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SUPPLIER TECHNOLOGY INFORMATION GM1825 Version 7, December 12, 2006 This document is intended to provide information to General Motors’ suppliers regarding data sharing, electronic connectivity, General Motors’ math strategies and strategic hardware and software. This document will also provide contacts and references to documents that provide specific up-to-date information to assist suppliers in accomplishing GM’s requirements. GM1825 SUPPLIER TECHNOLOGY INFORMATION Page 1 v.7, December 12, 2006

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Engineering reference information

Transcript of irLbdTH1

GM1825

SUPPLIER TECHNOLOGY INFORMATIONGM1825Version 7, December 12, 2006This document is intended to provide information to General Motors suppliers regarding data sharing, electronic connectivity, General Motors math strategies and strategic hardware and software. This document will also provide contacts and references to documents that provide specific up-to-date information to assist suppliers in accomplishing GMs requirements.

TABLE OF CONTENTS1 SUPPLIER INTEGRATION & COLLABORATION.............31.1DEFINITION OF SUPPLIER INTEGRATION.........5

1.2DEFINITION OF LEVEL OF TcAE MATH COLLABORATION........5

1.3RELATIONSHIP BETWEEN SI & TcAE MATH COLLABORATION LEVLES..........5

2 SUPPLIER MATH CAPABILITY ASSESSMENT PROCESS.4

3 MATH DATA QUALITY & DESIGN STANDARDS.............53.1 COMPUTER AIDED DESIGN (CAD) REQUIREMENTS..............53.2 MATH DATA REQUESTS (MDR) PROCESS.........54 STRATEGIC HARDWARE & SOFTWARE.7

4.1GM WORKSTATION HARDWARE CONFIGURATION................74.2UNIGRAPHICS..............................................................................74.3TEAMCENTER AUTOMOTIVE EDITION (TcAE PREVIOUSLY CALLED GM iMAN) ...............74.4GM/PDL SUPPLIER TOOLKIT & CUSTOMIZATIONS SUITE..... 75 SUPPLIER CONNECTIVITY TEMPLATE85.1LEVEL OF SUPPLIER COLLABORATION ............85.2REQUIRED TOOLS...95.3DATA TRANSFER VEHICLE95.4CONNECTION TYPES..96 GLOBAL EXTENDED ENTERPRISE SUPPORT (GEES)10ILLUSTRATIONS11ILLUSTRATION 1:Diagram of possilbe connections between GM and Remote Suppliers

ILLUSTRATION 2:Example Mailbox ConnectionILLUSTRATION 3:ANX Connection DiagramILLUSTRATION 4:ANX/Direct Connect connection DiagramILLUSTRATION 5:Non-Employee VPN for General MotorsILLUSTRATION 6:Vehicle Engineering Business Systems Applications by Supplier Integration Level

1 SUPPLIER INTEGRATION AND COLLABORATION

Applies to: GMNA Vehicle Engineering

1.1 DEFINITION OF SUPPLIER INTEGRATION

Data Owner: Wendy G. Johnson

Supplier Integration (SI) means utilizing worldwide supplier resources and expertise in engineering, design, development, validation and program management of components, subsystems & modules.

There are four levels of Supplier Integration. These levels define the degree to which suppliers are integrated in the engineering process at a component or subsystem level. Teamwork between GM and suppliers, especially in worksharing within the SI levels, is explicitly defined for the specific component or subsystem development. ProductionComponent Engineering releaseComponent validation certification & WarrantyComponent integration into subsystemSubsystem/

Module Engineering releaseSubsystem/

Module validation certification & WarrantySubsystem/Module integration into VehicleVehicle IntegrationVehicle Engineering, Validation Certification & WarrantyProduct Liability

SI Level 1Supplier or GMGMGMGMGMGMGMGMGMGM

SI Level 2SupplierSupplierSupplierGMGMGMGMGMGMGM

SI Level 3SupplierSupplierSupplierSupplierSupplierSupplierGMGMGMGM

SI Level 4SupplierSupplierSupplierSupplierSupplierSupplierSupplierSupplierGMGM

1.2 DEFINITION OF LEVEL OF TcAE MATH COLLABORATION

Data Owner: Wayne DidionTeamcenter Automotive Edition (TcAE) math collaboration levels provide acceptable data integration/interaction service level options: No Collaboration - GM initiated pull/push of data from GM database to Supplier

Semi-Collaboration Supplier initiated (via TcAE client) pull/push (import/export) of data from a GM database to Supplier.

