Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus...

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Cod. G19503020 2009-03 SICKLE BAR MOWER OPERATOR’S MANUAL - PARTS BOOK FBR Plus MASCHIO GASPARDO S.p.A.

Transcript of Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus...

Page 1: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Cod. G19503020 2009-03

SICKLE BAR MOWEROPERATOR’S MANUAL - PARTS BOOK

FBR Plus

MASCHIO GASPARDO S.p.A.

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2 cod. G19503020m

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TABLE OF CONTENTS

3cod. G19503020 m

DescriptionDescription of the sickle bar mower ................5Assembly drawing ..............................................6

Technical specificationTechnical specification .......................................7Handling .............................................................. 7

Safety lablesSafety-Alert lables ............................................. 8Identification machine ........................................ 8Machine safety labels ........................................ 8

Machine safety lables and positionMachine safety lables and position ................ 9

Preparing the tractorPreparing the tractor .....................................10Parking instruction ........................................ 10Stay clear of rotating drivelines ....................10

InstallingInstalling sickle bar mower on tractor ..........10PTO shaft adaptation ....................................12Stability of sickle bar and tractor duringtransport ........................................................ 13Parking instruction ........................................ 14Stay clear of rotating drivelines ....................14

RemovingRemoving sickle bar mower ........................ 15

OperatingOperate safetly ............................................. 16Wear appropriate clothing ............................17Stay clear of rotating drivelines ....................17

Operating - Mechanical Lifting SystemUse of Mechanical lifting system ................ 18Adapting the sickle bar mower ....................18Adjustment ..................................................... 18Mowing ...........................................................20

Operating - Hydraulic Lifting SystemUse of Hydraulic lifting system ....................22Adapting the sickle bar mower ....................24Adjustment ..................................................... 25Using the lifting device ................................. 26Operation of lifting device ............................ 26Mowing on flat ground .................................. 27Mowing on slopes ......................................... 28

Operating - Quick CouplerQuick Coupler ............................................... 29Removing sickle bar mower with

Quick Coupler ............................................... 29

OperatingHow to choose between sickle bars ........... 30

Service Machine SafelyPractice safe maintenance........................... 31Wear appropriate clothing ........................... 31Stay clear of rotating drivelines ................... 31Maintenance .................................................. 31Hazard bar ..................................................... 32

ServiceLubrification ....................................................33Routine maintenance ....................................33Every 2 work hours ....................................... 33Every 8 work hours ....................................... 33Every 50 work hours ..................................... 33Periodically (6 months) ................................33After each mowing ........................................ 33Cleaning and oiling the sickle bar ...............34Each start of season .................................... 34Storage .......................................................... 35Extra maintenance ........................................ 36Replacement of section-holding bar ........... 36Replacement of sections ............................. 36Replacement of bar holding removable tooth . 37Replacement of removable tooth ................ 37Replacement of belts ................................... 37Replacement of pulleys ................................ 37

Transport on roadTransport on road ..........................................38

Demolition and disposalDemolition and disposal .............................. 39

AssemblyAssembly ....................................................... 40

Spare partsSpare parts .................................................... 49

WarrantyWarranty ......................................................... 64Warranty for replacement parts ................... 65

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4 cod. G19503020m

TO THE DEALER:Assembly and proper installation of this product is the responsibility of the MASCHIO GASPARDO dealer.Read manual instruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in theOperator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration, located on the MASCHIO GASPARDO website. Warrantyclaims will be denied if the Warranty Registration has not been completed.

TO THE OWNER:Read this manual before operating your frontier equipment. The information presented will prepare you to do abetter and a safer job. Keep this manual handy for ready reference. Require all operators to read this manualcarefully and become acquainted with all the adjustment and operating procedures before attempting to ope-rate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully enginereed and manufactured to provide dependableand satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit asspecified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized MASCHIO GASPARDO dealer has trained mechanics, genuine MASCHIOGASPARDO service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine MASCHIO GASPARDO service parts. Substitute parts will void the warranty and may notmeet standards required for safe and satisfactory operation. Record the model number and serial number ofyour equipment in the spaces provided:

Model: _________________________________ Date of Purchase _____________________________

Serial Number: (see Safety Decal section for location) _______________________________________

Provide this information to your dealer to obtain correct repair parts.

Throghout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage toequipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-AlertSymbol, (a triangle with an esclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Simbol indicates a hazard and meansATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided,will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided,could result in death or serious injury, and includes hazardsthat are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided,may result in minor or moderate injury.

Indicates that a failure to observe can cause damage toequipment.

Indicates helpful information.

WARNING

CAUTION

IMPORTANT

NOTE

DANGER.

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DESCRIPTION

5cod. G19503020 m

Description of the sickle bar mower

This agricultural implement can only operate by means of acardan shaft applied to the pto of an agricultural tractorequipped with lift and universal three-point hitch. Since it ismovable, the mowing machine can be easily mounted ontractors with different gauges or on tracked vehicles (Fig.1). The two-motion tooth-blade system used in mowingmachines, makes possible a scissors cut which leads to ahigt speed operation on a any crop. The original tooth-blademotion guarantees a sharp and clean cut on any type ofgrass, be it damp or flattened. It is thanks to the totalabsence of soil which this mowing system does not raise,sharp because the stems are not frayed. The sickle bar mayalso be used with the cutting arm tilted for working on canals,ditches and embankments (Fig. 2 and 3).

ATTENTIONThe sickle bar is suitable only for the usesindicated. Any other use different from thatdescribed in these instructions could causedamage to the machine and represent a serioushazard for the user.

It is therefore advisable to strictly comply with the followinginstructions in order to prevent faults which could jeopardizethe correct and long-lasting operation of the implement.Compliance with the instructions in this handbook is alsoimportant since the Manufacturer declines all and everyresponsibility for damage to persons or propertycaused by negligence and failure to comply with theseinstructions.The Manufacturer shall, however, remain at the customers’disposal for immediate and thorough assistance togetherwith anything else that may be required in order to ensurethe correct operation and maximum efficiency of theimplement.The Manufacturer reserves the right to make anymodifications and improvements to the implement as maybe considered opportune, without being obliged toimmediately inform the user.

Fig. 1

Fig. 3

Fig. 2

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DESCRIPTION

6 cod. G19503020m

Assembly drawing

1 External shoe;2 Mowing guide;3 Cutting arm;4 Upper 3rd point hitches;5 Gauge varying articulation;6 Chassis;7 Tirant;8 Lower 3rd point hitches;9 Hazard bar;10 Support;11 Identification label;12 Cover;13 Protective casing for connecting-rod systems;14 Support;15 Hinge (pivot point);16 Blade guard;17 PTO;18 Lift link adjuster chain;19 Hoisting arm.

1

6

8

11

14

9

Fig. 4

13

16

15

17

2

3

4

5

1012

7

19

13

18

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TECHNICAL SPECIFICATIONS

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HandlingDuring handling operations, use suitable personalprotection devices:

L

If the machine is handled, it must be lifted by hooking (Fig.5) onto the appropriate holes with a suitable winch or craneof sufficient capacity. Because of the danger involved, thisoperation should be carried out by trained and responsiblepersonnel. The mass of the machine is on the identificationlabel (11, Fig. 4).Stretch the rope to keep the machine level.The lifting points can be detected by finding the symbol (8page 9).During handling operations make sure the implement hasthe required safety devices and guards.

Model

Belts1.75 68.9 25 - 50 507

B-93540 110.7 dB 91.7 dB

2.35 92.5 543

TractorHP

min. - max.

25 - 50

Workspeedmiles/h

Work/widthinches

L

Weightlbs.

SideDrive

PTOInputspeed

Hitch Acoustic power level uttered bay machine

(Weighed A) LWA

Continuous equivalent acoustic radiation pressure level (Weighed A) in the "worker's position" LpA

12

16

Toothnumber

24

32

2.05 80.7 52525 - 50 14 28

Sectionsnumber

6.2 7.5

FBR Plus

Fig. 5

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SAFETY LABLES

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Safety-alert lablesRead and recognize safety information.Be alert to the potential for personal injury when you see this safety-alert lables.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with a safetysymbols. DANGER identifies the most serious hazards. In this manual, the word CAUTION and thissymbol call attention to safety messages.

Identification machineIdentification label ................................................................................

Machine safety labels

1) CAUTION: AVOID INJURY• Read Operator’s Manual• Ballast power unit per operator’s manual• Know location and function of controls• Keep all shields in place• Stay clear of power driven parts• Never carry riders• Keep people and pets a safe distance away from machineBEFORE DISMOUNTING OR SERVICING• Shut off engine and remove key• Lock brake for park• Lower or block up machine

2) CAUTION1 Keep all shields in place.2 Disengage and shut off all engine and/or motor power before servicing or unclogging machine.3 Keep hands, feet and clothing away from power-driven parts.

3) DANGER: CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN:1° PINCH OR CRUSH OR FALL2° WHICH MAY CAUSE INJURY OR DEATH.

4) DANGEREntanglement in rotating driveline can cause serious injury or death.Keep all shields in place.Avoid contact with rotating parts.

5) DANGER: KEEP AWAY - SHARP BLADES• Do not put hands or feet near the cutterbar. Blade contact can result in serious injury.• Stay away until all motion has stopped and the mower is securely blocked up.• Keep fingers clear of cutterbar when folding cutterbar for transport.

6) CAUTIONOperate only with 540 rpm PTO

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MACHINE SAFETY LABELS AND POSITION

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E n t a n g l e m e n t i n r o t a t i n g driveline can cause serious injury or death.��Keep all shields in place.

Avoid contact with rotating parts.

4

CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN �

PINCH OR CRUSH OR FALL - �WHICH MAY CAUSE INJURY OR DEATH.

3

1.�Keep all shields in place.

