IRON SEPARATORS - FavorSea SEPARATORS.pdfoperated bridge crane) or dual track, dual crane hanging....

Serial No.:ISMO2013.7.03

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IRON SEPARATORS

Contents1 An Overview 1

144678910111213

14

15

16

1718

18

20

2 Suspension-type Separator’sRunning Device and Its TrackSelection3 Disc-type Electromagnetic Iron Separator’s Power-cut Iron4 RCDA SeriesDisc-typeSuspension Air-cooled5 RCDB Series Disc-type Suspension Self-cooled 6 RCDC Series Belt-type Suspension 7 RCDD Series Belt-type Suspension Self-cooled 8 CF, CFL Series Suspension-type Electromagnetic Iron 9 RCYB Series Manual Permanent Magnetic Iron Separator10 RCYD Series Belt-type Suspension 11 RCDY-J series Suspension Assembly Recycling-type Iron 12 RBCDB Series Explosion Proof Suspension-type 13 RBCDB Series anti-Explosion Suspension-type Electromagnetic Iron Separators Main Technical14 CTGY Series Tank Drum-type Iron Separator (Permanent Magroller)15 JLYC Series Chute Permanent Magnetic Iron SeparatorIron SeparatorPermanentSeparatorSeparator16 JLYZ Series Chute-type Auto Permanent Magnetic Iron Separator17 JCYS Series Drawer-type Permanent Separation Sieve18 KGLA Series Silicon-controlled Rectifier for Electromagnetic IronSeparator19 YCK Series Control Cabinet for Permanent Magnetic Iron Separator


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The iron separator is a magnetic attraction equipment that creates strong magnetic field through a combination of permanent magnet formed by coil windings or permanent magnetic materials. It is suitable to be used with belt conveyors, vibrating conveyors or other conveying equipment. It can effectively remove ferromagnetic materials (weight of 0.1-35kg each) mixed in non-magnetic bulk materials with a separation rate about 95%. It is helpful to not only refine and improve the raw materials and finished products but also recycle various ferromagnetic substances. It acts as a protective role in preventing grinding machines’, crushing machines’ and other mechanical equipment’s damage and wear. It can also protect the belt conveyors by preventing belt tear.

Iron separators are widely used in metallurgy, mining, thermal power plants, ceramics, glass, cement, building materials, chemicals, papermaking & fodder industries. The emerging waste treatment industries are also in need of electromagnetic iron separators to recycle iron and steel that is mixed in the garbage.

1 An Overview

2.1 Hanging Track Selection:

Track number: Belt-type iron separators generally use double track hanging, and disc-type iron separators use single track hanging.Track directions: Iron separators hang above the head of the belt conveyor (generally sloping installation), the track can be fixed in the same or vertical direction to the belt conveyor. Iron separators hang above midpoint of the belt conveyor (sloping or horizontal), the track is generally placed perpendicular to the conveyor belt (except RCDY-J series suspension-type combination recycling iron separators, the track of which should be fixed in the same direction to the belt conveyor)Track selection: Select according to the recommended I-beam types in the table given below (based on bridge crane’s wheel span and rated working load). According to I-beam span and site arrangement, customers can determine the specific model.

2.2 Running Device Selection:

Belt-type (electromagnetic/permanent magnetic) iron separators give preference to dual track and manually operated bridge crane and 4-point suspension and the performance will be stable. Light duty belt-type iron separators can use single track, dual crane (dual manually operated bridge crane) or dual track, dual crane hanging. When particularly needed, customized and manually operated combination bridge-crane frame can be used.Disc-type electromagnetic iron separators usually use single track and single electrically operated bridge crane, single track single crane hanging in order to realize manual controlled/ program controlled iron discharge. They can also use single track, single manually operated bridge crane hanging (including explosion proof-type power-cut iron discharge iron separators, manually operated permanent magnetic iron separators, etc). Heavy duty iron separators can use single track (or dual track) dual electric bridge crane with bridge crane frame hanging.

DX electric running device: Model description:

1. DX-1.1 electric single track single crane (electric single track single bridge crane)

2. DX-1.2 electric single track dual crane

Main technical parameters of electric single track bridge crane

2 Suspension-type Separator’s Running Device and Its Track Selection

D X - □ □- □ permitted load for single bridge crane（t）

Z：combined running device frame；1: single bridge crane

1：single track；2: dual track

bridge crane Electric

E

Model no. Permitted

load Max(t)

Motor power (Kw)

Electric crane’s running

speed(m/min)

Recommended I-beam model no.(GB706)

Remarks

2 0.4

7～11

20a～32c Each set can be provided

with one set of

corresponding electric

crane and one piece of

supporting hanging plate.

3

5 0.8

25a～63c 10 1.5

DX-1.1-2DX-1.1-3

DX-1.1-5

DX-1.1-10

E



Main technical parameters of electric single track combination bridge crane and electric dual track combination bridge crane

3. DX-2. 2 electric dual track dual crane

4. The electric running device can be configured according to the customer’s requirements on special circumstances.2.2 Manually operated dual track running device:

Model description　 a)SDX-1.1 manually operated single track single crane

Main technical parameters of manually operated single tracked single crane

F

Model no.

Permitted

load

Max(t)

Motor

power

(Kw)

Electric crane’s

running

speed(m/min)

Recommended

I-beam model

no.(GB706)

Remarks

DX-1.Z-2、DX-2.Z-2 2*2 0.4×2

7～11

20a～32c 1.E ， F in the above diagrams are the

suspension dimensions of the iron separator;

2. Each set can be provided with two sets of

corresponding electric crane and two pieces

of supporting hanging plates;

3. If the customer requires matching frame

set, one piece (set) of connecting plates

(poles) is provided;

4. Electric crane used in explosive gas

atmosphere should be equipped with

explosion-proof motor.

5. voltage class: 380V, 380V/660V,

660V/1140V.

DX-1.Z-3、DX-2.Z-3 2*3 0.4×2

DX-1.Z-5、DX-2.Z-5 2*5 0.8×2

25a～63c

DX-1.Z-10 、

DX-2.Z-10

2*10 1.5×2

S D X - □ □- □

permitted load for single crane（t）

Z：combined bridge crane frame；1：Single crane

1：Single track；2：Dual track

Bridge crane

Manual

Model no.

Permitted

load

Max(t)

Motive

power

Crane’s running speed

Recommended

I-beam model

no.(GB706)

Remarks

SDX-1.1-1 1

Manual Manual control

10～20a Each set can be provided

with only one set of

corresponding manual

crane

SDX-1.1-2 2 18～28b

SDX-1.1-3 3 25a～36c

SDX-1.1-5 5 40a～63c

SDX-1.1-10 10



b)SDX-1.2 manually operated single track dual crane

c)SDX-2.4 manually operated dual track four crane combination

d)The running device can be configured according to the customer’s requirements on special circumstances.

Main technical parameters of manually operated single track dual crane

Main Technical parameters of manually operated dual track four crane combination.

E

Model no

Permitted

load

Max(t)

Motive

power

crane’s running

speed(m/min)

Recommended

I-beam model

no.(GB706)

Remarks

SDX-1.Z-1 2*1


18～28b 1. E in the above diagram determines

the dimension of the Iron separator；

2. Each set can provide two sets of

corresponding Manual crane ；

3. If the user requires matching frame

set, one piece of connecting plates is

provided.

SDX-1.Z-2 2*2 25a～36c

SDX-1.Z-3 2*3

40a～63c SDX-1.Z-5 2*5

SDX-1.Z-10 2*10

E F

.

Model no.

