ISPE September 12, 2013 Gaining Efficiencies in Pharmaceutical Operations Pfizer’s Green Journey.
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Transcript of ISPE September 12, 2013 Gaining Efficiencies in Pharmaceutical Operations Pfizer’s Green Journey.
ISPESeptember 12, 2013
Gaining Efficiencies in Pharmaceutical Operations
Pfizer’s Green Journey
Overview
Global Interest in Environmental Sustainability
Gaining Efficiency through Environmental Sustainability
Healthcare’s Greenhouse Gas Emissions
Healthcare roughly 3-5% of global GHG emissions United States healthcare roughly 8-12% of country GHG emissions
ERM estimate
Total global health expenditure US$ 6.5 TrillionWHO Global Health Expenditure Atlas, 2012
Current population roughly 7.1 Billion United Nations
NHS SDU
Sustainable Development Unit set up in 2008
Working across the health sector in England
To develop organisations, people, tools, policy and research which will enable organisations to promote sustainable development, to mitigate and to adapt to climate change.
Healthcare Impacts - Direct & Supply Chain
X ~35% Direct
State of Green Business 2013, GreenBiz
UK NHS Footprint – Scope 3 Emissions
UK NHS Footprint 2010
NHS SDU GHG Protocol
NHS Industry partnership developed Product Life Cycle Accounting Standard
Aimed to support consistent quantification of the carbon footprint of pharmaceutical products and medical devices
US Health Care Greenhouse Gas Emissions
Hospital
Prescription Drugs
Physician/Dental Service
Structures/equipment
Nursing Homecare
Other Professional
Nondurable and Durable Equipment
Scientific Research
Home Healthcare
Administrative/Insurance
0% 5% 10% 15% 20% 25% 30% 35% 40% 45%
Estimates of Greenhouse Gas Emissions from US Health Care Sector
TOTAL GLOBAL WARMING POTENTIAL FOR US HEALTHCARE
800 MMTCO2 Eq(Direct and Indirect Effects)
JAMA Nov 11, 2009 - Vol 302, No 18
* Based on National Expenditures 2007
Published in JAMA
November 11, 2009 Vol. 302, No. 18 pp 1970-71
External Reporting – disclosure to investors
8
Carbon Disclosure Project Score
• NEW PROPOSAL - Sustainability Accounting Standards Board (SASB) provides sustainability accounting standards for use by publicly-listed corporations in the U.S. in disclosing material sustainability issues for the benefit of investors and the public
Bloomberg Maplecroft Climate Innovation Index
• Maplecroft Climate Innovation Index (CII) Benchmark is a composite index professionally traded on Bloomberg terminals – weighted in index based upon score.
• Companies rated based on their performance in climate-related innovation and carbon management.
Green Procurement Trends in Healthcare
The Present• Institutional Tenders• Group Procurement Programs
Emerging• The Sustainability Consortium (WalMart)• Swedish National Pharmaceutical
Strategies
The Future• Green Government Procurement
Programs
Overview
Global Interest in Environmental Sustainability
Gaining Efficiency through Environmental Sustainability
Pfizer’s Green Journey – Expanding beyond fence lines
11
Build on Achievements
Report on Progress
Gain Recognition as a Leader
Reach Beyond Our
Boundaries
Suppliers & Ingredients
Delivery to Manufacturing
Delivery to Customers
Use & Disposal
Manufacturing & Packaging
Working throughout Product Lifecycle
Engaging with Customers
Understanding Customer Requirements• Procurement• Tenders
Partnering Across Supply Chain
Responsible Supply Chain Initiatives• Supplier Survey • Capacity building Colleagues
Pfizer’s Green Journey – Keeping it On Track
WaterEnergy Waste
Plants
Reduce energy, water, waste in internal supply chain
Public
Share our accomplishments
Products
Deliver “greener” products and processes
ReducedEnvironmental
Impact
Reduced Use of Scarce Resources
Operational Efficiency / Savings
Valued Products
Enhanced Relationships
Improved Rankings & Reputation
Sustainability Culture
Partners
Promote green practices across our supply chain
Reduce Impact
Improve Efficiency
Greener Products
Engage Colleagues
Public Outreach and Reporting
Embed Sustainability
Our Strategies
Environmental Sustainability Council
Our Delivery Platforms Our Objectives
Our Value Pillars
People
Promote and enable green practices
http://www.pfizer.com/investors/financial_reports/annual_reports/2012/performance.jsp
Pfizer is on a Green Journey Publish company environmental KPIs alongside financial performance metrics in annual report• Integrated report to shareholders includes:
• Greenhouse Gas Footprint• Waste Generated• Water Withdrawal
Pfizer’s Green Journey – Company Footprint
Gaining Efficiency – Site Operations
Achieved 5-yr Public Goal to Reduce Greenhouse Gas Emissions by 20% after only 4 years• Second time since 2000 that Pfizer has achieved its
target of cutting GHG emissions.• Result of more than 1500 energy conservation
projects• Achieved $85M in annualized project savings• Every dollar invested recovered within 2 years, on
average.