2.�Disengage and shut off all engine �����and/or motor power before �����servicing or unclogging machine.�

3.�Keep hands, feet and clothing �����away from power-driven parts.

2

KEEP AWAYSHARP BLADES

-�Do not put hands or feet near the cutterbar. �����Blade contact can result in serious injury.�-�Stay away until all motion has stopped and ���the mower is securely blocked up.-�Keep fingers clear of cutterbar when folding ���cutterbar for transport.

5

6

8

9

1

7) High noise level. Use adequate acoustic protection.8) Coupling point for lifting.9) Greasing point.

7

9

5

8

Operate only with 540 rpm PTO

1 2 3 4

34

6

7

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PREPARING THE TRACTOR

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Installing sickle bar on tactorThe sickle bar can be hitched to I, II or quick coupler categorytractor equipped with a universal three-point coupling.

DANGERApplication of any implement to a tractor is avery dangerous operation and must only becarried out with the utmost care in compliancewith the instructions.

The correct tractor/sickle bar position is established by settingthe implement at such a distance from the tractor that theuniversal coupling remains 2-4 inches from its maximum closingposition. Now proceed in the following way:

1.Back tractor into position and align draft links (A, Fig. 6) withdraft link brackets on sickle bar.

Preparing the tractor

CAUTION: Avoid injury. Proper ballastings is required for safe operation of your sickle bar mower

IMPORTANT: Refer to the tractor operator manual for proper ballasting information and tire inflation

• A 540 rpm PTO• Refer to the tractor operator manual for correct ballasting and tire pressure, depending on installed equipment.

Parking instruction• Stop vehicle on a lever surface, not on a slope.• Disengage PTO.• Engage the park brake.• STOP the engine.• Remove the key.• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injuryor death:

• Wear close fitting clothing.• STOP the engine and be sure PTO driveline is stopped

before getting near it.

A

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

2.Connect the upper third-point and correctly regulate bymeans of the adjuster (B, Fig. 7). Place plate (C, Fig. 7) atthe left side of the hicht integral with the same pin. Lockin place with the snap-in split pins (D, Fig. 8).

Fig. 6

E

FC

B

Fig. 7

I

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INSTALLING

11cod. G19503020 m

3. Hook the oscillating arms of the tractor to pins (E and F,Fig. 7). The hoisting arm (H, Fig. 8) must be fixedunderneath the tractor arm. Lock in place with the snap-insplit pins (G Fig. 8)

4. Lock the lift links using the relative chains (I, Fig. 7) andcouplings parallel to the tractor. This operation must becarried out to prevent the machine from moving in ahorizzontal direction.

5. Install PTO shaft to tractor (Fig. 9).

IMPORTANT: Sickle bar mower MUST BE level front to rear.

Make sure PTO shaft is locked on the tractor PTO prior toengagement (L). Check that the guard (M) is free to turnand fix it with the relative latch (M1).

6. Remove the guard over the cutters (16, Fig. 4) andremove the tirant (7, Fig.4).

7. Lift-up sickle bar.

8. Remove spring locking pin (N, Fig. 10) from parking stand.

9. Remove support (O and P, Fig. 10) and remount them,upside-down in their seat .

10. Fasten with spring locking pin (N, Fig. 10).

ML

D

Fig. 9

G

Fig. 8

H

M1

O

P

N

Fig. 10

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INSTALLING

12 cod. G19503020m

min. 6 inches

min. 137/64 inches

Max

Min

PTO shaft adaptationThe PTO shaft, supplied with the machine, is of standardlength. Therefore it might be necessary to adapt the PTOshaft. In that case, before doing anything, consult theManufacturer for the eventual adaptation.

• The equipment installed can only be controlled by meansof the PTO shaft complete with the necessary overloadsafety (i.e. clutch) devices and guards fastened with theappropriate chain.

• Only the PTO shaft supplied by the Manufacturer must beused.

• The engine must not be running when installing andremoving the PTO shaft.

• Care must be taken regarding the safety and correctassembly of the PTO shaft.

• Use the chain provided to stop the PTO shaft from rotating.• Always check carefully that the PTO shaft guard is always

in position, both during transportation and operation.• Frequently and set intervals check the PTO shaft guard, it

must always be in excellent condition.• Before engaging the PTO, check that the set rpm

corresponds to that indicated by the sticker on theequipment.

• Before inserting the PTO, make sure that there are nopeople or animals nearby and that the rpm selectedcorresponds to that permitted. Never exceed the maximumadmissible speed.

• Watch out for the rotating universal joint.• Do not insert the PTO with the engine off or synchronized

with the wheels.• Always disconnect the PTO when the cardan shaft is at too wide an angle (never more than 10°,Fig.

12) and when it is not being used.• Only clean and grease the PTO shaft when the power take-off is disconnected, the engine is off, the

hand brake pulled and the key removed.• When not in use, place the PTO shaft on the support provided for it.• After having dismantled the PTO, place the protective cover on the PTO shaft (S, Fig. 13).

ATTENTIONComply with the manufacturer's instructions whentransporting the mowing machine.

CAUTION• When the PTO shaft is fully extended, the two tubes

must overlap by at least 6 inches (Q Fig. 11). Whenfully inserted, the minimum play must be 137/64inches (R Fig.11).

• If the implement is used on another tractor, alwayscheck the above and that the guards copletelycover the rotating parts of the PTO shaft.

S

Fig. 13

Fig. 12

Fig. 11

Q

R

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INSTALLING

13cod. G19503020 m

Stability of sickle bar mower and tractor during transport

When a sickle bar is coupled to a tractor, so becoming an integral part of it for the purposes of roadtravel, the stability of the sickle bar-tractor complex may change and cause driving or operating difficulties(rearing up or side-slipping of the tractor). The condition of equilibrium can be restored by placing asufficient number of ballasts on the front of the tractor so that the weights on the two tractor axles aredistributed sufficiently evenly. To work in safety the instructions given in the highway code should befollowed; these prescribe that at least 20% of the weight of the tractor alone should be borne by the frontaxle and that the weight on the arms of the hoist should not be more than 30% of the weight of the tractoritself. These factors are summarized in the following formulas:

Z > (M x s)-(0.2 x T x i)(d+i)

The amount of ballast that should be applied according to the formula is the minimum required for circulationon the road. If for reasons of tractor performance or to improve the set-up of the sickle bar during operationit is thought necessary to raise these values, please refer to the registration document of the tractor tocheck its limits. When the formula for calculating the ballast gives a negative result it will not be necessaryto add any weight. In any case, as long as the limits of thetractor are respected, a suitable quantity of weights may beapplied in order to ensure greater stability during travel. Thesymbols have the following meanings:

M KgMass weighing on arms off hoist with full load

(Technical data table)

T Kg Mass of tractor

Z Kg Total mass of ballast

i mTractor wheelbase, that is, the horizontal

distance between the tractor axles

d mHorizontal distance between the centre of gravity

of the ballast and the front axle of the tractor

s mHorizontal distance between the centre of gravity ofthe operating machine and the back axle of the tractor

169/64

inches

Fig. 14

(please see Fig. 14 for reference):

Page 14: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

INSTALLING

14 cod. G19503020m

Parking instructions• Stop vehicle on a level surface, not on a slope.• Disengage PTO.• Engage the park brake.• STOP the engine.• Remove the key.• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injury or death:• Wear close fitting clothing.• STOP the engine and be sure PTO driveline is stopped before getting near it.

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REMOVING

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Removing sickle bar mower

The sickle bar must be set-up on flat and compact ground,supported by the relative supports (A and B, Fig. 15).

1. Raise sickle bar.2. Put parking stand (A and B, Fig. 15) in the DOWN

position: install spring locking pin in order to secureparking stand (C, Fig. 15).

3. Lower sickle bar to the ground.

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

4. Unhook the PTO schaft (, Fig. 16) from the tractor andput in on the special hook.

5. Remove quik-lock pin (D, Fig. 17) and pin (E, Fig. 17)from center link (F, Fig. 17).

NOTE: Put quik-lock pins and pins back into bracketson sickle bar for storage.

6. Remove draft links (J, Fig. 17) from draft link brackets (G,Fig. 17) by removing quiklock pins (H, Fig. 17) and pins(I, Fig. 17).

NOTE: Put quik-lock pins and pins back into bracketson sickle bar for storage.

7. Drive tractor forward slowly.

H

D

E

I

F

J

G

Fig. 16

Fig. 17

B

AC

Fig. 15

Page 16: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

OPERATING

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Operate safetly

Carefully read all the instructions before using the machine; if in doubt, contact thetechnicians of the Manufacturer’s dealer. The manufacturer declines all responsibility for thenon-observance of the safety and accident prevention regulations described below.

General norms1) Pay close attention to the danger signs in this manual and on the sickle bar.2) The labels with the instructions attached to the machine give abbreviated advice for avoiding accidents.3) Carefully observe, with the help of the instructions, the safety and accident prevention regulations.4) Avoid touching moving parts in any way whatsoever.5) Any work on and adjustment to the machine must always be done with the engine switched off and

the tractor blocked.6) People or animals must not, under any circumstances, be transported on the equipment.7) It is strictly prohibited to drive the tractor, or allow it to be driven or with the equipment attached by

persons not in possession of a driver’s license, an expert or in poor conditions of health.8) Before starting the tractor and the equipment, check that all safety devices for transport and use are

in perfect working order.9) Before starting up the equipment, check the area surrounding the machine to ensure that there are

no people, especially children or pets, nearby, and ensure that you have excellent visibility.10)Use suitable clothing. Avoid loose clothing or garments with parts that could in any way get caught in

the rotating or moving parts of the machine.11) Before starting work, familiarize yourself with the control devices and their functions.12)Only start working with the equipment if all the protective devices are in perfect condition, installed

and in the safe position.13)It is absolutely prohibited to stand within the machine’s radius of action where there are moving

parts.14)It is absolutely forbidden to use the equipment without the guards.15)Before leaving the tractor, lower the implement coupled to the lift unit, stop the engine, engage the

hand brake, remove the ignition key from the control panel, cover the cutters and outer skid with therelative guards. Raise the mowing bar (transport protection) according with the instructions given inthis handbook.

