Sheet1Format No.:LT/PNCP/ITP/STAT-EQPT/014LARSEN & TOUBRO LIMITEDRev.0Date 03.10.2006Project : IOCL Panipat , PNCP Project.(EPCC-1)OWNER:- Indian Oil Corporation LimitedAcptd. Std. : Applicable Specs.PMC:- Engineers India Ltd.Product : STATIC EQUIPMENTEPCC :-L&TINSPECTION & TEST PLANSr. No.Inspection ActivityInspection ByType ofL&TEILRecordABEFORE ERECTION1Execution scheme of equipments foundationWCRW---------clarify2.AIncoming material (Documents : Review & Acceptance )WCRWLT/PNCP/PIPING-MRIR/0432.BIncoming material (Physical verfication )WCWLT/PNCP/PIPING-MRIR/0432.CReadyness for Erection2.C.1Centre line marking on equipment & foundationWCSmay change to Rw2.C.2Level of Foundation(shims/Packing with marking to be prepared & kept ready)WCS---------2.C.3Correctness of no & size of foundation boltsWCW---------2.C.4Hole dia and no. of hole in base/structure of equipment & columnsWCW---------2.C.5Matching equipments base bolt holes with actual foundationWCW---------2.C.6Marking orientationWCRW---------2.C.7Checking the threads of bolts & nutsWCS2.C.6Chipping and roughening of foundationWCS---------BERECTION SCHEMES FOR CRITICAL EQUIPMENTSARigging procedure ( As per Annexure - 1 )WCRW1Before Erection1.AChecking proper sequence for lifting of the equipmentWCRW1.BTo check weight of equipmentWCRW1.CTo check the center of gravityWCRW1.DTo check suspention pointsWCRW1.ETo check maximum/minimum radius at which the lifting tackle will operateWCRW1.FTo check the max. load to be lifted including wt. Of slings, hook-block, lifting beams and equipment etc.WCRW1.GTo identify the safe crane with requisite capacityWCRW2DURING ERECTION2.ATo check counterweight of crane and Boom lengthWCRW2.BTo check slew limitation of craneWCRW2.CTo check ground conditions are adequate for supporting full/rigged crane and loadWCRW2.DTo check the crane can be travelled in loaded conditionWCRW2.ETo check clearances from overhead electric power cablesWCRW2.FTo check maintenance certificatesWCRW2.GTo check whether operators, riggers have received proper instructionsWCRW2.HTo verify safe load indicator on the crane is in working condtionWCW2.ITo check the provision of bracing of equipment as per Engg/ Manufacture's Requirement/ Approved drgsRWRW2.JTo check the guys, shoring, bracing, interference with worksWCS3SAFETY TEST3.ALoad test of cranes,lifting beams,slings and shackles, length and dia of sling & condition of wire rope(Broken/ damaged- strands should not be there)WCW/ RW---------3.BPlacement of Main & tailing crane as per approved rigging procedureWCRW---------4DURING ERECTION4.ADeployment of competent Rigging crewWCRW4.BOrientation to be checkedWCS---------4.CPlacement of packing as per markingWCS---------4.DOutside cleaning, coating/wrapping,painting for underground equipment onlyWCW---------4.EOrientation of equipments as per AFC drgWCSPrepared and Checked byApproved byReviewed & ApprovedL&TL&Tby EIL5AFTER ERECTION5.ATightening of bolts and providing washersWCS---------5.BLevelling and alignment of equipments---------5.B.1Critical equipments/ ODC'sWCHP5.B.2OtherWCW5.CCorresponding requirement elevation & distance between nozzles in special casesWCW---------5.DCleaning of sleeves before groutingWCS---------5.EGrouting5.E.1Availability of Specified grouting materialsWCRW5.E.2Placement of groutingWCW5.E.3Curing of groutWCS5.FFinal tightening of boltsWCS---------7INSPECTION & TEST DOCUMENTS1Review test and inspection documentsHPRWLT/PNCP/STAT-EQUIP/024Legend :HP - Hold Point W - Witness Point S - Surveillance inspection by OWNER/PMCRv - Review of documentation WC - 100% inspection by L&TPrepared and Checked byApproved byReviewed & ApprovedL&TL & Tby EIL