A Decade of Green ChemistryCase Study: Lyrica (Pregabalin) – process changes
Process 1 (2005-2006) Classical chemistry, carbon based solvents. Used to launch the product
Process 2 (2006-2010) Enzymatic chemistry, all chemical processes use water as solvent
Process 3 (2010-present) Enzymatic process, all chemical processes use water as solvent. One key by-product which was incinerated in process 2 is now recovered and converted to high quality product, albeit with a relatively high energy process
Solvent, reagent and energy reduction gives a saving of 3 million tonnes of CO2 emissions. Or equivalent to 500,000 US cars off the road for a year.
Gaining Efficiency - Processes
Confidential and Internal use only. All content in this message is subject to works council and/or union consultations and other legal requirements.
Opportunities IdentifiedUse of better alternative solvents makes it safer for
workers, processes and the environment, where possible.
Green Chemistry- Finding a better alternative through solvent selection.
StrategyEncourage selection of “better” solvents by evaluating the following characteristics:– Worker Safety - carcinogenicity, mutagenicity, reprotoxicity, skin
absorption, skin sensitisation and toxicity– Process Safety – flammability, potential for high emissions, static
charge, potential for peroxide formation, odour issues.– Environmental and Regulatory Considerations – ecotoxicity, ground
water contamination potential, EHS regulatory restrictions, ozone depletion potential, photo reactive potential
Take AwayApply Simple Solvent Selection Scheme
16
Preferred Outcome
PreferredWaterAcetone Ethanol 2-Propanol 1-Propanol Ethyl Acetate Isopropyl acetate Methanol MEK 1-Butanol t-Butanol
UsableCyclohexane HeptaneToluene Methylcyclohexane TBME IsooctaneAcetonitrile 2-MeTHF THF Xylenes DMSO Acetic Acid Ethylene Glycol
Less DesirablePentane Hexane(s)Di-isopropyl ether Diethyl ether Dichloromethane Dichloroethane ChloroformNMPDMF PyridineDMAc Dioxane DimethoxyethaneBenzeneCarbon tetrachloride
Red Solvents Better Alternative
Pentane Heptane
Hexane(s) Heptane
Di-isopropyl ether or ether 2-MeTHF or t-Butyl methyl ether
Dioxane or dimethoxyethane 2-MeTHF or t-Butyl methyl ether
Chloroform, dichloroethane or carbon tetrachloride
DCM
DMF NMP or DMAc Acetonitrile
Pyridine Et3N (if pyridine used as base)
DCM (extractions) EtOAc, MTBE, toluene, 2-MeTHF
DCM (chromatography) EtOAc / Heptanes
Benzene Toluene
Gaining Efficiency – Product/Packaging
Formed Sustainable Packaging Team seeking opportunities for reducing packaging weight, optimizing designs, changing materials, and improving pallet layouts• Developed Green Package Design Checklist• Thin gauging bottles and foils• Eliminating extra PVC trays• Eliminating inserts and individual cartons can
reduce overall packaging mass by 8%• Smaller tablet that leads to less packaging
Summary
Continued Interest in Environmental Sustainability
• Growing Interest in Environmental Sustainability– Institutions– Governments– Investors
• Gaining Efficiency through Environmental Sustainability– Resource Efficiency – energy, water & waste– Process Chemistry– Green Packaging Design
• Succinctly stated Environmental Sustainability –It’s good for our environment, It’s good for our communities, It’s good for our business
Pfizer is on a Green Journey