ISC Plus System Manual

Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering

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MANUAL ISC PLUS - SYSTEM

Save this document for future reference

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2 Imprint ©Manual ISC plus - System

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Imprint

Document status: Original

Type of document: Manual

Software type: -

Device: ISC plus - System

File designation: 8H124430

Document ID: 430

Revision: 2.4

Date: 13-09-09

Editor: Brabender Technologie GmbH&Co.KG

Copyright: © 2013, Brabender Technologie GmbH&Co.KG

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Protection notice (refer to DIN EN ISO 16016)

The reproduction, distribution and utilization of this document as well as the

communication of its contents to others without express authorization is

prohibited. Offenders will be held liable for the payment of damages. All rights

reserved in the event of the grant of a patent, utility model or design.

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Save this document for future reference

The document is an integral part of the device stated above. It has to be saved

completely, ready to hand and close to the device for later usage. Pos: 1.3.4 /Allgemei n/Spezi elleModule (Fortsetzung, Leerzeil e usw.)/--------------------- Seitenumbruch -------------------------- @ 0\mod_1317195024148_0.docm @ 10973 @ @ 1


©Manual ISC plus - System Table of contents 3

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Table of contents

1. Imprint ................................................................................................. 2

2. Table of contents .................................................................................. 3

3. Safety ................................................................................................... 4

The use of the device ................................................................................... 5

Safety instructions........................................................................................ 6

4. Device descriptions ............................................................................... 9

Description of the ISC plus system ............................................................. 10

Description of the ISC-CM plus .................................................................. 11

Technical data ISC-CM plus ........................................................................ 12

Description of the ISC-FC plus ................. Fehler! Textmarke nicht definiert.

Technical data ISC-FC plus .......................................................................... 18

Description ISC-VC plus .............................................................................. 20

Technical data ISC-VC plus ......................................................................... 21

5. Mounting ........................................................................................... 24

Mounting instructions ................................................................................ 25

Electrical mounting work ........................................................................... 29

Connection serial interfaces ...................................................................... 35

6. Operating functions ............................................................................ 37

Commissioning/decommissioning ............................................................. 38

Adjustment of the ISC-VC plus ................................................................... 39

Status information ..................................................................................... 41

Status information of the ISC-CM plus................................................ 41

Status information of the ISC-FC plus ................................................. 42

Status information of the ISC-VC plus ................................................. 43

7. Maintenance ...................................................................................... 44

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4 Safety ©Manual ISC plus - System

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1. Safety

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This chapter describes the use of the device and safety instructions for the use

of the device.

Content of the chapter “Safety”:

Subject Page

The use of the device 5

Safety instructions 6



©Manual ISC plus - System Safety 5

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The use of the device

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The devices ISC-CM plus and ISC-FC plus are electrical equipment that permit

the operation of a feeding device in an ISC plus system. They offer the

following functions: ISC-CM plus: Feeding controller with software and hardware that permit

the functional connection to the ISC plus system.

ISC-FC plus: - Drive controller for a threephase-current drive.

- Is controlled serially by the ISC-CM plus.

ISC-VC plus: - Vibration amplitude controller for a vibrating conveyor

- Is controlled serially by the ISC-CM plus.

The equipment of the feeding device with the component groups is only

possible, if • the software of the ISC-CM plus supports the functions of the device.

• the hardware of the ISC-CM plus permits a functional control of the device

(if necessary via further electrical equipment, e.g. an ISC-FC plus).

• a control unit is integrated within the ISC plus system that permits a safe

operation/parameterisation of the ISC-CM plus.

The use in accordance with the intended purpose of the ISC plus component

groups requires the compliance of the requirements with the valid standards,

guidelines etc. and with this manual.

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Make sure that the electric components of the ISC plus system are operated

exclusively by qualified operating personnel. The operating personnel • is specially trained for the operations and authorised to carry out these

operations,

• is familiar with the functions of the device,

• is familiar with the functions of the software of the ISC-CM plus and the

connected operating unit,

• is trained for a safe behaviour during a failure,

• complies with the specifications given in the documentation.


The use

Qualification of the operating personnel



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Safety instructions

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The following specifications have to be complied with for the protection of the

electronic components and circuits: • The connection work has to be carried out carefully. Make sure to take

protective measures against static discharges that risk to destroy

electronic components.

• The electronic components always have to be closed correctly to protect

them against contaminations.

• The opening of the devices is only allowed, if this is required due to an

activity and if this is possible regarding the contamination of the

environment.

- The open phase has to be kept as short as possible.

- Protect the devices against contamination by means of increased care

and possibly also by additional protective measures.

- Before re-locking the devices make sure to remove all foreign bodies.

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ISC plus systems have to be earthed with a sufficient section (16² mm) and

large area contacts. With an inappropriate earthing the voltage peaks of the

ISC-FC plus risk to destroy electronic component groups of the ISC-CM plus.

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The ISC-FC plus requires a mains supply with neutral conductor (TT/TN

network). An operation without neutral conductor would cause damage to the

ISC-FC plus due to the missing equipotential bonding. If connected to a mains without neutral conductor the ISC-FC plus must only be

operated with a suitable isolation transformer.

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Mains connection is only permitted with polarity reversal protection.

With a pluggable execution of the electrical connections a CEE plug has to be

employed for the mains connection.

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Protect the component

groups

Earthing

Mains supply

Pluggable connections


©Manual ISC plus - System Safety 7

Safety instructions, continuation

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Input choke for the reduction of the peak current during charging The protective charging circuit in the frequency converter of the ISC-FC plus

permits a high peak current when switching on the device. Especially for the

connection of several ISC-FC plus to a feed line or a fuse the peak current

during charging might destroy the electronic components of the ISC-CM plus.

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The separation of the ISC-FC plus/ISC-VC plus from the mains is carried out via

a contactor on the input side or a main switch.

Voltage that is dangerous upon contact after separation

» ISC-FC plus and ISC-VC plus contain energy-storing components • Before the start of any work on the devices a discharge time of at least 3

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For the protection of persons by means of a residual current protection device

(RCD) the use of a residual current circuit breaker (sensitive to all kinds of

current) with a rated differential current of IN = 30mA between the supplying

mains and the ISC-FC plus is recommended.

Due to the use of a RCD false trippings may be caused by the following

reasons: • capacitive equalising currents, especially with long cable runs.

• the use of additional interference filters.

• the simultaneous connection of several ISC-FC plus.

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Peak current during

charging

ISC-FC plus

Safe disconnection from

mains

Caution

Residual current

protection device

(protection of persons)



Safety instructions, continuation

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The 24V power unit of the ISC-FC plus or ISC-VC plus supplies the voltage for

the ISC-CM plus. It must not be employed for the supply of the component

groups on site or other component groups of the feeding device.