Full-Collaboration Real-time, interactive, data sharing within a common GM database, or via Global TcAE (formally referred to as DIMAN) which is a complete and autonomous TcAE installation where data is shared with GM through replication process.

1.3 RELATIONSHIP BETWEEN SUPPLIER INTEGRATION AND TcAE MATH COLLABORATION LEVELSData Owner: Bethany MartinThe desired GM to supplier Math Collaboration Level is based upon Supplier Integration Level. A more detailed chart describing the responsibilities between GM and suppliers based on the supplier integration level and math collaboration level is given in Appendix F of the SOR.MATH COLLABORATION LEVEL SUPPLIER INTEGRATION LEVEL

1234

NO-COLLABORATION(

SEMI-COLLABORATIONN/R(((

FULL-COLLABORATIONIn GMdBN/RN/RN/RR

Distributed iMAN^N/RN/RN/RN/R

^Supplier database connected to ODSKey:

= Not an optionR= Recommended, based on volume of supplier interaction

(= Minimum requirementN/R= Not required, but may be used at suppliers discretion

2 Supplier Math Capability Assessment ProcessData Owner: Trish Warrian

Applies to: GMNA Vehicle EngineeringSuppliers must procure and utilize technical capabilities appropriate for the level of supplier integration as indicated in the SOR. To facilitate this requirement, suppliers must complete a Supplier Math Capability Questionnaire prior to submitting a quote during the sourcing process. The Questionnaire is accessible through GM Supply Power: www.gmsupplypower.gm.com ( Applications ( SMAD. Suppliers need to have both their Ultimate Dun & Bradstreet number (DUNS number) and Engineering Dun & Bradstreet number registered with GM Supply Power in order to complete the Questionnaire. Once the Supplier Math Capability Questionnaire has been completed, the supplier will be assigned a Math Capability Rating indicating their compliance to GMs requirements. This rating will be shared with Engineering and Global Purchasing & Supply Chain (GPSC) via the Creativity Team Bidlist (CTBL). Supplier math capability and readiness is a major factor in the contract award process--suppliers must present an action plan during the sourcing Technical Review to address shortfalls. It is the suppliers responsibility to keep their Supplier Math Capability Questionnaire up-to-date.Complete process documentation is available via www.gmsupplypower.com (Document Center (Engineering (Global (Product Design (1. Supplier Math Capability Questionnaire Assessment Process Overview

2. Supplier Math Capability Questionnaire Supplier Completion Request Documents

3. Supplier Math Capability Questionnaire New Questionnaire Creation Process

4. Supplier Math Capability Questionnaire Existing Questionnaire Edit Process

5. Supplier Math Capability Questionnaire Questionnaire Completion Instructions

3 Math Data Quality & Design StandardsData Owner: John Bayley

Applies to: GMNA Vehicle Engineering; GM Powertrain Engineering, as noted

3.1 Computer aided design (CAD) RequirementsGM's strategic core CAD/CAM system for all global locations is Unigraphics( (UG). GM requires all suppliers that are involved with new product development program design data, including suppliers of tooling and fixtures, and part manufacturers to be capable of communicating product and process math data in Unigraphics.

Data being submitted to GM must be generated in Unigraphics and maintained as defined in the Statement of Requirements (SOR). The math data must be kept current i.e. updated any time there is a change to fit, form or function.Data Creation Standards (DCS) are the requirements for organizing Unigraphics math file(s). This includes the rules for naming, File Log (used to manage internal file information), categories/layers and reference sets. DCS were developed to improve communication through consistent file structure and eliminate costly cleanup and rework of math data files. For more detailed information, please reference the engineering application, infoBOOK located on www.gmsupplypower.com. The Unigraphics Math Data Supplier Guide which contains step-by-step instructions for UG-native design practices) is also available on GM SupplyPower (Engineering Library (Global folder ( Product Design sub-folder (GM Powertrain exceptions are found in the POWERTRAIN PRODUCT ENGINEERING folder).The GM data creation standards documentation is included in the GM Engineering Standards Volume 2 and it is distributed by:

Information Handling Services (IHS)

15 Inverness Way East

ENGLEWOOD, CO. 80112-5776, USA

www.ihs.comSales Dept:

US/Canada: phone: 800-716-3447

fax: 800 716-6447

Worldwide:phone: +1-303/397-2896

fax: 800 +1 303 397-2410

RequirementGMNA Vehicle EngineeringGM Powertrain

Design (Math Model)UG 3D Solid Model compliant to GM Data Creation StandardsUG 3D Solid Model compliant to GM Powertrain Data Creation Standards

Drawing

CGM fileUG .prt file

3.2 Math Data Request (MDR) Process

Data Owner: Bethany Martin

The SMAD/MDR Process has been implemented at General Motors North America (excluding Mexico and GM Powertrain. Powertrain has implemented its own version of MDR. See GM SupplyPower (Engineering Library ( Powertrain Product Engineering). The purpose of the MDR Process is to improve the delivery of Supplier math data to General Motors. This process provides a common and consistent communication method that aids in determining the root cause responsibility of late and poor quality math data.

Poor math quality and on-time performance that is determined to be the Suppliers responsibility may result in the issuance of a 'Problem Report' (PRR). GM World Wide Purchasing and the Suppliers quality department review PRRs. The Suppliers management must address these issues.

A MDR (Math Data Request), will be issued by GM Engineering that will identify math deliverables that are to be completed and returned to General Motors by the 'Required Completion Date' identified within the request. The MDR is now an on-line process in the SMAD (Supplier Math Assessment Data Base) and a notification will be sent to the Supplier informing them that they have a request pending. Note: Suppliers will access the SMAD application at www.GMSupplypower.com. Upon completion of the Deliverables, the Supplier must deliver the Math Data either through the Autoweb or a GM/TCAE client. The Computer Graphics Metafiles (CGM's ) made from the Unigraphics Electronic Drawing (DWGFMT) must be delivered to GM through Autoweb per the process described in infoBOOK (See new Policy/Procedures for Submitting CGM's for additional supporting documentation in infoBOOK at www.gmsupplypower.com ( ENGINEERING POWER ( APPLICATIONS ( INFOBOOK ( D ( DETAIL ELIMINATION ( OUTSIDE SUPPLIER MATH & DRAWING RELEASE)

For additional information on the use of SMAD MDR, go to GM Supplypower, Document Center, Engineering, GM North America, Training & Education, and access the latest SMAD MDR User Guide

4 Strategic Hardware & Software Data Owner: John Bayley (unless otherwise noted)

Applies to: GMNA Vehicle Engineering

Suppliers are required to maintain hardware equipment that will support the specified GM software releases and meet contractual engineering and manufacturing deliverables. For Hardware and Configuration requirements please see section 4.1.

Suppliers are required to align with specified GM software releases as defined under Supply Power ( GEES Operations ( Blockpoint ( (right channel) 997 Supplier Notice - BP 2006-1 (GRDV-A) NEW Tentative timing. Suppliers will be responsible to acquire and maintain software in accordance with their contractual requirements; Supplier Integration Level, Connectivity, Design, Manufacturing or Service Responsibilities.

4.1 GM Workstation Hardware Configuration

Data Owner: John Williams

Requirements documentation can be located on www.gmsupplypower.com (Document Center( Engineering( Engineering Library( Global( Tech Standards & References( Standards( to EWSS template, or, link through : http://www.gmsupplypower.com/apps/supplypoweranon/NASApp/spcds/CDSRetrieval?lob=engineering&subnav=library&togglefolder=28574.2 Unigraphics GM requires all Suppliers that are involved with new product development program design data, including Suppliers of tooling and fixtures and part manufacturers, to be capable of communicating product and process math data in Unigraphics

4.3 Team Center Automotive Edition (TcAE previously called GM iMAN)Data Owner: Steve Bieszki

An application based on the Unigraphics' application tool which allows for effective product data storage, management and concurrent engineering.

4.4 GM/PDL Supplier Toolkit and CustomizationS Suite Required for Suppliers use to create DCS compliant files; includes:

GM/PDL Supplier Toolkit A set of Unigraphics NX Open productivity tools developed to automate GM-specific processes and standards. The UG Open Execute License (UG12250) is a prerequisite for the GM/PDL Supplier Toolkit.

