ISO 9001-2000 & AS 9100:2004 Rev B Registered
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Transcript of ISO 9001-2000 & AS 9100:2004 Rev B Registered
PROPRIETARYAviation Repair and Overhaul ISO 9001-2000 & AS 9100:2004 Rev B Registered
9970 International Blvd. Cincinnati, OH 45246-4898 Phone: (513) 870-6780 Fax: (513) 870-6784 Email: [email protected]
FAA Certificate CL1R064K EASA Certificate 145.4358
Aviation Repair & Overhaul
9970 International Blvd. Cincinnati, OH 45246-4898 Phone: (513) 870-6780 Fax: (513) 870-6784
Email: [email protected]
PROPRIETARYAviation Repair and Overhaul
CTL Aerospace Campus
• OEM Plant 100,000 SqFt
• Tooling / Equipment Storage 15,000 SqFt
• Aviation Repair 60,000 SqFt
• Planned Expansion 36,000 SqFt
Plant 1HeadquartersOEM Operations
Plant 2Aviation RepairFacility
PROPRIETARYAviation Repair and Overhaul
Limited Powerplant Ratings Including Component Repair, Modifications, Inspections and testing for:CF34, CF6, CFM56, & GE90
Limited Powerplant Ratings
PROPRIETARYAviation Repair and Overhaul
CF34 Approved Engine Repairs
CF34 Component Repairs•FWD Fan Case•AFT Fan Case•Insulation Blankets•STG 2 Vane Shroud•FWD and AFT Spinners•HPTR Coupling Nut
CF34-3CF34-8CF34-10
PROPRIETARYAviation Repair and Overhaul
CF6 Approved Engine Repairs
CF6-6CF6-50CF6-80ACF6-80C2CF6-80E1
CF6 Component Repairs•Air Oil Seal•Liner Segment•Bearing Nut•Platform•Coupling Nuts•Fan Case•Spanner Nuts•Spinner Cone•Vane•Inner Shroud •Fan Frame•Fan Shroud•Stiffener Ring•Vane Shroud•Bearing Retainer•Accessory Gearbox Mounts
PROPRIETARYAviation Repair and Overhaul
CFM56 Approved Engine Repairs
CFM56-2CFM56-3CFM56-5A/B/CCFM56-7
CFM56 Component Repairs•Bearing Aft Seal•Air Oil Seal•Acoustic Panel•Fan Case•Vane•Spinner Cone•Bearing Stationary Oil Seal•Bearing Retainer•Seal
PROPRIETARYAviation Repair and Overhaul
GE90 Approved Engine Repairs
GE90-90BGE90-94BGE90-115B
GE90 Component Repairs•FWD Acoustic Panel•AFT Acoustic Panel•Rotating Seal•Stationary Air Oil Seal•Blade Platform•Fwd Panel•Bleed Air Panel
PROPRIETARYAviation Repair and Overhaul
PW4000 Approved Engine Repairs
PW4000
PW4000 Component Repairs•Spinner•Kevlar Fairings
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine ( Non- FAA)
LM2500 Engine Repairs
LM2500
•Stg1 and 2 Vane Shroud•Bearing and Spanner Nuts•Separator Cover•#3 Seal•Inlet Seal•Inlet Duct•#3 Bearing Oil Seal•Air / Oil Seal
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine ( Non- FAA)
LM5000 Engine Repairs
LM5000
•Air Oil Seal•#1 and #3 Stationary A/O Seal•#3 Bearing Stationary Air Seal•Air Seal•Air Collector•Spinner•Bearing and Spanner Nuts•Inner and Outer Shroud •Stator Cases
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine ( Non- FAA)
LM6000 Engine Repairs
LM6000
•#3 Stationary Seal•Air Seal•Bearing and Spanner Nuts•IGV Shroud•Stg 1 &2 Vane Shroud•Shrouds•Stator Cases•Air Collector•Fwd Carry Seal•VIVG Mid Case
PROPRIETARYAviation Repair and Overhaul
CFM56-2 /-3 /-5 /-7
Spinner Cone Refurbishment
CF6-50 /-80A /-80C
• Complete Inspection• Advanced Chemical Processing
Techniques• Shot Peen Surface Conditioning• Conical, Elliptical and
Conelliptical Spinners
PROPRIETARYAviation Repair and Overhaul
• Repairs preformed on Metallic, Composite and Hybrid Platforms
• Complete Inspection• Replace Seals and Wear Strips• Recondition• Paint
Fan Blade Platforms
PROPRIETARYAviation Repair and Overhaul