Operational disturbances and malfunctions of the ISC-CM plus

» The connection of component groups on site to the 24V power causes

malfunctions to the 24V supply of the ISC-CM plus (micro-processor

system). • Use a separate 24V power unit for the supply of other component groups

(on site or feeding device).


24V power unit

ISC-FC plus

ISC-VC plus

Attention


©Manual ISC plus - System Device descriptions 9

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2. Device descriptions

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This chapter describes the construction and the function of the

devices/component groups of the ISC plus system.

Content of the chapter “device descriptions”:

Subject Page

Description of the ISC plus system 10

Description of the ISC-CM plus 11

Technical data ISC-CM plus 12

Description ISC-FC plus 17

Technical data ISC-FC plus 18

Description ISC-VC plus 20

Technical data ISC-VC plus 21



10 Device descriptions ©Manual ISC plus - System

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Description of the ISC plus system

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The ISC plus system is a control system based on a field bus for the control and

the monitoring of feeding devices. A serial bus interface permits the

communication between the feeding controllers of the feeding devices (ISC-

CM plus) and the operating unit. The bus interface can be provided with

different interface types (ISC field bus, Ethernet IP, Ethernet Modbus TCP,

Profinet or Profibus DP).

The full functionality and the configuration possibilities for the software of the

feeding controller are only achieved if the ISC field bus is employed with an

operating unit type Congrav® OPx (x= 5, 12, …) or the connection of a

notebook/PC (with the software Smart Service) to the service port (SP).

The figures show the construction scheme for an ISC plus system with the ISC

field bus as bus interface. Each weigh-feeder is connected to the ISC field bus

via the ISC-CM plus, it is marked and can be addressed by a unique

identnumber (IDx).


The ISC plus system

Construction scheme

with operating unit

Construction scheme

with service port



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Description of the ISC-CM plus

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The ISC-CM plus is a processor-based feeding controller. The housing of the ISC-

CM plus is a closed junction box. The board of the ISC-CM plus is mounted in

this junction box. The terminal strips permit the electrical connection of the

periphery and of the ISC field bus. The cables are lead via metal screw joints

(EMC protection) into the junction box. The ISC-CM plus is neither equipped

with enter keys nor with a display unit for the operation. A suitable external

operating unit is required for this purpose. Possible connections for the ISC-CM

plus: 1. Connection to an operating unit type Congrav® OP x (x= 5, 12, …) to the

ISC field bus.

2. Connection of a laptop/PC (with the software “Smart-Service”) to the ISC

field bus via a “service port”.

3. Connection of a single controller type Congrav® OP1 or OP1 T

4. Serial connection of an operating unit on site via one of the available host

computer interfaces.

Operating unit on site: The software of the ISC-CM plus cannot be configured completely with the

available host computer interfaces. All functions are only available on the ISC

field bus. For this reason the ISC field bus always needs to be cabled with a

“service port” if you employ an operating unit on site.

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The ISC-CM plus • permits to set the identnumber of the feeding device for the identification

on the ISC field bus,

• permits to connect the ISC field bus,

• permits to connect the host computer interface.

• permits to connect the periphery of the feeding device.

The software of the ISC-CM plus determines the functional possibilities of the

ISC-CM plus. According to these possibilities • the ISC-CM plus monitors and controls the operation of the device,

• the connected periphery is employed,

• the ISC field bus or the host computer interface permit to communicate

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Description of the

device

The function of the

ISC-CM plus



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Technical data ISC-CM plus

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Nr Use

1 Earthing screw

2 Digital output "refill"

3 Digital outputs

4 Digital inputs

5 ISC-FC plus

6 Ethernet

7 Profibus

8 ISC field bus/Profibus

9 ISC field bus

10 Connection OP1 / OP1 T

11 Analogue input/output

12 Load cell

13 Scanning head (e.g. speed)

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ISC-CM plus Basic device

ISC-CM-SG plus Basic device + EMS digital module

ISC-CM-A plus Basic device + analogue card

ISC-CM-SG-A plus Basic device + EMS digital module + analogue card

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Nominal voltage DC 24V (20 - 36V)

Residual ripple, spikes < 200mVss; < 300mVss

Nominal output 20 VA

Nominal current 833 mA

Fuses 2 fuses 1 AT and 2 AT

Ambient temperature -10°C to 50°C

Transport/storage -40°C to 85°C

Humidity of the air Up to 85% without condensation

Climatic classification KWF as per DIN 40040

Protection class IP 65 (closed)

Dimensions (HxWxD) 200 x 200 x 72

Housing material Aluminium

Mounting Rear panel mounting

Weight 2 kg

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Interference emission Requirements as per EN 55011

Limit class A as per EN 55011

Limit class B as per EN 55011

Interference immunity Requirements as per EN 61000-6-2 Requirement Standard

ESD EN 61000-4-2 2001

HF radiation EN 61000-4-3 2006+A1

Burst EN 61000-4-4 2005

Surge EN 61000-4-6 2007


Illustration and

screwings

Device variants

Technical data

Electromagnetic

compatibility (EMC)



Technical data ISC-CM plus, continuation

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Number 4

Function DI1: Digital speed or software definition

DI2 – 4: Software definition

Rated voltage DC 24V

Switching threshold DC 11.5 - 13V

Logic/logical "1" Positive / DC 13 - 33V

Input current 5 mA with DC 24V

Frequency reading “DI1“ 0 – 10kHZ

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Number 4

Functions DO1: Release of drive controller

DO2-4: Software definition

Output type Relay (change-over contact/ normally open)

Rated voltage/rated voltage range DC 24V / DC 21 - 36V

Rated current/output max. 5A

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Number 1 (definition of functions by the software)

Input voltage 0(2) - 10VDC

Resolution 14 bit

Input resistance ~20M

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Output current 0(4) – 20mA, embossed

Resolution 12 bit

Max. burden 500

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Type Ethernet (RJ45 with plug adapter)

Cable type

Max. cable length 300m

Procedures Ethernet IP Vx, Ethernet Modbus TCP, ProfiNet Vx (x=1.2) Type RS485 (terminals)

Cable type A (according to Profibus specification)

Max. cable length 400m (baud rate <= 0.5 KB)

100m (baud rate >= 1.5 MB)

Procedures Profibus DP/Vx (x=1.2) Type RS485 (terminals)

Cable type Belden 9841


Procedures ISC field bus

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Digital inputs („DIx“)

Digital outputs („DOx“)

Analogue input (“AIx”)

(variant “A”)

Analogue output

(„AOx“)

(Variant „A“)

Serial interfaces




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Analogue load cell 1 Voltage supply + 38 Sense + Analogue load cell

