MINING SOLUTIONS

ITM IS A PREMIUM BRAND MANUFACTURER AND SERVICE PROVIDER OF TRACKED UNDERCARRIAGE PARTS AND COMPLETE UNDERCARRIAGE SOLUTIONS. Through many years of research, development and collaboration with global OEMs and by listening to client feedback on the performance of our products, we continue to keep industry moving with solutions that maximize productivity and that are now available to the aftermarket mining customers. Our worldwide network of manufacturing facilities, service centers,Product Support Specialists and our selected dealer partners are always at hand to assist your global operations locally by providing know-how in technical support and experience in field service operations.

ITM product range covers all the crawler machines types such as dozers, excavators and shovels across multiple manufacturers and applications, so that you can rely on us for the entire fleet range, in every location.

What also differentiates ITM is our dedicated team of over 1,300 professionals located around the world. With 40 experts in our Engineering Center, we develop innovative and customized solutions for the most challenging projects, whatever the application and wherever it is required. And with our After Sales team that’s there for you every step of your journey, we will continue to raise the bar and set the standard of excellence in the undercarriage industry.

FOR SUCCESSENGINEEREDTHIS IS HOW WE GET CLIENTS

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TRACKADVICE® FOR MAINTENANCE,TECHNICAL DATA AND STOCK OPTIMIZATION.

R&D FOR CUSTOMIZED ENGINEERING REQUESTS.

WARRANTY PACKAGES.

CERTIFIED SUPPLIER ISO 9001, ISO 14001, DEUTSCHE BAHN AND EN15.085.

GLOBAL COMPANY WITH LOCAL SERVICE AND STOCK.

COST / HOUR REDUCTION.

PRODUCTION & LOGISTICS SALES

ONE SUPPLIER FOR ALL YOUR FLEET RANGE.

DIRECT LINE WITH THE MANUFACTURER.

DEDICATED TEAM FOR CUSTOMER SUPPORT AND AFTER-SALES SERVICE.

RESEARCH & DEVELOPMENT PRODUCT SERVICE AFTER SALE

WHY CHOOSE ITM

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ITM IS AWORLD-WIDE BUSINESS

ITM | Service centers

WITH MORE THAN 60 YEARS OF EXCELLENCE, ITM IS SERVING MAJOR OEM MANUFACTURERS, MINES AND CONTRACTORS ALIKE.

Our references→ BHP Billiton→ Epiroc→ JCB→ John Deere→ Rio Tinto→ Sandvik→ Semirara→ Takraf→ Vale→ XCMG

Manufacturing facilities

SERVICE CENTERSGillette, WY, USAHolden, WV, USAParauapebas, Parà, BrazilAtibaia, São Paulo, BrazilFort Mc Murray, AB, CanadaPerth, WA, AustraliaYatala, QLD, Australia

INTERTRACTOR AMERICA CORP.Elkhorn, WI, USAWinston-Salem, NC, USA

ITM LATIN AMERICA LTDAAtibaia, São Paulo, Brazil

ITALTRACTOR ITM SPAValsamoggia (BO), Italy HQ Fanano (MO), Italy Ceprano (FR), Italy Potenza (PZ), Italy

TITAN INTERTRACTOR GMBHGevelsberg, Germany

ITM TRACK (TIANJIN) LTDTianjin, P.R. of China

ITM DOZCO (INDIA) PVT LTDVisakhapatnam, AP, India

PYRSA PIEZAS Y RODAJES S.A.Monreal del Campo (Teruel), Spain

Headquarters

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R&D

WHAT DRIVES THE ITM ENGINEERING ACTIVITIES ARE THE MINING CUSTOMERS NEEDS FOR CONTINUOUS IMPROVEMENTS IN TERMS OF MACHINE COST PER HOUR, PRODUCT PERFORMANCE AND SAFETY. Our products are a result of extensive research, new materials development and a wide variety of laboratory and field tests.