New Static ITP REV-01LARSEN & TOUBRO LIMITEDITP No. - LT/MSQ/ITP/STAT.-EQPT./008MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPATRev.- 01IOCL-PANIPATDATE:- 04.09.2008INSPECTION AND TEST PLAN FOR STATIC EQUIPMENTOWNER : INDIAN OIL CORPORATION LIMITEDJOB NO: 18-3177PMC :JACOBS ENGINEERING INDIA (P) LIMITEDEPCC : L&TSl. No.Activity/Characteristics to be checkInspection ByType of RecordRemarksL&TJACOBSABEFORE ERECTION1Execution scheme of equipments foundationWCRWApproved Civil Format2.AIncoming material (Owner Supply)WCRWLT/MSQ/IMIR/GEN/0012.BIncoming material (Contractor Supply, including check test, if any )WCHPLT/MSQ/IMIR/GEN/0012.CReadyness for Erection2.C.1Centre line marking on equipment & foundationWCSLT/MSQ/STAT-EQPT/0292.C.2Level of Foundation(shims/Packing with marking to be prepared & kept ready)WCSLT/MSQ/STAT-EQPT/0292.C.3Correctness of no & size of foundation boltsWCSLT/MSQ/STAT-EQPT/0292.C.4Hole dia and no. of hole in base/structure of equipment & columnsWCSLT/MSQ/STAT-EQPT/0292.C.5Matching equipments base bolt holes with actual foundationWCSLT/MSQ/STAT-EQPT/0292.C.6Marking orientationWCRWLT/MSQ/STAT-EQPT/0292.C.7Checking the threads of bolts & nutsWCSLT/MSQ/STAT-EQPT/029Signature:Name:Date :Prepared byChecked byApproved byReviewed & Accepted byL & TL&TL&TJACOBS2.C.6Chipping and roughening of foundationWCSLT/MSQ/STAT-EQPT/0292ERECTION SCHEMES FOR CRITICAL EQUIPMENTS2.AApproved Rigging procedure ( As per Annexure - 1 )WCHP---------3SAFETY TEST3.ALoad test of cranes,lifting beams,slings and shackles, length and dia of sling & condition of wire ropeWCW/ RWApproved Safety Checklist Format LT/MSQ/AU/SAF/0013.BPlacement of Main & tailing crane as per approved rigging procedureWCRWErection / Rigging Scheme4DURING ERECTION4.ADeployment of competent Rigging crewWCRW---------4.BOrientation to be checkedWCS---------4.CPlacement of packing as per AFC DrawingWCS---------4.DOutside cleaning, coating/wrapping,painting for underground equipment onlyWCW---------4.EOrientation of equipments as per AFC drgWCSNA5AFTER ERECTIONSignature:Name:Date :Prepared byChecked byApproved byReviewed & Accepted byL & TL&TL&TJACOBS5.ATightening of bolts and providing washersWCSLT/MSQ/STAT-EQ./030 - 315.BLevelling and alignment of equipmentsLT/MSQ/STAT-EQ./030 - 315.B.1Critical equipments/ ODC'sWCHP5.B.2OtherWCW---------5.CCorresponding requirement elevation & distance between nozzles in special casesWCW---------5.DCleaning of sleeves before groutingWCSLT/MSQ/STAT-EQ./030 - 315.EGrouting5.E.1Availability of Specified grouting materialsWCRWLT/MSQ/STAT-EQ./030 - 315.E.2Placement of groutingWCWLT/MSQ/STAT-EQ./030 - 315.E.3Curing of groutWCSLT/MSQ/STAT-EQ./030 - 315.FFinal tightening of boltsWCS---------6PACKED EQUIPMENTS1BEFORE INSTALLATION1.AIdentify the material, check thickness, dimensions, no. and angle of fingers of packing ringsWCS---------Signature:Name:Date :Prepared byChecked byApproved byReviewed & Accepted byL & TL&TL&TJACOBS2DURING INSTALLATION2.ADegrease and cleaning of packing materialWCS---------2.BCheck packing support plateWCS---------2.CCheck for stacked or dumped packing as per specifications.WCS---------2.DCheck for nestingWCS---------2.ECheck for packings are touching bed limiterWCS---------7INSPECTION & TEST DOCUMENTS1Review test and inspection documentsHPRWLT/MSQ/STAT-EQ./030 - 31HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBSNA - Not ApplicableDwg- DrawingRw - Review of contractor documentation WC - 100% inspection by contractorSpec - SpecificationStd - StandardSignature:Name:B MAJUMDARA K SRIVASTAVADate :Prepared byChecked byReviewed & Accepted byL & TL&TJACOBS

&RPage &P of &NPMC

Annexure-1LARSEN & TOUBRO LIMITEDITP No. - LT/MSQ/ITP/STAT.-EQPT./006MSQ UPGRADATION (EPCC-1) PROJECT PANIPATRev.- 00IOCL-PANIPAT11.08.2008INSPECTION AND TEST PLAN FOR STATIC EQUIPMENTANNEXURE-1OWNER : INDIAN OIL CORPORATION LIMITEDJOB NO: 18-3177PMC : JACOBS ENGINEERING INDIA (P) LTD.EPCC : L&TSl. No.Activity / Characteristics to be checkInspection ByType of RecordRemarksL&TJACOBSERECTION SCHEME FOR CRITICAL EQUIPMENTSApproved Rigging Procedure1Before Erection1.AChecking proper sequence for lifting of the equipmentWCRWAPPROVED CIVIL FORMAT1.BTo check weight of equipmentWCRW1.CTo check the center of gravityWCRW1.DTo check suspensition pointsWCRW1.ETo check maximum/minimum radius at which the lifting tackle will operateWCRW1.FTo check the max. load to be lifted including wt. Of slings, hook-block, lifting beams and equipment etc.WCRW1.GTo identify the safe crane with requisite capacityWCRWApproved Load Certificate2DURING ERECTION---------2.ATo check counterweight of crane and Boom lengthWCRWApproved Load Certificate2.BTo check slew limitation of craneWCRWApproved Load CertificateSignature:Name:Date :Prepared byChecked byApproved byReviewed & Accepted byL & TL&TL&TJACOBS2.CTo check ground conditions are adequate for supporting full/rigged crane and loadWCRWApproved Load Certificate2.DTo check the crane can be travelled in loaded conditionWCRWApproved Load Certificate2.ETo check clearances from overhead electric power cablesWCRW---------2.FTo check maintenance certificatesWCRW---------2.GTo check whether operators, riggers have received proper instructionsWCRW---------2.HTo verify safe load indicator on the crane is in working condtionWCW---------2.ITo check the provision of bracing of equipment as per Engg/ Manufacture's Requirement/ Approved drgsRWRWApproved Drawing2.JTo check the guys, shoring, bracing, interference with worksWCS---------7INSPECTION & TEST DOCUMENTS1Review test and inspection documentsHPRWLT/PNCP/AU/STAT-EQPT/020HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBSNA - Not ApplicableDwg- DrawingRw - Review of contractor documentation WC - 100% inspection by contractorSpec - SpecificationStd - StandardSignature:Name:Date :Prepared byChecked byApproved byReviewed & Accepted byL & TL&TL&TJACOBS

&RPage &P of &N

Sheet2

Sheet3