Permitted

load

Max(t)

Motive

power

Crane’s running

speed

Recommended

I-beam model

no.(GB706)

Remarks

SDX-2.Z-1 4*1


18～28b 1. E，F in the above diagrams

determine the dimensions of

the Iron separator ；

2. Each set can provide 4 sets

of corresponding Manual

crane ；

3. According to the user’s

required matching frame set, 2

sets of connecting plates is

provided and two sets of

connecting rods.

SDX-2.Z-2 4*2 25a～36c

SDX-2.Z-3 4*3

40a～63c

SDX-2.Z-5 4*5

SDX-2.Z-10 4*10



3 Disc-type Electromagnetic Iron Separator’s Power-cut Iron

4 RCDA Series Disc-typeSuspension Air-cooled

3.1 Discharge Method:

For disc-type electromagnetic iron separators, use (electric or manually operated) bridge crane to hang iron separators. When iron separators attract enough iron pieces, move the bridge crane, thus moving the iron separators outside the conveyor belt. After that cut the excitation source. Then power-cut discharge of iron will be done.Electric bridge crane suspension disc-type iron separators can be alternately run on one or two rowed belt conveyors. During alternate run, the two iron separators move on to the belt conveyor alternately. Assure that there is one iron separator working on the belt conveyor at any time. And ensure zero-leakage and reliable iron separation.Both of the above two methods can be matched to the corresponding rectifying cabinets, either single or dual controlled; and also near-by or long-range controlled, the usage of which is very convenient.

4.1Model Description : RCDA - ◇ / ■ R- Other magnetic separator equipment C- Iron separator D- Electromagnetic A- Manual discharge of iron, air cooling typeSuitable width for belt conveyors, Unit: dmThe maximum intensity of magnetic induction of geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt, about 70mT not labelled.

Note:1. By all means, anyone with magnetic cards, wrist watches, iron and other magnetic materials should not get close to electromagnetic iron separators in operation. Moreover don’t directly use hand to remove iron pieces, otherwise major accidents, human injuries or damage to the item would happen.2. According to different conditions, customers can select iron separators of various models and standards. Iron separators of special models and standards can be individually customized. When the electronic-controlled iron separators are in use, reliable earthing must be maintained.3. The cables connecting the control cabinet and iron separators shall be loaded into the cable bridge, routing pipe or the shield which can prevent mechanical damage. 4. Iron separators should be used according to the requirements. Electric control cabinet (box) have rated frequently used power source voltage: AC380V/220V, AC660V, AC1140V，50Hz for selection. Special voltages will be made only on the approval by both parties.

Customers must specify the required power supply modes, main parameters, components selection, usage requirement etc. in the order contract or technical agreement. The iron separator’s electric control cabinet must be labeled with the power voltage and usage conditions. The customer’s power grid must not exceed the electromagnetic iron separator electric control cabinet’s rated value by ±5%. Decrease in the rated value will reduce the attraction capacity; and increase in the rated value will aggravate coil heating and shorten its life-span. General working temperature of permanent magnetic iron separators must not be higher than 80℃.5. Because the iron separator is large in dimension and heavy in weight, during lifting, transportation, maintenance, service process high attention must be paid to the suspension device’s reliability, and safety should be ensured.6. For any permanent magnetic iron separator, safety must be noted anytime. Because the magnetic field of the magnet box is very strong, don’t use any iron and magnet case to get close to it during transportation, warehousing, storage, loading, operation, maintenance, etc. Anyone with magnetic cards, wrist watches; iron and other magnetic materials should not get close to the electromagnetic iron separators’ magnet box in any working condition. Moreover don’t directly place the permanent magnetic iron separator on the iron plate. This must be noticed so as to avoid major accidents, human injuries or damage to the item.

Travel switch

Travel switch

Iron collection box 2

Two rowed belt conveyor operation Single rowed belt conveyor operation Schematic diagram Schematic diagram

Disc-type Iron Separator 1 Disc-type Iron Separator 1

Iron collection box 1 Iron collection box 1

Disc-type Iron Separator 2Iron collection box 2

Travel switch

Travel switch

Belt conveyor

RCDA Diagrammatic drawing



4.2 Design Characteristics :This iron separator uses forced blower motor for cooling, which is simple and easy to operate. The iron separators are suitable for production lines with large grain size substances, little dust but more iron content.� It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better.� Use of axial flow motors increase wind pressure, air volume and ensures air cooling effect.� The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm.

4.3 Product Application:It is used in coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials.

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.

4.4 RCDA Series Disc-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:

item parameters model no.

Suitable width of the

belt conveyor

(mm)

Rated suspension

height H(mm)

Magnetic induction density （≥Mt）

Referred excitation

power （KW）

*Attraction height （mm）

Blower motor power （KW）

Suitable electric control cabinet AC380V/220V

AC660V

Dimensions （mm） Reference

weight （≈㎏） A B C E F

RCDA-6

650 200

63 3 230

0.37

KGLA-20/300A 660 970 530 530 520 639

RCDA-6/90 90 5 250 660 970 610 530 520 830 RCDA-6/120 120 7 280

KGLA-20/450A

830 1120 530 565 476 1060 RCDA-6/150 150 11 320 830 1120 610 565 476 1220 RCDA-8

800 250

63 5 300 830 1120 530 565 476 1060 RCDA-8/90 90 7 330 830 1120 610 565 476 1220 RCDA-8/120 120 9 365

KGLA-50/450A

1040 1370 560 760 560 1420 RCDA-8/150 150 14 400 1040 1370 640 760 560 1620 RCDA-10

1000 300

65 7 365 1040 1370 560 760 560 1420 RCDA-10/90 90 9 400 1040 1370 640 760 560 1620 RCDA-10/120 120 12 440

2*0.37

1200 1570 610 900 700 2350 RCDA-10/150 150 18 480 1200 1570 690 900 700 2650 RCDA-12

1200 350

65 9 425 1200 1570 610 900 700 2350 RCDA-12/90 90 12 460 1200 1570 690 900 700 2650 RCDA-12/120 120 16 500 1320 1765 630 1100 1000 3210 RCDA-12/150 150 22 540 1320 1765 710 1100 1000 3650 RCDA-14

1400 400

68 12 490 1320 1765 630 1100 1000 3210 RCDA-14/90 90 15 525 1320 1765 710 1100 1000 3650 RCDA-14/120 120 20 565 1540 1950 710 1300 1200 4250 RCDA-14/150 150 27 605 1540 1950 790 1300 1200 4800 RCDA-16

1600 450

68 16 540 1540 1950 710 1300 1200 4250 RCDA-16/90 90 18 580 1540 1950 790 1300 1200 4800 RCDA-16/120 120 24 620

2*0.75

KGLA-100/450A

1750 2150 810 1500 1400 7300 RCDA-16/150 150 33 660 1750 2150 890 1500 1400 8500 RCDA-18

1800 500

71 22 590 1750 2150 810 1500 1400 7300 RCDA-18/90 90 21 630 1750 2150 890 1500 1400 8500 RCDA-18/120 120 28 670

2*1.5

1950 2350 910 1700 1600 9380 RCDA-18/150 150 40 710 1950 2350 990 1700 1600 10900 RCDA-20

2000 550

71 30 640 1950 2350 910 1700 1600 9380 RCDA-20/90 90 25 680 1950 2350 990 1700 1600 10900 RCDA-20/120 120 33 720 2150 2550 1100 1900 1800 13700 RCDA-20/150 150 47 760 2150 2550 1190 1900 1800 14800



5 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separator RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron separator

RCDB Series design

5.1 Model Description : RCDB - ◇ / ■ R- Other magnetic separation equipment C- Iron separator D- Electromagnetic B- Manual discharge of iron; self-cooling type ◇- Suitable width for Belt conveyors, Unit: dm■- The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: m.t, about 70mT not labelled

5.2 Design Characteristics :�As a fully enclosed self-cooling structure, it is effectively waterproof, dustproof, corrosion resistant, thus suitable for use in various working conditions.�Because of our temperature control technology (patent no. ZL 96116864.1) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span.�It uses high-performance insulating material, making insulation quality better. Filled with magnesium oxide, good insulation and cooling effect are ensured.