2 Voltage supply - 39 Measuring signal -

3 Screen 40 Measuring signal +

4 Screen 41 Sense -

IDL/MD load cell 5 +12V (IDL supply) 42 +12V (scanning head) BR202

6 GND 12V 43 GND 12V

7 Rx A 44 Out

8 Rx B 45 Pulse +

9 Tx A 46 Pulse -

10 Tx B 47 Pre IDL/MD load cell

11 Screen 48 Pre-return

OP1 OP1T 12 + 24V + 24V 49 + 24V

13 GND 24V GND 24V 50 GND 24V

14 Rx A - 51 Tx/Rx A

15 Rx B - 52 Tx/Rx B

16 Tx A Tx/Rx A 53 Screen

17 Tx B Tx/Rx B 54 Screen

ISC field bus IN 18 Tx/Rx A 55 RX/TX - Profibus IN

19 Tx/Rx B 56 RX/TX +

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Terminal assignment

ISC-CM plus




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ISC field bus OUT 21 Tx/Rx A 58 RX/TX - Profibus OUT

22 Tx/Rx B 59 RX/TX +

23 Screen 60 Screen

ISC-FC plus, 24 Tx/Rx A 61 GND DI 1 Speed or DI function

ISC-VC plus 25 Tx/Rx B 62 DI 1 +

26 Screen 63 GND DI2 Freely configurable

Release ISC-FC plus, 27 DO 1 (norm. open contact) 64 DI 2 +

ISC-VC plus 28 DO 1 (changeover contact) 65 GND DI3 Freely configurable

29 DO 1 (norm. closed contact) 66 DI 3 +

Supply DI 30 + 24V 67 GND DI 4 Freely configurable

31 GND 24V 68 DI 4 +

Freely configurable 32 DO 3 (norm. open contact) 69 DO 2 (norm. open contact) Freely configurable

(Refill) 33 DO 3 (changeover contact) 70 DO 2 (changeover contact)

34 DO 3 (norm. closed contact) 71 DO 2 (norm. closed contact)

Voltage supply 24V + 24V 72 DO 4 (norm. open contact) Freely configurable

ISC-CM plus 0V GND 24V 73 DO 4 (changeover contact)

PE Ground 74 DO 4 (norm. closed contact)

Fuses F1 Fuse 24V external USB1 Software update Interfaces

F2 Fuse ISC-CM plus E1 Ethernet

Option A EMS digital module B Optional analogue card

75 GND AO Analogue output

76 + AO (0(4)-20mA)

77 GND AI Analogue input

78 + AI (0(2) - 10V)

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Harting plug (internal adapter connects RJ45 and Harting)

Pin 1: Rx + Pin 2: Tx + Pin 3: Rx - Pin 4: Tx -

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OP1 (6-pole) OP1T (5-pole) ISC-CM plus (8-pole) ISC-CM plus

Pin 1: RxB Pin 1: Tx/Rx B Pin 7: TxB Terminal 17

Pin 2: RxA Pin 2: Tx/Rx A Pin 1: TxA Terminal 16

Pin 3: TxB Pin 6: RxB Terminal 15

Pin 4: TxA Pin 4: RxA Terminal 14

Pin 5: +24V Pin 3: + 24V Pin 2 and 3: +24V Terminal 12

Pin 6: 0V Pin 4: 0V Pin 5 and 8: 0V Terminal 13


Plug assignment

Ethernet

Plug assignment

OP1/OP1 T




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The switch positions must only be changed at zero current.

SW1

Watchdog timer on

Watchdog timer off

SW3

Range of identnumbers 1 - 16

Range of identnumbers 17 - 32

SW4

EMS digital module

Ext. load cell IDL-F2/MD

SW5

Reset (POR)

SW6

Boot start

SW7

Not allowed

OP1 (standard)

SW8

Reset option

Pos: 5.8.21 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Identnummer eins tell ung @ 0\mod_1317276545045_41.docm @ 11357 @ @ 1

ID = 1 SW2 = 1 and SW3 =

ID = 17 SW2 = 1 and SW3 =

ID = 2 SW2 = 2 and SW3 = ID = 18 SW2 = 2 and SW3 =

: : : :

ID = 15 SW2 = F and SW3 = ID = 31 SW2 = F and SW3 =


Pos: 5.8.22 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - LED- Statusanzeige H ardware I/O @ 0\mod_1317278352200_41.docm @ 11380 @ @ 1

LED1 red Short-circuit monitoring DC 24V external (fuse F1 damaged)

LED2 red Digital output DO 4 set




LED6 green Digital input DI 4 set




LED10 green Termination ISC field bus active (= on)

LED11 red Error Profibus (ERR) -> communication troubled

LED12 yellow Status Profibus (STA) -> communication active

LED13 green Termination Profibus active (= on)

LED14 red/green Flashing green = ISC field bus communication okay

Flashing red = ISC field bus communication troubled

Pos: 5.8.23 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - LED- Statusanzeige Spannung en, C PU @ 0\mod_1318235114151_41.docm @ 13175 @ @ 1

LED15 green + 12V voltage supply (load cell IDL)

LED16 green + 3.3V voltage supply (CM CPU)

LED17 green + 5V voltage supply (serial interfaces)

LED18 yellow Power On Reset (POR) active

LED19 green Systems cycle

LED20 yellow Systems cycle

LED21 yellow Power On Reset (POR) active

LED22 yellow Reset CM CPU

LED23 yellow Watchdog CM CPU active


Switch functions

Setting of the

identnumber

LED status display

hardware I/O

LED status display

voltages,

CPU



Pos: 5.10.1 /Allgemein/Überschriften Gerätebeschr eibung/Ü berschrif t 2 - Beschr eibung des ISC-FC plus @ 0\mod_1317132777129_41.docm @ 10851 @ 2 @ 1

Description of the ISC-FC plus

Pos: 5.10.2 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC FC plus - Gerätebeschrei bung @ 0\mod_1317211920428_41.docm @ 11048 @ @ 1

The ISC-FC plus is a junction box with a frequency converter for the speed

control of a threephase current drive and a DC 24V power unit. It is connected

to an ISC-CM plus and permits the software to operate the motor of the

feeding device.

Pos: 5.10.3 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC FC plus - Die Aufg aben @ 0\mod_1317213366284_41.docm @ 11071 @ @ 1

The ISC-FC plus has the following functions: • it provides the DC 24V supply voltage for the ISC-CM plus,

• it controls the speed of the connected threephase current drive according

to the specification of ISC-CM plus,

• it protects the motor from overheating by evaluation of the PTC

thermistor, if the motor is equipped with a PTC thermistor.

Pos: 5.10.4 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC FC plus - Die Anschlüsse @ 0\mod_1317214092645_41.docm @ 11094 @ @ 1

Connection Execution

Voltage supply AC 230V

ISC-CM plus • Voltage supply DC 24V

• Serial interface (setpoint speed)

• Enable (relay contact ISC-CM plus )

Threephase current drive • Motor connection

• Connection of PTC thermistor (if available)

As a rule, the connections between the feeder and the ISC-CM plus and the

threephase current drive are executed in our works.