GM Launch Application used at GM to configure and initiate user sessions involving Unigraphics NX and Teamcenter Engineering Automotive Edition (TcAE)

GM / Unigraphics NX Configuration Files Set of Unigraphics NX configuration files tailored to meet GM requirements for Unigraphics NX part file development.UGS PLM Solutions has created an annual subscription offering that allows the download of these programs as needed by GM Suppliers and GM Joint Ventures. Contact: Americas: phone: 800-498-5351 Europe:

phone: 44-1276-705170Asia-Pacific:phone: 852-2230-3333

5 Supplier Connectivity Template Data Owner: Wayne Didion

Applies to: GMNA Vehicle EngineeringRevision 5.0

Date Approved: 12/6/05Level of Supplier Collaboration (5.1)

Non-Collaborative

Semi-

Collaborative

Fully Collaborative

Required Tools (5.2)

Math AppsNoneGM-TcAE, TcCGM TcAE, TcCGlobal-TcAE, TcC

EBS AppsNoYesYesYes

Data Transfer Vehicle (5.3)

Math DataNo Connection, AutoWebANX (min)Direct ConnectDirect Connect

EBS DataAutoWebAutoWeb, SSL-VPNDirect ConnectDirect Connect

Connection Types (5.4)ANX

Internet

Direct ConnectT1(Min 1.54MB)

SSL-VPN

Opt-E-MAN

GigaMAN# of usersConnection NameConnection Type

KEY:

Math Apps = Team Center Applications

EBS Apps = Engineering Business Systems Applications

Math Data = Electronic Design Data

EBS Data = Engineering Business Systems Data1-2T1/DS1 (ANX)T1 Min 1.54MB/s

3-10T3/DS3 (ANX)T3/DS3 44.736MB/s

5-25*Opt-E-MANFast Ethernet 10MB/s

25-50*Opt-E-MANFast Ethernet 50MB/s

50-100*Opt-E-MANFast Ethernet 100MB/s

100-150*Opt-E-MANOpts 250MB/s

150+*GigaMANGig 1000MB/s

NOTE: *Service is only available in a limited area

5.1 Level of Supplier Collaboration5.1.1 Teamcenter Automotive Edition (TcAE) math collaboration levels provide acceptable data integration/interaction service level options:

No Collaboration - GM initiated pull/push of data from GM database to Supplier

Semi-Collaboration Supplier initiated (via TcAE client) pull/push (import/export) of data from a GM database to Supplier.

Full-Collaboration Real-time, interactive, data sharing within a common GM database, or via Global TcAE (formally referred to as DIMAN) which is a complete and autonomous TcAE installation where data is shared with GM through replication process.

5.2 Required Tools5.2.1 Math applications: For purposes of the template these are the math applications considered:

GM Teamcenter Automotive Edition (TcAE) Client: Client is connected directly to TcAE database over the networks connection.

Global Teamcenter (TcAE): Complete, autonomous TcAE installation data distributed through replication. This option is negotiated on a case by case basis with General Motors.

Teamcenter Community (TcC): A TcAE tool enabling real time collaboration

5.2.2 Engineering Business System Applications (EBS): These are other GM applications identified by the Global Access Process Team which approves access on a case by case basis. The Vehicle Engineering Business Systems Applications by Supplier Integration Level chart (Illustration 6) outlines templated business application needs of a supplier based on supplier integration level. 5.3 Data Transfer Vehicle

How data is communicated between GMNA and its suppliers.

5.3.1 No connection supplier will not have electronic data connection to GM.

5.3.2 AutoWeb no direct connection to GM. Supplier is connected to a mailbox system to trade data with GM. (See Illustration 2)

5.3.3 ANX no direct connection to GM. Instead, suppliers and GM communicate via a Closed Proprietary Network (See Illustration 3)

5.3.4 Direct Connect supplier is connected directly to GM systems. Real-time access to GM business systems.

5.3.5 SSL-VPN - The Secure Socket Layer (SSL) Virtual Private Network (VPN) is a simple-to-implement remote access solution. It provides real-time clientless browser access via the internet to Web applications and file shares within the GM Network. (See Illustration 5)

GM Powertrain Note: Most suppliers function as non-collaborative suppliers using the Autoweb mail box with GM Powertrain performing the export and import functions with the GM Powertrain TcAE database. Certain suppliers do have access to GM Powertrain TcAE database5.4 Connection TypesTypes of connection forms that are allowed in the template. (See Illustration 1)

5.4.1 Electronic Mailbox: though possessing a much lower transfer rate than a Direct Connection, this push/pull access would be ideal for a supplier that has very few file transfers.