ITM Engineering designs new products by FE calculation, identifying critical areas for optimized geometry. All aftermarket parts are benchmarked to guarantee identical dynamic behavior and to identify improvement in critical portions.

The perfect chemical composition of the steel is chosen based on ITM productive technologies, the component geometry and mechanical properties identified through FE.

BENCH AND FIELD TESTS

DESIGN AND FEASIBILITY

PROTOTYPING AND LAB TESTS

SERIAL PRODUCTION

THE ITM DESIGN PROCESS

Based on the steel of choice, the feasibility of complex geometry is simulated with specific software. Type and areas for heat treatments are also selected based on the previous analysis.

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AFTER THE DESIGN PROCESS, ITM PILOT PRODUCTION IS TESTED IN LABORATORY AND IN THE FIELD.

R&D

EVERY ITM COMPONENT UNDERGOES A SERIES OF TESTS INCLUDING:→ Mold effectiveness→ Geometrical comparison between real piece

and 3D model → Heat treatment tests (massive and/or

induction) → Machining tests → Assembly tests → Strain gauge Analysis → Fatigue bench tests→ Field tests

ITM PROTOTYPING AND TEST VALIDATION

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PRODUCTION CAPABILITIES

A COMPLETE RANGE OF UNDERCARRIAGE SOLUTIONS FROM 4 TO 2,500 TONS.

FRAMES15K UNITS/YEAR

SHOES2.8M UNITS/YEAR

SPROCKETS200K UNITS/YEAR

CHAINS AND MONOBLOCS145K UNITS/YEAR

ROLLERS1M UNITS/YEAR

IDLERS170K UNITS/YEAR

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MINING DOZERS

MINING EXCAVATORS

6015B

6018 / RH90C

6030 / RH120E

6040 / RH170B

6050 / RH200

6060 / RH340B

7495 / 495HRII(electric rope shovel)

D8

D9

D10

D11

EX1200

EX1800

EX1900

EX2500 / 2600

EX3500 / EX3600

EX5500 / 5600

CATERPILLARCATERPILLAR HITACHI

PC1250

PC2000

PC3000

PC5500

KOMATSUD155

D275

D375

D475

KOMATSUR9100

R9150

R9250

R9350

R9400

LIEBHERR

LEGENDA: PPR VERSION AVAILABLE LEGENDA: PPR VERSION AVAILABLE FORGED COMING SOON OEM only

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DRILLING SPECIAL APPLICATIONS

APPLICATIONS→ CONVEYORS / APRON FEEDERS→ CRANES, BUCKET WHEEL EXCAVATORS→ DIAMOND DREDGERS, CRUSHERS→ MARINE / SUBSEA

PRODUCT RANGE→ EPIROC→ CATERPILLAR - TEREX - BUCYRUS→ SANDVIK→ TAMROCK→ REICHDRILL

CUSTOMERS→ THYSSENKRUPP, TAKRAF, SANDVIK → FAM, FLSMIDTH→ WIRTGEN, SENNEBOGEN→ DE BEERS

SPECIFICATIONS→ OPERATING WEIGHT: UP TO 2,500 t→ CHAIN PITCH: UP TO 440 mm

SPECIFICATIONS→ OPERATING WEIGHT: 14.5 t - 190 t→ CHAIN PITCH: 140 - 260.35 mm

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TRACK OPTIONS

DOZERS EXCAVATORS DRILLING

40 t class 50 t class 70 t class 110 t class 100 - 200 t classCATERPILLAR D8 D9 D10 D11

KOMATSU D155A - AX D275A - AX D375A - AX D475A PC1250/PC2000EPIROC PV 351

LIEBHERR PR-776 R9100/R9150HITACHI EX1900

TRAC

K CH

AIN

Rete

ntio

n Sy

stem

None

ITM PIN RETENTION System (IPR)

POSITIVE PIN RETENTION System (PPR)

Scallop Resistant Link

Extended Bushing Life (ITM Floating Bushing) Coming Soon

Heavy Duty Link

Advanced Heavy Duty System (featuring Taller Link, Bigger Pin, Larger Bushing). PPR Retention System