16)The driver’s seat must never be left when the tractor engine is running.17)Before operating the mowing machine, check that the support struts (A and B, Fig. 15 page 15) have

been removed from underneath the implement. Make sure that the sickle bar has been correctlymounted and adjusted. Check that the machine is in perfect order and that all components subject towear and deterioration are efficient.

18)Before releasing the equipment from the third point attachment, put the hoist command lever into thelocked position and lower the support feet.

19)Only operate during daylight or with proper artificial light.20)All operations must be carried out by expert personnel, equipped with protective gloves, in a clean

and dust-free environment.21)Do not climb onto the machine while it is running, even if it is stationary.22)Before approaching the mowing bar, disengage the pto, switch off the tractor, engage the parking

brake and check that the cutters are at a complete standstill.23)The coupled implement may only be controlled through the PTO shaft complete with the necessary

safety devices for overloads and with the guards fixed with the relative latch.24)During maintenance and work operations, make sure that no other person goes near the tractor and

the implement and accidentally works the controls with the risk of causing injury to persons anddamage to property.

25)As a precaution, always set adeguate supports under the implement during assembly, servicing,cleaning or assembly work with the mowing bar raised.

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OPERATING

17cod. G19503020 m

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injury or death:• Wear close fitting clothing• Stop the engine and be sure PTO shaft is stopped before getting near it.

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

26)DO NOT wear radio or music headphones while operating the machine. Safe operation requiresyour full attention.

27)DO NOT operate the tractor and sickle bar when you are tired or ill.

Tractor hitch1) Hook the equipment to a suitable, sufficiently-powered tractor by means of the appropriate device

(lifter), in conformity with applicable standards.2) The class of the equipment attachment pins must be the

same as that of the lifter attachment.3) Take care when working within the range of the lifting

arms as this is a very dangerous area.4) Be very careful when hooking and unhooking the

equipment.

5) It is absolutely forbidden to stand betweenthe tractor and linkage for acting the liftingcontrols from the outside (Fig. 18).

6) It is absolutely forbidden to stand in the space betweenthe tractor and the equipment (Fig. 18) with the enginerunning.

7) The attaching of additional equipment onto the tractorbrings about a different distribution of weight on the axles.Check the compatibility of the tractor performance with the weight that the mower transfers onto thethree-point linkage. If in doubt consult the tractor Manufacturer.

8) Comply with the maximum admissible weight for the axle, the total mobile weight, transport regulationsand the highway code.

Wear appropriate clothing• Wear close fitting clothing and safely equipment appropriate for the job.• Loud noise can cause impairment or loss of hearing, wear a suitable

protective device such as earplugs.

12345678901231234567890123123456789012312345678901231234567890123123456789012312345678901231234567890123123456789012312345678901231234567890123123456789012312345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567

Fig. 18

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OPERATING - MECHANICAL LIFTING SYSTEM

18 cod. G19503020mFig. 23

Use of MECHANICAL lifting system (Fig. 19)

Adapting the sickle bar mowerTo ensure optium use, the sickle bar must completelyproject from the tractor (Fig. 20); three situations areshown in the Figure 21:1) hitching to a tractor normally used for mowing jobs;2) hitching to a large tractor;3) hitching to a small tractor or to certain types of tracked

vehicle.

(1) (2) (3)

Fig. 20 Fig. 21

AdjustmentBefore starting a mowing session, adjust the machine so that the best working setup is obtained.Correct machine setup guarantees excellent mowing, allows for the best machine-tractor performanceand remarkably reduces wear of the cutting blades.

• Remove safety hook (D, Fig. 22), required only for transportation, and fit it back in the slot positionedabove the chassis.

• Fit the sickle bar by adjusting the tractor tie-rods so that, when the sickle bar attachment is fitted to thethree points on the tractor, the external tip of the cutting arm is approximately 2 inches. foward withrespect to the arm base (Fig. 23).

Fig. 19

D

EFig. 22

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OPERATING - MECHANICAL LIFTING SYSTEM

19cod. G19503020 m

• Connect one end of the chain (F, Fig. 24) to themower using the supplied pin and the other end toa stationary point on the tractor. Adjust the heightof the mower to the ground (19.6 to 21.7 inches,Fig. 24) by moving the rings of the chain (F, Fig.24) in the hole on the plate (G, Fig. 24).When the lifter is lowered, this precaution willconstantly hold the mower at the same height fromground level. Also, check that the inner skid is stilltouching the ground and adjust the spring (K, Fig.24) if necessary.

• Adjusting the hoisting chain (H, Fig. 25) so that during mowingthe hoisting arm (I, Fig. 25) is free to move up and down; in thisway, the cutting arm can follow any unevenness of the ground.So that the mower will work well, we advise you tofix the chain (H Fig. 25) to the lifting arm (I Fig. 25) atthe level of the 7th or 8th link of the chain.

• Adjust the heigt of the cutting arm from the ground withchain (J, Fig. 26). Lower the mower; when the external tipof the arm touches the ground, the inner shoe must remainapproximately 10 cm. above ground level (Fig. 26). Adjustby moving the chain links.

So that the mower will work well, we advise you to fix thechain (J, Fig. 25-26) to the equalizer (L, Fig. 25-26), leavingthe last links of the chain free.

• Adjust inclination of the cutting arm teeth using tie rod (M,Fig. 27).

• Adjust the cutting height (Fig. 28) by moving the mowingbar on the holes of the inner mowing bar support (N), and,turning the nut of the outer mowing bar support (M), bringit level with the ground.

Min. 1,2 inchesMax. 2,7 inches

O

Fig. 28

Fig. 26

Fig. 25

H

I

7°/8°

L

MFig. 27

19.6

÷ 2

1.7

inch

es

F

Fig. 24G

K

J

N

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OPERATING - MECHANICAL LIFTING SYSTEM

20 cod. G19503020m

Mowing

• Remove the supports (P and Q, Fig. 29) and remount them,upside-down in their seat . Install spring locking pin in orderto secure parking stand (R).

TU

• Remove tie rod (S, Fig. 30) from the cutting arm.• The sickle bar is fitted with a safety device for protection

against obstacles. If this device is tripped by impact with anobstacle, stop the tractor without raising the cutting arm.Check that the cardan shaft has not become seperated, ifso, reassemble it. Position the safety tie rod parallel tothe ground, and reverse the tractor until the safety tierod hooks up again. If the tie rod releases easly, adjustspring (T, Fig. 31) using nut (U, Fig. 31) which should betightened half turn at a time.

For successful mowing and to avoid jamming, we advise youto:• Set and maintain the power take-off at a constant rate

of 540 rpm to ensure correct blade frequency;• compatibly with the soil conditions and the type of grass,

maintain a steady work speed: no slower than 5 mph to favorthe discharging of the mown grass and no faster than 6.2mph to avoid breaking or damaging the machine's structure.

• if the grass is tangled or flattened, keep the cutting bar grazingthe ground.

Fig. 31

Fig. 30

Q

P

R

Fig. 29

S

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OPERATING - MECHANICAL LIFTING SYSTEM

21cod. G19503020 m

ATTENTIONIf the blades becomes jammed, it is advisable to operate carefully wearing suitable personal protection.All the maintenance, adjustments and work preparation operations, must be carried out with the tractor strictlyswitched off and properly stationary, with the ignition key turned off and the sickle bar on the ground.

CAUTION• Always raise the implement in order to reverse or change direction.• The cutting arm should not be raised abruptly in order to avoid damaging the cutting blades.• Power take-off must not exceed 540 r.p.m.• Never run the engine at maximum power while mowing.• In order to prevent breakages or damage, the speed of the tractor must never exceed 6.2 mph when the

implement is working.

DANGERThe mowing machine has sharp cutting blades. Always make sure that there are no persons, domesticanimals, electrical cables, pipes and so forth, within the field of action of the implement.

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OPERATING - HYDRAULIC LIFTING SYSTEM

22 cod. G19503020m

Use of HYDRAULIC lifting system (Fig. 32)

To install the hydraulic lifting kit of themower, on versions with mechanical lif-ting, it is necessary to remove someparts of the equipment. Some piecesto be detached from the equipmentare indicated on page 23 (ref. 1).Install the Kit following theinstructions given on page 23(ref. 2 to 11).

Fig. 32

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OPERATING - HYDRAULIC LIFTING SYSTEM

23cod. G19503020 m

3

6 8

M16 x 70

M8 x 25

1 2

4

M12 x 45

5 M8 x 25

7

9 1110

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OPERATING - HYDRAULIC LIFTING SYSTEM

24 cod. G19503020m

Adapting the sickle bar mower

To ensure optium use, the sickle bar must completely projectfrom the tractor (Fig. 33); three situations are shown in theFigure 34:

1) hitching to a tractor normally used for mowing jobs;2) hitching to a large tractor;3) hitching to a small tractor or to certain types of tracked

vehicle.

(1) (2) (3)

Fig. 34

Fig. 35

Fig. 36

C

B A

A1 A2 A3

C1C2 C3

B

Fig. 33

When the frame joint is moved (A, Fig. 35), the position ofthe stop bushing (C, Fig. 35) of the cylinder linkage mustconsequently be changed, according to the cases shown infigures 35 and 36.

Connections between frame joint andstop bushing for the movement of themowing bar.

