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है”ह”ह

IS 10443 (2006): Data sheet for selection of marine loadingarms [MED 7: Material Handling Systems and Equipment]

IS 10443:2006

mmwj’damamaTppT(wl-4w)a5

mi=@r?l-qG-lET?k(mJ73T%P71)

Indian Standcwi

DATA SHEET FOR SELECTKJNOF MARINELOADING ARlhMS

(First Revisiofl)

ICS 23.020.30; 75.160.30

(3 BIS 2006

BUREAU OF INDIAN STANDARDSMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

Deczmber 2006 Price Group 3

Material Handling Systems and Equipment Sectional Committee, ME 07

FOREWORD

This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, afier the draft finalized by 1the Material Handling Systems and Equipment Sectional Committee had been approved by the MechanicalEngineering Division Council. I

I

This standard was first published in 1983. The experience gained in the implementation of the standard hasnecessitated this revision.

The present revision has been formulated with the view to coverall the necessary details required for the marine ‘1

loading arm. This revision includes the data for arm operating, base riser flange, control system, hydraulics and !1site.

The composition of the Committee responsible for the formulation of this standard is given at Annex A.!

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance withIS 2:1960 ‘Rules for rounding off numerical values (revise~’. The number of significant places retained in the

/

rounded off value should be same as that of the specified value in this standard.

IS 10443:2006

Indian Standard

DATA SHEET FOR SELECTIONLOADING ARMS

(First

1 SCOPE

This standard lays down the data required for theselection of the marine loading arms used in ports andapplicable for handling liquids&loading and unloading.

2 REFERENCES

The following standard contains provisions which,through reference in this text, constitutes provision ofthis standard.At the time of publication,the editionindicated was valid. All standards are subject torevisionr and parties ~0 agreements based on this

standard are encouraged to investigate the possibilityof applying the most recent edition of the standardindicated below

IS No. 7We

1893 (Part 4): Criteria for earthquake resistant2005 design of structures: Part 4 Industrial

structures including stack-likestructures

3 GENERAL INFORMATION

Project: Client:

Quantity: Location:

Service: Duty

Purpose: Areaclassification:

4 CARGO DATA

SI I Product Data I

Revision) ,

No.

i) Type of product handled

ii) Maximum flow rate, m3/h

iii) Density at operating temperature,kg/m3

iv) Viscosity (CP) at operatingtemperature

v) Operating temperature, ‘C

vi) Design temperature, “C

vii) Operating pressure, kg/cm2

viii) Design pressure, kg/cm2

OFMARINE

*

[s11 Produot Data INo.

ix) Maximum allowable pressuredropin marine unloading arm, kg/cm2

x) Corrosion allowance, mm

xi) Arm size

M==sii4xii) Material of construction of marine

[ NOTES I

I 1 Vendortotimrishpressuredropvis-a-visflowratedatafw arms.2 All urdoadhgarmsareto be designed to permitreversefIow.3 Each loadingarmshall be providedwith so accumulatorforemergencyreleasecoupling(ERC).

5 ENVIRONMENTAL DATA

5.1 Wind Speed to be Considered

5.2

5.3

5.4

a) Arm in stored condition, kmph:b) Arm in operating condition:

Ambient Temperaturet ‘C

a) Minimum:b) Maximum:c) Design:

Seismic Data as per 1S 1893 (Part 4)

Water Levels (Refer from Chart Datum)

a) Highest high water level:

b) Mean sea levekc) Lowest low water level:

Icing Load for Cryogenic Liquid5.5

6 ARM OPERATING DATA

6.1 Drives Manual HydraulicSlewing :Inboard arm : aOutboard arm :

6.2 Quick Connect/Disconnect Coupler (QCDC)

a) Manual:b) Hydraulic:

1

IS 10443:2006

6.3 Design of Counter Balance: By vendor

6.4 Emergency Release Coupling Yes No

6.5 Vacuum Breaker at Apex: Yes No

6.6 Insulation: Required Not required

6.7 Heat Tracing: Read Not read

NOTES

1 Purgingsystem at Apex.

2 Ladders and platform shall be provided for access to theturningapex swivel.

3 Adjustablejack at outboardswivel required.

7 BASE RISER FLANGE

7.1 Base Rker Flange Size and Rating

7.2 Maximum Piping Loads on Loading Arm BaseRiser Flange

8 CONTROL SYSTEM

a)

b)

Jetty control: (Consolelocated at jetty)

Radio remote controlfor operationofloading arms:NOTE — At a time only one shall be operable.

9 CONSTRUCTION FEATURES

a) Make:

b) Model No.:

S1 Construction Features Marine Loading

No. Arm

No. 1 I No. 2

i) Length of inboard arm

ii) Length of outboard arm

iii) Height of baselriser

iv) Length of counterweightboom

NOTE— The abovedatato be filled up foreachtypeof loadingarm.