Pos: 5.10.5 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC FC plus - Feste Ger ätezuordnung @ 0\mod_1317979560580_41.docm @ 12647 @ @ 1

The ISC-FC plus has a fixed device assignment: • The frequency converter of the ISC-FC plus is parameterised in our works

for the corresponding drive motor and purpose.

• The parameter set is marked on the frequency converter.

Pos: 5.11 /Allgemein/Speziell eModul e (Fortsetzung, Leerzeile usw.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.docm @ 10973 @ @ 1

Description of the

device

The functions of the ISC-

FC plus

The connections of the

ISC-FC plus

Fixed device assignment



Pos: 5.12.1 /Allgemein/Überschriften Datenbl ätter/Ü berschrif t 2 - Technische D aten ISC-FC pl us @ 0\mod_1316772376017_41.docm @ 8836 @ 2 @ 1

Technical data ISC-FC plus

Pos: 5.12.2 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Ger ätevarianten @ 0\mod_1316772523629_41.docm @ 8884 @ @ 1

ISC-FC plus 0.37KW For threephase current drives up to max. 0.37KW

ISC-FC plus 0.75KW For threephase current drives up to max. 0.75KW

Pos: 5.12.3 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Technische D aten @ 0\mod_1316772736015_41.docm @ 8908 @ @ 1

Nominal voltage: AC 230V (AC 180 - 264V) ± 0% TT/TN mains

Ambient temperature: -10°C to 50°C

Transport/storage: -40°C to 85°C

Humidity of the air: Up to 85% without condensation

Climatic classification: KWF as per DIN 40040

Protection class: IP 65 (closed)

Dimensions (HxWxD): 250x200x165

Housing material Aluminium

Mounting: Rear panel mounting ISC-FC plus 0.37KW ISC-FC plus 0.75KW

Mains supply line 1.5 mm² 2.5 mm²

Mains current: 5A 9A

Output: 0.37KW 0.75KW

Output current: 2.4A 4.0A

Power loss (cycle 50:50) <= 30W <= 40W

Max. power loss: 40W 60W

Weight: 5,4 kg 6,5 kg

Pos: 5.12.4 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - EMV @ 0\mod_1316773248871_41.docm @ 8931 @ @ 1

Interference emission Requirements as per EN 55081

Limit class A as per EN 55011

Limit class B as per EN 55022

Interference immunity Requirements as per EN 61800-3 Requirement Standard Degree

ESD EN 61000-4-2 3

HF radiation EN 61000-4-3 3

Burst EN 61000-4-4 3

Surge EN 61000-4-5 3

Pos: 5.12.5 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen @ 6\mod_1373462298445_41.docm @ 101902 @ @ 1

Fuse Mains supply

Leakage current

to earth Device Customer

ISC-FC plus 0.37KW 6.3A 13A AC 230V 5A approx. 10 mA

ISC-FC plus 0.75KW 10A 16A AC 230V 9A approx. 10 mA

Fuse

Mains supply Leakage current


ISC-FC plus 0.37KW

ISC-FC plus 0.37KW

6.3A

6.3A 16A AC 230V 10A approx. 20 mA

ISC-FC plus 0.37KW

ISC-FC plus 0.75KW

6.3A

10A 20A AC 230V 14A approx. 20 mA

Pos: 5.12.6 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen Hi nweis Netzdr ossel @ 6\mod_1373462344216_41.docm @ 101929 @ @ 1

Moreover it might become necessary to employ input chokes for the reduction

of the peak charging current. Pos: 5.12.7 /Allgemein/Speziell eModul e (Fortsetzung, Leerzeile usw.)/ -----> Abschnitt fortsetzung Überschrift 2 <----- @ 0\mod_1312351301920_41.docm @ 2150 @ @ 1

Device variants

Technical data

Electromagnetic

compatibility (EMC)

Fuse

feeder with

1 x ISC-FC plus

Fuse

feeder with

2 x ISC-FC plus



Technical data ISC-FC plus, continuation

Pos: 5.12.8 /Datenblätter /St euer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Klemmenbelegung ISC-FC plus @ 0\mod_1317218732103_41.docm @ 11283 @ @ 1

L Bottom: L power line (AC 230V supply)

Top: L power line for 2nd ISC-FC plus

N Bottom: N power line (AC 230V supply)

Top: N power line for 2nd ISC-FC plus

PE Bottom: PE power line ( supply)

Top: PE power line for 2nd ISC-FC plus

F1 Fuse L power line

F2 Fuse N power line

U

Connection threephase current drive V

W

PE

0V GND voltage supply ISC-CM plus

24V DC 24V - voltage supply ISC-CM plus

24V DC 24V – enable voltage

FU Enable contact

A Serial interface ISC-FC plus (Tx/Rx A)

B Serial interface ISC-FC plus (Tx/Rx B)

For enabling the ISC-FC plus the enable voltage and the enable contact are

cabled with the relay 1 of the ISC-CM plus: Terminal "24V" Terminal 28 ("changeover contact") on ISC-CM plus

Terminal "FU" Terminal 27 ("normally open contact") on ISC-CM plus


Terminal assignment

ISC-FC plus



Pos: 5.14.1 /Allgemein/Überschriften Gerätebeschr eibung/Ü berschrif t 2 - Beschr eibung ISC- VC plus @ 6\mod_1373451400837_41.docm @ 101607 @ 2 @ 1

Description ISC-VC plus

Pos: 5.14.2 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC VC pl us - Gerätebeschr eibung @ 6\mod_1373452012730_41.docm @ 101659 @ @ 1

The ISC-VC plus is a junction box, in which a vibration amplitude controller for

the control of the vibrating conveyor and a DC 24V power unit are mounted. It

is connected to an ISC-CM plus and permits the software of the ISC-CM plus to

operate the motor of the vibrating conveyor of the feeding device.

Pos: 5.14.3 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC VC pl us - Di e Aufgaben @ 6\mod_1373455935663_41.docm @ 101686 @ @ 1

The ISC-VC plus has the following functions: • It provides the DC 24V supply voltage for the ISC-CM plus.

• It determines the resonance frequency of the connected vibrating

conveyor by means of an automatic calibration.

• It generates an alternating voltage with the determined resonance

frequency of the connected vibrating conveyor.

• It controls the vibration amplitude of the connected vibrating conveyor

(= amplitude of the alternating voltage) according to the specification of

the ISC-CM plus.

Pos: 5.14.4 /Steuerungen/ISC plus - System/Gerätebeschreibung/ ISC VC pl us - Di e Anschl üsse @ 6\mod_1373456535326_41.docm @ 101713 @ @ 1

Connection Execution

Voltage supply AC 230V (or AC 115V)

ISC-CM plus • Voltage supply DC 24V

• Serial interface (default vibration

amplitude)

• Enable (relay contact ISC-CM plus )

Vibrating conveyor • Connection of vibrating conveyor

• Connection of tachometer

As a rule, the connections between the feeding device and the ISC-CM plus and

the vibrating conveyor are executed in our works.