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OPERATING - HYDRAULIC LIFTING SYSTEM

25cod. G19503020 m

M

Fig. 38

Fig. 40

Fig. 41

Adjustment

Before starting a mowing session, adjust the machine sothat the best working setup is obtained. Correct machinesetup guarantees excellent mowing, allows for the bestmachine-tractor performance and remarkably reduces wearof the cutting blades.

• Remove safety hook (D, Fig. 37), required only fortransportation, and fit it back in the slot positioned abovethe chassis.

• Fit the sickle bar by adjusting the tractor tie-rods so that,when the sickle bar attachment is fitted to the three pointson the tractor, the external tip of the cutting arm isapproximately 2 inches. foward with respect to the armbase (Fig. 38).

• Connect one end of the chain (F, Fig. 39) to the mowerusing the supplied pin and the other end to a stationarypoint on the tractor. Adjust the height of the mower to theground (19.6 to 21.7 inches, Fig. 39) by moving the ringsof the chain (F, Fig. 39) in the hole on the plate (G, Fig. 39).When the lifter is lowered, this precaution will constantlyhold the mower at the same height from ground level. Also,check that the inner skid is still touching the ground andadjust the spring (K, Fig. 39) if necessary.

• Adjust inclination of the cutting arm teeth using tie rod (M,Fig. 40).

• Adjust the cutting height (Fig. 41) by moving the mowingbar on the holes of the inner mowing bar support (N), and,turning the nut of the outer mowing bar support (O), bringit level with the ground.

D

EFig. 37

Fig. 39

19.6

÷ 2

1.7

inch

es

FGK

Min. 1,2 inchesMax. 2,7 inches

ON

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OPERATING - HYDRAULIC LIFTING SYSTEM

26 cod. G19503020m

Using the lifting device

Once you have positioned the equipment, prepareit for mowing:• release the blade tie rod;• remove the support prop;• remove the blade protection.

Operation of lifting device

Put the rope (S, Fig. 42) for releasing the bracket(T, Fig. 42) inside the tractor cabin.

Climb into the tractor and operate the hydraulicdistributor to lower the blade (Fig. 43) into themowing position.

CAUTION: While working regularlycheck that the bracket (T) is stillresting along the cylinder rod (Fig.44).

Fig. 42

Fig. 43

Fig. 44

S

T

T

T

Fig. 45

S

Raising of the cutter bar for road transport

• Fit the guards over the cutters and outer skid (C,Fig. 60).

• From the tractor, pull the rope (S, Fig. 45) todisable the bracket (T, Fig. 45) and operate thehydraulic distributor to fully raise the cutter bar.

• Sicure it with the hooking tie rod.

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OPERATING - HYDRAULIC LIFTING SYSTEM

27cod. G19503020 m

Mowing on flat ground(or ground with small depressions)

For mowing operations on level ground, couple thelever mechanisms (V and Z, Fig. 46) in position (X,Fig. 46).Lastly insert the lifting device as described in theprevious paragraph.

With the rapid lifting device engaged, the bar (U,Fig. 47) has a negative inclination of -15° withrespect to the horizontal plane during mowing, anda positive inclination that varies according to thelie of the land.This system has been devised for mowing quicklyand safely on flat ground or ground with smalldepressions.

The operation of the lifting device up to the stop ofthe bracket on the cylinder (T, Fig. 48) allows theequipment to be raised by approx. 12.5 inches fromthe ground and, at the same time, an inclination ofthe blade (U, Fig. 48) of + 25°, so that the end offield maneuvers can be carried out.

25°

19.6

÷ 2

1.7

inch

es

12.5

inch

es

U

-15°

19.6

÷ 2

1.7

inch

es

Z

X

V

U

Fig. 48

T

Fig. 46

Fig. 47

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OPERATING - HYDRAULIC LIFTING SYSTEM

28 cod. G19503020m

Mowing on slopes

Figure 49 show type of mowing on sloping ground(banks, canals, etc.).

CAUTION: For mowing on surfacesthat are not parallel to the tractor plane,we recommend removing themoving guide from the outer mowingbar support.To mount pulling of Figure 50 in orderto improve the excursion and use ofthe sickle bar.

Only for mowing on sloping ground, it is necessaryto prepare the machine according to theinstructions given below:

1) Move the lever mechanisms (V and Z, Fig. 51)to position (Y).

2) Lift the bracket (T) as shown in Figure 42, andlock it with the rod (W) in the lower position ofthe slot (ref. W1, Fig. 51).

3) To avoid unpleasant problems during movementof the cutter bar, detach the steel cable (S) fromthe rod (W) and retrieve it up to position (S1) .

In this way the bar can be adjusted with the hydrauliccylinder to mow at different angles: from -45° to +90°with respect to the horizontal plane formed by thetractor (Fig. 52).

IMPORTANT:The sickle bar can operates in each positionbetween -45° to +90°.

Fig. 49

Fig. 50

SS1

+90+90

-45-45

Fig. 52

Fig. 51

W

T

Z

Y

V

W1

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OPERATING - QUICK COUPLER

29cod. G19503020 m

Quick Coupler

The Quick Coupler must be used only with hydrauliclifting system.

1) Install hitch Quick Coupler (A, Fig. 53) on the tractor (seetractor operator manual).

2) Parking the sickle bar on a flat and compact groundsupported by the relative supports. Then slowly movethe tractor back until the Quick Coupler (A) is in rangewith the point hitches (B and C, Fig. 53).

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

3) Raise the Quick Coupler (A, Fig. 53) and make surethat sickle bar hitch is in the right position (E, Fig. 54).

A

D DB

CC

E

Fig. 53

Fig. 54

Removing sickle bar mower with QuickCoupler

1. Raise sickle bar.2. Put parking stand (F and G, Fig. 55) in the DOWN position:

install spring locking pin in order to secure parking stand(H , Fig. 55).

3. Lower sickle bar to the ground.4. Raise the two Quick Coupler levers (D, Fig. 53) to unloch

sickle bar.5. Lower Quick Coupler till further free the sickle bar.

G

F

Fig. 55

H

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OPERATING

30 cod. G19503020m

How to choose between sickle bars

Dry and lignificated (gramineae)

Humid, packed and low (cat coat)

Humid and packed (Lucerne-Clover)

Big and high (forage of the

sorghum, corn)

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Mou

ntai

nTYPE OF THE

GROUND

TYPE OF THE FORAGELe

vel

Hill

Normal Section(SN)

Self sharping double section(SD)

Replaceable Normal tooth(DSS)

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SERVICE MACHINE SAFETLY

31cod. G19503020 m

Practice safe maintenance• Understand service procedure before doing work. Keep area clean and dry. To avoid ...

• Never lubricate, service, or adjust machine while it is moving. Keep safety devices inplace and in working condition. Keep hardware tight.

• To prevent from getting caught, keep hands, feet, clothing, jewelry, and long hair away fromany moving parts.

• Before servicing machine, lower it to the ground. Disengage all power and stop the vehicleengine. Lock vehicle park brake and remove the key.

• Securely support any machine elements that must be raised for maintenance.• Keep all parts in good condition and properly installed. Fix damage immediately. Replace

worn or broken parts. Remove any buildup of grease, oil, or debris.• Unauthorized modifications to the machine may impair its function and safety.

Wear appropriate clothing• Wear close fitting clothing and safety equipment appropriate for the job.• Loud noise can cause impairment or loss of hearing, wear a suitable protective device

such as earplugs.• Do not wear radio or music headphones while servicing the machine. Safe servicing

requires your full attention.

Stay clear of rotating PTO shaftEntanglement in rotating driveline can cause serious injury or death:• Stop the engine and be sure PTO shaft is stopped before getting near it.

MaintenanceVarious servicing operations are listed in the following paragraphs. Lower running costs and longer machine lifedepend on constant and methodical compliance with these operations.During work and maintenance operations, use suitable personal protective gear:

CAUTION• The given frequencies are indicative and refer to normal conditions of use. They may therefore

be subject to variations in relation to the type of service, a more or less dusty environment,seasonal factors, etc.

• In the case of heavy-duty conditions, the maintenance operations should obviously be morefrequent.

• Before injecting grease into the lubricators, the greasing points must be thoroughly cleanedto prevent mud, dust or foreign bodies from mixing with the lubricant, thus reducing lubricatingeffect.

ATTENTIONIt is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstill and remove the key before servicing, adjustingthe implement for work. All assembly operations must be carried out on a work bench.

• Always keep oils and greases well away from children’s reach.• Always thoroughly read the warnings and precautions indicated on the containers.• Avoid contact with the skin.• Always thoroughly and fully wash after use.• The utilized oils should be treated in compliance with the current laws in force.

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SERVICE MACHINE SAFETLY

32 cod. G19503020m

Fine pitch screws CLASS

6.6 8.8 10.9 12.9

M8 x 1 15 (11) 26 (19) 36 (26.5) 44 (32.5)

M10 x 1.25 30 (22) 52 (38) 74 (54) 88 (65)

M12 x 1.25 51 (37.5) 91 (67) 127 (94) 153 (113)

M14 x 1.5 81 (60) 143 (105) 201 (148) 241 (178)

M16 x 1.5 120 (88) 214 (158) 301 (222) 361 (266)

M18 x 1.5 173 (127) 308 (227) 433 (319) 520 (384)

M20 x 1.5 242 (178) 431 (318) 606 (447) 727 (536)

M22 x 1.5 321 (237) 571 (421) 803 (592) 964 (711)

M24 x 2 411 (303) 731 (539) 1028 (758) 1234 (910)

M27 x 2 601 (443) 1070 (790) 1504 (1110) 1806 (1333)

M30 x 2 832 (614) 1480 (1090) 2081 (1535) 2498 (1843)

(metric)

(Table 1)

• Do not proceed with maintenance and cleaning if the power take-off has not been disconnected first,the engine power off, the hand brake pulled and the tractor blocked with a wooden block or stone of theright size under the wheels.