5.3 Product Application:This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of 0.1～35kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials.5.4 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:

CH


Suitable width of the belt

conveyor

(mm)

Rated suspension

height H(mm)


Magnetic excitation power （KW）

*Attraction height

（≥mm）

Suitable electric control cabinet

AC380V/220V AC660V

Dimensions（mm） Reference weight

（≈㎏） Industry standard

Company standard φA C φE

RCDB-5

500 150

70 1.2 0.75 200

KGLA-20/300B KGLA-20/300P KGLA-20/300P2

580 360 440 508 RCDB-5/90 90 - 0.8 - 580 432 440 660 RCDB-5/120 120 - 1 - 680 360 480 958 RCDB-5/150 150 - 1.35 - 680 432 480 1385 RCDB-6

650 200

70 3 1 230 680 360 480 720 RCDB-6/90 90 5 1.35 250 680 432 480 958 RCDB-6/120 120 7 1.7 280 840 438 600 1700 RCDB-6/150 150 11 2 320 840 525 600 2860 RCDB-8

800 250

70 5 1.7 300 840 438 600 1100 RCDB-8/90 90 7 2 330 840 525 600 1700 RCDB-8/120 120 9 2 365 1030 520 800 2680 RCDB-8/150 150 14 2.5 400 1030 622 800 3500 RCDB-10

1000 300

70 7 2 365 1030 520 800 1700 RCDB-10/90 90 9 2.5 400 1030 622 800 2250 RCDB-10/120 120 12 2.7 440 1230 542 1040 3150 RCDB-10/150 150 18 3 480 1230 650 1040 4900 RCDB-12

1200 350

70 9 2.7 425 1230 542 1040 2560 RCDB-12/90 90 12 3 460


1230 650 1040 2680 RCDB-12/120 120 16 4.3 500 1450 602 1170 5100 RCDB-12/150 150 22 5.5 540 1450 720 1170 6300 RCDB-14

1400 400

70 12 4.3 490 1450 602 1170 3900 RCDB-14/90 90 15 5.5 525 1450 720 1170 5200 RCDB-14/120 120 20 8.2 565


1600 670 1240 6430 RCDB-14/150 150 27 10 605 1600 804 1240 8490 RCDB-16

1600 450

70 16 8.2 540 1600 670 1240 5100 RCDB-16/90 90 18 10 580 1600 804 1240 5400 RCDB-16/120 120 24 8.4 620 1800 845 1416 8300 RCDB-16/150 150 33 10.2 660 1800 1014 1416 13200 RCDB-18

1800 500

70 22 8.4 590 1800 845 1416 6900 RCDB-18/90 90 21 10.2 630 1800 1014 1416 8300 RCDB-18/120 120 28 11.4 670 2000 872 1650 10100 RCDB-18/150 150 40 13.4 710 2000 1046 1650 14520 RCDB-20

2000 550

70 30 11.4 640 2000 872 1650 9300 RCDB-20/90 90 25 13.4 680 2000 1046 1650 9800 RCDB-20/120 120 33 17 720 2200 1060 1800 14520 RCDB-20/150 150 47 22.4 760 2200 1262 1800 18420



6 RCDC Series Belt-type Suspension Air-cooled

RCDC Series diagram

RCDC Series Belt-type Suspension Air-cooledAuto-Discharge Electromagnetic Iron Separator

6.1Electromagnetic Iron Separator Model Description: RCDC - ◇ / ■ R- Other magnetic separator equipment C- Iron separator D- ElectromagneticC- Automatic discharge of iron, air cooling ◇- Suitable width for belt conveyors, Unit: dm■- The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mT, about 70mT not labelled.Design Characteristics :�This product is designed on the basis of RCDA series iron separator. A frame machine, roller and an iron discharging belt are added to form a belt-type automatic iron discharge magnetic iron separator. It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better.�Use of axial flow motors increases wind pressure, air volume and ensures effect on air cooling. �The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm.�It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance.Product Application:It is widely used in production lines of coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials with large grain size substance, little dust but more iron content.

RCDC Series Belt-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:

C

H

A

E F

B


Suitable width of

belt conveyor

(mm)

Rated suspension

height H(mm)


Referred excitation

power （KW）

*Attraction height （mm）

Iron discharger

motor power （KW）

Blower motor power （KW）


AC660V

Dimensions（mm） Reference weight （≈㎏） A B C E F

RCDC-6

650 200

63 3 230

2.2

0.37

KGLA-20/300C 2360 1150 823 1050 835 1190 RCDC-6/90 90 5 250 2360 1150 1003 1050 835 1540 RCDC-6/120 120 7 280

KGLA-20/450C

2530 1290 823 1150 985 2300 RCDC-6/150 150 11 320 2530 1290 1003 1150 985 3120 RCDC-8

800 250

63 5 300 2530 1290 823 1150 985 1540 RCDC 8/90 90 7 330 2530 1290 1003 1150 985 2300 RCDC-8/120 120 9 365

3

2900 1510 904 1200 1285 3120 RCDC-8/150 150 14 400 2900 1510 984 1200 1285 3960 RCDC-10

1000 300

65 7 365 2900 1510 904 1200 1285 2300 RCDC-10/90 90 9 400

KGLA-50/450C

2900 1510 984 1200 1285 2900 RCDC-10/120 120 12 440

2*0.37

3150 1710 904 1300 1500 3420 RCDC-10/150 150 18 480 3150 1710 984 1300 1500 4800 RCDC-12

1200 350

65 9 425 3150 1710 904 1300 1500 3120 RCDC-12/90 90 12 460 3150 1710 984 1300 1500 3420 RCDC-12/120 120 16 500

4

3500 1917 966 1515 1665 4800 RCDC-12/150 150 22 540 3500 1917 1046 1515 1665 5600 RCDC-14

1400 400

68 12 490 3500 1917 966 1515 1665 4360 RCDC-14/90 90 15 525 3500 1917 1046 1515 1665 4560 RCDC-14/120 120 20 565

5.5

3800 2110 1010 1580 1883 6140 RCDC-14/150 150 27 605 3800 2110 1090 1580 1883 9200 RCDC-16

1600 450

68 16 540 3800 2110 1010 1580 1883 5600 RCDC-16/90 90 18 580 3800 2110 1090 1580 1883 6140 RCDC-16/120 120 24 620

2*0.75

KGLA-100/450C

4000 2350 1050 1790 2128 12100 RCDC-16/150 150 33 660 4000 2350 1130 1790 2128 13100 RCDC-18

1800 500

71 22 590 4000 2350 1050 1790 2128 9100 RCDC-18/90 90 21 630 4000 2350 1130 1790 2128 10900 RCDC-18/120 120 28 670

7.5 2*1.5

4250 2550 1150 1990 2328 13100 RCDC-18/150 150 40 710 4250 2550 1230 1990 2328 16900 RCDC-20

2000 550

71 30 640 4250 2550 1150 1990 2328 11500 RCDC-20/90 90 25 680 4250 2550 1230 1990 2328 12400 RCDC-20/120 120 33 720 4500 2785 1340 2100 2528 15300 RCDC-20/150 150 47 760 4500 2785 1430 2100 2528 18500

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.