Description of the

device

The function of the ISC-

VC plus

The connections of the

ISC-VC plus



Pos: 5.16.1 /Allgemein/Überschriften Datenbl ätter/Ü berschrif t 2 - Technische D aten ISC- VC plus @ 6\mod_1373445464481_41.docm @ 101364 @ 2 @ 1

Technical data ISC-VC plus

Pos: 5.16.2 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Gerätedaten @ 6\mod_1373438991103_41.docm @ 101309 @ @ 1

Mains voltage: AC 230V (AC 115V) ± 10% TT/TN mains Mains frequency: 48 - 62Hz

Power consumption: 900VA (max. load)

Power loss: max. 30VA

Internal fuse: 4A A (L-line) 0.16 A (control electronics)

Ambient temperature: -10°C to 50°C

Transport/storage: -40°C to 85°C

Humidity of the air: up to 85% without condensation

Climatic classification: KWF as per DIN 40040

Protection class: IP 55

Pos: 5.16.3 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Bauteilskizze @ 6\mod_1373445844643_41.docm @ 101417 @ @ 1

No. Description

1 Fuse “mains”

2 Fuse “load1“

3 Fuse “load2“

4 “Calibration“ key

5 Potentiometer amplitude MIN

6 Potentiometer amplitude MAX

7 Rotary switch ID (standard = 1)

8 Rotary switch decade switch

Stage 1 = „1“ ……. Stage 10 = “0“

9 DIP switch

10 - 13 Status LEDs

10 = “calibration“ 11 = “Imax“

12 = “enable“ 13 = “mains“

Pos: 5.16.4 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Abmessungen @ 6\mod_1373446320646_41.docm @ 101500 @ @ 1

Dimensions H x W x D [mm] 250 x 130 x 150

Mounting: wall mounting, cable glands pointing downward

Mounting clearances: top: 100 mm bottom: 200 mm

Weight [kg] approx. 2 kg

Pos: 5.16.5 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - 24V-N etz teil @ 6\mod_1373445659244_41.docm @ 101390 @ @ 1

Rated voltage: DC 24V

Rated current: 1.3A

Fuse: Fuse 250V/3A

The DC 24V power unit of the ISC-VC must only be employed for the voltage

supply of the ISC-CM plus.


Technical data

Dimensions

DC 24V power unit



Technical data ISC-VC plus, continuation

Pos: 5.16.7 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Absicher ung en @ 6\mod_1373448063588_41.docm @ 101527 @ @ 1

Fuse Mains supply

Leakage current


ISC-VC plus 4AF 10A AC 230V 4A

Fuse


against PE Device Customer

ISC-VC plus

ISC-FC plus 0.37KW

4A


ISC-VC plus

ISC-FC plus 0.75KW

4A


Pos: 5.16.8 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen Hi nweis Netzdr ossel @ 6\mod_1373462344216_41.docm @ 101929 @ @ 1


of the peak charging current. Pos: 5.16.9 /Allgemein/Speziell eModul e (Fortsetzung, Leerzeile usw.)/ - -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.docm @ 12133 @ @ 1

Pos: 5.16.10 /D atenbl ätter/Steuerungen, Regler/ ISC- VC plus / Daten ISC-VC pl us - Klemmenbeleg ungen @ 6\mod_1373449059461_41.docm @ 101554 @ @ 1

No Function 1 L (mains supply)

2

3 N (mains supply)

4

5 PE (mains supply)

6

7

8 M1 tray drive

9 M2 tray drive

10 - (not occupied)

20 PE

21 GND signal

22 + analogue output

23 GND signal

24 Tachometer input

25 PE

26 GND 24V

27

28 DC 24V

29

30 Enable

31 RxB (RS422) Tx/RxB (RS485)

32 RxA (RS422) Tx/RxA (RS485)

33 TxB (RS422)

34 TxA (RS422)

35 +10V reference

36 + Analogue input

37 GND signal

Pos: 5.16.11 /Allgemein/Spezi elleM odule (Fortsetzung, Leerzeile usw.) / -----> Abschni ttfortsetzung Ü berschrif t 2 <----- @ 0\mod_1312351301920_41.docm @ 2150 @ @ 1

Protection of feeding

device 1 x ISC-VC plus


device 1 x ISC-VC plus +

1 x ISC-FC plus

Terminal assignments



Technical data ISC-VC plus, continuation

Pos: 5.16.12 /Gerätezubehör, -ausrüs tung/D okID _455 - Schwi ng weitenregler DR S4/ Gerätebeschreibung - DIP-Schal ter @ 6\mod_1373524259014_41.docm @ 101988 @ @ 1

The device is configured by means of the 4 switches of the DIP switch:

Switch Description

1 ON Automatic operation (controlled)

OFF Manual operation (uncontrolled)

2 ON Activation of the serial control signal and serial decade switch setting

(decade switch on the board deactivated)

OFF Activation of analogue control signal

3 ON Activation RS422

OFF Activation RS485

4 ON Termination resistor (470) activated (only allowed for RS485)

OFF Termination resistor deactivated

Modification of the DIP switch

• The settings of the DIP switch must only be changed if the device is

disconnected from the mains.

• The settings of the DIP switch are only read and processed after the

connection of the mains supply (exception: “4“).


DIP switch


24 Mounting ©Manual ISC plus - System

Pos: 8.1 /Allgemei n/Ü berschriften M ontagearbeiten/Ü berschrift 1 - Montage @ 0\mod_1317291591778_41.docm @ 11522 @ 1 @ 1

3. Mounting

Pos: 8.2 /Steuerungen/ISC pl us - System/M ontag e/ 1. Sei te - Inhalt @ 0\mod_1317295124489_41.docm @ 11614 @ @ 1

As a rule, the ISC plus component groups are already preassembled in our

works. This preassembly includes • the mounting/fastening to the corresponding feeder,

• the cabling to the internal electrical component groups of the feeder

(drive motor etc.) With the ISC component groups.

This chapter describes the mounting work to be carried out on site for the

operation of the feeder and the component groups. The works carried out in

our factory are not described.

The descriptions are rather general and do not take into account customer

specifications for operating conditions. They are taken into account in the

customer-specific connection plans. If customer-specific connection plans have

been edited for the corresponding delivery, they are included as a separate

document in the documentation folder.