5.4.2 Extranet: a collaborative network that uses Internet Technology to link businesses with their suppliers, customers or other businesses that share common goals. Extranets are usually routed through a third party (i.e., ANX).

5.4.3 Direct Connection (Pt-to-Pt): (See Illustration 4): In a direct connect environment the supplier and GM are directly connected by one of the following types of services: Opt-E-MAN or GigaMAN. Suppliers should balance the needs of their business with the bandwidth requirements of this chart. Actual costs incurred will depend upon rate, distance, support option and vendor pricing at time of order. Supplier must continue to provide management / support on remote end of connection.

.

6 Global Extended Enterprise Support (GEES) Cross Enterprise

Data Owner: Wayne Didion

Applies to: GMNA Vehicle Engineering

GEES supports the documentation and production checkout of specific program-supplier interactions that address electronic digital data exchange and collaboration. It offers help desk function in support of on going program execution of the interaction processes, and provides general information and additional contacts for related support within GM. GEES Help Desk Phone Numbers: 888-238-1119 or +1 586-986-5843

GEES FOCAL POINT contacts will assist suppliers in the process and application of connections to their sites for ANX, AutoWeb, GM TcAE and Unigraphics. Appropriate contact information for the specific application and/or site is available through the GEES Help Desk: 888-238-1119 or +1 586-986-5843

SUPPLIER CONNECTIVITY TEMPLATEIllustration 2: Example Mailbox Connection

Illustration 6

Encrypted FTP

OEM Data

E-Business

OEM Standards

Suppliers

Internet

DMZ

LAN

Ethernet

Firewall

OEMs

VPNs

ANX

SecurID

AutoWeb

US

AutoWeb

Standby

Server

Mailboxes

CAD Exchange

Standards

User Data

Oracle

ISDN and V.90 dialup

Ethernet

AutoWeb

Archive

Server

AutoWeb

Japan

AutoWeb

UK

GM1825 SUPPLIER TECHNOLOGY INFORMATIONPage 1

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Illustration 3: ANX Connection Diagram

_1069588456.doc

_1226220007.docSUPPLIER CONNECTIVITY TEMPLATE

Illustration 4: ANX/Direct Connect Connection Diagram

Suppliers are connected directly to GM through ANX, Opt-E-MAN or GigaMAN line.

INTEGRATED

SUPPLIER

GM HIGH SPEED

SUPPLIER

GATEWAY (HSSG)

Opt-E-MAN

T1

Direct Connect

Minimum Requirement

GigaMAN

INTEGRATED

SUPPLIER

INTEGRATED

SUPPLIER

ANX

GM TcAEPVEC

GM TcAEWVEC

_1226474462.docSUPPLIER CONNECTIVITY TEMPLATE

Illustration 5: Non-Employee VPN for General Motors

Authentication

GPLD

SSL Encrypted Traffic

AT&T Provided and Managed

General Motors Corp

Location

IT Contractor VPN User

The Internet

General Motors Secure Intranet

Revision #5.0Released 12/06/2005GM CONFIDENTIAL

12/1/2006

Page 1 of 13

_1226219905.docSUPPLIER CONNECTIVITY TEMPLATE

Illustration 1: Diagram of possible connections between GM and Remote Suppliers

Connectivity Strategy

Strategic Plans

Defining and Rationalizing Access Methods To Match Business Needs

Point to Point for Supplier Integrators, High Volume Suppliers

SSL-VPN for remote suppliers / JVs

Supplier Integrators

Mainframe

Access

Secure Links

Intranet (GM)

SSL-VPN

Direct Connect

Extranet (VPN)

Database Servers (Vehicle)

Client Server

Public Internet

ANX

AT&T

Mailbox

Remote

Supplier

Internet

Browser-based