• Periodically check that the bolts and nuts are tight, and if necessary tighten them again. For this itwould be advisable to use a torque wrench, respecting the values of 52 Nm for M10 bolts, resistanceclass 8.8, and 143 Nm for M14 bolts resistance class 8.8 (Table 1: Bolts tightening torques).

• During assembling, maintenance, cleaning, fitting, etc., with the mowing machine raised, place adequatesupports under the equipment as a precaution.

• The spare parts must correspond to the manufacturer’s specifications. Use only original spares.

Bolts tightening torques - settings given in Nm (lb-ft)

Fig. 56

B

A2

Hazard bar

The hazard bar has been included with the equipment of themachine for safety reasons, to indicate the space occupiedby the mower at work. For working, position the hazard barin position (A1, Fig. 56) and lock it in place with the screw(B). For transport put it in position (A2).

A1

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SERVICE

33cod. G19503020 m

Lubrification

WARNING: • Firmly block sickle bar on horizontal surface.• Always keep oils and greases well away from children’s reach.• Always thoroughly read the warnings and precautions indicated on the

containers. Avoid contact with the skin.• Always thoroughly and fully wash after use. The utilized oils should be

treated in compliance with the current anti-pollution laws.

Routine maintenance• During the first working hours, check that the screws are

tight (Fig. 67).

Every 8 work hours• Grease points (A and B, Fig. 57).• Grease the cardan shaft and its telescoping parts.• Adjust belt tension periodically by adjusting nut (A, Fig.

58). Check tension via the viewing panel on the belt guard.Belt slack must not exceed 1 inch. It is essential to closethe inspection hatch with the relative lid after the belts havebeen examined.

Every 50 work hours• Check the tightness of the connecting rod bolts regularly

(Fig. 59).

Periodically (6 months)• Grease point (A and B, Fig. 57).

After each mowing• Clean and oil the mowing bar blades according to

the instructions in the chapter entitled: "Cleaningand oiling the cutters".

A

A

Lubricants• It is advisable to use SAE 85W/140 OIL or equivalent

for the reduction unit (or gear box) and sidetransmission.

• It is advisable to use GR MU EP 2 GREASE orequivalent for all greasing points.

Fig. 57

Fig. 58

Fig. 59

B

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SERVICE

34 cod. G19503020m

Cleaning and oiling the sickle bar

DANGERCleaning and oiling are very dangerous operations.Always comply with the following instructions:• Lift the implement by means of the lift links in a flat place

where it cannot slip;• Operate the mowing bar, checking that there are no

persons or animals in the vicinity;• Brake the tractor and make sure it is unable to move;• Wash the sickle bar with a jet of pressurized water,

standing at least one and a half meters away fromthe implement;

• Switch off the tractor, remove the starter key and disengagethe pto;

• Check the condition of the cutters;• When the mowing bar is dry, oil the cutters with very

viscous oil;• Operate the sickle bar for a few seconds, checking that

there are no persons or animals in the vicinity;• Switch off the tractor, remove the starter key and disengage

the pto;• Fit the guards over the cutters and outer skid (C, Fig. 60)

Each start of season

At the start of each season it is important to check thatthe connection between the tooth-holding bar (D, Fig.61) and the blade guide (E) is correct.After many hours of work, wear of the blade guide materialmay be seen, and this will cause an increase in the couplingtolerance with the tooth blade.It is therefore advisable to restore the correct tolerance:• unscrew the blade guide (Fig. 61);• remove one or more shims (Fig. 62);• put the blade guide back in the same position.

IMPORTANT: When replacing the teeth or the tooth-holding bar, carry out the check described above.When required, put back the shims to avoid stripingor damage.

Fig. 60

Fig. 61

Fig. 62

D

E

C

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SERVICE

35cod. G19503020 m

StorageIt is advisable to proceed in the following way at the end ofthe season or if the machine is to remain inactive for a longperiod of time:• Treat the implement in compliance with the instructions

given in the chapter entitled: "Cleaning and oiling thecutters".

• Carefully check for any damaged or worn parts and replacethese as necessary.

• Fully torque all screws and bolts.• Apply a little lubricant to the unpainted parts.• Protect the entire implement with a cover.• Lastly, store the implement in a dry place where it cannot

be tampered with by unauthorized persons; the mowingmachine must be set-up on flat and compact ground,supported by the relative supports (F and G, Fig. 63).

Careful compliance with these instructions will be allto the advantage of the user who will be sure to usean implement in perfect conditions when work beginsagain.

G

F

Fig. 63

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SERVICE

36 cod. G19503020m

Extra maintenance

Fig. 66

Fig. 65

H

Fig. 64

I

J

L

Replacement of section-holding bar (L, Fig. 66)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 64) and pull out the

section-holding bar (Fig. 65) with the hooking tie rod (I Fig.65).

• Insert the new section-holding bar and lock it in place withthe expansion pin. Lubricate the cutters with very viscousoil during the assembly phase.

Replacement of sections (J, fig. 66)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 64) and slide out the

section-holding bar (Fig. 65).• Remove the damaged section using a pin punch (7, Fig. 4

on page 6).• Rivet a new section with the rivets provided (J, Fig. 66).• Insert the section-holding bar and lock it in place with the

expansion pin.

ATTENTIONIt is absolutely essential to disengage the tractorpto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstilland remove the key before servicing, adjustingthe implement for work. All assembly operationsmust be carried out on a work bench.

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SERVICE

37cod. G19503020 m

Fig. 68

Fig. 67Replacement of bar holding removable tooth• With the implement resting on the ground, raise the mowing

bar and secure it with the hooking tie rod.• Unscrew all the tooth fastening screws (Fig. 67).• Remove all the teeth (Fig. 68).• Remove the expansion pin and slide out the bar.• Insert the new tooth-holding bar and lock it in place with

the expansion pin.• Reposition the teeth and fasten them with the screws.

Replacement of removable tooth• With the implement resting on the ground, raise the mowing

bar and secure it with the hooking tie rod.• Unscrew the screws of the tooth to be replaced (Fig. 67).• Slide out the tooth (Fig. 68), put in the new one and lock it

in place with the screws. For this it would be advisable touse a torque wrench, respecting the values of 30 Nm.

Replacement of belts• Unscrew the screws (O, Fig. 69) and remove the protective

casing.• Loosen the belt tensioner completely (P, Fig. 69).• Replace the worn belts with new ones.• Put these at the optimum tension using the belt tensioner.

Belt play should not exceed 1 inch.• Put the protective casing back in position and fix it in place

with the screws (O, Fig. 69).

Replacement of pulleysNotes for replacement of pulleys, if necessary.• Unscrew the screws (O, Fig. 69) and remove the protective

casing.• Loosen the belt tensioner completely (P, Fig. 69).• Remove the belts.To replace the driving pulley (Q, Fig. 70), turn it clockwise;viceversa, turn the driven pulley (R, Fig. 70) counterclockwise.

ATTENTIONIt is absolutely essential to disengage the tractorpto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstilland remove the key before servicing, adjustingthe implement for work. All assembly operationsmust be carried out on a work bench.

Fig. 70

Fig. 69O

P

Q

R

Page 38: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

TRANSPORT ON THE ROAD

38 cod. G19503020m

Transport on road

For transport, adjust and fix the chains of the side lifting armsof the tractor; lift the mowing bar (Fig. 71); secure it with thehooking tie rod (A, Fig. 72); slide in the safety hook (B, Fig.72); cover the cutting blades and the outer mowing barsupport with the guards provided (Fig. 73); lift the implement;put the hydraulic lifting command lever in the locked position.

Transport on Road• When driving on public roads, be sure to follow the

highway code of the country involved.• Any transport accessories must be provided with suitable

signs and guards.• It is very important to remember that road holding

capacity as well as direction and braking capacity canbe influenced, sometimes con-siderably, by equipmentbeing either carried or towed.

• When negotiating curves, be aware of the variation incentrifugal force exerted in a position other than that ofthe center of gravity, with and without the equipment intow. Also pay greater attention on sloping roads or ground.

• For displacements beyond the work area, the equipmentmust be placed in the transportation position.

• When the dimensions of carried or partially-carriedequipment conceal the tractor’s signalling and lightingdevices, these must also be installed on the equipmentitself, in conformity with regulations of the highway codeof the country involved. When in operation make sure thatthe lighting system is in perfect working order.

Fig. 71

Fig. 73

Fig. 72

B

A

Page 39: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

DEMOLITION AND DISPOSAL

39cod. G19503020 m

Demolition and disposal

This operation is to be carried out by the customer.Before demolishing the machine, you are advised to carefully check its physical condition and ascertainwhether there are any parts of the structure that may be susceptible to structural collapse or breakageduring demolition.

The customer should operate in compliance with the environment protection laws in force in his/hercountry.

CAUTIONThe machine demolition operations should be carried out by skilled personnel only,equipped with suitable protective clothing (safety footwear and gloves) and auxiliarytools and equipment. All the disassembly operations for demolition should be carriedout with the machine stopped and detached from the tractor.

Before demolishing the machine, you are advised to render harmless all the parts that may be a sourceof danger and therefore:

• scrap the structure using specialized firms,• remove any electrical apparatus according to the laws in force,• collect oils and greases separately, to be disposed of through specialized firms, in accordance with

the regulations of the country in which the machine was used.

When the machine is demolished the identification label must be destroyed together with this manual.