Content of the chapter “mounting”:

Subject Page

Mounting instructions 25

Electrical mounting work 29

Connection of serial interfaces 35



©Manual ISC plus - System Mounting 25

Pos: 8.4.1 /Allgemei n/Ü berschriften M ontagearbeiten/Überschrift 2 - M ontagehinweise @ 0\mod_1317294863142_41.docm @ 11545 @ 2 @ 1

Mounting instructions

Pos: 8.4.2 /Steuerungen/ISC pl us - System/M ontag e/ Montage Hinweise - Hinweis ordnungsgemäße Aus führung @ 0\mod_1317802571875_41.docm @ 11942 @ @ 1

The correct execution of the electrical connections is a requirement for the

operation of the device. The correct execution includes the respect of • the valid national and international specifications

• the specifications given in the documentation

Effect of incorrect execution: • type approval will expire,

• endangers the safety of operating personnel and machine,

• operational disturbances and malfunctions may occur.

Pos: 8.4.3 /Steuerungen/ISC pl us - System/Sicherheit / Sicher hei t - Baugruppen schützen @ 0\mod_1317983378675_41.docm @ 12857 @ @ 1

The following specifications have to be complied with for the protection of the

electronic components and circuits: • The connection work has to be carried out carefully. Make sure to take

protective measures against static discharges that risk to destroy

electronic components.

• The electronic components always have to be closed correctly to protect

them against contaminations.

• The opening of the devices is only allowed, if this is required due to an

activity and if this is possible regarding the contamination of the

environment.

- The open phase has to be kept as short as possible.

- Protect the devices against contamination by means of increased care

and possibly also by additional protective measures.

- Before re-locking the devices make sure to remove all foreign bodies.

Pos: 8.4.4 /Steuerungen/ISC pl us - System/M ontag e/ Montage Hinweise - Vorsicht elektrische Spannung @ 6\mod_1373459537872_41.docm @ 101848 @ @ 1

Dangerous voltage

» Life voltage is connected to the ISC-FC plus/ISC-VC plus. • Observe the specifications concerning the fuse for the mains supply.

• Before the start of work the device has to be disconnected from the

mains.

• A sufficient waiting time of at least 3 minutes has to be respected for the

discharging of memorised electrical charges.


Protect the component

groups

Caution



Mounting instructions, continuation

Pos: 8.4.6 /D atenbl ätter/Steuerungen, R egler/ISC-FC plus / Daten ISC FC plus - Absicher ung en @ 6\mod_1373462298445_41.docm @ 101902 @ @ 1

Fuse Mains supply

Leakage current


ISC-FC plus 0.37KW 6.3A 13A AC 230V 5A approx. 10 mA

ISC-FC plus 0.75KW 10A 16A AC 230V 9A approx. 10 mA

Fuse



ISC-FC plus 0.37KW

ISC-FC plus 0.37KW

6.3A


ISC-FC plus 0.37KW

ISC-FC plus 0.75KW

6.3A


Pos: 8.4.7 /D atenbl ätter/Steuerungen, R egler/ISC-VC pl us/ D aten ISC-VC plus - Absicherungen @ 6\mod_1373448063588_41.docm @ 101527 @ @ 1

Fuse Mains supply

Leakage current


ISC-VC plus 4AF 10A AC 230V 4A

Fuse


against PE Device Customer

ISC-VC plus

ISC-FC plus 0.37KW

4A


ISC-VC plus

ISC-FC plus 0.75KW

4A


Pos: 8.4.8 /D atenbl ätter/Steuerungen, R egler/ISC-FC plus / Daten ISC FC plus - Absicher ung en Hinweis N etzdrossel @ 6\mod_1373462344216_41.docm @ 101929 @ @ 1


of the peak charging current. Pos: 8.4.9 /Allgemei n/Spezi elleModule (Fortsetzung, Leerzeil e usw.)/ - -----> Leerzeile (Format: Text) <----- @ 0\mod_1317890599730_41.docm @ 12133 @ @ 1

Pos: 8.4.10 /Allgemein/Speziell eModul e (Fortsetzung, Leerzeile usw.)/ - -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.docm @ 12133 @ @ 1

Pos: 8.4.11 /Steuerungen/ISC plus - System/Sicherheit/ Sicherheit - Fehlers trom-Schutzeinrichtung (F I-Schutzschal ter) @ 6\mod_1373374463296_41.docm @ 101198 @ @ 1

For the protection of persons by means of a residual current protection device

(RCD) the use of a residual current circuit breaker (sensitive to all kinds of

current) with a rated differential current of IN = 30mA between the supplying

mains and the ISC-FC plus is recommended.

Due to the use of a RCD false trippings may be caused by the following

reasons: • capacitive equalising currents, especially with long cable runs.

• the use of additional interference filters.

• the simultaneous connection of several ISC-FC plus.


Fuse

feeder with

1 x ISC-FC plus

Fuse

feeder with

2 x ISC-FC plus


device 1 x ISC-VC plus


device 1 x ISC-VC plus +

1 x ISC-FC plus

Residual current

protection device

(protection of persons)




Pos: 8.4.13 /Steuerungen/ISC plus - System/Montage/ Montage Hi nweise - Erdung des D osi ergerätes @ 0\mod_1317795755873_41.docm @ 11873 @ @ 1

ISC plus feeding systems have to be connected to a main earth connection

point on site, the connection has to be provided with a sufficient section (16²

mm) and large surface area contacts. The continuous earthing of the individual

component groups of the feeding device must not be impaired or eliminated

by any activity.

In case of a missing or incorrect or incomplete earthing of the feeding device

the type approval of the feeding device will expire.

Pos: 8.4.14 /Steuerungen/ISC plus - System/Sicherheit/ Sicherheit - Steckbare Ausführ ung @ 0\mod_1317815224877_41.docm @ 11965 @ @ 1

Mains connection is only permitted with polarity reversal protection.

With a pluggable execution of the electrical connections a CEE plug has to be

employed for the mains connection.

Pos: 8.4.15 /Steuerungen/ISC plus - System/Sicherheit/ Sicherheit - 24V-N etz teil ISC-FC pl us @ 6\mod_1373375179094_41.docm @ 101279 @ @ 1

The 24V power unit of the ISC-FC plus or ISC-VC plus supplies the voltage for

the ISC-CM plus. It must not be employed for the supply of the component

groups on site or other component groups of the feeding device.

Operational disturbances and malfunctions of the ISC-CM plus

» The connection of component groups on site to the 24V power causes

malfunctions to the 24V supply of the ISC-CM plus (micro-processor

system). • Use a separate 24V power unit for the supply of other component groups

(on site or feeding device).

