ISHAAN ENGINEERINGMISSION:-To become a reliable partner in

supplying aluminum/zinc castings, keeping high quality standards and performance.

VISION:-To manufacture and supply products with ultimate quality, precision and customer satisfaction.

HISTORYIshaan Engineering was established by late Shri

Jitendra M. Shah, Mr. Nimish J. Shah & M/s. Amkay die-casting Industries.

M/s. Amkay die-casting industries was established by late Shri Jitendra M. Shah in 1959 in Mumbai. In 1969 it was shifted to Vapi, 160 Kms from Mumbai.

In 1976 we started another unit at Daman, U.T. and then in 1990 in Bengaluru.

In 1996 M/s. Ishaan Engineering was established at Dadra & Nagar Haveli. Ever since we have been established, we have maintained the company’s reputation and continued the tradition of quality die-casting products and customer service and satisfaction.

ABOUT USEstablished in 1997.Holding a past experience of 54 years in die-casting.Presently having 8 PDC machine, 2 GDC machines and

1 Hot chamber machine with output of 1000 metric tons p.a.

ISO 9001-2008 certified company and also follow SIX SIGMA quality standards in our manufacturing process.

Ishaan Engineering is a well know company engaged in manufacturing of non-ferrous aluminium and Zinc metal castings for last 17 years.

We have 2 manufacturing units, one located at Dadra & Nagar Haveli, Silvasa and second located in Vapi, (S.Gujrat). Both of our units are just two and half hours from Mumbai.

 

COMPANY PROFILEThe facilities we have are:-1.CAD/CAM centers.2.Tool Designing and manufacturing.3.Pressure and Gravity Die-casting machines .4.Filling, fettling, grinding and sanding of

machines.5.Vibro-benz for burr removal.6.Drilling and tapping of machines.7.Shot blasting of machines.8.CNC Turning center.

Our turn-over grew from ₹4 million to ₹120 million in the following years of establishment.

We have CCTV facility, which keeps our plant and other departments updated to our head-quarter.

We contribute to environment by changing our initial oil fired furnaces into electric/gas fired furnaces, thereby decreasing the amount of pollution, heat, losses, health hazard and increasing human and plant efficiency.

OBJECTIVESDispatch of the job as per-committed schedule.Procurement of the material as per schedule.The products shall be developed as per the

committed time.Rejection shall not be more than 3%.To increase sales turn over minimum @ 25%

every year.To reduce customer complaint minimum @ 50%

every year.All suppliers to fall within acceptable range of

minimum 80% rating.

CONCEPTS OF DIE DESIGN2D / PDF drawings.3D model of component.3D model of complete Die.Casting simulations.Die-casting parameter calculations.Die steel selection.Die manufacturing.Heat treatment.Stress reliving.Nitriding.

MATERIAL SELECTION & DIE MANUFACTRING PROCESS

MOULD BASE

MATERIAL

PUNCH CAVITY

MATERIAL

DIE-MANUFACTU

R-ING PROCESS

HEAT TREAT-MENT

NITRIDING

SAMPLE

• C-45• MILD-

STEEL• EN-9

• HDS-11• HDS-13• BOHLE

R• ASSAB• THYSS

UN KRUP

• DIODO• POLDY

• ROUGHING• CNC-

MACHING • SPARKING• HEAT

TREATMENT (PRIMARY)

• WIRE CUTS• SPARKING• CNC

MACHING • GRINGING• POLISHING• ASSEMBLY

• NORMAL SALT BATH

• VACCUM

H/T• HARDN

ERC 48/50

• SALT BATH

• GAS NITRIDING

• SAMPLE

APPRO

VAL

OUR DIE CASTING FACILITIESPressure die

castings(8-HMT Buhler)

Pressure die castings(8-HMT Buhler)

80 ton120

ton(2) 160 ton180 ton250 ton

(2)400 ton

80 ton120

ton(2) 160 ton180 ton250 ton

(2)400 ton

Gravity die casting

Gravity die casting

Vertical die-castingHorizontal die-casting

Vertical die-castingHorizontal die-casting

All the furnaces are electronically temperature controlled.

In PDC we manufacture aluminium castings ranging from 20gms to 3kgs.

In GDC we manufacture aluminium castings ranging from 200gms to 10kgs.

Over head cranes for loading and unloading of dies.

Independent maintenance department.

DIE CASTING PROCESS

SECONDARY PROCESSTrimming of

castingsTrimming of

castingsManual cutting / Bend

saw cuttingManual cutting / Bend

saw cutting

Filing, fettling, grinding and

sanding.

Filing, fettling, grinding and

sanding.

Vibro-benz finishingVibro-benz finishingShot blastingShot blastingMachining CNC / conventional

Machining CNC / conventional

Inspection and checking

Inspection and checking

WHAT DO WE DELIVERSpecialized in Pressure die-casting (PDC) and

Gravity die-casting (GDC).We deliver 3.06 million castings per annum.We manufacture 20 gram to 3.00kgs in

pressure die casting and 200 grams to 10.00kgs in gravity die casting.

We deliver shot blasted, dully CNC machined castings ready to assemble.

QUALITY CONTROL INSTRUMENTSWe at Ishaan Engineering are very particular about our

quality measure and hence consider the following steps for every machine:-

1. Digital vernir2. Bore gauge3. Dial indicator4. Finger dial with magnetic stand5. Thickness gauge6. Thread gauges7. Go-No-Go gauges8. Air gauges9. Ring gauges10.Jigs and fixtures11.Dead center to check ovality

All the instruments are calibrated at regular time period.

CPK / GAUGE R&RWe maintain 1.66 CPK in end covers bearing

bore.Run out between bearing bore to spigot

diameter is maintained in 20 microns.In conventional machining bore diameter is

maintained with 80 microns.We conduct periodically gauge R&R analysis.

QUALITY POLICYWe at Ishaan engineering are committed to

develop and manufacture consistent quality Aluminium & Zinc castings as per our customer requirements and supply to them in time to their total satisfaction.

We are committed to our continual improvement in our products & supply quality castings by maintaining process parameters, technical up-gradation and implementing “Quality Management System” involving all employees.

FOCUS AREASetting up an independent Quality-Control

(QC)department.Controlling and Monitoring of Parameters

during process.Checking of blow holes at regular intervals

by various methods.Using Go-No-Go gauges for the final

checking.

MILESTONESThin wall, less taper castings85 tons output in a month1.67 CPK in machining2.67% rejection per month

FUTURE PROCUREMENT180 ton die-casting machineCNC machining centerPneumatic power pressHanger type shot blasting machinesMulti spindle drilling and tapping machinesEDM machineHoist

TOOL ROOM AND DIE MAKING

DIE CASTING AREA

DILLING TAPING AND CNC

DISPATCH

CUSTOMERS IN INDIAM/s. Crompton Graves Ltd.M/s. Anchor Electricals Pvt. Ltd.M/s. Bharat Bijlee Ltd.M/s. Konark Fixtures Ltd.M/s. Rexnord Electronics and Controls Pvt. Ltd.M/s. Ralli Engine Ltd.Many more….

CUSTOMERS OVER THE GLOBEM/s. Atwah Industries (Saudi Arabia)M/s. Em-can Electricals LLC (Dubai)M/s. IKEA Ltd. (Sweden)M/s. Solera Corp (Canada)