Page 40: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

40 cod. G19503020m

Foreword

This chapter describes the phases involved in assembling a crated mower. When handling andassembling the unit, and subsequently during use and maintenance, always use suitable personalprotection devices (A): always wear suitable clothing and the indicated protections. See the operatingmanual supplied with the unit for indication of the symbols used in this manual. When handling the unit, liftit by hooking up the special attachments and using a suitable hoist or crane rated for the weight of theunit. This operation is quite dangerous and must only be performed by prepared, responsible personnel.The machine weight is indicated on the ID label. The hook-up points are identified by the "hook" symbol(B). When moving the unit, make certain that all protections and safety devices are in place.

A B

Page 41: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

41cod. G19503020 m

A

B

C

Dimensions and weight

FBR Plus 175 (X2) 234 - 92 70 - 27.5 74 - 29 520 - 1145

FBR Plus 205 (X2) 234 - 92 70 - 27.5 74 - 29 560 - 1235

FBR Plus 235 (X2) 275 - 108 73 - 28.7 72,5 - 28.5 600 - 1320

FBR Plus 175 (X5) 234 - 92 140 - 55 100 - 39 1200 - 2640

FBR Plus 205 (X5) 234 - 92 140 - 55 100 - 39 1300 - 2860

FBR Plus 235 (X5) 234 - 92 140 - 55 100 - 39 1400 - 3085

A B C(cm - inch) (kg - lb)(cm - inch) (cm - inch)

TYPE

Page 42: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

42 cod. G19503020m

3

2

4

1

5

7

6

Sickle bar components

1) THIRD POINT LINKAGE FRAME.2) SIDE PROP.3) POWER TAKE-OFF PLATE.4) FRONT PLATE.5) CUTTER BAR TIE-ROD.6) REAR FRAME.7) BLADE HOLDER.8) MECHANICAL OR HYDRAULIC LIFT.

Page 43: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

43cod. G19503020 m

Mechanical lifting

Hydraulic lifting8

Page 44: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

44 cod. G19503020m

1.0

2.0 3.0

M8 x 16

Page 45: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

45cod. G19503020 m

4.0

6.05.0

M12 x 35

Page 46: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

46 cod. G19503020m

M12 x 60 (x4)

M10 x 25

M10 x 25

M10 x 60

7.0

CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN �

PINCH OR CRUSH OR FALL - �WHICH MAY CAUSE INJURY OR DEATH.

KEEP AWAYSHARP BLADES

-�Do not put hands or feet near the cutterbar. �����Blade contact can result in serious injury.�-�Stay away until all motion has stopped and ���the mower is securely blocked up.-�Keep fingers clear of cutterbar when folding ���cutterbar for transport.NO SI

9.0

Page 47: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ASSEMBLY

47cod. G19503020 m

M12 x 80

M8 x 40

M4 x 35

Do not tighten securing nut(A) on the moving guide

completely: allow forproper movement of the

guide.

(A)

10.09.0

11.0

Page 48: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

48 cod. G19503020m

L. 154

M16 x40

M20 x200

L. 96

M20 x150

NARROW ROADWAY (optional)

M12 x40

11.0

Page 49: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

49cod. G19503020

SPARE PARTS

m

Spare parts

Orders must be transmitted through our area dealers and should always include the following indications:

• Type, model and serial number of the machine. These data are punched on the data plate withwhich every implement is equipped.

• Code number of the required spare part. This will be found in the spare parts catalogue.

• Description of the part and required quantity.

• Means of dispatch. If this item is not indicated, the Manufacturer, while dedicating particular care tothis service, shall not be held responsible for delays in delivery caused by cases of force majeure.Transport expenses shall always be at the consignee’s charge. The goods travel at the purchaser’srisk and peril even when sold ex destination.

NOTE: The terms Right or Left indicated in the descriptions refer to the implement when viewed from therear side.

Table index

Frame Tav. 10 ..... pag. 50Mechanical lifting system Tav. 20 ..... pag. 52Transmission Tav. 30 ..... pag. 54Hinge Tav. 40 ..... pag. 56Blade holder Tav. 50 ..... pag. 58Cutting blade Tav. 60 ..... pag. 60Hydraulic lifting system Tav. 70 ..... pag. 62

Page 50: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

50 cod. G19503020m

TAV.

10

6362

60

6

4

5

19

607

38

50

18

37

37 38

16

2

39

4544 40

55

38 37

58

46

45

1

27

47

28

57

56

29

42

4344

45

26

63

626035

34

4936

36

49

9

30

6059

61

15

1337

3351

46 47 14

4538

3252

5354

55

45

4440

41

23

24

25

20

60

7

65

22

21

4

31

6412

3

17

31264

35

67 33

6865

67348

8

57

1168

3

6670

67

7236

73

10

46

69 -

(0,

5 m

t)

7174

Page 51: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

51cod. G19503020

Pos.

Cod.

Des

crip

tion

m

1G

1221

7592

FBR

FR

AME

2G

1221

7821

JOIN

T3

G20

9700

35W

ASH

ER 3

2X4X

134

F010

2040

3B

OLT

M 6

X16

5F0

1410

037

PLA

NE

WA

SH

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D.6

6F0

2250

680

THR

EA

DE

D IN

SE

RT

M6X

13 Z

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F010

2009

2B

OLT

8 X

110

5737

8.G

GAL

VAN

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8G

1221

9140

SP

RIN

G C

OU

PLI

NG

PLA

TE9

G12

2181

70TR

IP T

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10G

1221

9200

CU

TTE

R B

AR

TIE

RO

D11

G16

2141

50SP

RIN

G12

F014

3007

1W

AS

HE

R D

12 D

IN 6

798

D.IN

T.ZN

13G

1221

7810

PR

OP

TU

BE

14G

1221

7650

FRO

NT

PR

OP

15G

1221

7801

HIN

GE

BEAR

ING

AR

M16

G21

0300

10AR

M A

RTI

CU

LATI

ON

17G

1221

8190

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T EL

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T18

G21

1203

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G F

B94

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2364

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CTI

ON

20G

2112

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PR

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CA

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FB

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16O

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ME

Page 52: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

52 cod. G19503020m

TAV.

20

15

1617

8

12 3

5

10

87

6

11

9

13

41

2

14

Page 53: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

53cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

20

MEC

HA

NIC

AL

LIFT

ING

SYS

TEM

1G

2101

0042

BU

SH

ING

1.-2

. PO

INT

2F2

0100

115

GA

SPA

RD

O P

IN 2

2X14

4 ZN

3G

1221

7600

LON

G A

RM

4G

1221

7610

SHO

RT

ARM

5G

1221

7620

ARM

SPA

CER

6G

2112

0006

LIFT

ER

RO

CK

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7G

2112

0007

AR

M S

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CH

AIN

L.6

008

F022

5066

7C

LEVI

S- 3

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ALVA

NIS

ED- A

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9F0

1020

323

SC

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W M

20X

200

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B10

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314

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2179

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ARR

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AY A

RM

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1020

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50

Page 54: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

54 cod. G19503020m

TAV.

30

1

4 27 5

2

19

8

6

7

910

28

9

1919

9

16

1112

11

13

14

15

18

29

17

2221

2324

26

25

3

20

Page 55: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

55cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

30

TRA

NSM

ISSI

ON

1G

2112

0117

3 G

RO

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30-5

3G

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4F0

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306

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FB9

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13IN

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M. T

RAN

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LIT

PIN

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GA

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N.

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GE

R R

ING

E. 1

7X 1

U74

35 C

7022

F040

1016

1B

EA

RIN

G 6

203

23G

2112

0119

3 G

RO

OVE

P.T

IGH

TEN

. PIN

24G

6624

8107

BE

LT T

IGH

TEN

ER

L.7

0 FB

25G

2112

0121

TIG

HTE

NE

R R

OLL

ER

3G

. CP

26F0

6010

240

BE

LT- B

93

27F0

1410

088

WA

S.M

14

15X

28X

2,5

U65

92 Z

B28

G19

0021

31PO

WER

TAK

E-O

FF P

RO

TEC

TIO

N H

OU

S29

F080

1193

3SA

FETY

GU

ARD

AM

Page 56: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

56 cod. G19503020m

TAV.