Pos: 8.4.16 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Digital eing änge @ 1\mod_1334137070813_41.docm @ 42348 @ @ 1

Number 4

Function DI1: Digital speed or software definition

DI2 – 4: Software definition

Rated voltage DC 24V

Switching threshold DC 11.5 - 13V

Logic/logical "1" Positive / DC 13 - 33V

Input current 5 mA with DC 24V

Frequency reading “DI1“ 0 – 10kHZ

Pos: 8.4.17 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Digital ausgäng e @ 1\mod_1333024869042_41.docm @ 42119 @ @ 1

Number 4

Functions DO1: Release of drive controller

DO2-4: Software definition

Output type Relay (change-over contact/ normally open)

Rated voltage/rated voltage range DC 24V / DC 21 - 36V

Rated current/output max. 5A


Earthing of the feeding

device

Pluggable connections

24V power unit

ISC-FC plus

ISC-VC plus

Attention

Digital inputs („DIx“)

Digital outputs („DOx“)




Pos: 8.4.19 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Analog eingang @ 0\mod_1316768004734_41.docm @ 8759 @ @ 1


Input voltage 0(2) - 10VDC

Resolution 14 bit

Input resistance ~20M

Pos: 8.4.20 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Analog ausg ang @ 0\mod_1316770072430_41.docm @ 8790 @ @ 1


Output current 0(4) – 20mA, embossed

Resolution 12 bit

Max. burden 500


Analogue input (“AIx”)

(variant “A”)

Analogue output

(„AOx“)

(Variant „A“)



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Electrical mounting work

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The wiring plan shows the connections for the ISC-FC plus and the ISC-CM plus,

please note that the on-site connections of the load cell and the speed

monitoring to the ISC-CM plus are not illustrated.


Wiring plan



Electrical mounting work, continuation

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The connection plan shows the connections for the ISC-VC plus and the ISC-CM

plus, please note that the on-site connections of the load cell and the speed

monitoring to the ISC-CM plus are not illustrated.


Connection plan




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The wiring plan shows the connections for the ISC-FC plus and the ISC-CM plus,

please note that for the ISC-CM the on-site connections for load cells “MDx-

BR202“ and “MS“ and speed monitoring are illustrated.


Wiring plan

load cells, speed




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Markings (“mark.”) used in the connection plan:

Mark. Meaning

F Fuse on site (see specifications)

DI Digital inputs (DI1-4)

DO Digital outputs (DO1-4; DO1 factory wired)

AO Analogue output (requires the variant ISC-CM-A plus)

AI Analogue input (requires the variant ISC-CM-A plus)

GND Ground potential

ISC bus ISC-field bus (IN: input OUT: output)

Profibus Profibus interface (IN: input OUT: Output)

Ethernet Ethernet interface (4-pole plug)

M1 Drive motor or vibrating conveyor feeding device

G1 Tachometer

B1 Load cell MDx – BR202

B2 Load cell MSx (requires the variant ISC-CM-SG plus)

B5 Speed monitoring

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The following abbreviations for the cable colours are employed in the wiring plan:

Abbr. Colour Abbr. Colour Abbr. Colour

BN brown GN green BU/WH blue/white

BK black GY grey WH/BU white/blue

BU blue PK rose GNYE green/yellow

WH white RD red YE yellow

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Nr Use

1 Earthing screw

2 Digital output "refill"

3 Digital outputs

4 Digital inputs

5 ISC-FC plus

6 Ethernet

7 Profibus

8 ISC field bus/Profibus

9 ISC field bus

10 Connection OP1 / OP1 T

11 Analogue input/output

12 Load cell

13 Scanning head (e.g. speed)


Connection plan

legend

Wiring plan

cable colours

Illustration and

screwings




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Specified order of activities: Activity Requirement

Electrical connection 1. Connect the earth

2. Connect signal lines

3. Connect the mains supply

Electrical disconnection 1. Disconnect the mains supply

2. Disconnect the signal lines

3. Disconnect the earth

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The illustration shows a possible execution for correct earthing. The main

earthing points of the ISC plus devices (here: 9 units, W01 - W09) is connected

to an equipotential bus bar (A) on site, that is connected to the main earthing

point on site (B). A stranded wire (16 mm², green/yellow, highly flexible,

tubular cable lug M10/16 mm²) is employed for the connection of an ISC plus

device.


Order of activities

Earthing

ISC plus devices




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The following illustration shows the correct use of the metallic cable screwings.

The cable is isolated according to the illustration and inserted into the cable

screwing. The screening (A) is pushed over the metal cap (M), then the

screwing is tightened.

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The digital and analogue inputs/outputs (“I/O”) permit to connect the feeding

controller to the on-site equipment.

Hardware I/O Examples of possible functions

Digital inputs (DI) - Start/stop the feeding operation

- Establishment of an interlocking chain

- Read digital speed DI1)

Digital outputs (DO) - Release of drive controller (always DO1)

- Refill signal

- Malfunction (interlocking chain)

Analogue input (AI) - Feed rate specification (“setpoint “)

Analogue output (AO) - Actual feed rate (“actual value “)

As far as the connection is concerned (please see wiring plan) the technical

data of the corresponding hardware I/O have to be respected.

The GND connections of the analogue input and output are zero-potential. If a

galvanic separation is required for a higher interference resistance, it has to be

provided by means of a suitable buffer amplifier.


Cable screwings

Connection of digital

and analogue inputs

/outputs



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Connection serial interfaces

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Type Ethernet (RJ45 with plug adapter)

Cable type


Procedures Ethernet IP Vx, Ethernet Modbus TCP, ProfiNet Vx (x=1.2) Type RS485 (terminals)

Cable type A (according to Profibus specification)

Max. cable length 400m (baud rate <= 0.5 KB)

100m (baud rate >= 1.5 MB)

Procedures Profibus DP/Vx (x=1.2) Type RS485 (terminals)

Cable type Belden 9841


Procedures ISC field bus

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The ISC field bus is connected to the ISC-CM plus. The connections and the

termination (term) of the ISC-CM plus are a function of the position of the

ISC-CM plus on the ISC field bus.

Position Connection Term

First ISC-CM plus IN: service port or operating unit off

OUT: to 2nd ISC-CM plus

Umpteenth ISC-CM

plus

IN: of the previous ISC-CM plus off

OUT: to the next ISC-CM plus

Last ISC-CM plus IN: of the previous ISC-CM plus on

OUT: -

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The ID number is fixed by means of the rotary switch (SW2) and a slide switch

(SW3) on the ISC-CM plus board. The operating unit addresses the ISC-CM plus

via the identnumber. Each identnumber must only be assigned once in the ISC

plus system (unambiguousness!)

In general, there is no order for the determination of the ID number in an ISC

plus system. For a better assignment we recommend a determination

according to the order on the ISC plus field bus.


Serial interfaces

Wiring plan

ISC field bus

Identnumber for the ISC

field bus



Connection serial interfaces, continuation

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ID = 1 SW2 = 1 and SW3 =

ID = 17 SW2 = 1 and SW3 =


: : : :

ID = 15 SW2 = F and SW3 = ID = 31 SW2 = F and SW3 =


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As an alternative to the ISC field bus the Profibus interface (terminals) or the

Ethernet interface (plug) can be connected to an on-site operating unit. The

functional possibilities of the available interface procedures are described in a

separate manual.