HD version only HD version only

TRAC

K SH

OE Shoe

Typ

e Standard

Extreme Service

Super Extreme Service

Hardfacing material layer (for Extreme Service and Super Extreme Service Shoes ONLY)

MUD Holes (Trapezoidal Design)

MUD Holes (Circular Design)

All Dozers’ Track Chains feature Advanced Seal Group (All-Weather) and Advanced Formula Lubricant (Synthetic)

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ITMSERVICE

FACT: UNDERCARRIAGE ACCOUNTS FOR MORE THAN 50% OF YOUR MACHINE OWNING AND OPERATING COSTS. Besides our premium undercarriage components, ITM offers a complete range of services designed to help you getting the most value out of your investments.

PRODUCT SUPPORT SPECIALISTSA global team of skilled professionals always at your hand.

SERVICE CENTERSOur service centers located all over the world feature a range of specialized machinery designed to carry out a broad range of undercarriage services. Our state of the art repair facilities combined with the expertise of our service team, ensures our customers undercarriage needs are met to the highest standards.

TRACKADVICE®

The cloud solution to help you staying on top of your maintenance and repair tasks.

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SERVICE CENTERS

MAINTENANCE & REPAIRFOR ALL YOUR COMPONENTS

ON-SITE SUPPORT BY OUR QUALIFIED PROFESSIONALS

STOCK DEPOSIT AND MANAGEMENT

→ Mid-life frame rebuild→ Links assembly / disassemlby→ Pin&Bushing Turn→ Joints test→ Track Shoes re-grousing

OUR SERVICES→ Idler resurfacing→ Leakage tests and oil refilling→ Wear inspections→ Washing / Painting→ Stock management

→ New material with high density of complex borides and vanadium carbides within the martensitic matrix provides the best performance in aggressive environments where impact and abrasive wear are critical.

→ The fine microstructure reduces the propagation of cracks and results in the superior impact performance.

→ Chromium-free and heat-treatable hard-facing layer.

Comparision of Overlay ThicknessesEQUIVALENT WEAR LIFETIME

ITM steel requires less material for a given wear life compared to CCO and Q&T plate. This results in increased performances for high-impact applications.

Thic

knes

s fo

r Eq

uiva

lent

Wea

r Li

fetim

e (m

m) 200

180

160

140

120

100

80

60

40

20

0ITM Steel

5,0

Q&T Plate

→18x Thickness Compared

to 8224

93,8

CCO

→3x Thickness Compared

to 8224

15,6

Mild Steel

175,0

→34x Thickness Compared

to 8224

TRACK SHOE REGROUSING WITH HARDFACING MATERIAL (AVAILABLE ON SELECTED MODELS)

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ITM PRODUCT SUPPORT SPECIALISTS (PSS) IS A GLOBAL TEAM OF CRAWLER MACHINES EXPERTS.Every year they inspect hundreds of units in the most diverse mining environments studying undercarriage wear patterns and on-field behavior.

Their extensive know-how ensures that our customers achieve the maximum cost effectiveness, keeping downtime to minimum.

This team of highly qualified professionals is at your hand for:→ Field assistance→ Product recommendations→ Wear monitoring and TrackAdvice® support→ Training in the field and in the classroom

PRODUCT SUPPORT SPECIALISTS

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OVERHAUL YOUR MAINTENANCE STRATEGY, NOT YOUR UNDERCARRIAGE.All parts of the undercarriage are designed and manufactured to work and wear as a system. As soon as one of the components starts to wear, it will eventually have some effect on the rest. Undercarriage wear cannot be eliminated but it can be controlled and cost-effectively managed. ITM TrackAdvice® is the cloud solution to help you staying on top of maintenance and repair tasks.