40

353

2

1753

18 16 135

6

3

232 20

50

49

12

11

10

48

8

79

4

19

2122

2324

25

2627

28

2930

3435

36

3738

29

39

31

32

33

1416

4546

4446

47

32

15

4443

45

42

40

1316

14

43

32

51

52

41

1

47

55

5654

Page 57: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

57cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

40

HIN

GE

1F0

2250

667

CLE

VIS-

3/8

- GAL

VAN

ISED

- AR

T.2

F014

3004

7W

AS

HE

R D

6 D

IN 6

798

D.IN

T.G

ALV

.3

F014

2003

6FL

AT W

AS

HE

R 6

-6X

18X

2 65

93 Z

N4

G21

1200

07A

RM

SID

E C

HA

IN L

.600

5F0

1020

528

SC

RE

W 1

2X40

573

9 10

.9 Z

N6

G20

9700

07W

ASH

ER 3

5X8X

137

G20

9700

35W

ASH

ER 3

2X4X

138

F014

3007

1W

AS

HE

R D

12 D

IN 6

798

D.IN

T.ZN

9F0

1200

293

NU

T M

1210

G21

1201

183-

GR

OO

VE D

RIV

EN P

ULL

EY11

F020

5039

2S

EE

GE

R R

ING

E. 6

2X 2

U74

37 C

7012

F040

1017

1B

EA

RIN

G 6

206

Z13

F014

2006

0W

AS

HE

R 1

0,5X

3014

F010

2047

9B

OLT

M 1

0X35

15G

1870

1140

WA

SH

ER

11

X 3

5 X

516

F014

3002

3W

AS

HE

R D

10 D

IN 6

798

D.IN

T.ZN

17G

1223

6490

CO

NN

ECTI

NG

-RO

D S

YSTE

M G

UAR

D18

F010

2047

2B

OLT

10X

25 5

739

8.G

GA

LVA

NIZ

ED

19G

2112

0221

BLAD

E SH

AFT

SUPP

OR

T FB

/S20

G12

2365

00H

ING

E21

F040

1036

3B

EA

RIN

G D

HK

502

522

F030

1106

9S

EA

LIN

G R

ING

DH

50X

58X

423

F040

1040

9S

HO

ULD

ER

RIN

G W

R 4

524

F041

0013

1IN

TER

NA

L IR

. RIN

G 4

5X50

X35

25G

2112

0223

HIN

GE

SP

IND

LE F

B/S

26G

2112

0126

CO

NIC

PIN

FB

27G

2112

0136

PIN

SPA

CE

R F

B28

G21

1201

27P

IN G

RU

B-S

CR

EW

FB

29F0

2050

403

SE

EG

ER

RIN

G E

.72X

2,5

U74

37 C

7030

G66

2481

11SA

FETY

GU

ARD

AM

31G

2112

0153

KIT

- IN

T. C

ON

N. R

OD

BE

AR

ING

FB

32F0

1100

011

SPH

ERE

NIP

PLE

M6X

1/A

33F0

4010

362

BE

AR

ING

DH

K 2

538

34G

2112

0128

PIN

HIN

GE

CO

NN

EC

TIN

G R

OD

FB

35G

2117

0020

HIN

GE

EC

CE

NTR

IC36

G21

1700

21O

UTE

R C

ON

NE

CTI

NG

RO

D37

F020

5011

2S

EE

GE

R R

ING

30X

1,5

U74

35 C

70

38G

2112

0028

PR

OTE

CTI

ON

PLU

G39

G21

1201

54K

IT- E

XT.

CO

NN

. RO

D B

EA

RIN

G F

B40

G21

1202

24H

ING

E BL

ADE

SHAF

T - A

SSY.

41G

2112

0067

BR

ON

ZE B

US

HIN

G42

G21

1202

25BL

ADES

SPA

CER

FB/

S43

G21

1200

71PI

N F

ASTE

NIN

G B

OLT

44G

2112

0069

EXPA

NSI

ON

PIN

FB

45G

2112

0068

CO

NIC

AL

NU

T46

G20

9705

19BO

TTO

MED

WAS

HER

39X

20-2

5X5X

147

G21

1201

37IN

TER

NA

L R

ING

FB

48G

2112

0018

ANTE

RIO

R W

ASH

ER49

G20

9700

23W

AS

HE

R 1

02X

2X75

-250

F020

5064

2S

TOP

RIN

G 7

5 U

NI 7

435-

7551

G21

1200

70B

LAD

E W

/ BU

SH

ING

S5 2

G21

1201

56KI

T- B

LAD

E FA

STEN

ING

PIN

FB

53F0

1020

403

BO

LT M

6X

16 5

739

8.8

GA

LV.

54F0

1040

162

BO

LT M

6X

40 5

931

8.8

55F0

1200

324

NU

T 16

UN

I 558

8 8.

8 G

ALV

AN

IZE

D56

F012

2026

6N

UT

M16

X

2

D98

0 8

ZG

Page 58: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

58 cod. G19503020m

TAV.

50

11

52 -

FB

R 1

7553

- F

BR

205

54 -

FB

R 2

35

43

44

47

426

2523

3746

2829

30

14

37 36

8

4

39

12

21

26 4

19

18

20

22

33

50

31

3213

24

34 12

52

3

7 6

10

9

2

15 16 1817

49 -

FB

R 1

75-2

0548

- F

BR

235

34

35

5

4

51

3

2 3 1 4 5

27

45

4041

42

3846

Page 59: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

59cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

50

BLA

DE

HO

LDER

1G

2112

0321

INN

ER

SLI

DE

SPA

CE

R2

F012

0027

0N

UT

M10

GAL

VAN

IZED

3F0

1430

023

WA

SH

ER

D10

DIN

679

8 D

.INT.

GA

LVA

NIZ

ED

4F0

1410

064

WAS

HER

10,

5X21

GAL

VAN

IZED

5F0

1020

472

BO

LT 1

0X25

573

9 8.

G G

ALV

AN

IZE

D6

F010

6008

1B

OLT

10X

60 5

732

4.6-

GA

LVA

NIZ

7G

2112

0322

HIN

GE

PR

OTE

CTI

ON

8G

2112

0133

SWAT

HBO

ARD

BO

LT A

SSY.

9G

1301

3020

INTE

RN

AL

RU

NN

ER

10G

2112

0324

RU

NN

ER

WID

E IN

T. S

LID

E11

F010

3012

1S

CR

EW

M 1

2X60

593

3 10

.912

F014

3007

1W

AS

HE

R D

12 D

IN 6

798

D.IN

T. G

ALV

AN

IZE

D13

F012

0029

3N

UT

M12

GAL

VAN

IZED

14F0

1220

033

NU

T M

10X

1,5

D98

0 8

GA

LVA

NIZ

ED

15F0

1020

114

BO

LT 1

0X50

573

7 8.

G G

ALV

AN

IZE

D16

G21

1203

12U

PP

ER

INN

ER

BLA

DE

GU

IDE

17G

1301

1600

INT.

BLA

DE

GU

IDE

SU

PP

OR

T18

G21

1200

44S

HIM

S- L

OW

ER

INT.

GU

IDE

19G

2112

0045

INN

ER

LO

WE

R B

LAD

E G

UID

E20

G13

0131

51LO

WE

R D

OU

BLE

BLA

DE

GU

IDE

21G

1920

3311

UPP

ER B

LAD

E IN

T. G

UID

E R

EMO

VAB

22G

1920

3301

UPP

ER B

LAD

E G

UID

E R

EMO

VABL

E TI

23G

1301

1501

UPP

ER B

LAD

E G

UID

E EX

T. R

EMO

VAB

24G

1301

1510

SH

IM F

OR

UP

PE

R B

LAD

E G

UID

E25

G13

0115

20U

PP

ER

EX

T. B

LAD

E G

UID

E S

HIM

26F0

1020

480

SC

RE

W 1

0X35

573

9 8.

G27

G13

0131

20C

OM

PLET

E SP

ACER

28G

2112

0040

SHIM

S M

M.1

UPP

ER E

XT. G

UID

E29

G21

1200

39U

PP

ER

OU

T. B

LAD

E G

UID

E30

G13

0135

11LO

WE

R S

ING

LE B

LAD

E G

UID

E31

G19

2009

03O

UTE

R B

AR

SU

PP

OR

T32

G21

1200

38EX

T. R

UN

NE

R S

LID

E33

F010

2051

2SC

REW

M 1

2X35

GAL

VAN

IZED

34F0

1220

048

SE

LF L

OC

KIN

G N

UT

M12

X1,

75 9

80 G

ALV

AN

IZE

D35

F010

3011

1S

CR

EW

M 1

2X40

593

3 10

.936

G13

0116

50IN

DIC

ATIO

N B

AR S

UPP

OR

T37

F012

3001

6N

OR

M.S

ELF-

LOC

KIN

G N

UT

4 G

ALVA

NIZ

ED

38G

2112

0134

SWAT

HBO

ARD

- ASS

Y.39

F010

6010

5S

CR

EW

M 1

2X80

573

2 8.

8 G

ALV

AN

IZE

D40

G65

3380

01SW

ATH

BOAR

D C

OM

P. S

PRIN

G41

F014

1007

6P

LAN

E W

AS

HE

R D

12 U

NI 6

592

GA

LVA

NIZ

ED

42F0

1230

059

NU

T M

12X

1,75

D98

2 8

GA

LVA

NIZ

ED

43F0

1060

045

BO

LT M

8X40

U57

32 4

.6 G

ALV

AN

IZE

D44

F012

3003

4S

ELF

LO

CK

ING

NU

T M

8X1,

2545

G20

8000

61SW

ATH

BOAR

D R

OD

ASS

Y.46

F010

2001

1S

CR

EW

M 4

X35

573

7 8.

8 G

ALV

AN

IZE

D47

G13

0116

60IN

DIC

ATIN

BAR

48G

1301

3080

BA

R R

EIN

FOR

CE

ME

NT

5 H

OLE

S49

G13

0130

70B

AR

RE

INFO

RC

EM

EN

T 4

HO

LES

50F0

1030

501

SC

RE

W T

SQ

ST

10X

45 8

.851

G13

0142

50H

ING

E P

RO

TEC

TIO

N5 2

G13

0134

31R

EMV.

TO

OTH

-HO

LDIN

G B

AR F

BR17

553

G13

0134

71R

EMV.

TO

OTH

-HO

LDIN

G B

AR F

BR20

554

G13

0130

30R

EMV.

TO

OTH

-HO

LDIN

G B

AR F

BR23

5

Page 60: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

60 cod. G19503020m

TAV.

60

18 -

FB

R 1

7519

- F

BR

205

20 -

FB

R 2

35

33 -

FB

R 1

75

35 -

FB

R 2

35

830 -

FB

R 1

75

32 -

FB

R 2

35

21 -

FB

R 1

75

23 -

FB

R 2

35

1411 10

27 -

FB

R 1

75

29 -

FB

R 2

35

24 -

FB

R 1

75

26 -

FB

R 2

35

911 10

12

15 -

FB

R 1

7516

- F

BR

205

34 -

FB

R 2

05

31 -

FB

R 2

05

22 -

FB

R 2

05

28 -

FB

R 2

05

25 -

FB

R 2

05

17 -

FB

R 2

35

13

41

4

32

5

67

Page 61: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

61cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

60

CU

TTIN

G B

LAD

E

1G

2112

0243

CU

T S

EC

TIO

N F

B/S

2G

1301

3550

LOW

ER

DO

UB

LE P

OIN

T S

EC

TIO

N3

G13

0135

40U

PP

ER

DO

UB

LE P

OIN

T S

EC

TIO

N4

F022

5051

9PA

CK

BLAD

.MO

UN

T.TS

C 6

X13

-85

G13

0138

30SP

ECIA

L R

EMO

VABL

E TE

ETH

6F0

1010

222

SC

RE

W 8

X1X

12 5

740

10.9

7F0

1460

138

CO

NTA

CT

ELA

ST.