7 RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separator

RCDD Series diagram

RCDC Series Belt-type Suspension Air-cooledAuto-Discharge Electromagnetic Iron SeparatorModel Description : RCDD - ◇ / ■

R- Other magnetic separation equipment C- Iron separator D- Electromagnetic D- Automatic discharge of iron; self-cooling type ◇- Suitable width for Belt conveyors, Unit: dm■- The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt, about 70mt not labelled.Design Characteristics :�This product is designed on the basis of RCDB series iron separator. A frame machine, roller and an iron discharging belt with scrapping plate are added to form an automatic iron discharge magnetic iron separator. Because of our temperature control technology (patent no. ZL96116864.1) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span.�It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance.Product Application:�This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of 0.1～35kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials.

RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions

B

FE

A

H

C

item parameters

model no.

Suitable width of

belt conveyor

(mm)

Rated suspension

height H(mm)

Magnetic induction density ≥Mt

Magnetic excitation power （KW）

*Attraction height

（≥mm）

Iron discharger

motor power （KW）


AC660V

Dimensions（mm） Reference weight （≈㎏） Industry

standard Company standard A B C E F

RCDD-5

500 150

70 1.2 0.75 200 1.5

KGLA-20/300D

2000 870 510 865 695 900 RCDD-5/90 90 - 0.8 - 2000 870 580 865 695 1200 RCDD-5/120 120 - 1 -

2.2

2300 1010 520 1060 835 1510 RCDD-5/150 150 - 1.35 - 2300 1010 590 1060 835 2530 RCDD-6

650 200

70 3 1 230 2300 1010 520 1060 835 1200 RCDD-6/90 90 5 1.35 250 2300 1010 590 1060 835 1510 RCDD-6/120 120 7 1.7 280 2500 1160 520 1150 985 2530 RCDD-6/150 150 11 2 320 2500 1160 590 1150 985 3500 RCDD-8

800 250

70 5 1.7 300 2500 1160 520 1150 985 1510 RCDD-8/90 90 7 2 330 2500 1160 590 1150 985 2530 RCDD-8/120 120 9 2 365

3

2900 1460 550 1300 1285 3500 RCDD-8/150 150 14 2.5 400 2900 1460 650 1300 1285 4550 RCDD-10

1000 300

70 7 2 365 2900 1460 550 1300 1285 2530 RCDD-10/90 90 9 2.5 400 2900 1460 650 1300 1285 3050 RCDD-10/120 120 12 2.7 440 3150 1675 550 1515 1500 4050 RCDD-10/150 150 18 3 480 3150 1675 650 1515 1500 5560 RCDD-12

1200 350

70 9 2.7 425 3150 1675 550 1515 1500 3850 RCDD-12/90 90 12 3 460

KGLA-20/450D

3150 1675 650 1515 1500 4050 RCDD-12/120 120 16 4.3 500

4

3500 1840 560 1320 1647 5960 RCDD-12/150 150 22 5.5 540 3500 1840 610 1320 1647 8000 RCDD-14

1400 400

70 12 4.3 490 3500 1840 560 1320 1647 5560 RCDD-14/90 90 15 5.5 525 3500 1840 610 1320 1647 6050 RCDD-14/120 120 20 8.2 565

5.5

KGLA-50/450D

3800 2085 690 1520 1883 8100 RCDD-14/150 150 27 10 605 3800 2085 830 1520 1883 10500 RCDD-16

1600 450

70 16 8.2 540 3800 2085 690 1520 1883 7560 RCDD-16/90 90 18 10 580 3800 2085 830 1520 1883 7960 RCDD-16/120 120 24 8.4 620 4000 2340 810 1720 2128 10860 RCDD-16/150 150 33 10.2 660 4000 2340 980 1720 2128 13504 RCDD-18

1800 500

70 22 8.4 590 4000 2340 810 1720 2128 10950 RCDD-18/90 90 21 10.2 630 4000 2340 980 1720 2128 11500 RCDD-18/120 120 28 11.4 670

7.5

4250 2540 830 1920 2328 13504 RCDD-18/150 150 40 13.4 710 4250 2540 1000 1920 2328 16350 RCDD-20

2000 550

70 30 11.4 640 4250 2540 830 1920 2328 13600 RCDD-20/90 90 25 13.4 680 4250 2540 1000 1920 2328 14450 RCDD-20/120 120 33 17 720 11 4500 2750 985 2120 2528 16350 RCDD-20/150 150 47 22.4 760 4500 2750 1150 2120 2528 20300



8 CF, CFL Series Suspension-type Electromagnetic Iron Separator

CF,CFL Series diagram

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.

Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.

Model Description : CFL - ◇ C- Iron separators F- Multi-pole power-cut discharge of ironL- Aluminium excitation coil, copper aluminium excitation coil not labelled. ◇- Product category No.

Design Characteristics :�Magnetic circuit is optimally designed by computer. It uses multi pole magnetic circuit structure in order to achieve highest attraction coefficient in the working range.�This fully enclosed magnetic iron separator can be used in various working conditions.

Product Application:This series of iron separators can be used in power plant, coal, steel, mining, building materials, chemicals, food, wharf and other industries to remove slender magnetic material mixed in the non-magnetic bulk.CF CFL Series Suspension Type Electromagnetic Iron Separator’s Main Technical Parameters and Dimensions:

BFc

E

A

c

E

A

B

F B

A

E

c

Item

Parameters Model no.

Suitable width of

belt conveyor

(mm)

Rated suspension

height H(mm)


Magnetic excitation

power （KW）

*Attraction height

（≥mm）


AC380V/220V

Dimensions（mm） Reference


CF-60 650 150 63 1.3 200

KGLA-20/300F

932 500 600 830

960

CFL-60 680

CF-90 800 200 65 1.8 230 880 880 60

5 455 455 1830

CFL-90 1350

CF-130 1000 250 68 3.5 300 KGLA-20

/450F 130

0 880 605 880 455

3650

CFL-130 2700



9 RCYB Series Manual Permanent Magnetic Iron Separator

The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.

Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.

Model Description : CFL - ◇R- Other magnetic separation equipmentC- Iron separatorY- Permanent magneticB- Manual discharge of iron; Disc type◇- Suitable width for Belt conveyors, Unit: dm■- The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt.

Design Characteristics :1. This series of iron separator is our company‘s patented product (patent no. ZL95239746.3). It is made up of rare earth NdFeB as permanent magnetic materials. The magnetic circuit is designed by computerized simulation without excitation coil and temperature rise or noise. This product is absolutely safe and normal usage is not energy consuming.2. The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failure.3. Small size, light weight, easy installation, effective attraction and long life span are this product’s special features.4. Method of unloading iron is simple, iron separator is equipped with movable iron unloading scraper at the bottom. When there is more attracted iron, manual pulling out the scrapper, then unloading of iron can be done, which is extremely easy.

Product Application:It is used in production lines where iron content is not too much such as metallurgy, mining, power plant, papermaking, sugaring, chemicals and building materials industries.RCYB Series Manual Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions:

H

E F

A

B

C

RCYB Series Diagram

Item

Parameters

Model no.

Suitable width of

belt conveyor

(mm)

Rated suspension

height H(mm)


*Attraction height

（≥mm）

Dimensions（mm） Reference


RCYB-5 500 150

63 200 610 570 478 360 360 310 RCYB-5/90 90 220 610 570 496 360 360 340 RCYB-5/120 120 245 790 690 496 502 480 405 RCYB-5/150 150 270 790 690 527 502 480 470 RCYB-6

650 200 63 230 790 690 496 502 480 460

RCYB-6/90 90 250 790 690 527 502 480 510 RCYB-6/120 120 280 930 840 527 615 600 646 RCYB-6/150 150 320 930 840 610 615 600 1350 RCYB-8

800 250 63 300 930 840 527 615 600 640


1000 300 65 365 1170 1080 610 800 800 1350


1200 350 65 425 1370 1280 630 1000 1000 2040


1400 400 68 490 1600 1480 665 1200 1200 2850

RCYB-14/90 90 525 1600 1480 684 1200 1200 3080 RCYB-14/120 120 565 1800 1680 705 1400 1400 4500 RCYB-14/150 150 605 1800 1680 705 1400 1400 4880



10 RCYD Series Belt-type Suspension Permanent RCYD Series Belt-type Suspension Permanent Magnetic Iron separator

RCYD Series Diagram

Model Description: RCYD - ◇ / ■ R- Other magnetic separation equipment C- Iron separator Y- Permanent magnetic B- Automatic discharge of iron◇- Suitable width for Belt conveyors, Unit: dm■- The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt.