10 MATERIALS OF CONSTRUCTION

a) Piping

b) Flanges :

c) Fittings

d) Fasteners :

e) Swivel joints :

f) Ball and ballraces of swivel :

g) Seal of swivel :

h) O-ring of swivel :

j) Pantograph cable:

k) Structural :

m) Valve materials :

11 HYDRAULICS

11.1 Power Pack (JIydraulic)

a) No. of units working

b) No. of units standby

11.2 System Pressure (Hydraulic Oil)

a) Operating

b) Desi&

11.3 Material of Piping andHydraulic Oil Tank

11.4 Material of Fittings:

11.5 Number of Motor:Operated Pumps

11.6 Pump Capacity:

11.7 No. of Pumps:

11.8 Motor, k~

11.9 Reservoir Capacity:

Stainless steel

Stainless steel

Working Standby

11.10 Pressure Relief Valve:

11.11 First Fill of Oik

11.12Manual Pump for EachHydraulic Power Pack Uniti Provided

NOTES

1 Each marine loading arm shall be provided with anaccumulator for emergency release coupling (ERC)operation.

2 Powersupply Voltage.. . . . . . . . . ..VPhase .. . . . . . . ......

Frequency

3 Controlpowem

12 TANKER AND BERTH DATA (see Fig. 1)

12.1 Height of Manifold Centre Line AAbove Ship Tanker Deck

12.2 Distance of Manifold Flange from BShip’s Side

12.3 Top of Working Platform of MLA to cTanker Manifold (Smallest Full Tankerat Low Tide)

12.4 Top of Working Platf~rm of MLA to DTanker Manifold (Largest EmptyTanker at High Tide)

12.5 Maximum Variation in Water Level E

12.6 Top of Working Platform of MLA to FBase Rker End

2

.-

+=%FI

SHIPB

~CK 0-—-—” —

SHIP%EEir

T 7

—.—— —-.

r OUTERBOARD ARM

Y$l

‘\.

\~lNBOARDARM

EL

1

\

I, n m

I II

“1’ /I

T

77-/

11 HIGHEST HIGH WATER LEVEL (HHWL)

.— —--- —

T--—————

LOWEST LOW WATER LEVEL (LLVW)-— ——-. -—

T—-———

s’=1

J= L j-:Q--t--s ~ OF MLA

FIG. 1 MARINE LOADINGARM

)’77JETIY TOP

/

—-—— ——

-——— —-

3

IS 10443:2006

12.7 Total Foreand Aft Drift

12.8 Drift Away from Jetty

12.9 Fender Thickness

12.10 Centre Line of Base Rker to Edgeof Jetty

12.11 Top of Working Platform to LowestLow Water

12.12 Spacing of Ship’s Manifold FlangeCentres

12.13 Top of Motor Operated Valve (MOV)from Jetty

12.14 Distance Between Adjacent MarineLoading Arms

G

H

K

L

o

M

N

PQ

13

14

SITE DATA

Pier upper deck elevation:from chart datum

SIZE OF EQUIPMENT

14.1 Base plate size of each marine loading arm baaejetty (/X b).

14.2 Size of each hydraulic power pack (/ x 6).

14.3 Size of controlpanel onjetty (1x b x h):

where i

i = lengt14 ‘b = breadth,ahd

h = height.

4

IS 10443:2006

ANNEX A

(Foreword)

COMMITTEE COMPOSITION

Material Handling Systems and Equipment Sectional Committee, ME 07

Organization

BharatEarthMovers Ltd, Mysore

AGROMEC, Meerut

Airport Authority of India, New Delhi

Bharat Heavy Electrical Ltd, New Delhi

I Caterpillar India Pvt Ltd, Tiruvallur

/Cement Corporation of India, New Delhi

Desein Pvt Ltd, New Delhi

DireGtQratFQFn$ral of Min.. Safety, Dhanbad

Directorate General Factory Advice Service and LabourInstitute, Mumbai

Directorate General of Supplies and Disposals, New Delhi

Elecon Engineering Co Ltd, Vallabh Vldyanagw

Engineers India Ltd, New Delhi

Fact Engineering and Design Organization, Udyogmandala

Food Corporation of India, New Delhi

Godrej and Boyce Manufacturing Co Ltd, Mumbai

Gujarat Industrial Trucks Ltd, Mumbai

Heavy Machine Building Plrm~ Ranchi

Hindustan Zinc Limited, Udaipur

hrdian Airlines Ltd, New Delhi

Indian Bureau of Mines, Nagpur

Indian Institute of Technology, New Delhl

lndure Ltd, New Delhi

Jawaharlal Nehru Port Trust, Navi Mumbai

Jest’s Engineering Company Ltd, Mumbai

L & T Komatsu Limited, Bangalore

Representative(s)

SHKIK. V. KRISHNAMURTHV(Chairman)sHRrc. v. StavARAMAIAH(Alternate)

SHRIN. K. JAINSHMB. S. Jm (Alternate)