In general, the Ethernet/Profibus procedures have less functional possibilities

than the ISC field bus. Therefore, an additional installation is always required if

you use the Ethernet/Profibus interface: Either or

ISC field bus with service port Congrav® OP1 (T) with connection cable

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The termination of the ISC plus field bus has to be switched on in the software

of the last active ISC-CM plus.

Active ISC-CM plus:

The ISC-CM plus is connected to the ISC plus field bus and the power supply is

on. Last ISC-CM plus:

The last ISC-CM plus that is connected to the ISC plus field bus.

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Setting of the

identnumber

Connection

Profibus,

Ethernet

Termination

ISC field bus


©Manual ISC plus - System Operating functions 37

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4. Operating functions

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This chapter describes the activities and events that are required for the

operation or that might occur during the operation.

Content of the chapter “operating functions”:

Subject Page

Commissioning/decommissioning 38

Adjustment of the ISC-VC plus 39

Status information 41



38 Operating functions ©Manual ISC plus - System

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Commissioning/decommissioning

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The devices are switched on by connecting the power supply.

Device Activity

ISC-FC plus Switch on AC230V

ISC-VC plus Switch on AC230V

ISC-CM plus -

With the switching on of the drive controller (ISC-FC plus, ISC-VC plus) the

DC 24V supply voltage of the ISC-CM plus is also switched on.

If the ISC-CM plus is operated with another type of drive controller the

external DC 24V voltage supply of the ISC-CM plus has to be switched on.

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The devices are switched off by means of a disconnection of the power supply.

Device Activity

ISC-FC plus Disconnect AC230V

ISC-VC plus Disconnect AC230V

ISC-CM plus -

With the switching off of the drive controller (ISC-FC plus, ISC-VC plus) the

DC 24V supply voltage of the ISC-CM plus is also switched off.

If the ISC-CM plus is operated with another type of drive controller the

external DC 24V voltage supply of the ISC-CM plus has to be switched off.


Commissioning

Decommissioning



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Adjustment of the ISC-VC plus

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Setting of the DIP switch for the operation with an ISC-CM plus:

Switch Description

1 ON Automatic operation (controlled)

2 ON Activation of the serial control signal and serial decade switch setting

(decade switch on the board deactivated)

3 OFF Activation RS485

4 ON Terminating resistance (470) activated

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The adjustment of the vibration amplitude to the control signal is made by

means of the two potentiometers “amplitude MIN“ and “MAX“ (front of the

device). 1. Adjust the minimum working point (~9%) and change the lower limit of

the amplitude (“Min“) until you reach the desired vibration amplitude.

2. Adjust the maximum working point (~90%) and change the upper limit of

the amplitude (“Max“) until the desired vibration amplitude has been

reached.

3. Check the min/max adjustment once again, as the settings of both

potentiometers slightly influence one another.


Setting

DIP switch

Adjustment vibration

amplitude



Adjustment of the ISC-VC plus, continuation

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Automatic operation (controlled resonance frequency) Characteristics: • DIP switch 1 = “ON“

• Requires tachometer signal for the control

• Decade switch active

Function: During the operation the device continuously

determines/corrects the resonance frequency of the

connected vibrating conveyor.

Manual operation (fixed resonance frequency) Characteristics: • DIP switch 1 = “OFF“

• Tachometer signal will not be evaluated

• Decade switch inactive

Function: The device functions with the mains frequency as fixed

resonance frequency.

Modification of the fixed resonance frequency

The fixed resonance frequency can only be changed by service personnel of

the manufacturer. The manual adjustment has to be matched to the

corresponding vibrating conveyor.


Resonance frequency

(DIP switch 1)



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Status information

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Status information of the ISC-CM plus

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The illustration shows the

partial view of the ISC-CM

plus board with the LEDs

1-14.

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LED1 red Short-circuit monitoring DC 24V external (fuse F1 damaged)









LED10 green Termination ISC field bus active (= on)

LED11 red Error Profibus (ERR) -> communication troubled

LED12 yellow Status Profibus (STA) -> communication active

LED13 green Termination Profibus active (= on)

LED14 red/green Flashing green = ISC field bus communication okay

Flashing red = ISC field bus communication troubled

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Various alarm reports might appear as a function of the monitoring functions

and the configuration of the software employed in the feeding controller. The

fault indication for the operator by made via • the connected operating unit,

• the hardware I/O of the feeding controller

• and is described in the manual of the operating unit.


LED positions

LED status display

hardware I/O

Operational

disturbances software



Status information, continuation

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Status information of the ISC-FC plus

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Red LED Green LED Meaning

off on Device enabled

on on Mains switched and automatic start

locked

off flashing slowly Device locked

off flashing quickly Identification of motor parameter

fashing quickly off Under- or overvoltage

flashing slowly off Fault

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LED colour Status Meaning

green ff No voltage

flashing - Voltage is present

- No connection with FC-Vx.1

on Voltage and connection available

yellow off No connection to the feeding controller

flashes Connection to the feeding controller

yellow/green flashing Internal fault of the module

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LED functions

LED-functions

Lecom B module



Status information, continuation

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Status information of the ISC-VC plus

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Several LEDs on the front of the device indicate the state of the device. LED Description

1 lights up • Start of the automatic calibration

• Push the “calibration“ key

flashes The calibration has ended with an error.

Effect

The device is not ready for operation.

Measure

• Eliminate the faulty connection of the

tachometer.

• Eliminate functional failures of the

vibrating conveyor.

• Exchange the defective vibrating

conveyor.

2 flashes The output stage is overloaded.

Effect

The output stage has been switched off.

Measure

• Switch off the device.

• Find and eliminate causes.

3 lights up Device is enabled and started.

4 lights up Mains voltage is connected.

off No mains voltage.

Effect

The device is not ready for operation .

Measure

• Connect the power supply.

• Exchange damaged fuse.

• Exchange damaged device.

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LED functions


44 Maintenance ©Manual ISC plus - System

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5. Maintenance

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No maintenance work is required for the ISC plus component groups. Damaged

devices must generally be replaced. A repair is not allowed.

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Required work equipment: • PC system with the installed download software and a free USB interface

• USB connection cable (plug types: A and B)

Before loading the software into the program memory, the feeding operation

on the entire ISC plus field bus has to be stopped.

Update procedure: Step What to do

1 Provide an interface connection between the PC and the USB

interface (USB1) of the ISC-CM plus.

2 Start the download software and follow the instructions.

3 Be sure to cut the interface connection after the download.

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Alternative to the USB interface

As an alternative to the USB interface the PC can also be connected via the

service port to the ISC field bus (RS485 interface).

=== Ende der Liste für Textmar ke Inhalt ===

Maintenance,

repair

Software update

ISC-CM plus

ISC Plus System Manual

Documents

Transcript of ISC Plus System Manual