ISE 324 Fundamentals of Modern Manufacturing

Systems

Dr. Arslan M. ÖRNEKIndustrial Systems Engineering

Izmir University of Economics

http://homes.ieu.edu.tr/~aornek/ISE324

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Course Syllabus Catalog Description

The objective of this course is to improve the efficiency of manufacturing enterprise using computer-integrated manufacturing (CIM) technologies in the production systems that are used to manufacture products and the parts assembled into those products.

Course OverviewThis course emphasizes the integration of manufacturing enterprise using computer-integrated manufacturing (CIM) technologies. It employs CAD/CAM interface and other CIM sub-systems, database management, facility layout, product documentation, process planning, production planning and control, Group technology, teamwork, and manufacturing operations and management to bring about a students-designed CIM-oriented enterprise.

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Course Objectives

In this course, the student will: Develop an understanding of classical and state-of-the-art

production systems, control systems, management technology, cost systems, and evaluation techniques.

Develop an understanding of computer-integrated manufacturing (CIM) and its impact on productivity, product cost, and quality.

Obtain an overview of computer technologies including computers, database and data collection, networks, machine control, etc, as they apply to factory management and factory floor operations.

Describe the integration of manufacturing activities into a complete system

Acquire sensitivity to human-factors related issues as they affect decision making in the factory environment.

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Required Texts:

Goldratt, Eliyahu M. (1992) The Goal. North River Press.

Groover, Mikell P. (2007). Automation, Production Systems, and C.I.M. Prentice-Hall: Englewood Cliffs, N.J., 3/e, 2007

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Reading Assignments

All reading assignments must be completed according to the course schedule, and you must be prepared for discussion of weekly reading topics in class. In addition, you will undertake outside readings of articles and texts relevant to topics being discussed and studied in class (see Reading Critiques, below). Participation in class and team discussions is part of your grade and this will not work well if you have not kept up with the readings.

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Examinations

There will be one midterm and one final examination, which will cover reading assignments, lectures, classroom discussions. The midterm examination will be announced at least one week in advance, and will occur as close as possible to the date scheduled in the course outline.

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Research Paper

A Research Paper is required with students working individually or in groups of 3-5. Students may propose any manufacturing-related topic related to this class, but the topic must receive approval.

Each Project Group is required to give a 20-min. presentation at the end of semester covering all aspects of their project. The date and format will be discussed in the class.

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ISE314 TERM PROJECT PRESENTATION RULES

All students must be present at the beginning of the class presentation Late comers will not be allowed to enter until the first break Late comers or early quits will be regarded as non-attendance. Each group will be given only 15 min for presentation and 5 min for

questions and answers Presentation will cover topics studied in class, namely:

Brief introduction to the factory, Production processes used, Products, Layout of the factory,

Pictures, videos should be included, wherever possible Term project must be submitted on CD There will be one Term Project proposal, one Progress Report and one

Final Report and presentation

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Topic OutlineWeek Chapter Subject

1 1 Introduction to CIM Technology2 Manufacturing Operations

Project brainstorming and group formation2 3 Manufacturing Models and Metrics

4 Introduction to Automation3 Proposal due 13 Introduction to Manufacturing Systems4 14 Single-Station Manufacturing Cells5 15 Manual Assembly Lines6 15 Manual Assembly Lines7 Book report on Goldratt, The Goal due Midterm exam

Research Paper Progress Report8 16 Automated Production Lines9 17 Automated Assembly Lines10 18 Cellular Manufacturing11 19 Flexible Manufacturing Systems 12 23 Product Design, CAD/CAM 24 Process Planning13 25 Production Planning14 Research Paper due and Project Presentations

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Grading

Midterm 25% Quizes 15% Attendance 10% Project 15% Final 35%

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