CFM56 Acoustic Panels•Approved Repairs on Fwd, Mid, and Aft Panels•Complete Inspection•Facesheet Repair•Stiffener Crack Repair•Replace Missing or Damaged Spacers and Cups•Repaint
Fwd Panel
AFT Panel
PROPRIETARYAviation Repair and Overhaul
CF6, CFM56, GE90
Acoustic Liner Segment Repair
• Complete Inspection• Face Sheet Replacement• Back Pan Replacement• Honeycomb Repair
PROPRIETARYAviation Repair and Overhaul
CF6-80C OGV Segment Repair
• Complete Inspection• Injection Repairs• Vane slot boot replacement• Bushing replacement
PROPRIETARYAviation Repair and Overhaul
CF6-80C OGV Repair
• Complete Inspection• Air foil surface repairs• Platform seal replacement• Platform crack repairs• Leading edge replacement
PROPRIETARYAviation Repair and Overhaul
CFM 56 Air / Oil Seal Refurbishment
•Metallic and Composite Seals •Complete Inspection•Oil Scoop and Cover Replacement• Teflon Replacement• Abradable Replacement • Pressure Testing
PROPRIETARYAviation Repair and Overhaul
CF6-80C Air / Oil Seal
•Metallic and Composite Seals •Complete Inspection•Oil Scoop and Cover Replacement• Teflon Replacement• Abradable Replacement • Pressure Testing
Before After
PROPRIETARYAviation Repair and Overhaul
Spanner, Bearing, and Coupling Nut Overhaul
• Complete Inspection• Silver Plating• Torque Test Certification• Teflon, Vespel, & Abrabable Replacement
After
After
Before
Before
PROPRIETARYAviation Repair and Overhaul
Blocker Door Repair
• Face Sheet Replacement - Composite Perforated - Wire Mesh
• Back-pan Repair
• Honeycomb Repair
• Replace Hardware / Hinges/ Wear Plates
PROPRIETARYAviation Repair and Overhaul
• Equipment capable of handling large hardware
• Complete Abradable Refurbishment
• Kevlar Containment Shroud Repairs
• Weld Repair of Cases
Fan Case Repair and Refurbishment
PROPRIETARYAviation Repair and Overhaul
CF34 Abradable Replacement• Complete Inspection
• Complete removal and replacement of Abradable Rub Strips and Compounds
• Worldwide On Wing / Engine Shop, repair support.
PROPRIETARYAviation Repair and Overhaul
CF6-80C Booster Case Overhaul
Before
• Complete Inspection• Thermal Coating Replacement• Surface Treatment• Insert Replacement• Corrosion Removal
After
PROPRIETARYAviation Repair and Overhaul
CF6-80C Booster Assembly
Stage 1 Vane Booster
Stator Vane Segments Stages: 1-5
• Disassembly• Inspection• Teflon Replacement • Assembly
Boeing 767B-747
PROPRIETARYAviation Repair and Overhaul
Fan Module Overhaul Typical Repairs :• Full replacement of the Abradable Rub
Strip.• Replacement of the inner and outer Thrust
Reverser Support Rings.• Coating repair to the Support Rings.• Thrust Reverser Support Ring seal repair
and replacement.• Removal, inspection and replacement of all
defectivel hardware.• Acoustical liner repair and overhaul.• OGV Vane inspection, repair and
refinishing.• Complete refinishing of the Anodize coating
and protective treatments on the cases.
PROPRIETARYAviation Repair and Overhaul
LM5000 & LM6000 Air Collectors
LM6000
• Complete Inspection• Sprint Kit retrofit• Weld Repair• Refurb and Paint
PROPRIETARYAviation Repair and Overhaul
On-Wing / On-Site Repair
• 24/7 Service• World Wide Support• Reduce Maintenance Ground Time• Quick Turn Around Times• Engines Currently Supported CF34, CFM56, CF6, GE90
CF6-80C Fan CaseCFM56 Abradable Replacement
PROPRIETARYAviation Repair and Overhaul
The CTL Advantage• Highest Quality
• Cost Competitive
• Lowest Turn Times
• On Wing Support
• Broad Range of Capabilities
• Professional, Courteous, Responsive Customer Service