WA

SH

ER

D8

8G

6533

7002

TRAC

TIO

N S

PRIN

G G

UAR

D F

S9

F022

5052

0PA

CK

BLAD

.MO

UN

T.TS

C 6

X19

-8 K

G10

G21

1200

48B

US

HIN

G- B

LAD

E H

EA

D 2

8X20

X24

11F0

1100

011

SPH

ERE

NIP

PLE

M6X

1/A

12G

1301

3190

CO

MPL

. BLA

DE

HEA

D S

ECTI

ON

S13

G13

0132

30C

OM

PL. B

LAD

E H

EAD

w/ R

EMV.

TEE

14F0

2250

520

PAC

K BL

AD.M

OU

NT.

TSC

6 X

19-8

KG

15G

2112

0246

RO

D S

EC

TIO

NS

MT.

1.7

5 FB

/S16

G21

1202

47R

OD

SE

CTI

ON

S M

T. 2

.05

FB/S

17G

2112

0248

RO

D S

EC

TIO

NS

MT.

2.3

5 FB

/S18

G13

0135

80C

OM

PL.

SE

CTI

ON

-HO

LDIN

G B

AR

1.7

519

G13

0135

90C

OM

PL.

SE

CTI

ON

-HO

LDIN

G B

AR

2.0

520

G13

0130

90C

OM

PL.

SE

CTI

ON

-HO

LDIN

G B

AR

2.3

521

G13

0136

70D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

R.T

1.7

522

G13

0136

80D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

R.T

2.0

523

G13

0131

10D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

R.T

2.3

524

G13

0133

00R

EMV.

TO

OTH

-HO

LDIN

G B

AR 1

.75

25G

1301

3310

REM

V. T

OO

TH-H

OLD

ING

BAR

2.0

526

G13

0130

40R

EMV.

TO

OTH

-HO

LDIN

G B

AR 2

.35

27G

1301

3340

BLA

DE

HE

AD

-TO

OTH

-HO

LDIN

G B

AR

1.7

528

G13

0133

50B

LAD

E H

EA

D-T

OO

TH-H

OLD

ING

BA

R 2

.05

29G

1301

3050

BLA

DE

HE

AD

-TO

OTH

-HO

LDIN

G B

AR

2.3

530

G13

0137

71C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

R 1

,75

31G

1301

3781

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

2.0

532

G13

0130

60C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

R 2

.35

33G

2112

0054

GU

AR

D -

PR

OTE

CTI

ON

MT.

1-75

34G

2112

0112

CO

MPL

ETE

PRO

TEC

TIO

N M

T 2,

0535

G21

1202

66C

OM

PL. P

RO

TEC

TIO

N .M

T.2-

35 F

B/

Page 62: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

SPARE PARTS

62 cod. G19503020m

TAV.

70

3235

333436

2035

33 34

31

50

49

48

16 15

1214 13

1011

910

1 3938

4142

434440

5

4

2016

2023

6221

22

19

2425

1718

203736

2726

297

1516

15

2728

3

23

30

8

46

47

45

51 -

(0,5

mt)

Page 63: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

Pos.

Cod.

Des

crip

tion

SPARE PARTS

63cod. G19503020

Pos.

Cod.

Des

crip

tion

m

TAV.

70

HYD

RA

ULI

C L

IFTI

NG

SYS

TEM

1G

1491

1000

CY

LIN

DE

R D

.40-

D.2

0-38

02

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Page 64: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

WARRANTY

64 cod. G19503020m

WARRANTY

MASCHIO GASPARDO warrants this product to be free from defect in material and workmanship. Except as otherwise set forthbelow, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OFTHE PRODUCT TO THE ORIGINAL PURCHASER.

Under no circumstances wilI this Warranty apply in the event that the product, in the good faith opinion of MASCHIOGASPARDO, has beensubjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event thatthe product has been materially modified or repaired by someone other than MASCHIO GASPARDO, a MASCHIO GASPARDOauthorized dealer or distributor, and/or a MASCHIO GASPARDO authorized service center. This Warranty does not covernormal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than thoseobtainable through MASCHIO GASPARDO.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwisetransfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no thirdparty beneficiaries of this Warranty.

MASCHIO GASPARDO makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessoriesnot manufactured by FRONTIER. Warranties for these items, if any, are provided separately by their respective manufacturers.

MASCHIO GASPARDO’ obligation under this Warranty is limited to, at MASCHIO GASPARDO’ option, the repair or replacement,free of charge, of theproduct if MASCHIO GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. Theproduct must be returned to MASCHIO GASPARDO S.p.A. with proof of purchase within thirty (30) days after such defect ornoncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom thepurchase was made, transportation charges prepaid. MASCHIO GASPARDO shall complete such repair or replacement withina reasonable time after MASCHIO GASPARDO receives the product.THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THESOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.MASCHIO GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MASCHIO GASPARDOSPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTYOF FITNESS FOR A PARTICULAR PURPOSE.

MASCHIO GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directlyor indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strictliability in tort or any other legal theory. Without limiting the generality of the foregoing, MASCHIO GASPARDO specificallydisclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay inharvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damageto property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect MASCHIO GASPARDO’ ability toobtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation,MASCHIO GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modity, or enlarge this Warranty.

This Warranty is effective only if the warranty registration is returned within ten (10) days.

For warranty services contact your selling dealer.

Page 65: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

WARRANTY

65cod. G19503020 m

WARRANTY FOR REPLACEMENT PARTS

MASCHIO GASPARDO warrants this product to be free from defect in material and workmanship for a period of ninety (90) daysfrom the date of delivery of the product to the original purchaser.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of MASCHIOGASPARDO, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does notcover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwisetransfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no thirdparty beneficiaries of this Warranty.

MASCHIO GASPARDO’ obligation under this Warranty is limited to, at MASCHIO GASPARDO’ option, the repair or replacement,free of charge, of theproduct if MASCHIO GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. Theproduct must be returned to MASCHIO GASPARDO with proof of purchase within thirty (30) days after such defect ornoncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom thepurchase was made, transportation charges prepaid. MASCHIO GASPARDO shall complete such repair or replacement withina reasonable time after MASCHIO GASPARDO receives the product. THERE ARE NO OTHER REMEDIES UNDER THISWARRANTY THE REMEDY OF REPAIR OR REPLACEMENT ISTHE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.MASCHIO GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MASCHIO GASPARDOSPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTYOF FITNESS FOR A PARTICULAR PURPOSE.

MASCHIO GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directlyor indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strictliability in tort or any other legal theory. Without limiting the generality of the foregoing, MASCHIO GASPARDO specificallydisclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay inharvesting; (iv) any expense or lossincurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect MASCHIO GASPARDO’ ability toobtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including withoutlimitation, MASCHIO GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modify, orenlarge this Warranty.

For warranty services contact your selling dealer.

Page 66: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

NOTES

66 cod. G19503020m

Page 67: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

NOTES

67cod. G19503020 m

Page 68: Istruzioni FBR Plus 2009-03 (G19503020) USA-MASCHIOjswoodhouse.com/brochures/Gaspardo FBR Plus manual.pdf · FBR Plus Fig. 5. SAFETY LABLES 8 m cod. G19503020 Safety-alert lables

ALWAYS USE ORIGINAL SPARE PARTS

DEALER:

G19503020*G19503020*

Ufficio Tecnico MASCHIO GASPARDO S.p.A.

000 МАСКИО-ГАСПАРДО РУССИЯУлица Пушкина, 117 Б404126 ВолжскийВолгоградская областьТел. +7 8443 525065факс. +7 8443 525064

MASCHIO-GASPARDO ROMANIA S.R.L.Strada Înfrátirii, F.N.315100 Chisineu-Cris (Arad) - RomâniaTel. +40 257 307030Fax +40 257 307040e-mail: [email protected]

MASCHIO-GASPARDO POLANDMASCHIO-GASPARDO UCRAINAGASPARDO BIELORUSSIAMASCHIO MIDDLE EAST

MASCHIO GASPARDO SpASede legale e stabilimento produttivoVia Marcello, 73 - 35011Campodarsego (Padova) - ItalyTel. +39 049 9289810Fax +39 049 9289900Email: [email protected]

MASCHIO-GASPARDO USA Inc120 North Scott Park RoadEldridge, IA 52748 - USAPh. +1 563 2859937Fax +1 563 2859938e-mail: [email protected]

MASCHIO GASPARDO SpAStabilimento produttivoVia Mussons, 7 - 33075Morsano al Tagliamento (PN) - ItalyTel. +39 0434 695410Fax +39 0434 695425Email: [email protected]

MASCHIO-GASPARDO CANADA IncGASPARDO-MASCHIO TURCHIAMASCHIO-GASPARDO CINAMASCHIO-GASPARDO KOREA

MASCHIO DEUTSCHLAND GMBHÄußere Nürmberger Straße 5D - 91177 ThalmässingDeutschlandTel. +49 (0) 9173 79000Fax +49 (0) 9173 790079

MASCHIO IBERICA S.L.Calle Cabernet, 10Poligono Industrial Clot de MojaOlerdola - 08734 BarcelonaTel. +34 93.81.99.058Fax +34 93.81.99.059

MASCHIO FRANCE Sarl1, Rue de Mérignan ZAF - 45240 La Ferte St. AubinFranceTel. +33 (0) 2.38.64.12.12Fax +33 (0) 2.38.64.66.79

m