Smu K. S. KUNWAR

Stau G S. MAHALSmu P. K. BASURAY (Alternate)

SHRSG KANNANSNMN. SEW (Aherrrote)

SHRIN. P. DIxmSmu R. K. SRIVASTAVA(Alternate)

.%rRIHARISHK, GUFTASmu S. BANSRJEE(Allerrrafe)

Smu D. SAHASHRIH. K. SRtVASTAVA(Afternate)

SHMV. B. SANTSmrrB. N JsrA(Afrerwde)

Smu M. GANOARAJUSsrruS. M. MUNJAL(A/femate)

Strru P. B. PATSLSmr C. S. SHAH(A/ferrrate)

SHRIc. LAVSKSmrrS. M. AMANULLAH(Alternate)

SSDUV. G SANKARANARAYANANSrna K. 0, 00MMSN(Ahernate)

Srau D. N. GFSOSHSHMR. K. SrNon(Affernafe)

SEUUD. V. VUAYAKARSrnu M. V. HEh4DEv(Alternate)

Srmr A. G MODISmu P. G MODI(Alternate)

Smu S. NATHSHSOA. PRASAD(Alternate)

Sr-rruB. K. GUFTA

Smu A. K. MITTALSHSUMANOIKUMARKAKAR(Alternate)

SMUH. N. WANARSSmu K. DUITA (Alternate)

DR K. ATHR@

Srau M. K. JAINSmu Vrt$JDKM GumA (Afternate)

SHSUN. B. RAOSHKSA. K. SEN(Afterrralw)

Smu S. J. BUCHSma SANIAYTANGRS(Alternate)

Sma G S. NAMYANA

Srrru H. S. HANDE(Alternate)

5

IS 10443:2006

Orgunizution

Mcnally Bharat Engineering Co Ltd,

Metallurgical and Engineering Consultants Ltd, Ranchi

Ministry of Agriculture, New Delhi

Ministry of Defence, Directorate of Quality Assurance,New Delhi

Ministry of Labour, Dhanbad

Ministry of Surface Transport, New Delhi

Mumbai Port Trust, Mumbai

National Mineral Development Corporation Ltd, Hyderabad

National Thermal Power Corporation Ltd, New Delhi

Neyveli Lignite Corporation Ltd, Neyweli

oiliceo ftheDevelopmentC ommissioner, Small ScaleIndustries, New Delhi

Projects and Development lndia Ltd, Noida

RDSO, Lucknow

Rexello Castors Pvt Ltd, Mumbai

Tata Consulting Engineers, Bangalore

Tecon Industrial Projects Pvt Ltd, New Delhi

TRF Limited, Jamshedpur

Voltas Limited, Thane

BIS Directorate General

Representative(s)

SHRIASHOXE KOMARBos

SHRISHVAMALKOMARDAS(Alternate)

SHRI JAIPALSINGH

Stm S. BALARAMAN

SHIUK. PARTHASARATHI(Aherrrate)

LT COL D. S. DAHIYASHRIH. G JAGARWAL(A/terrrate)

SRI D. SAHASHRID. PANDE(Alternate)

SHRIG P. ROYSHRIT. K. DUITA(Alternate)

Srrru N. G KAMATSATOSRAR

SHRIB. CHANDRA

SHRIA. K. CHAXRAVArWr(Alternate)

Smo Srm.AD ANAND

SrrrrrG RAWNDRA(Alternate)

Strro K. SHANMUGAM

SHRIS. R. SIUDHARAN(Alfernafe)

%0 J. K. ARYA

SHRIM. B. JAYAXUMAR(Akzafe)

SHRI L. C. DADLANI

SHRIR. N. PRASAD(Alternate)

JOINTDIRECTORMm (WAGON)

A. D. E. (CONTAINER)(AOerrrate)

Mu A. M. MERcrwrtrSHRIT. H. Mmcrmrr (Afternate)

SHRIM. L. NARASIAHSHRIV. JAYARAM(Alternate)

Srau V(PULKOHLIMar S. S. VASON(Alternate)

SHRID. P. SINOH

SrrrrrS. DAS (Alternate)

SHRID. K. PRASHARSr+ruHEMANTPITALE(Ahernare)

Smu C. K. VEOA, Scientist ‘F’ and Head (MED)[Representing Director General (Ex-oficio)]

Member SecretarySHRIVISHALTOMER

Assistant Director (MED), BIS

r

6

Bureau of Indian Standards

BIS is a statutory institution ~stablished under the Bureau-of Indian Standards Act, 1986 to promoteharmonious development of the activities of standardization, marking and quality certification of goods andattending to connected matters in the country.

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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewedperiodically; a standard along with amendments is reaffirmed when such review indicates that no changes areneeded; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standardsshould ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of‘BIS Catalogue’ and’ Standards: Monthly Additions’.

This Indian Standard has been developed from Dot: No. ME 07 (0825).

Amendments Issued Since Publication

Amend Nv. Date of Issue Text Affected.

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