Design Characteristics :�This series of iron separator is our company‘s patented product (patent no. ZL 95239746.3). It uses rare earth “magnetic King” NdFeB as permanent magnetic material. The magnetic circuit is designed by computerized simulation without excitation coil. This product features energy saving.�It is highly reliable to be used in any harsh environment.�In the absence of rectifying devise, there is no influence on the quality of the electrical components. There are no problems of insulation and withstanding pressure.�The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failures.�Permanent magnetic iron separators fundamentally solve the temperature rise problem caused by electromagnetic iron separators. Moreover it maintains a constant magnetic field unlike cold and hot magnetic field of electromagnetic iron separators, so the magnetic field will not lose if there is no power, therefore the attracted iron will not fall back to the belt conveyor. It is completely safe and reliable.�Iron separators are strong in magnetic field, high in magnetic gradient, deep in magnetic path and large in attraction, so the iron separation effect to remove large and small iron is very good. The magnetic induction intensity is far above the national standards.

Product Application:As this product is used together with belt conveyors, it can be widely used in metallurgy, mining and power plant, papermaking, sugaring, chemicals, building materials industries to remove ferromagnetic material (weight of 0.1-35kg each) mixed in non-magnetic bulk materials.RCYD Series Belt-type Suspension Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions:

B

FE

A

H

C

Item

Parameters Model no.

Suitable width of belt conveyor (mm)

Rated suspension

height H(mm)


*Attraction height

（≥mm）

Iron discharger

power（Kw）


AC380V/220V

AC660V

Dimensions（mm） Reference weight （≈㎏）

A B C E F

RCYD-5

500 150

63 200

1.5

YCKB380/1.5

YCKB660/1.5

2000 870 510 865 695 800

RCYD-5/90 90 220 2000 870 510 865 695 850

RCYD-6

650 200

63 230

2.2

YCKB380/2.2 YCKB660/2.2

2300 1010 515 1060 835 1050 RCYD-6/90 90 250 2300 1010 525 1060 835 1098 RCYD-6/120 120 280 2500 1160 515 1150 985 1375 RCYD-6/150 150 320 2500 1160 543 1150 985 1895 RCYD-8

800 250

63 300 2500 1160 515 1150 985 1375 RCYD-8/90 90 330 2500 1160 543 1150 985 1500 RCYD-8/120 120 365

3

YCKB380/3

YCKB660/3

2900 1460 543 1300 1285 1895 RCYD-8/150 150 400 2900 1460 560 1300 1285 2900 RCYD-10

1000 300

65 365 2900 1460 543 1300 1285 1895 RCYD-10/90 90 400 2900 1460 560 1300 1285 2104 RCYD-10/120 120 440 3150 1675 535 1515 1500 2900

RCYD-10/150 150 480 3150 1675 545 1515 1500 3900

RCYD-12

1200 350

65 425 3150 1675 535 1515 1500 2900 RCYD-12/90 90 460 3150 1675 545 1515 1500 3126 RCYD-12/120 120 500

4

YCKB380/4

YCKB660/4

3500 1840 535 1320 1647 3900

RCYD-12/150 150 540 3500 1840 686 1320 1647 5900

RCYD-14

1400 400

68 490 3500 1840 535 1320 1647 3900 RCYD-14/90 90 525 3500 1840 686 1320 1647 4150 RCYD-14/12

0 120 565 5.5

YCKB380/5.5

YCKB660/5.5

3800 2085 686 1520 1883 4900

RCYD-14/150 150 605 3800 2085 804 1520 1883 5900



11 RCDY-J series Suspension Assembly Recycling-type Iron separator

RCDY-J series schematic diagram

Model description :RCDY-J-◇ R- Other magnetic iron separator equipmentC- Iron separatorDY-Electromagnetic and permanent magnetic combination J-Recycling◇- Suitable width for Conveyor belts, Unit: dm

Design Characteristics :1.RCDY-Jseries Suspension Assembly Recycling-type Iron separator is a new iron separating equipment which is developed for steel plant, pier and other industries to recycle the ferromagnetic ore during separating irons, it integrates attracting iron, separating iron ore, collecting ore and discharging iron, these activities are separated in terms of space during the process but can constantly work on in terms of time. The production work will not be suspended despite of iron discharging; also, it can realize the purpose of program control, automatic work by means of linking the belt conveyor. If it is used with metal detector, it will shorten the iron discharging time, so that it can improve the working efficiency. The magnetic iron separator structure is simple, safe, reliable and easy for maintenance. Meanwhile, some parts are adopted with permanent magnetic structure, so it has the advantages of energy conservation and consumption reduction, which greatly save a lot of maintenance cost2. The magnetic iron separator consists of host machine , control cabinet and other components, and it can be applied with metal detector, the distance between magnetic iron separator and metal detector is determined by the speed of materials conveyor, it usually needs 8-10 seconds, in this way electromagnetic iron separator can exert its utmost effect on attracting irons 3. Host machine consists of attraction part, transitional part, separation part, de-ironing part, suspension components and iron discharging parts4. Attraction part，transitional part are made of electromagnet, while separation part is made of permanent magnet.Product Application:It is widely used in steel, metallurgy, coal, mining, cement, port, power and other industries. It is usually applied with metal detector, and it can separate the steel parts during the process of transferring ore and other bulk solid magnetic material to avoid tear of the material conveyor belt and damage of the post-procedure equipment.RCDY-J series Suspension Assembly Recycling-type Separator Main Technical Parameters and Dimensions:

item parameters

model no.

Rated

suspension

height

H(mm)

Suitable

width of

the belt

conveyo

r

(mm)

magnetic induction density（≥Mt）

Supporting

electric control

cabinet AC

380Vv/220V

Motor

power(kw)

Dimensions （mm）

reference

weight

（≈kg） A B C E F

RCDY-J-8 250 800

120 KGLA-50/450

J

4 4085 1165 1795 1770 960 2750

RCDY-J-10 300 1000

5.5

4190 1450 1840 1870 126

0

3650

RCDY-J-12 350 1200 4580 1685 1850 1970

147

0

4700

RCDY-J-14 400 1400

7.5

4780 1855 1870 2170 164

0

6100

RCDY-J-16 450 1600 4980 2095 1880 2370

188

0

7500

RCDY-J-18 500 1800

11

5155 2345 1910 2550 213

0

8500

RCDY-J-20 550 2000 5355 2545 1920 2750

233

0

9800

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.



12 RBCDB Series Explosion Proof Suspension-type Electromagnetic Iron SeparatorModel Description : RBCDB-◇/■R- Other magnetic separator equipmentB- FlameproofC- Iron separator D- ElectromagneticB- Self cooling ◇- Suitable width for Conveyor belts, Unit: Dm■- The maximum intensity of magnetic induction about geometrical center of corresponding magnetic pole is under the rated altitude. Unit: Mt, about 70mt not marked.

Design Characteristics :1. It adopts our company’s patented technology—a method of controlling the temperature rise of the self-cooling type Electro-magnetic iron separator,. Namely, it increases the total turns of the coil N and decreases current density I under the circumstances that the main property of the magnetic field (main parameters ampere turns IN) is unchanged, which greatly reduces the heat source, effectively regulate the temperature rise in the Iron separator within 70℃, substantially increases the life span of the Iron separator and saves energy.2. The magnetic iron separator applies the explosion proof structure and can satisfy the users' need to use in coal mine, and due to its waterproof, dustproof property, it can be used in various kinds of working conditions.