TRAINED INSPECTORS COLLECT THE DATA IN THE FIELD THROUGH ITM APP

DATA IS REVIEWED ON THE CLOUD PLATFORM AND UPDATED WITH MAINTENANCE RECOMMENDATIONS

CUSTOMERS USE THE RESULTS TO OPTIMIZE THEIR MAINTENANCE STRATEGY AND REDUCE COST/HOUR

CLOUD

PLAN

CONTROL & ANALYZE

SAVE

NEW SMARTPHONE APP

ADD VALUE TO YOUR OPERATIONS

→ New undercarriage maintenance scheduler tooptimize machine downtime

→ Part replacement forecast tool to drive theprocess, optimizing stock and purchasing

→ New site by site list of undercarriage tasks

→ Cost / Hour analysis to improve andcompare performances

→ Manage machine planned downtimereducing high urgency repairs and costs

→ Efficient stock management

→ Full cloud database always available in the field→ Part replacement, edit and add recommendations in the field→ Multiple measurement methods→ Visual evaluation→ New simplified app user interface→ Previous inspections graph and guidance images to minimize measurement error→ Previous part wear rate and value shown

→ One solution to manage all makes andmodels (more than 300 machine modelsavailable)

→ Updated database with more than 3500measurement methods and wear limits

→ Accurate measurement of allundercarriage components

→ Average component life performance ingiven jobsite conditions

→ Comparative component life performanceacross different brand

→ Track sag monitoring

WHY USETrackAdvice®?TrackAdvice®

SOLUTION OVERVIEW

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www.group-itm.com | www.titan-intl.com

Titan InternationalQuincy, IL, USABryan, OH, USADes Moines, IA, USAFreeport, IL, USASaltville, VA, USA

Titan Tire Corporation Union City, TN, USA

Titan Pneus do Brasil LtdaSão Paulo, Brazil

Voltyre-Prom Volgograd, Russia

Titan Mining Services (TMS)SWTSaskatoon, SK, Canada

Titan Mining Services (TMS)Titan Australia Pty LtdEmerald, QLD, AustraliaKalgoorlie, WA, AustraliaKarratha, WA, AustraliaMildura, VIC, AustraliaMuswellbrook, NSW, AustraliaPerth, WA, AustraliaPort Hedland, WA, AustraliaSydney, NSW, AustraliaWhyala, SA, AustraliaYatala, QLD, Australia

Titan Mining Services (TMS)PT Titan Wheels IndonesiaJakarta, Indonesia

Titan Mining Services (TMS)Titan Wheels South Africa (Pty) LtdNuffi eld, Springs, SA

Titan Mining Services (TMS)Aros del Pacifi co S.A.C.Lima, Peru

Titan Mining Services (TMS)Aros del Pacifi co S.A.Santiago, ChileIquique, Chile

Titan Steel Wheels LtdKidderminster, UK

Titan Distribution (UK) LtdSt. Helens, UK

Titan Italia SpAValsamoggia (BO), ItalyFinale Emilia (MO), ItalyJesi (AN), Italy

Titan France SASFlers, France

Titan Asia A.S.Aydin, Turkey

Wheels India LtdTamilnadu, India (Minority Share)

Italtractor ITM SpAValsamoggia (BO), Italy HQFanano (MO), ItalyCeprano (FR), ItalyPotenza, Italy

ITM AfricaJohannesburg, South Africa

Titan Intertractor GmbHGevelsberg, Germany

Pyrsa Piezas y Rodajes S.A.Monreal del Campo (Teruel), Spain

Intertractor America Corp.Elkhorn, WI, USAWinston-Salem, NC, USAGillette, WY, USAHolden, WV, USA

ITM Latin America LtdaAtibaia, São Paulo, BrazilParauapebas, Pará, Brazil

ITM Track (Tianjin) LtdTianjin, P.R. of China

Titan ITM (Tianjin) Co. LtdWDA Tianjin, P.R. of China

ITM Mining Pty Ltd Welshpool, WA, Australia Yatala, QLD, Australia

ITM Dozco (India) Pvt LtdVisakhapatnam, AP, India

CT 7.2 MS_01E/2021