the automatic feeding table.

Automatic feeding

Page 19: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Shearing, Punching and MarkingDLC series feature shearing, punching and marking abilities that makes it a real time saver. On L profiles marking, punching and cutting can be done automatically without requiring additional processing.

DLC 160 Series

Punching stations can move/work independently one to another by triple punch-matrix groups. Positioning has been made very sensetive with servomotor-ball screw mechanism.

Punching Stations

Marking station is consisted of variant types of modules, trays (cassette) and controlled automatically and idependently. The cassette holder is able to configure and the client can be installed in 8 different tapes.

Page 20: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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VN Series Corner notcher

Durma Corner notcher have strong body structure and it is composed with high quality components. Convinient foot switch enables operator to use both hands for work efficiency.

Cutting CapacityCutting Lenght

Stroke Per Min.

Height

Working Power Pressure

VN

Cutting Angle

Motor Power

Oil Capacity

Width

WeightSound Strenght (Unloaded)Sound Strenght (Loaded)

Lenght

Unit 2006mmmmmm

mm/mkwbar

ltmmmmmmkg

dBAdBA

6 - 4200 x 200

284

210 3045 PSI50

130010509009506677

30° - 140°

Small FootprintHigh Quality ComponentsLong DurabilityConvinient Foot Switch

Specifications

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Page 21: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Consultancy

Spare Parts

R&D Center

ServiceAgreements

Training

After SalesService

Software Flexible Solution

Solution Center

DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock. Our experienced and professional service personnel are always ready at your service. Our professional training and application enriched courses will give you an advantage to use our machinery.

Fast on Service and Spare Parts

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Page 22: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Page 24: IW - Durma · DURMA IW SERIES IRONWORKERS Designed with multi-functionality in mind to save labor force, time, energy and cost, DURMA ironworkers set the industry standard for reiablility,

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Durmazlar Makina San. ve Tic. A.Ş.OSB 75. Yıl Bulvarı Nilüfer-Bursa / TürkiyeP: +90 224 219 18 00 F: +90 224 242 75 [email protected]

www.durmazlar.com.tr

Today, Tomorrow and Forever with You...

2016/09/V.03

Iron WorkerIW SERIES DLC SERIES

L Angle Processing CenterConer NotcherVN SERIES

Dur

maz

lar M

akin

a Sa

n. T

ic. A

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as ri

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cat

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d m

achi

ne te

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etai

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ithou

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Dur

maz

lar M

akin

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.Ş. h

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cat

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