Ⅲ Product Application:It can be used in coal, mining, steel, chemicals, power and other industries with requirements of anti-explosion, it can remove the ferromagnetic material from the loose material.

The schematic diagram of RBCDB series Disc –type power-ut iron discharge

RBCFSDAFFS

The schematic diagram of RBCDB series belt-conveyer Auto-discharge

C2

E2 F

B

H

A

镇江市江南矿山机电设备有限公司

江苏省镇江市丁卯开发区纬二路9号电话：0511-8893960

RBCDB Series anti-explosion type Suspended Electro-Magnetic separator

KXB-28/550 Mining anti-explosion Electro-magnetic control cabinet



13 RBCDB Series anti-Explosion Suspension-type Electromagnetic Iron Separators Main Technical Parameters and Dimensions: item parameters

Model no.

Suitablewidth of

the belt

conveyor(m

m)

Rated

suspe

nsion

height

H(mm)

attraction

height （≥mm）

magn

etic

induct

ion densit

y（≥Mt）

Excitation power（≤KW）

iron dischar

ging motor power（KW）

Supporting

Mine

flameproof

electromag

netic

control

cabinet

Dimensions （mm） reference weight （≈kg）

Safety

mark

No.

Flamepr

oof No.

L i n e label

E m b l em mark

A1

C1 ΦE1 A B C2 E2 F

RBCDB-12

disc-type power cut iron discharge

1200 350 425

65 9 3 — KXB-28/550

A

C1140V A

C660V A

C380V/220V

Safety

mark： MAB090146

Flame proof mark

no.:

2092212

Φ1230 574 Φ860 2635 MAJ080058 2082712

460

90 12 3.7 Φ1230 690 Φ860 3150

500

120 16 4 Φ1450 554 Φ1000 5200

540

150 22 7 Φ1450 680 Φ1000 6400

belt-type auto iron discharge

425

65 9 3 3 3150

1675

617 1515

1500

3900

460

90 12 3.7 3150

1675

730 1515

1500

4150

500

120 16 4 4 3500

1840

596 1320

1647

6000

540

150 22 7

3500

1840

720 1320

1647

8100

RBCDB-14


1400 400 490

68 12 4 — Φ1450 554 Φ1000 4100 MAJ080057 2082713

525

90 15 7 Φ1450 680 Φ1000 5300

565

120 20 8 Φ1600 718 Φ1246 6650

605

150 27 9 Φ1600 860 Φ1246 8600


490

68 12 4 4 3500

1840

596 1320

1647

5600

525

90 15 7 3500

1840

720 1320

1647

6100

565

120

120

20 8 5.5 3800

2085

713 1520

1883

8300

605

150 27 9 3800

2085

820 1520

1883

10600

RBCDB-16


1600 450 540

68 16 8 — Φ1600 718 Φ1246

5300 MAJ080059 2082714

580

90 18 9 Φ1600 860 Φ1246 5800

620

120 24 9 Φ1800 835 Φ1336 8400

660

150 33 10 Φ1800 980 Φ1336 13250


540

16 8 5.5 3800

2085

713 1520

1883

7640

580

90 18 9 3800

2085

820 1520

1883

8150

620

120 24 9 4000

2340

820 1720

2128

10900

660

150 33 10 4000

2340

945 1720

2128

13710

RBCDB-18


1800 500 590

71 22 9 — Φ1800 835 Φ1336 7100 MAJ080060 2082715

630

90 21 10 Φ1800 980 Φ1336 8550

670

120 28 12 Φ2000 905 Φ1476 10200

710

150 40 13.4 Φ2000 1080

Φ1476 14810


590

71 22 9 5.5 4000

2340

820 1720

2128

11000

630

90 21 10 4000

2340

945 1720

2128

11650

670

120 28 12 7.5 4250

2540

842 1920

2328

13910

710

150 40 13.4 4250

2540

980 1920

2328

16850

*The attraction capability of the magnetic iron separator is represented by the height to which the GB57823-2000M16*50 bolt is attracted in the still airAny other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.



14 CTGY Series Tank Drum-type Iron Separator (Permanent Magroller)

Model Description :CTGYΔ-◇*:C-- Iron separatorT—Tank type G--MagrollerY—Permanent Δ—The series number of magnetic field intensity on magnet surface◇-The width of connecting flange’s outside diameter, unit dm■-The length of connecting flange’s outside diameter, Unit : dm

Design Characteristics:1. It adopts the high-performance rare material and technically pure iron based on our company’s patented technology (patent No. 03220883.9), the shell uses the entire stainless steel, which makes the magnetic field intensity of permanent magnet roller reach 8000 gauss, its magnetic field gradient is high, and it can attract weak magnetic materials.2. Excitation features no power consumption as it is used with complete permanent magnetic structure, high magnetic induction density, high magnetic field gradient, it can track the weak magnetic material very efficiently with its high separating rate, and it is reliable and safe in use.3. It has the characteristics as follows: nice shape, compact structure, durable, long service life, the percentage of demagnetization would be less than five percent when it has been used for fifteen years.

Product Application:Auto iron discharge is applied to attracting different kinds of ferromagnetic material in powder, and grainy materials.

CTGY Series Tank Drum-type Iron Separators Main Technical Parameters and Dimensions:

Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users’ request, we can also provide supporting YCKB or customized Electric control cabinet.

A3×B3 A4×B4

?D×L

A1

出铁口出料口

进料口

A2B2

CTGY series diagram

item

parameters

Model No.

magnetic

induction

density

（mT）

Speed

（m/s）

Processing

capacity

（m3/h）

Supporting

motor

power

（KW）

Magnetic

Roller

dimensions

φD*L

DimensionA1*B1*H1

installation

dimensions

of feed inlet

A2*B2

installation

dimensions

of iron-notch

A3*B3

installation

dimensions

of discharge

hole

A4*B4

reference

weigh

（≈㎏）

CTGY1-30*40 200～500 0.5 43.2 0.75 300*400 889*822*700 345*345 200*794 240*794 310 CTGY2-30*40 500～800

CTGY3-30*40 ≥800 CTGY1-30*50 200～500

0.5 ～ 2.0

43.2 ～

172.8

1.1 ～ 1.5

300*500 989*862*700 345*445 200*894 240*894 350 CTGY2-30*50 500～800 CTGY3-30*50 ≥800 CTGY1-30*60 200～500

300*600 1089*862*700 345*545 200*994 240*994 380 CTGY2-30*60 500～800 CTGY3-30*60 ≥800 CTGY1-40*40 200～500

400*400 867*944*790 445*345 220*772 290*772 410 CTGY2-40*40 500～800

CTGY3-40*40 ≥800 CTGY1-40*50 200～500

400*500 967*944*790 445*445 220*872 290*872 450 CTGY2-40*50 500～800 CTGY3-40*50 ≥800 CTGY1-40*60 200～500

400*600 1067*944*790 445*545 220*972 290*972 490 CTGY2-40*60 500～800 CTGY3-40*60 ≥800 CTGY1-40*80 200～500

2 172.8 2.2 400*800 1167*944*790 445*745 220*1172 290*1172 560 CTGY2-40*80 500～800 CTGY3-40*80 ≥800



15 JLYC Series Chute Permanent Magnetic Iron Separator

Model Description :JLYC-Δ-◇*■JL-ChuteY— PermanentC—De-ironing separatorΔ— Chute type: straight chute is not labeled, X indicates oblique type ◇- the outside diameter width of connecting flange. Unit mm■- Outside diameter length of connecting flange. Unit: mm

Design Characteristics:1. It adopts the rare material NdFeB , so it has high magnetic field intensity, and high magnetic field depth，and is effective in separating irons2. It has long life-span, uses entire stainless steel structure, which ensures the high depth and intensity of magnetic field.3. It is convenient in use, after installing the product. Only have to clean the iron through opening the special door regularly, no need to watch.4. Reliable and safe: no energy consumption, no noise, no temperature rise, and no electromagnetic radiation.Product Application:Users can pick either of the following two types of magnetic iron separator,(JLYC,JLYC-X)according to different pipeline structures, this series of product is specialized in automatically separating the irons in the pipeline, which enhances the product quality. It is widely used in nonferrous metal, cement, coal, chemicals, building materials, food and other industries. Irons cleaning work is done by workers regularly.

JLYC Series Chute Permanent Magnetic Iron separator’s main technical parameters and Dimensions:1.JLYC series chute Permanent Magnetic Iron separator (Straight chute type)

2. JLYC-X series Chute Permanent Magnetic Lifter (oblique chute type)

JLYC series Chute Permanent Magnetic

Iron Separator

L W

H1

A1 B1

The schematic diagram of JLYC-Z

WL

H1

B1A1

The schematic diagram of JLYC-X

JLYC-Z

Item

parameters

Model No.

Surface magnetic

field intensity

（mT）

Processing

capacity

（m3/h）

Pipe

dimensionsA1*B1*H1

The interface of the

flange dimensions

W*L

reference weigh

（≈㎏）

JLYC-200*200 500 36 200*200*400 300*300 40

JLYC-300*300 500 81 300*300*400 400*400 78

JLYC-400*400 500 144 400*400*500 500*500 117

JLYC-500*500 500 225 500*500*700 620*620 164

JLYC-600*600 500 324 600*600*800 720*720 240

parameters

model No.

item

Surface magnetic

field intensity

（mT）

Processing

capacity

（m3/h）

Pipe

dimensionsA1*B1*H1

The interface of the flange

dimensions

W*L

The inclination

degree which is

adapted to

ground

reference weight

（≈㎏）

JLYC-X-200*200 500 25 200*200*400 300*300

60°－70°

56

JLYC-X-300*300 500 56.7 300*300*400 400*400 98

JLYC-X-400*400 500 101 400*400*500 500*500 145

JLYC-X-500*500 500 158 500*500*700 620*620 203

JLYC-X-600*600 500 227 600*600*800 720*720 284

Remarks: Magnetic separator with different types and specifications can be provided in accordance with Users’ requirements.



16 JLYZ Series Chute-type Auto Permanent Magnetic Iron SeparatorModel Description :JLYZ-Δ-◇*■ JL—Chute Y—PermanentZ—Auto magnetic separatorΔ—The number of the magnetic drive: single magnetic drive is not marked; double one is marked as “S”◇- The outside diameter width of inlet connecting flange, unit mm■-The outside diameter length of inlet connecting flange, unit: mm

Design Characteristics:1. The Chute Permanent Magnetic Lifter is our company’s patented product developed according to market demand (the patent No. ZL 2008 2 0036456.3)This series of product is installed in the pipeline to automatically separate the iron impurity which is mixed in the material .it can effectively improve the product quality ,moreover, it can realize auto-discharge of iron and completely solve the problem of labor discharging.2. The product has high magnetic field intensity and, it is applicable to many areas. According to users’ requirements for the material and pipeline, Magnetic iron separator with different length of magnetic domain and different magnetic field intensity can be designed ,its magnetic induction intensity can reach 10000 mT, and its shape is suitable for different kinds of pipelines and bulk material, and it is also not easy to get blocked.3. It has good seal performance, and the magnetic body part and material flowing space are two mutually separate sealed cavities, ferromagnetic material and dust will never get into magnetic body part despite of the influence of magnetic force and suspension force, which enhances the utilization rate of magnetic field. It is convenient to use, has long service life, little energy consumption. This chute (Auto) magnetic iron separator has no excitation power consumption except drive motor.Product Application:It is widely used in non-ferrous metal metallurgy, cement, building materials, chemicals, food feed and other industries, and it is convenient for automatic operation.Main Technical Parameters and Dimensions:JLYZ series single magnetic drive chute type auto permanent magnetic iron separator

JLYZ Series double magnetic drive chute auto permanent magnetic iron separator

Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users’ requirements.

*

JLYZ Series diagram

*

Main parameters

model No.

Pipe dimensions

A×B reference weight （H）

Motor power

（KW）

Supporting Electric control cabinet AC380V/220V

Surface magnetic induction

density(mt) Processing

capacity（m3/h）

JLYZ-200*200 200×200 500 0.75

YCKZ 380/0.75 YCKZP 380/0.75

300-10000

27 JLYZ-300*300 300×300 700 40

JLYZ-350*300 350×300 800 1.1

YCKZ 380/1.1 YCKZP 380/1.1

49 JLYZ-400*350 400×350 850 54

JLYZ-400*400 400×400 900 60 JLYZ-450*400 450×400 1000

1.5 YCKZ 380/1.5 YCKZP380/1.5

62

JLYZ-500*400 500×400 1100 68

Main parameters Model No.

Pipe dimensions

A×B

Pipe

dimensions

A×B

Motor power

（KW） Supporting Electric

control cabinet

AC380V/220V

Surface magnetic induction

density(mt) Processing capacity（m3/h）

JLYZ-S-200*200 200×200 1000 YCKZ 380/0.75 YCKZP 380/0.75

300-10000

27 JLYZ-S-300*300 300×300 1200 40

JLYZ-S-350*300 350×300 1300 YCKZ 380/1.1

YCKZP 380/1.1

49 JLYZ-S-400*350 400×350 1350 54

JLYZ-S-400*400 400×400 1500 60 JLYZ-S-450*400 450×400 1600 YCKZ 380/1.5

YCKZP380/1.5 62

JLYZ-S-500*400 500×400 1800 68



17 JCYS Series Drawer-type Permanent Separation Sieve

18 KGLA Series Silicon-controlled Rectifier for Electromagnetic Iron Separator

Model Description :JCYS-◇*■ JC—Drawer type Y—Permanent magnetic type S—Separation sieve ◇-- Pipeline nominal diameter( pipeline length),unit mm ■- Pipeline width, unit mmmm

Model Description:1. This product adopts Xu Jun Feng’s patented technology “Permanent magnetic bar”; the magnetic field is greatly enhanced (Reach 8000-13000 gauss)2. This separation sieve has compact structure, great adaptability and is convenient to use; it is suitable for different kinds of bulk material, and is not easy to get blocked. After installation, ONLY regular iron cleaning is required, there’s no need for special people to watch it.3. It is Safe and reliable with long service life and no energy consumption, magnet adopts permanent magnetic rare material, separation sieve adopts the entire stainless steel except the magnet.

Overview:☆ KGLA series silicon-controlled rectifier for electromagnetic iron separator is the power supply and control system for the Electromagnetic iron separator, it is applied with Electromagnetic iron separator, and it is special supporting equipment for the Electromagnetic iron separator, it can also be used as a power supply for other similar DC load electric equipment.

☆ KGLA series silicon-controlled rectifier developed by our company has indoor and outdoor Protection Structures, and the protection grade is very high, (if user has some special requirements, it can reach IP56); The core circuit adopts semiconductor converting control technique.

☆ KGLA series silicon-controlled rectifier for electromagnetic iron separator has adjustable output voltage, wide regulated range of output power, stable and reliable output voltage, small temperature rise, reasonable wire design, complete function, obvious signal indication, convenient operation & maintenance, etc. The same control cabinet can satisfy the demands of electromagnetic iron separators with different specifications and, the electrical components are all good-quality brand products from key manufacturers or imported products from overseas, so the quality can be ensured.

Product Application:The Magnetic iron separator sieve is mainly installed in the production pipe, it can automatically separate iron impurity contained in the production material so that product quality can be effectively improved. It is widely used in the non-ferrous metal metallurgy，building material, chemicals, food ,feed and other industries.

CYS Series Drawer-type Permanent Separation Sieve’s main Technical Parameters and Dimensions:

Circular pipe separation sieve’s main technical parameters and dimensions

Remarks: Separation sieve with different specifications can be provided in accordance with Users’ requirements.

JCYS Series Diagram

Main parameters

Model NO

Pipe nominal diameter Dn（φ）（mm）

Total height H（mm）

Magnetic material

Surface magnetic induction density

（Gs）

JCYS-150 150 500 NdFeB

4000-12000








JCYS-1000 1000 1000 NdFeB



Model Description :

The Silicon-controlled Rectifier of KGLA Series Electromagnetic Iron Separators Main Technical Parameters and Dimensions:

K GLA □/□□□□■- Controller Quantity: one to one. No marking; one to two (B can be not marked)

The control mode: if it uses relay control, no marking: PLC control

Operation place: indoor, no marking; W: outdoor

Corresponding load: A: RCDA magnetic separator; B: RCDB magnetic separator

C: RCDC magnetic separator: D: RCDD magnetic separator

F: CF.CFL magnetic separator; J: RCDY-J magnetic separator

Maximum output D.C voltage (V)

Maximum output D.C current (A)

control cabinet for Silicon controlled rectifier excitation

item parameter model .No.

input rectifier power voltage(V)

DC Output Voltage

(V)

DC output current

(A)

Rated

excitation

power(K

W)

*reference dimensions

Height × width ×

thickness

(mm)

Refer

ence

weigh

t

(≈㎏)

Remarks

KGLA-20/300A

Diphase

380V/660

V

0～300

0～20

6

1200×560×300（350） 32

Normal :one to

one control

method

KGLA-20/300B 800×500×300（350） 49

KGLA-20/300C 1200×560×300（350） 60

KGLA-20/300D 1200×560×300（350） 49

KGLA-20/300F 800×500×300（350） 32

KGLA-20/300P 1200×560×300 （350） 49 PLC one to one

control method

KGLA-20/300P2 2*6 1700×750×400 （420） 60 PLC one two

control method

KGLA-20/450A

triphase，

380V

diphase，

660V

0～

450(500)

9

1200×560×300（350） 60 Normal :one to

one control

method

KGLA-20/450B

KGLA-20/450C 1400×700×400（420） 84

KGLA-20/450D

KGLA-20/450F 1200×560×300（350） 32

KGLA-20/450P 1400×700×400（420） 84 PLC one to one

control method

KGLA-20/450P2 2*9 1800*750*400（420） 132 PLC one to two

control method

KGLA-50/450A

0～50

22.5

1200×560×300（350） 60 Normal :one to

one control

method

KGLA-50/450B

KGLA-50/450C

1400×700×400（420） 84

KGLA-50/450D

KGLA-50/450J

KGLA-50/450P PLC one to one

control method

KGLA-50/450P2 2*22.5 1900（1800）×850×500 132 PLC one to two

control method

KGLA-100/450A triphase，

380V

0～

450(500) 0～100 45 1400×700×400（420） 121

Normal :one to

one control

method KGLA-100/450C



19 YCK Series Control Cabinet for Permanent Magnetic Iron SeparatorOverview☆YCK series is a supporting product for our permanent magnetic iron separator, it plays a role in controlling de-iron machine’s on and off according to different working requirements of permanent magnetic lifter, meanwhile, it can protect the motorThe YCK series control cabinet developed by our company has indoor and outdoor protection structure, the protection grade is very high, (if user has some special requirements, it can reach IP56)☆YCK series is safety and reliability, reasonable wire design, complete function, convenient operation & maintenance, etc. The electrical components are all good quality brand products from key manufacturers or imported products from overseas, so the quality can be ensured.Model Description

YCK Main Technical Parameters and Dimensions:

YCK□ □ □ □ / □------ motor power KW

Voltage V Operation place: indoor, no marking; outdoor Control mode: General, no marking; P: PLC control General permanent magnetic lifter: B, time relay program

control: S; permanent auto separator: Z The control cabinet for the permanent control cabinet

item

parameter

model No.

Input

power

voltage

(V)

Input

current(A)

volume

(KW)

Reference

dimensions(mm

)

weight

(≈㎏) Remark

YCK -380/0.75

Z

AC 380V

AC 660V

2.1 0.75

B、Z

450×350×260

S

520×450×260

B、Z

12

S

22

Mark P if need

PLZ control

YCK -660/0.75

YCK -380/1.1 2.9 1.1

YCK -660/1.1

YCK -380/1.5 B、Z、S 3.7 1.5

YCK -660/1.5

YCK -380/2.2

B、S

5.2 2.2 YCK -660/2.2

YCK -380/3 6.8 3

YCK -660/3

YCK -380/4 8.8 4

YCK -660/4

YCK -380/5.5 11.8 5.5

YCK -660/5.5

YCK -380/7.5 15.6 7.5

YCK -660/7.5

YCK -380/11 22 11

YCK -660/11

YCK -380/15 29.5 15

YCK -660/15



Remarks: 1. Electrical components, protection grade, or other demands can be negotiated, please give indications in the purchase contract or technical agreement if program control interface needs to be remained.2. If it is outdoor type, add “W” Behind corresponding load No. 3. AC380V, 660V power supply usually requires three-phase four-wire system, special power supply can be negotiated, please give indications in the purchase contract or technical agreement.

Iron Separator Installation and TestingThe iron separators are divided into suspension type or pipeline type according to usage. The pipeline-type iron separators generally dock with on-site pipes directly through the flange. Also the iron separator body can be installed into a customized frame body according to the site usage. The suspension-type iron separator’s installation depends on the iron separator’s model and usage:1.Generally there are two kinds of installation methods for the suspension-type iron separators: attached drawings are method 1 and method 2. They often adopt suspension installation, but they can also be installed into a customized frame body.2.Suspension-type iron separators installed above the main wheel of the belt conveyor, (method 1) sloping type installation is most effective for iron separation but the head pulley must be made of non-magnetic materials.3.When the iron separators are hanged horizontally (Method 2), the belt conveyor’s roller must be changed into a non-magnetic carrier roller. If the roller is changed into a non-magnetic parallel carrier roller, the iron separation ability will be further improved.4.For the installation of the alternately operated iron separators, the gap between the two iron separators’ centres must be twice greater than the overall width of the equipment.5.The electromagnetic and permanent magnetic iron separators developed by our company are capable of continuous working, and they can also be used together with metal detectors.6.The program-controlled disc-type iron separator’s limit switch installation is generally done according to site situation and installation and testing is done on-site.7.The rated DC current and DC voltage shown on the nameplate of the electromagnetic iron separator’s electric control cabinet are the operational current and voltage, which are adjusted before the products leave the factory.8.As needed, the suspension-type iron separators can be configured with corresponding

customized movable or fixed set of iron-collecting bucket (a box to collect discharged iron).Suspension-type magnetic iron separators generally use suspension installation, Fixed lifting point installation is also adopted. Belt-type iron separators generally hang from 4 suspension points, whereas disc-type and manually operated iron separators use single suspension point. There should be a distance between the beam and the iron separator, and the angle between two steel ropes should be less than 55°. The present commonly used is I-beam hanging running gear (bridge crane) hang suspension-type iron separator’s installation. The running device has to be selected from different specifications according to the given suspension-type magnetic iron separators.

方式1 方式2方式1 方式2Method 1

Method 2 Method 1 Method 2

Iron separators’ installation instruction

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